IRAUDAMP15

35W/4 x 2 Channel Class D Audio Power Amplifier Using the IR4311

By Jun Honda, Liwei Zheng

CAUTION:
International Rectifier suggests the following guidelines for safe operation and handling of IRAUDAMP15 Demo board; Always wear safety glasses whenever operating Demo Board Avoid physical contact with exposed metal surfaces when operating Demo Board Turn off Demo Board when placing or removing measurement probes

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IRAUDAMP15 REV 1.0

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TABLE OF CONTENTS ........................... PAGE

INTRODUCTION..............................................................................3 SPECIFICATIONS ...........................................................................3 CONNECTION SETUP ....................................................................4 TEST PROCEDURES......................................................................5 PERFORMANCE AND TEST GRAPHS ..........................................5 THERMAL INFORMATION..............................................................8 SCHEMATIC ....................................................................................9 BILL OF MATERIALS ....................................................................10 PCB SPECIFICATIONS.................................................................11 REVISION CHANGES DESCRIPTIONS .......................................13

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IRAUDAMP15 REV 1.0

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Introduction
The IRAUDAMP15 reference design is a two-channel, 35W/ch half-bridge Class D audio power amplifier with single power supply. This reference design demonstrates how to use the IR4311 IC with single power supply, implement protection circuits, and design an optimum PCB layout using PowIRaudio integrated Class D IC. This reference design does not require additional heatsink or fan cooling for normal operation (one-eighth of continuous rated power).The reference design provides all the required housekeeping power supplies for ease of use. The two-channel design is scalable for power and the number of channels. Applications Docking station audio systems PC audio systems Musical instruments Karaoke amplifiers Game consoles Powered speaker systems Car audio amplifiers

Features Output Power: Multiple Protection Features: 35W x 2 channels (4 load) Over-current protection (OCP), high side and low side Over-voltage protection (OVP), Under-voltage protection (UVP), high side and low side Over-temperature protection (OTP) Self-oscillating half-bridge topology

PWM Modulator:

Specifications
General Test Conditions (unless otherwise noted) Supply Voltages 18-31V* Load Impedance 2-4 Self-Oscillating Frequency 400kHz Gain Setting 21.4dB Notes / Conditions Resistive load No input signal, Adjustable 1Vrms input yields rated power

Electrical Data Typical Notes / Conditions IR Devices Used IR4311 PowIRaudio integrated Class D IC Modulator Self-oscillating, second order sigma-delta modulation, analog input Single power supply; Power Supply Range 18-31V* Output Power CH1-2: (1% THD+N) 26W 1kHz Output Power CH1-2: (10% THD+N) 35W 1kHz Rated Load Impedance 2-4 Resistive load Idling Supply Current 90mA No input signal Total Idle Power Consumption 2.8W No input signal Distortion 0.02% THD+N @ 5W, 4 Residual Noise IHF-A weighted, AES-17 filter 230V Single-channel driven, 35W, Class D Channel Efficiency 96%
stage

*Power Supply Voltage Range *R25~R28

18~27V 220

27~37V 470

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IRAUDAMP15 REV 1.0

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Connection Setup
18-31V, 3A DC supply 100W, Non-inductive Resistors

4 Ohm

4 Ohm

P1

P2

P3

CH1 Output

CH2 Output

IR4311
FAULT Indicator SW1:PWM Shutdown/MUTE SW1

IR4311

Power Indicator FAULT Indicator

CN1

Audio Input

Audio Signal Generator

Fig 1 Typical Test Setup

Connector Description
Audio IN POWER CH1 OUT CH2 OUT CN1 P2 P1 P3 Analog input for CH1 and CH2 Single supply Output for CH1 Output for CH2

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Test Procedures
Test Setup:
1. 2. 3. 4. 5. 6. 7. 8. Connect 4, 100W load to both output connectors, P1 and P3 and audio analyzer (Ap). Connect Audio Signal Generator to CN1 for CH1 and CH2 respectively (Ap). Connect a single power supply to P2 pre-adjusted to 18-31V as shown on Figure above Turn on the power supply. Turn on SW1 (right side). Blue LED (Normal) stays turning on after RED LED extinguished. With an Oscilloscope, monitor switching waveform at VS of CH1 and CH2. Quiescent current for the power supply should be 70mA 10mA at 31V.

Functionality Audio Tests:

9. Sweep the audio signal voltage from 15 mVRMS to 1.5 VRMS. 10. Monitor the output signals at P1/P3 with an oscilloscope. The waveform must be a non distorted sinusoidal signal with input sinusoidal signal below 1Vrms.

Performance and Test Graphs

Power vs THD+N (without heatsink)
Test Conditions: VBus = 31V Input Signal=1 kHz Load Impedance = 4 ohms
10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 20m 50m 100m 200m 500m 1 W Sweep 1 1 Trace 1 3 Color Red Blue Line Style Solid Solid Thick 2 2 Data Anlr.THD+N Ratio Anlr.THD+N Ratio Axis Left Left Comment Ch1 4ohms 31V Ch2 4ohms 31V 2 5 10 20 40

THD+N vs Power

Fig 2

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IRAUDAMP15 REV 1.0

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Frequency Response
Test Conditions: VBus = 31V Set Output = 1V Load Impedance = 4 ohms
+4 +2 +0 d B r A -6 -8 -10 20 -2 -4

50

100

200

500

1k

2k Hz

5k

10k

20k

50k

100k 200k

Sweep 1 1

Trace 1 2

Color Red Blue

Line Style Solid Solid

Thick 2 2

Data Anlr.Level A Anlr.Level B

Axis Left Left

Comment Ch1 4ohm SP 25V Ch2 4ohm SP 25V

Fig 3 Noise Floor

Test Conditions: VBus = 31V Load Impedance = 4 ohms No Input Signal

+20 +0 -20 -40 d B V -60 -80 -100 -120 -140 10 20 50 100 200 500 Hz Sweep 1 1 Trace 1 2 Color Red Blue Line Style Solid Solid Thick 2 2 Data Fft.Ch.1 Ampl Fft.Ch.2 Ampl Axis Left Left Comment Ch1 Ch2 1k 2k 5k 10k 20k

Fig 4

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IRAUDAMP15 REV 1.0

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Noise Floor with 1Vrms Output

Test Conditions: VBus = 31V Output = 1Vrms @ 1 KHz Load Impedance = 4 ohms +0 -20 -40 d B V -60 -80 -100 10 20 50 100 200 500 Hz Sweep 1 1 Trace 1 2 Color Red Blue Line Style Solid Solid Thick 2 2 Data Fft.Ch.1 Ampl Fft.Ch.2 Ampl Axis Left Left Comment Ch1 4ohm Ch1 4ohm 1k 2k 5k 10k 20k

Fig 5 Efficiency
100.0% 90.0% 80.0% 70.0%
Efficiency

60.0% 50.0% 40.0% 30.0% 20.0% 10.0% 0.0% 0 5 10 15 20

Power (W)

25

30

35

40

Fig 6

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IRAUDAMP15 REV 1.0

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Thermal Information:
1/8 Po Thermal Test
Conditions:
Tamb=25C natural convection cooling Both Channel Driven 1/8Po continuous 30mins Temperature measured by infrared camera

Fig 7 IRAUDAMP15 (Vbus=31V)

IR4311s temperature saturated around 85C within 30minutes

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IRAUDAMP15 REV 1.0

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Class D, AMP15 Schematic

18V-31V version
R11 R15 47.5k 1%

SCH_IR4311_Single Supply Rev2.4

CP1

R5

2.2uF R16 47.5k 1% R27 C17 R33 VAA1 4.7uF,10V 14 13 D9 1N4148 12 4 CT_PGND C29 0.1uF NM SD R53 47k C31 6 ON SW SPDT C25 NM 5 PQFN VP R54 10k Z1 *470R 1W 5.1V +B 2 3 R58 47k +B CT_PGND OFF S1 1

330 *3.01k 1% C1 1nF R12 +B

100k R3

Audio Gnd 1
U1 R31 4.7R 2.2nF,50V 1 INO

OVP

1 VAA CT_SGND 2 GND Q3 MMBT5551 C15 IN+ NM R43 -B VS1 P1 1 2 GND VS 3 R37 NM R44 Q1 MJD44H11T4G 2 D6 R49 2.2k C35 0.47uF, 400V R47 10, 1W 11 CH1_OUT D5 L1 22uH 15 3 4 5 COMP CSD VSS VCC COM VN 1 R41 1R 0.1uF, 63V CT_PGND NM C37 6 7 C41 0.1uF

R20 180R C6 C13 2.2nF,50V 2.2nF,50V 1nF

Z7 33V

CT_SGND R1

Prot1

3 FET1

D1

R9

Q4 MMBT5551

4.7k

Red LED

BS250F

UVP

C5

CSH

VB

CN1

-5V
8 9 C26 R29 C21 4.7R 22uF 11V GND CP5 R25 10uF C19 4.7uF,10V Z3*470R 1W 5.1V CT_SGND 10 VCC R35 4.7k +B Z5

R36 NM

C44 NM

470R 1W

CP3 R13 R17 47.5k 1%

R51 10k, 1/2W

100k R4

14

13

D10 1N4148 12 PQFN C30 0.1uF NM C32 VP

CT_SGND VB C12 C8 C27 NM U2 R32 4.7R 2.2nF,50V 1 INO

R24 CSH

CT_SGND

2.7K D4 C24 1N4148 0.1uF

+5V
1 VAA CT_SGND 2 GND C16 IN+ NM R45 -B VS2 VS 11 15 3 4 5 COMP CSD VSS VCC COM VN R62 5.1k VCC C28 DS1 6 7 VSS2

Audio Gnd 1
180R R22 180R C9 C14 1nF 2.2nF,50V 2.2nF,50V

180R 2.2nF,50V R21

D2

R10

NM R46

R38

-5V
8 9 R30 C22 4.7R R26 10uF C20 4.7uF,10V CT_SGND Z4*470R 1W 5.1V 10 R63

NM R39

R42 1R

C38 0.1uF, 63V CT_PGND NM

R61

CT_PGND C45 CT_PGND 470pF, 50V

NM

10R

10R CT_PGND CT_PGND

INPUT GND

GND

R50 2.2k

IRAUDAMP15 REV 1.0

*3.01k 1% C3 1nF R14 R18 47.5k 1% R28 C18 R34 VAA2 4.7uF,10V Z2 *470R 1W 5.1V +B *3.01k 1% C4 1nF

10k, 1/2W R52

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*3.01k 1% C2 1nF

CP2

CT_SGND R6

2.2uF

330

Schematic

18-31V Bus

CT_SGND C11 180R 2.2nF,50V R19 180R R23

Z8 16V

+5V CT_SGND

2.7K D3 C23 1N4148 0.1uF

R55 10k

R59 10k

SD C7 22uF, 16V

SD LCH

R60 47k

INPUT GND VSS1

1k

1 3 5 4 2

CT_SGND

CT_PGND

GND

+B C39 NM C40 NM C42 2200uF, 25V +B C43 GND 2200uF, 25V P2 1 2

R7

2.2uF

330

CP4

CT_SGND R8

Fig8
L2 22uH CH2_OUT

2.2uF

330

18-31V Bus

GND

Power Supply Voltage Range R25,R26,R27,R28

D7 D8 C36 0.47uF, 400V R48 10, 1W P3 1 2

18-27V 220ohm

27-31V 470 Ohm

R2

Prot2

CT_SGND

3 FET2

4.7k

Red LED

BS250F

SD C10 22uF, 16V

SD

1k

RCH

CH1

GND

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CT_PGND

Bill of Materials
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part Number 490-1494-1-ND 445-1309-1-ND 587-1433-1-ND 478-1429-1-ND 399-3525-1-ND 311-1140-1-ND 445-1418-1-ND 495-1315-ND BC2054-ND 565-1064-ND 311-1124-1-ND CP1-3545N-ND 565-1103-ND 565-1056-ND 1N4148WS-FDICT-ND 1N4148WDICT-ND 160-1647-1-ND BS250FCT-ND Sagami 7G13A-220M-R 281-1414-ND 160-1182-1-ND MJD44H11T4GOSCT-ND MMBT5551FSCT-ND RMCF0603JT4K70CT-ND RMCF0603JT100KCT-ND RMCF0603JT330RCT-ND RMCF0603JT1K00CT-ND RHM3.01KCRCT-ND 311-47.5KCRCT-ND RHM180GCT-ND RMCF2512JT470RCT-ND P4.7ACT-ND RHM2.7KGCT-ND RHM4.7KGCT-ND PT470XCT-ND P1.0ACT-ND 541-10.0AFCT-ND RMCF0805JT2K20CT-ND 541-10KVCT-ND RHM47KARCT-ND RHM10KARCT-ND 311-10ARCT-ND RMCF0603JT5K10CT-ND 360-1758-ND IR4311 Designator C1, C2, C3, C4, C15, C16 C5, C6, C8, C9, C11, C12, C13, C14 C7, C10 C17, C18, C19, C20 C21, C22 C23, C24, C41 C29, C30 C35, C36 C37, C38 C42, C43 C45 CN1 CP1, CP2, CP3, CP4 CP5 D1, D2 D3, D4, D9, D10 DS1 FET1, FET2 L1, L2 P1, P2, P3 Prot1, Prot2 Q1 Q3, Q4 R1, R2 R3, R4 R5, R6, R7, R8 R9, R10 R11, R12, R13, R14 R15, R16, R17, R18 R19, R20, R21, R22, R23, R24 R25, R26, R27, R28 R29, R30, R31, R32 R33, R34 R35 R37 R41, R42 R47, R48 R49, R50 R51, R52 R53, R58, R60 R54, R55, R59 R61, R63 R62 S1 U1, U2 Description CAP CER 1000PF 50V 10% X7R 0603 CAP CER 2200PF 50V X7R 10% 0603 CAP CER 22UF 16V X5R 1206 CAP CER 4.7UF 10V Y5V 0805 CAP CERAMIC 10UF 16V X7R 1206 CAP CER 0.1UF 50V 10% X7R 0805 CAP CER .10UF 100V X7R 10% 0805 CAP FILM 0.47UF 400VDC RADIAL CAP FILM 0.1UF 63VDC RADIAL CAP ALUM 2200UF 25V 20% RADIAL CAP 470PF 50V CERAMIC X7R 0805 CONN JACK STEREO R/A 5PIN 3.5MM CAP ALUM 2.2UF 50V 20% RADIAL CAP 22UF 25V ELECT VR RADIAL DIODE SWITCH 75V 200MW SOD323 DIODE SWITCH 100V 400MW SOD-123 LED BLUE CLEAR THIN 0603 SMD MOSFET P-CH 45V 90MA SOT23-3 Class D Inductor, 22UH 13A CONN TERM BLOCK PCB 5.0MM 2POS LED RED ORANGE CLEAR 0603 SMD TRANS PWR NPN 8A 80V DPAK TRANSISTOR NPN 160V SOT-23 RES 4.7K OHM 1/10W 5% 0603 SMD RES 100K OHM 1/10W 5% 0603 SMD RES 330 OHM 1/10W 5% 0603 SMD RES 1K OHM 1/10W 5% 0603 SMD RES 3.01K OHM 1/8W 1% 0805 SMD RES 47.5K OHM 1/8W 1% 0805 SMD RES 180 OHM 1/10W 5% 0603 SMD RES 470 OHM 1W 5% 2512 SMD RESISTOR 4.7 OHM 1/8W 5% 0805 RES 2.7K OHM 1/10W 5% 0603 SMD RES 4.7K OHM 1/10W 5% 0603 SMD RES 470 OHM 1W 5% 2512 SMD RESISTOR 1.0 OHM 1/8W 5% 0805 RES 10.0 OHM 1W 1% 2512 SMD RES 2.2K OHM 1/8W 5% 0805 SMD RES 10K OHM 1/2W 5% 1210 SMD RES 47K OHM 1/8W 5% 0805 SMD RES 10K OHM 1/8W 5% 0805 SMD RES 10 OHM 1/8W 5% 0805 SMD RES 5.1K OHM 1/10W 5% 0603 SMD SWITCH TOGGLE SPDT .4VA SEAL PCB 2 CH PowIRaudio integrated Class D IC Quantity 6 8 2 4 2 3 2 2 2 2 1 1 4 1 2 4 1 2 2 3 2 1 2 2 2 4 2 4 4 6 4 4 2 1 1 2 2 2 2 3 3 1 1 1 2 Vender Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Inductors, Inc Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey Digikey IR

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IRAUDAMP15 REV 1.0

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46 47 48 49

DDZ5V1BDICT-ND BZT52C11-FDICT-ND 568-3766-1-ND BZT52C16-FDICT-ND

Z1, Z2, Z3, Z4 Z5 Z7 Z8

DIODE ZENER 5.1V 500MW SOD-123 DIODE ZENER 11V 500MW SOD123 DIODE ZENER 33V 375MW SOD123F DIODE ZENER 16V 500MW SOD-123

4 1 1 1

Digikey Digikey Digikey Digikey

PCB Specifications
PCB:

1. 2. 3. 4. 5. 6.

Two Layers SMT PCB with through holes 1/16 thickness 2/0 OZ Cu FR4 material 10 mil lines and spaces Solder Mask to be Green enamel EMP110 DBG (CARAPACE) or Enthone Endplate DSR-3241or equivalent. 7. Silk Screen to be white epoxy non conductive per IPCRB 276 Standard. 8. All exposed copper must finished with TIN-LEAD Sn 60 or 63 for 100u inches thick. 9. Tolerance of PCB size shall be 0.010 0.000 inches 10. Tolerance of all Holes is -.000 + 0.003 11. PCB acceptance criteria as defined for class II PCBS standards.

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PCB Layout Top side:

Fig 9 Bottom side:

Fig 10
Note: Refer to AN1170 for footprint and board mounting details.

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Revision changes descriptions

Revision Rev 1.0 Changes description Released Date May, 11 2012

WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 Data and specifications subject to change without notice. 01/29/2009

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IRAUDAMP15 REV 1.0

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