Model 7000SXT

Service Manual
IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference
Table of Contents
IMPORTANT PLEASE READ:
The information, specifcations and illustrations in this manual are based on the latest information available at the time of
printing. The manufacturer reserves the right to make changes at any time without notice.
This manual is intended as a guide for service of the valve only. System installation requires information from a number of
suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.
This unit is designed to be installed on potable water systems only.
This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may be
required at the time of installation.
f daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve must
be installed.
Do not install the unit where temperatures may drop below 32F (0C) or above 110F (43C).
Do not place the unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.
Do not strike the valve or any of the components.
Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to properly
condition water, or damage to product.
A preflter should be used on installations in which free solids are present.
n some applications local municipalities treat water with Chloramines. High Chloramine levels may damage valve components.
Correct and constant voltage must be supplied to the control valve to maintain proper function.
Job Specifcation Sheet ......................................................................................................................................... 3
nstallation nstructions.......................................................................................................................................... 4
Start-Up nstructions.............................................................................................................................................. 5
Timer Features ...................................................................................................................................................... 6
Timer Operation..................................................................................................................................................... 9
Master Programming Mode Chart ........................................................................................................................11
Master Programming Mode................................................................................................................................. 13
User Programming Mode .................................................................................................................................... 19
Diagnostic Programming Mode........................................................................................................................... 20
Power Head Assembly ........................................................................................................................................ 22
Valve Assembly ................................................................................................................................................... 24
Bypass Assembly ................................................................................................................................................ 26
2310 Safety Brine Valve ...................................................................................................................................... 27
Troubleshooting................................................................................................................................................... 28
Removing Gear Box Assembly............................................................................................................................ 31
nserting Circuit Board......................................................................................................................................... 32
Connecting the Circuit Board............................................................................................................................... 33
Water Conditioner Flow Diagrams....................................................................................................................... 34
njector Flow Data................................................................................................................................................ 37
Meter Flow Data.................................................................................................................................................. 38
Dimensions.......................................................................................................................................................... 39
Job Number: __________________
Model Number: ________________
Water Hardness: ___________________ ppm or gpg
Capacity Per Unit: ______________
Mineral Tank Size: ___________ Diameter: ___________ Height:
Salt Setting per Regeneration: _____________________________________________
1. Type of Timer:
A. 7 Day or 12 Day B. Meter nitiated
2. Downow Upow Upow VariabIe
3. Meter Size:
A. 3/4 Std Range (125 - 2,100 gallon setting)
B. 3/4 Ext Range (625 - 10,625 gallon setting)
C. 1 Std Range (310 - 5,270 gallon setting)
D. 1 Ext Range (1,150 - 26,350 gallon setting)
E. 1 1/2 Std Range (625 - 10,625 gallon setting)
F. 1 1/2 Ext Range (3,125 - 53,125 gallon setting)
G. 2 Std Range (1,250 - 21,250 gallon setting)
H. 2 Ext Range (6,250 - 106,250 gallon setting)
. 3 Std Range (3,750 - 63,750 gallon setting)
J. 3 Ext Range (18,750 - 318,750 gallon setting)
K. Electronic __________ Pulse Count __________ Meter Size
4. System Type:
A. System #4: 1 Tank, 1 Meter, mmediate, or Delayed Regeneration
B. System #4: Time Clock
C. System #4: Twin Tank
D. System #5: 2-5 Tanks, 2 Meters, nterlock
E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration
F. System #7: 2-5 Tanks, 1 Meter, Alternating
G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings units on and offine based on fow.
5. Timer Program Settings:
A. Backwash: ____________________ Minutes
B. Brine and Slow Rinse: ___________ Minutes
C. Rapid Rinse: __________________ Minutes
D. Brine Tank Refll: _______________ Minutes
E. Pause Time: __________________ Minutes
F. Second Backwash: _____________ Minutes
6. Drain Line Flow Control: ____________ gpm
7. Brine Line Flow Controller: __________________ gpm
8. Injector Size#: _____________________
9. Piston Type:
A. Hard Water Bypass
B. No Hard Water Bypass
Job Specihcation Sheet
Page 4
Installation Instructions
WATER PRESSURE: A minimum of 20 pounds of water pressure is required for regeneration valve to operate effectively.
ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other voltages are available.
Please make sure your voltage supply is compatible with your unit before installation.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily
with lime and/or iron should be replaced. f piping is clogged with iron, a separate iron flter unit should be installed ahead of
the water softener.
LOCATION OF SOFTENER AND DRAIN: The softener should be located close to a drain to prevent air breaks and back fow.
BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with one.
CAUTION: Water pressure is not to exceed 125 psi, water temperature is not to exceed 110F, and the unit cannot be
subjected to freezing conditions.
Installation Instructions
Place the softener tank where you want to install the unit making sure the unit is level and on a frm base. 1.
During cold weather, the installer should warm the valve to room temperature before operating. 2.
All plumbing should be done in accordance with local plumbing codes. The pipe size for residential drain line should be 3.
a minimum of 1/2. Backwash fow rates in excess of 7 gpm or length in excess of 20' require 3/4 drain line. Commercial
drain lines should be the same size as the drain line fow control.
Refer to the dimensional drawing for cutting height of the distributor tube. f there is no dimensional drawing, cut the 4.
distributor tube fush with the top of the tank.
Lubricate the distributor O-ring seal and tank O-ring seal. Place the main control valve on tank. 5.
Note: Only use silicone lubricant.
Solder joints near the drain must be done prior to connecting the Drain Line Flow Control ftting 6.
(DLFC). Leave at least 6 between the DLFC and solder joints when soldering pipes that are
connected on the DLFC. Failure to do this could cause interior damage to the DLFC.
Tefon tape is the only sealant to be used on the drain ftting. The drain from twin tank units may 7.
be run through a common line.
Make sure that the foor is clean beneath the salt storage tank and that it is level. 8.
Place approximately 1 of water above the grid plate. f a grid is not utilized, fll to the top of the 9.
air check in the salt tank. Do not add salt to the brine tank at this time.
On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold 10.
soft water tap nearby and let run a few minutes or until the system is free from foreign material
(usually solder) that may have resulted from the installation. Once clean, close the water tap.
Slowly place the by-pass in service position and let water fow into the mineral tank. When water 11.
fow stops, slowly open a cold water tap nearby and let run until the air is purged from the unit.
Plug unit into an electrical outlet. Note: All electrical connections must be connected according to 12.
local codes. (Be certain the outlet is uninterrupted).
NOTE: Residential
Air Check VaIve
Pictured Above
Page 5
Start-Up Instructions
The water softener should be installed with the inlet, outlet, and drain connections made in accordance with the
manufacturer's recommendations, and to meet applicable plumbing codes.
NOTE: The valve control may need to reset to the home position when it is powered up. f it does, the motor will
run and the display will read UD SYNC to show that it is synchronizing the upper drive. When this is complete,
the motor will stop and the display will show the time of day.
Press the extra cycle button and hold it for fve seconds to trigger a manual regeneration and advance the 1.
valve to the frst regeneration position. Pressing the extra cycle button while the unit is in a regeneration cycle
will cause the valve to advance to the next position.
Position the valve to backwash. Ensure the drain line fow remains steady for 10 minutes or until the water 2.
runs clear (see above).
Position the valve to the brine / slow rinse position. Ensure the unit is drawing water from the brine tank (this 3.
step may need to be repeated).
Position the valve to the rapid rinse position. Check the drain line fow, and run for 5 minutes or until the water 4.
runs clear.
Position the valve to the start of the brine tank fll cycle. Ensure water goes into the brine tank at the desired 5.
rate. The brine valve drive cam will hold the valve in this position to fll the brine tank for the frst regeneration.
Replace control box cover. 6.
Put salt in the brine tank. 7.
NOTE: Do not use granulated or rock salt.
Page 6
Timer Features
Features of the SXT:
Power backup that continues to keep time and the passage of days for a minimum of 48 hours in the event of
power failure. During a power outage, the control goes into a power-saving mode. t does not monitor water
usage during a power failure, but it does store the volume remaining at the time of power failure.
Settings for both valve (basic system) and control type (method used to trigger a regeneration).
Day-of-the-Week controls.
While in service, the display alternates between time of day, volume remaining or days to regeneration, and
tank in service (twin tank systems only).
The Flow ndicator fashes when outlet fow is detected.
The Service con fashes if a regeneration cycle has been queued.
A regeneration can be triggered immediately by pressing the Extra Cycle button for fve seconds. During
regeneration, the user can force the control to advance to the next cycle step immediately by pressing the
Extra Cycle button.
The Parameter display shows the current Cycle Step (BW, BF, RR, etc) during regeneration, and the Data
display counts down the time remaining for that cycle step. While the valve is transferring to a new cycle step,
the display will fash.
The Parameter display will identify the destination cycle step (BW, BF, RR, etc) and the Data display will read
----. Once the valve reaches the cycle step, the display will stop fashing and the Data display will change to
the time remaining.
Setting the Time of Day
Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the 1.
parameter display reads TD.
Adjust the displayed time with the Up and Down buttons. 2.
When the desired time is set, press the Extra Cycle button to resume normal operation. The unit will also 3.
return to normal operation after 5 seconds if no buttons are pressed.
Parameter
Display
Data
Display
PM
Indicator
Flow Indicator
x1000 Indicator
Service
Icon
Programming
Icon
Extra Cycle
Button
Up
Button
Down
Button
Error/
Information
Icon
Page 7
Timer Features
Queueing a Regeneration
Press the Extra Cycle button. The service icon will fash to indicate that a regeneration is queued. 1.
To cancel a queued regeneration, press the Extra Cycle button. 2.
Regenerating Immediately
Press and hold the Extra Cycle button for fve seconds.
Page 8
Timer Operation
Meter Immediate Control
A Meter mmediate Control measures water usage and regenerates the system as soon as the calculated system
capacity is depleted. The control calculates the system capacity by dividing the unit capacity (typically expressed
in grains/unit volume) by the feedwater hardness and subtracting the reserve. Meter mmediate systems generally
do not use a reserve volume. However, in twin tank systems with soft-water regeneration, the reserve capacity
should be set to the volume of water used during regeneration to prevent hard water break-through. A Meter
mmediate control will also start a regeneration cycle at the programmed regeneration time if a number of days
equal to the regeneration day override pass before water usage depletes the calculated system capacity.
Meter Delayed Control
A Meter Delayed Control measures water usage and regenerates the system at the programmed regeneration
time after the calculated system capacity is depleted. As with Meter mmediate systems, the control calculates the
system capacity by dividing the unit capacity by the feedwater hardness and subtracting the reserve. The reserve
should be set to insure that the system delivers treated water between the time the system capacity is depleted
and the actual regeneration time. A Meter Delayed control will also start a regeneration cycle at the programmed
regeneration time if a number of days equal to the regeneration day override pass before water usage depletes
the calculated system capacity.
Time Clock Delayed Control
A Time Clock Delayed Control regenerates the system on a timed interval. The control will initiate a regeneration
cycle at the programmed regeneration time when the number of days since the last regeneration equals the
regeneration day override value.
Day of the Week Control
This control regenerates the system on a weekly schedule. The schedule is defned in Master Programming by
setting each day to either off or on. The control will initiate a regeneration cycle on days that have been set to
on at the specifed regeneration time.
Control Operation During Regeneration
During regeneration, the control displays a special regeneration display. n this display, the control shows the
current regeneration step number the valve is advancing to, or has reached, and the time remaining in that step.
The step number that displays fashes until the valve completes driving to this regeneration step position. Once all
regeneration steps are complete the valve returns to service and resumes normal operation.
Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle
step position and resumes normal step timing.
Control Operation During Programming
The control only enters the Program Mode with the valve in service. While in the Program Mode, the control
continues to operate normally monitoring water usage and keeping all displays up to date. Control programming is
stored in memory permanently, eliminating the need for battery backup power.
Page 9
Timer Operation
Manually Initiating a Regeneration
When timer is in service, press the Extra Cycle button for 5 seconds on the main screen. 1.
The timer advances to Regeneration Cycle Step #1 (backwash), and begins programmed time count down. 2.
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #2 (brine draw & slow rinse). 3.
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #3 (backwash). 4.
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #4 (rapid rinse). 5.
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #5 (brine refll). 6.
Press the Extra Cycle button once more to advance the valve back to in service. 7.
NOTE: f the unit is a flter or upfow, the cycle step order may change.
NOTE: A queued regeneration can be initiated by pressing the Extra Cycle button. To clear a queued regener-
ation, press the Extra Cycle button again to cancel. f regeneration occurs for any reason prior to the delayed
regeneration time, the manual regeneration request will be cleared.
Control Operation During A Power Failure
The SXT includes integral power backup. n the event of power failure, the control shifts into a power-saving
mode. The control stops monitoring water usage, and the display and motor shut down, but it continues to keep
track of the time and day for a minimum of 48 hours.
The system confguration settings are stored in a non-volatile memory and are stored indefnitely with or without
line power. The Time of Day fashes when there has been a power failure. Press any button to stop the Time of
Day from fashing.
f power fails while the unit is in regeneration, the control will save the current valve position before it shuts down.
When power is restored, the control will resume the regeneration cycle from the point where power failed. Note
that if power fails during a regeneration cycle, the valve will remain in it's current position until power is restored.
The valve system should include all required safety components to prevent overfows resulting from a power
failure during regeneration.
The control will not start a new regeneration cycle without line power. f the valve misses a scheduled
regeneration due to a power failure, it will queue a regeneration. Once power is restored, the control will initiate
a regeneration cycle the next time that the Time of Day equals the programmed regeneration time. Typically,
this means that the valve will regenerate one day after it was originally scheduled. f the treated water output is
important and power interruptions are expected, the system should be setup with a suffcient reserve capacity to
compensate for regeneration delays.
Page 10
Master Programming Mode Chart
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
Master Programming Options
Abbreviation Parameter Option
Abbreviation
Options
DF Display Format
GAL Gallons
Ltr Liters
Cu Cubic Meters
VT Valve Type
St1b Standard Downfow/Upfow Single Backwash
St2b Standard Downfow/Upfow Double Backwash
Fltr Filter
UFbF Upfow Brine First
8500 TwinFlo100SXT
Othr Other
CT Control Type
Fd Meter (Flow) Delayed
F Meter (Flow) mmediate
tc Time Clock
dAY Day of Week
NT Number of Tanks
1 Single Tank System
2 Two Tank System
TS Tank in Service
U1 Tank 1 in Service
U2 Tank 2 in Service
C Unit Capacity Unit Capacity (Grains)
H
Feedwater
Hardness
Hardness of nlet Water
RS Reserve Selection SF Percentage Safety Factor
rc Fixed Reserve Capacity
SF Safety Factor
Percentage of the system capacity to be used as a
reserve
RC
Fixed Reserve
Capacity
Fixed volume to be used as a reserve
DO Day Override The system's day override setting
RT Regen Time The time of day the system will regenerate
BW, BD, RR,
BF
Regen Cycle Step
Times
The time duration for each regeneration step. Adjust-
able from OFF and 0-199 minutes.
NOTE: If "Othr" is chosen under "VaIve Type", then
R1, R2, R3, etc, wiII be dispIayed instead
D1, D2, D3, D4,
D5, D6, & D7
Day of Week
Settings
Regeneration setting (On or OFF) for each day of the
week on day-of-week systems
Page 11
Master Programming Mode Chart
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
Master Programming Options
CD Current Day The Current day of the week
FM Flow Meter Type
t0.7 3/4 Turbine Meter
P0.7 3/4 Paddle Wheel Meter
t1.0 1 Turbine Meter
P1.0 1 Paddle Wheel Meter
t1.5 1.5 Turbine Meter
P1.5 1.5 Paddle Wheel Meter
Gen Generic or Other Meter
K Meter Pulse Setting Meter pulses per gallon for generic/other fow meter
NOTES:
Some items may not be shown depending on timer conguration.
The timer wiII discard any changes and exit Master Programming Mode if any button is not pressed for
sixty seconds.
Page 12
Master Programming Mode
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
When the Master Programming Mode is entered, all available option setting displays may be viewed and set as
needed. Depending on current option settings, some parameters cannot be viewed or set.
Setting the Time of Day
Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the 1.
parameter display reads TD.
Adjust the displayed time with the Up and Down buttons. 2.
3. When the desired time is set, press the Extra Cycle button to resume normal operation. The unit will also
return to normal operation after 5 seconds if no buttons are pressed.
Entering Master Programming Mode
Set the Time Of Day display to 12:01 P.M. Press the Extra Cycle button (to exit Setting Time of Day mode). Then
press and hold the Up and Down buttons together until the programming icon replaces the service icon and the
Display Format screen appears.
Exiting Master Programming Mode
Press the Extra Cycle button to accept the displayed settings and cycle to the next parameter. Press the
Extra Cycle button at the last parameter to save all settings and return to normal operation. The control
will automatically disregard any programming changes and return to normal operation if it is left in Master
Programming mode for 5 minutes without any keypad input.
Resets:
Soft Reset: Press and hold the Extra Cycle and Down buttons for 25 seconds while in normal Service mode.
This resets all parameters to the system default values, except the volume remaining in meter immediate or meter
delayed systems and days since regeneration in the time clock system.
Master Reset: Hold the Extra Cycle button while powering up the unit. This resets all of the parameters in the
unit. Check and verify the choices selected in Master Programming Mode.
1. Display Format (Display Code DF)
This is the frst screen that appears when entering Master Programming Mode. The Display Format setting
specifes the unit of measure that will be used for volume and how the control will display the Time of Day. This
option setting is identifed by DF in the upper left hand corner of the screen. There are three possible settings:
Display Format Setting Unit of VoIume Time Display
GAL U.S. Gallons 12-Hour AM/PM
Ltr Liters 24-Hour
Cu Cubic Meters 24-Hour
Page 13
Master Programming Mode
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
2. VaIve Type (DispIay Code VT)
Press the Extra Cycle button. Use this display to set the Valve Type. The Valve Type setting specifes the type of
cycle that the valve follows during regeneration. Note that some valve types require that the valve be built with
specifc subcomponents. Ensure the valve is confgured properly before changing the Valve Type setting. This
option setting is identifed by VT in the upper left hand corner of the screen. There are 5 possible settings:
Abbreviation Parameter
St1b Standard Downfow/Upfow, Single Backwash
St2b Standard Downfow/Upfow, Double Backwash
Fltr Filter
UFbF Upfow Brine First
8500 TwinFlo 100
Othr Other
3. Control Type (Display Code CT)
Press the Extra Cycle button. Use this display to set the Control Type. This specifes how the control determines
when to trigger a regeneration. For details on how the various options function, refer to the Timer Operation
section of this service manual. This option setting is identifed by CT in the upper left hand corner of the screen.
There are four possible settings:
Meter Delayed: Fd
Meter mmediate: F
Time Clock: tc
Day of Week: dAY
4. Number of Tanks (DispIay Code NT)
Press the Extra Cycle button. Use this display to set the Number of Tanks in your system. This option setting is
identifed by NT in the upper left hand corner of the screen. There are two possible settings:
Single Tank System: 1
Two-Tank System: 2
Page 14
Master Programming Mode
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
5. Tank in Service (DispIay Code TS)
Press the Extra Cycle button. Use this display to set whether tank one or tank two is in service. This option setting
is identifed by TS in the upper left hand corner of the screen. This parameter is only available if the number of
tanks has been set to 2. There are two possible settings:
Tank One in Service: U1
Tank Two in Service: U2
6. Unit Capacity (DispIay Code C)
Press the Extra Cycle button. Use this display to set the Unit Capacity. This setting specifes the treatment
capacity of the system media. Enter the capacity of the media bed in grains of hardness when confguring a
softener system, and in the desired volume capacity when confguring a flter system. This option setting is
identifed by C in the upper left hand corner of the screen. The Unit Capacity parameter is only available if the
control type has been set to one of the metered options. Use the Up and Down buttons to adjust the value as
needed.
Range: 1-999,900 grain capacity
7. Feedwater Hardness (Display Code H)
Press the Extra Cycle button. Use this display to set the Feedwater Hardness. Enter the feedwater hardness in
grains per unit volume for softener systems, or 1 for flter systems. This option setting is identifed by H in the
upper left hand corner of the screen. The feedwater hardness parameter is only available if the control type has
been set to one of the metered options. Use the Up and Down buttons to adjust the value as needed.
Range: 4-199 hardness
Page 15
Master Programming Mode
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
8. Reserve SeIection (DispIay Code RS)
Press the Extra Cycle button. Use this display to set the Safety Factor. Use this display to select the type of
reserve to be used in your system. This setting is identifed by RS in the upper left-hand corner of the screen.
The reserve selection parameter is only available if the control type has been set to one of the metered options.
There are two possible settings.
FS Safety Factor
rc Fixed Reserve Capacity
9. Safety Factor (Display Code SF)
Press the Extra Cycle button. Use this display to set the Safety Factor. This setting specifes what percentage of
the system capacity will be held as a reserve. Since this value is expressed as a percentage, any change to the
unit capacity or feedwater hardness that changes the calculated system capacity will result in a corresponding
change to the reserve volume.This option setting is identifed by SF in the upper left hand corner of the screen.
Use the Up and Down buttons to adjust the value from 0 to 50% as needed.
Range: 0-50%
10. Fixed Reserve Capacity (DispIay Code RC)
Press the Extra Cycle button. Use this display to set the Reserve Capacity. This setting specifes a fxed
volume that will be held as a reserve. The reserve capacity cannot be set to a value greater than one-half of the
calculated system capacity. The reserve capacity is a fxed volume and does not change if the unit capacity or
feedwater hardness are changed. This option setting is identifed by RC in the upper left-hand corner of the
screen. Use the Up and Down buttons to adjust the value as needed.
Range: 0-half the calculated capacity
Page 16
Master Programming Mode
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
11. Day Override (DispIay Code DO)
Press the Extra Cycle button. Use this display to set the Day Override. This setting specifes the maximum
number of days between regeneration cycles. f the system is set to a timer-type control, the day override setting
determines how often the system will regenerate. A metered system will regenerate regardless of usage if the
days since last regeneration cycle equal the day override setting. Setting the day override value to OFF disables
this function. This option setting is identifed by DO in the upper left hand corner of the screen. Use the Up and
Down buttons to adjust the value as needed.
Range: Off-99 days
12. Regeneration Time
Press the Extra Cycle button. Use this display to set the Regeneration Time. This setting specifes the time of day
the control will initiate a delayed, manually queued, or day override triggered regeneration. This option setting is
identifed by RT in the upper left hand corner of the screen. Use the Up and Down buttons to adjust the value as
needed.
13. Regeneration Cycle Step Times
Press the Extra Cycle button. Use this display to set the Regeneration Cycle Step Times. The different
regeneration cycles are listed in sequence based on the valve type selected for the system, and are identifed
by an abbreviation in the upper left-hand corner of the screen. The abbreviations used are listed below. f the
system has been confgured with the OTHER valve type, the regeneration cycles will be identifed as R1, R2,
R3, R4, R5, and R6. Each cycle step time can be set from 0 to 199 minutes, or OFF. Setting a cycle step to
OFF will disable all of the following steps. Setting a cycle step time to 0 will cause the control to skip that step
during regeneration, but keeps the following steps available. Use the Up and Down buttons to adjust the value as
needed. Press the Extra Cycle button to accept the current setting and move to the next parameter.
Cycle Step Abbreviation
BD Brine Draw
BF Brine Fill
BW Backwash
RR Rapid Rinse
SV Service
Range: 0-199 minutes
Page 17
Master Programming Mode
CAUTION: Before entering Master Programming, pIease contact your IocaI professionaI water deaIer.
14. Day of Week Settings
Press the Extra Cycle button. Use this display to set the regeneration schedule for a system confgured as a Day
of Week control. The different days of the week are identifed as D1, D2, D3, D4, D5, D6, and D7 in the upper
left-hand corner of the display. Set the value to ON to schedule a regeneration or OFF to skip regeneration for
each day. Use the Up and Down buttons to adjust the setting as needed. Press the Extra Cycle button to accept
the setting and move to the next day. Note that the control requires at least one day to be set to ON. f all 7 days
are set to OFF, the unit will return to Day One until one or more days are set to ON.
15. Current Day (Display Code CD)
Press the Extra Cycle button. Use this display to set the current day on systems that have been confgured as
Day of Week controls. This setting is identifed by CD in the upper left-hand corner of the screen. Use the Up
and Down buttons to select from Day 1 through Day 7.
16. Flow Meter Type (Display Code FM)
Press the Extra Cycle button. Use this display to set the type of fow meter connected to the control. This option
setting is identifed by FM in the upper left-hand corner of the screen. Use the Up and Down buttons to select
one of the 7 available settings.
t0.7 Fleck 3/4 Turbine Meter
P0.7 Fleck 3/4 Paddle Wheel Meter
t1.0 Fleck 1 Turbine Meter
P1.0 Fleck 1 Paddle Wheel Meter
t1.5 Fleck 1 1/2 Turbine Meter
P1.5 Fleck 1 1/2 Paddle Wheel Meter
GEn Generic/Other Meter
Page 18
Master Programming Mode
17. Meter Pulse Setting (Display Code K)
Press the Extra Cycle button. Use this display to specify the meter pulse setting for a non-standard fow meter.
This option setting is identifed by K in the upper left-hand corner of the screen. Use the Up and Down buttons to
enter the meter constant in pulses per unit volume.
18. Press the Extra Cycle button to save all settings and exit Master Programming Mode.
Page 19
User Programming Mode
User Programming Mode Options
Abbreviation Parameter Description
DO Day Override The timer's day override setting
RT Regeneration Time The time of day that the system
will regenerate (meter delayed,
timeclock, and day-of-week
systems)
H Feed Water Hardness The hardness of the inlet water -
used to calculate system capacity
for metered systems
RC Reserve Capacity The fxed reserve capacity
CD Current Day The current day of week
NOTES:
Some items may not be shown depending on timer conguration.
The timer wiII discard any changes and exit User Mode if any button is not pressed for sixty seconds.
User Programming Mode Steps
Press the Up and Down buttons for fve seconds while in service, and the time of day is NOT set to 12:01 PM. 1.
Use this display to adjust the Day Override. This option setting is identifed by DO in the upper left hand 2.
corner of the screen.
Press the Extra Cycle button. Use this display to adjust the Regeneration Time. This option setting is identifed 3.
by RT in the upper left hand corner of the screen.
Press the Extra Cycle button. Use this display to adjust the Feed Water Hardness. This option setting is 4.
identifed by FH in the upper left hand corner of the screen.
Press the Extra Cycle button. Use this display to adjust the Fixed Reserve Capacity. This option setting is 5.
Range: 4-199 hardness
Page 20
Diagnostic Programming Mode
Diagnostic Programming Mode Options
Abbreviation Parameter Description
FR Flow Rate Displays the current outlet fow rate
PF Peak Flow Rate Displays the highest fow rate measured since the last regeneration
HR Hours in Service Displays the total hours that the unit has been in service
VU Volume Used Displays the total volume of water treated by the unit
RC Reserve Capacity Displays the system's reserve capacity calculated from the system
capacity, feedwater hardness, and safety factor
SV Software Version Displays the software version installed on the controller
NOTES:
Some items may not be shown depending on timer conguration.
The timer wiII exit Diagnostic Mode after 60 seconds if no buttons are pressed.
Press the Extra CycIe button to exit Diagnostic Mode at any time.
Diagnostic Programming Mode Steps
Press the Up and Extra Cycle buttons for fve seconds while in service. 1.
Use this display to view the current Flow Rate. This option setting is identifed by FR in the upper left hand 2.
corner of the screen.
Press the Up button. Use this display to view the Peak Flow Rate since the last regeneration cycle. This 3.
option setting is identifed by PF in the upper left hand corner of the screen.
Press the Up button. Use this display to view the Hours in Service since the last regeneration cycle. This 4.
option setting is identifed by HR in the upper left hand corner of the screen.
Press the Up button. Use this display to view the Volume Used since the last regeneration cycle. This option 5.
setting is identifed by VU in the upper left hand corner of the screen.
Page 21
Diagnostic Programming Mode
Press the Up button. Use this display to view the Reserve Capacity. This option setting is identifed by RC in 1.
the upper left hand corner of the screen.
Press the Up button. Use this display to view the Software Version. This option setting is identifed by SV in 2.
the upper left hand corner of the screen.
Press the Extra Cycle button to end Diagnostic Programming Mode. 3.
Page 22
Power Head Assembly
12
16
6
13
1
2
5
4
7
9
10
11
3
8
15
14
17
11
18
11
BR61501-7000SXT
Page 23
Power Head Assembly
Item No. Quantity Part No. Description
1......................... 1..........................10218............................ Switch, Micro
2......................... 1..........................40978............................ Support, Upper Bearing, HF-35
3......................... 1..........................40595............................ Circuit Board
4......................... 1..........................40702............................ Shaft, Drive/Encoder, HF-35
5......................... 1..........................40703............................ Gear, Main Drive
6......................... 1..........................40704............................ Cam, Brine, Downfow, HF-35
7......................... 1..........................40979............................ Plate, Lower Support, HF-35
8......................... 1..........................61430............................ Cover Assy, HF-35
1 40708-00 ...................... Cover, Gray, 7000
1 18728............................ Nut, Tinnerman, U Type, 8-32
1 19367............................ Screw, Designer Cover, Thumb
1 40982............................ Label, Control Panel, 7000
1 41122............................ O-ring, -007
9......................... 1..........................40980............................ Back Plate, HF-35
10........................ 3..........................40967............................ Screw, Slotted Hx Wshr Hd, 1/4-20 x 1 LG
11........................ 5..........................13602............................ Screw, Phil Rd Hd, 6-32 x 5/16
12........................ 1..........................12473............................ Screw, Hx Wshr Hd, #10-24 x .625
13........................ 2..........................11805............................ Screw, Rd Hd, 4-40 x 5/8 Type 1
14........................ 1..........................40981............................ Transformer, US 24V, 9.6 VA
Transformer (24V)
Receptable, 2 Circuit Molex
Wire
15........................ 2..........................19791-01 ...................... Meter Cable Assy, Turbine
16........................ 1..........................41122............................ O-ring, -007
17........................ 1..........................42349............................ Motor, 24V, 2 rpm, 7000
18........................ 1..........................19367............................ Screw, Designer Cover, Thumb
Not Shown
1..........................41091............................ Label, Blank Protective
1..........................40638............................ Pouch, Bubble Wrap
1..........................41086............................ Transformer, 230V/24V, European Version
1..........................40654............................ Carboard, Timer, Single
1..........................40960-03 ...................... Label, UL Nameplate
Page 24
Valve Assembly
Item No. Quantity Part No. Description
1......................... 1..........................61050............................ Valve Body Assembly, 7000, 32mm Dist
2......................... 1..........................61452-10 ...................... Piston Assembly, 7000, Softener, D/F 35 gpm
61453-10 ...................... Piston Assembly, 7000, Softener, D/F 28 gpm
61452-20 ...................... Piston Assembly, 7000, Filter 35GPM
3......................... 3..........................40576............................ Clip, H, Plastic, 7000
4......................... 1..........................61438............................ Seal & Spacer Kit, 7000, D/F
5......................... 1..........................60016-01 ...................... Brine Valve Assembly, 7000, 560CD
6......................... 1..........................40577............................ Turbine Meter Assembly, 7000
7......................... 1..........................61XXX .......................... njector Assembly, 7000

Part Number Injector Number
61454-000...................#000
61454-00.....................#00
61454-0.......................#0
61454-1.......................#1
61500-7000EXP_REVC
Page 25
Valve Assembly Parts List
Item No. No. Req'd Part Number Description
Part No. Injector No.
61454-2............. #2
61454-3............. #3
61454-4............. #4
61454-5............. #5
8.................... 1 ...................... 40556................. Cap, njector
9.................... 1 ...................... 61XXX................ BLFC Assemblies
Part No. BLFC Size GPM
61450-00........... 3/8 ...................... Blank
61450-12........... 3/8 ...................... 0.125
61450-25........... 3/8 ...................... 0.25
61450-50........... 3/8 ...................... 0.50
61450-100......... 3/8 ...................... 1.0
61451-00........... 1/2 ...................... Blank
61451-12........... 1/2 ...................... 0.125
61451-25........... 1/2 ...................... 0.25
61451-50........... 1/2 ...................... 0.50
61451-100......... 1/2 ...................... 1.0
10.................. 1 ..................... 61XXX................. DLFC Assemblies
Part No. DLFC Size GPM
61455-00........... 3/4 ...................... Blank
61455-17........... 3/4 ...................... 1.7
61455-20........... 3/4 ...................... 2.0
61455-24........... 3/4 ...................... 2.4
61455-30........... 3/4 ...................... 3.0
61455-35........... 3/4 ...................... 3.5
61455-40........... 3/4 ...................... 4.0
61455-45........... 3/4 ...................... 4.5
61455-50........... 3/4 ...................... 5.0
61455-60........... 3/4 ...................... 6.0
61455-70........... 3/4 ...................... 7.0
61456-00........... 1 ......................... Blank
61456-8.0.......... 1 ......................... 8.0
61456-9.0.......... 1 ......................... 9.0
61456-10........... 1 ......................... 10.0
61456-12........... 1 ......................... 12.0
61456-15........... 1 ......................... 15.0
61456-20........... 1 ......................... 20.0
61456-25........... 1 ......................... 25.0
61456-30........... 1 ......................... 0.0
11.................................. 1...... 13303-01............ O-ring, -021, 560CD
12.................................. 2...... 13302-01............ O-ring, -014, 560CD
13.................................. 1...... 40946................. Clip, Brine Retaining
14.................................. 1...... 40945................. Clip, Drain Retaining
15.................................. 1...... 40950................. Screen, njector, 7000
16.................................. 1...... 40951................. O-ring, -220
17.................................. 1...... 18280................. Collector, Top, 1 x .011, Gray
18.................................. 1...... 61419................. Kit, 1.05 Distributor, Adapter
19.................................. 1...... 19054................. O-ring, -124
20.................................. 1...... 40538................. Retainer, 32 mm, O-ring Dist, 7000
23.................................. 1...... 61XXX................ DLFC Kits

Not Shown
18569................. Retainer Tank Seal
40677................. Tube, Distributor, 32MM
40924................. Distributor, 32MM
40697-02............ Collector, 32MM Bayonet
12763-10............ Stuffer Tool Assy, 7000
18303................. O-ring, -336, Top of Tank
FiIter VaIves
40947-01............ Plug, Brine Valve, w/O-ring
40990-01............ Plug, njector, w/O-ring
Page 26
Bypass Assembly
IMPORTANT
To bypass the valve, turn bypass knob on both
sides of the valve to bypass position.
When returning to service, put the inlet into
service before the outlet.
Item No. Quantity Part No. Description
1..........................1................... 40569..................... Bypass Assembly, 7000, Less Clip
2..........................2................... 42414-01................ Connector Assembly, 3/4 NPT, 7000, Plastic
2................... 42414-11................ Connector Assembly, 3/4 BSP, 7000, Plastic
2................... 61561..................... Connector Assembly, 1 NPT, 7000, Brass
2................... 61561-10................ Connector Assembly, 1 BSP, 7000, Brass
2................... 40563-01................ Connector Assembly, 1 NPT, 7000, Plastic
2................... 40563-11................ Connector Assembly, 1 BSP, 7000, Plastic
2................... 40565-01................ Connector Assembly, 1-1/4, NPT, 7000, Plastic
2................... 40565-11................ Connector Assembly, 1-1/4 BSP. 7000, Plastic
2................... 61562..................... Connector Assembly, 1-1/2 NPT, 7000, Brass
2................... 61562-10................ Connector Assembly, 1-1/2 BSP, 7000, Brass
2................... 42241-01................ Connector Assembly, 1-1/2 NPT, 7000, Plastic
2................... 42241-11................ Connector Assembly, 1-1/2 BSP, 7000, Plastic
3..........................2................... 61626..................... Connector Assembly, 3/4 and 1 Sweat, 7000
2................... 41242-01................ Connector Assembly, 1 and 1-1/4, Sweat, 7000
2................... 41243-01................ Connector Assembly, 1-1/4 and 1-1/2, Sweat, 7000
4..........................2 40576..................... Clip, H, Plastic, 7000
5..........................1................... 40951..................... O-ring, -220
Not Shown..........1................... 61462..................... By-Pass Service Kit, 7000 (ncludes all internal parts for
7000 bypass assembly - bypass body not included)
41118_REVA
41147_REVA
Page 27
2310 Safety Brine Valve
Item No. Quantity Part No. Description
1....................1 ......................19645.......................... Body, Safety Brine Valve, 2310
2....................1 ......................19803.......................... Safety Brine Valve Assy
3....................1 ......................19804.......................... Screw, Sckt Hd, Set, 10-24 x .75
4....................1 ......................19805.......................... Nut, Hex, 10-24, Nylon Black
5....................1 ......................19652-01 .................... Poppet Assy, SBV w/O-ring
6....................1 ......................19649.......................... Flow Dispenser
7....................1 ......................11183.......................... O-Ring, -017
8....................1 ......................19647.......................... Elbow, Safety Brine Valve
9....................2 ......................19625.......................... Nut Assy, 3/8 Plastic
10..................1 ......................18312.......................... Retainer, Drain
11..................1 ......................60014.......................... Safety Brine Valve Assy, 2310
12..................2 ......................10150.......................... Grommet, .30 Dia
13..................1 ......................60068-30 .................... Float Assy, 2310, w/30 Rod
14..................1 ......................60002-34 .................... Air Check, #500, 34 Long
For Service AssembIy Numbers, See the Back of this ManuaI
Page 28
Troubleshooting
ProbIem Cause Correction
1. Water conditioner fails to
regenerate.
A. Electrical service to unit has
been interrupted
A. Assure permanent electrical service
(check fuse, plug, pull chain, or switch)
B. Timer is defective. B. Replace timer.
C. Power failure. C. Reset time of day.
2. Hard water. A. By-pass valve is open. A. Close by-pass valve.
B. No salt is in brine tank. B. Add salt to brine tank and maintain
salt level above water level.
C. njector screen plugged. C. Clean injector screen.
D. nsuffcient water fowing into
brine tank.
D. Check brine tank fll time and clean
brine line fow control if plugged.
E. Hot water tank hardness. E. Repeated fushings of the hot water
tank is required.
F. Leak at distributor tube. F. Make sure distributor tube is not
cracked. Check O-ring and tube pilot.
G. nternal valve leak. G. Replace seals and spacers and/or
piston.
3. Unit used too much salt. A. mproper salt setting. A. Check salt usage and salt setting.
B. Excessive water in brine tank. B. See problem 7.
4. Loss of water pressure. A. ron buildup in line to water
conditioner.
A. Clean line to water conditioner.
B. ron buildup in water condi-
tioner.
B. Clean control and add mineral cleaner
to mineral bed. ncrease frequency of
regeneration.
C. nlet of control plugged due
to foreign material broken loose
from pipes by recent work done on
plumbing system.
C. Remove piston and clean control.
5. Loss of mineral through drain
line.
A. Air in water system. A. Assure that well system has proper
air eliminator control. Check for dry well
condition.
B. mproperly sized drain line fow
control.
B. Check for proper drain rate.
6. ron in conditioned water. A. Fouled mineral bed. A. Check backwash, brine draw, and
brine tank fll. ncrease frequency of re-
generation. ncrease backwash time.
7. Excessive water in brine
tank.
A. Plugged drain line fow control. A. Clean fow control.
B. Plugged injector system. B. Clean injector and screen.
C. Timer not cycling. C. Replace timer.
D. Foreign material in brine valve. D. Replace brine valve seat and clean
valve.
E. Foreign material in brine line
fow control.
E. Clean brine line fow control.
Page 29
Troubleshooting
ProbIem Cause Correction
8. Softener fails to draw brine. A. Drain line fow control is
plugged.
A. Clean drain line fow control.
B. njector is plugged. B. Clean injector
C. njector screen plugged. C. Clean screen.
D. Line pressure is too low. D. ncrease line pressure to 20 P.S..
E. nternal control leak E. Change seals, spacers, and piston
assembly.
F. Service adapter did not cycle. F. Check drive motor and switches.
9. Control cycles continuously. A. Misadjusted, broken, or shorted
switch.
A. Determine if switch or timer is faulty
and replace it, or replace complete
power head.
10. Drain fows continuously. A. Valve is not programming cor-
rectly.
A. Check timer program and positioning
of control. Replace power head assem-
bly if not positioning properly.
B. Foreign material in control. B. Remove power head assembly and
inspect bore. Remove foreign material
and check control in various regeneration
positions.
C. nternal control leak. C. Replace seals and piston assembly.
Page 30
Troubleshooting
Error Codes
Note: Error codes appear on the n Service display.
Error
Code
Error Type Cause Reset and Recovery
0 Cam Sense
Error
The valve drive took longer
than 6 minutes to advance to
the next regeneration position.
Unplug the unit and examine the powerhead. Verify
that all cam switches are connected to the circuit
board and functioning properly. Verify that the motor
and drive train components are in good condition
and assembled properly. Check the valve and verify
that the piston travels free.y. Replace/reassemble
the various components as necessary.
Plug the unit back in and observe its behavior. The
unit should cycle to the next valve position and stop.
f the error re-occurs, unplug the unit and contact
technical support.
1 Cycle Step
Error
The control experienced an
unexpected cycle input
Unplug the unit and examine the powerhead. Verify
that all cam switches are connected to the circuit
board and functioning properly. Enter Master Pro-
gramming mode and verify that the valve type and
system type are set correctly with regard to the unit
itself.
Step the unit through a manual regeneration and
verify that it functions correctly. f the error re-occurs
unplug the unit and contact technical support.
2 Regen
Failure
The system has not regener-
ated for more than 99 days (or
7 days if the Control Type has
been set to Day-of-Week).
Perform a Manual Regeneration to reset the error
code. f the system is metered, verify that it is mea-
suring fow by running service water and watching
for the fow indicator on the display. f the unit does
not measure fow, verify that the meter cable is con-
nected properly and that the meter is functioning
properly.
Enter Master Programming mode and verify that the
unit is confgured properly. As appropriate for the
valve confguration, check that the corrct system
capacity has been selected, that the day override is
set properly, and that the meter is identifed correctly.
f the unit is confgured as a Day-of-Week system,
verify that at least one days is set ON. Correct the
settings as necessary.
3 Memory
Error
Control board memory failure. Perform a Master Reset and reconfgure the system
via Master Programming mode. After reconfguring
the system, set the valve through a manual regener-
ation. f the rror re-occirs, unplug the unit and contact
technical support.
Page 31
Removing Gear Box Assembly
1. Unplug the power source.
2. With 3/8 nut driver, turn the cycle cam counter-clockwise to the position shown in illustration above.
3. Slightly pull the two tabs outward and push the gearbox slightly upward to remove.
4. When returning valve to service after powerhead disassembly, manually step valve through regeneration
using the extra cycle button until valve is in service.
40988_REVA
Page 32
Inserting Circuit Board
1. To insert the circuit board, align the notches on the left side of the board with the fexible fnger on the power
head. Apply pressure to the left while rotating the board back.
2. When all the way down, snap the circuit board into place under the notches on the right.
41033_REVA
41033_REVA
Page 33
Connecting the Circuit Board
2
B
1
A
A1
B1
C1
3
C
4
After the circuit board is installed:
1. Connect the motor wires (A) to the motor connector (A1) on board.
2. Connect the transformer cable (B) to the transformer connector (B1) on board.
3. Connect the meter cable (C) to the meter cable connector (C1) on board.
4. Connect the meter cable sensor end to the opening on the valve body.
5. Thread meter cable (D1) and power wire (D2) along path shown in above illustration.
41033_REVA

Page 34
Water Conditioner Flow Diagrams
In Service Position
Backwash Position
40988_REVA
41121_REVA
40988_REVA 41121_REVA
Page 35
Water Conditioner Flow Diagrams
Brine Position
Slow Rinse Position
40988_REVA
41121_REVA
40988_REVA
41121_REVA
Page 36
Water Conditioner Flow Diagrams
Rapid Rinse Position
Brine Tank ReII Position
40988_REVA
41121_REVA
40988_REVA
41121_REVA
Page 37
Injector Flow Data
TR18755_REVB
Page 38
Meter Flow Data
TR18753 Softener
TR18688 Filter
41140-02_REVA
Page 39
Dimensions
41023_REVC
Page 40
Notes
Page 41
Page 42
Notes
P/N 42775 Rev. A 9/08