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Aiag SPC

This document contains data from multiple gage R&R studies. The first section shows measurement results from 3 appraisers measuring the same part 3 times each. The second section shows similar measurement data for 3 appraisers measuring a part number 10 times each. It also includes the specification tolerance and required outputs from the gage R&R analysis.

Uploaded by

Dana Williams
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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622 views26 pages

Aiag SPC

This document contains data from multiple gage R&R studies. The first section shows measurement results from 3 appraisers measuring the same part 3 times each. The second section shows similar measurement data for 3 appraisers measuring a part number 10 times each. It also includes the specification tolerance and required outputs from the gage R&R analysis.

Uploaded by

Dana Williams
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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AIAG Gage R&R

Average & Range Method 1


Appraiser 1 Trial 1
0.29
Trial2
0.41
Trial3
0.64
Appraiser 2 Trial 1
0.08
Trial2
0.25
Trial3
0.07
Appraiser 3 Trial 1
0.04
Trial2
-0.11
Trial3
-0.15

Ford Verification Data


Appraiser 1 Trial 1
Trial2
Trial3

Part Number
5
6
-0.8
0.02
-0.92
-0.11
-0.84
-0.21
-0.56
-0.2
-1.2
0.22
-1.28
0.06
-1.46
-0.29
-1.07
-0.67
-1.45
-0.49

2
-0.56
-0.68
-0.58
-0.47
-1.22
-0.68
-1.38
-1.13
-0.96

3
1.34
1.17
1.27
1.19
0.94
1.34
0.88
1.09
0.67

4
0.47
0.5
0.64
0.01
1.03
0.2
0.14
0.2
0.11

3.6396
3.5753
3.6175

3.9355
3.9302
3.8992

3.8446
3.8819
3.7932

4.1651
4.2245
4.1831

4.2812
4.3089
4.2525

7
0.59
0.75
0.66
0.47
0.55
0.83
0.02
0.01
0.21

8
-0.31
-0.2
-0.17
-0.63
0.08
-0.34
-0.46
-0.56
-0.49

9
2.26
1.99
2.01
1.8
2.12
2.19
1.77
1.45
1.87

3.4333
3.4455
3.3678

3.8044
3.8448
3.7882

3.9307
3.906
3.8979

4.1455
4.1532
4.1984

Appraiser 2

Trial 1
Trial2
Trial3

3.5883
3.6287
3.6309

3.9185
3.9065
3.9451

3.8504
3.8489
3.8509

4.1615
4.2083
4.235

4.2268
4.2344
4.2779

3.4056
3.3945
3.396

3.8026
3.8037
3.8001

3.8656
3.8491
3.875

4.1473
4.098
4.1237

Appraiser 3

Trial 1
Trial2
Trial3

3.5773
3.5827
3.6287

3.8809
3.8717
3.8735

3.8529
3.7805
3.7968

4.1768
4.1613
4.1745

4.2647
4.2388
4.1989

3.4328
3.3797
3.3998

3.8105
3.7996
3.7866

3.8514
3.8857
3.8522

4.1407
4.1519
4.1252

Specification Tolerance = 2

Required Outputs
Gage R&R as a percent of tolerance using the ANOVA
Gage R&R as a percent of study variation using the
Gage R&R as a percent of tolerance using the Average
Gage R&R as a percent of study variation using the
Number of distinct categories

8.23
9.74
8.27
10.28
14

Attribute
10
-1.36
-1.25
-1.31
-1.68
-1.62
-1.5
-1.49
-1.77
-2.16

4.2278
4.2184
4.2471
4.2207
4.2187
4.2131
4.2235
4.2113
4.2245

MSA 3rd

USL=0.545
LSL=0.45

Appraiser A
Part #

Appraiser B

Appraiser C

Trial 1

Trial 2

Trial 3

Trial 1

Trial 2

Trial 3

Trial 1

Trial 2

Trial 3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
32
33

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1

1
1
0
0
0
0
1
1
0
1
1
0
1
0
1
1
1
1
1
1
0
1
1
1
1
1

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
0
1
1
1
1
1

1
1
0
0
0
0
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
1
1

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
0
1
1
1
1
1

1
1
0
0
0
0
0
1
0
1
1
1
1
0
1
1
1
1
1
1
1
1
1
1
1
1

1
1
0
0
0
0
1
1
0
1
1
0
1
0
1
1
1
1
1
1
0
0
1
1
1
1

25
26
27
28
29
30
31
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

0
0
1
1
1
0
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

0
1
1
1
1
0
1
0
1
1
0
1
0
1
1
0
0
1
0
1
1
0
1

0
0
1
1
1
0
1
1
1
0
0
1
0
1
1
0
1
1
0
1
1
0
1

0
0
1
1
1
0
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

0
0
1
1
1
0
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

0
0
1
1
1
1
1
1
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

0
0
1
1
1
0
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

0
0
1
1
1
0
1
1
1
0
0
1
0
1
1
0
1
1
0
1
1
0
1

0
1
1
1
1
0
1
1
1
1
0
1
0
1
1
0
0
1
0
1
1
0
1

50

Appraiser A
Ref Value
0.476901
0.509015
0.573646
0.566152
0.57036
0.544951
0.465454
0.502295
0.437817
0.515573
0.488905
0.559918
0.541704
0.454518
0.517377
0.531939
0.519694
0.484167
0.520496
0.477236
0.45231
0.545604
0.529065
0.514192
0.50585
0.487613
0.599581
0.547204
0.502436
0.521642
0.523754
0.561457
0.503094
0.449696
0.498698
0.543077
0.409238
0.488184
0.427687
0.501132
0.513779
0.566575
0.46241
0.470832
0.412453
0.493441
0.486379
0.587893
0.483803

Part #

Appraiser B

Appraiser C

Trial 1

Trial 2

Trial 3

Trial 1

Trial 2

Trial 3

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
0
0

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
0
1

1
1
0
0
0
0
1
1
0
1
1
0
1
0
1
1
1
1
1
1
0
1
1
1
0
0

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
0
0

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
0
1
1
1
0
0

1
1
0
0
0
0
1
1
0
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
0
0

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

1
1
1
0
1
1
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

1
1
1
0
1
1
1
0
1
1
0
1
0
1
1
0
0
1
0
1
1
0
1

1
1
1
0
1
1
1
1
1
0
0
1
0
1
1
0
1
1
0
1
1
0
1

1
1
1
0
1
1
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

1
1
1
0
1
1
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

1
1
1
1
1
1
1
1
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

0.446697

50

Appraiser C

Reference Results
Ref Value MSA 4th Ed
0.476901
0.509015
0.576459
0.566152
0.57036
0.544951
0.465454
0.502295
0.437817
0.515573
0.488905
0.559918
0.542704
0.454518
0.517377
0.531939
0.519694
0.484167
0.520496
0.477236
0.45231
0.545604
0.529065
0.514192
0.599581
0.547204

Trial 1

Trial 2

Trial 3

1
1
0
0
0
1
1
1
0
1
1
0
1
1
1
1
1
1
1
1
0
1
1
1
0
0

1
1
0
0
0
0
0
1
0
1
1
1
1
0
1
1
1
1
1
1
1
1
1
1
0
0

1
1
0
0
0
0
1
1
0
1
1
0
1
0
1
1
1
1
1
1
0
0
1
1
0
1

1
1
1
0
1
1
1
0
1
1
0
1
0
1
1
0
1
1
0
1
1
0
1

1
1
1
0
1
1
1
1
1
0
0
1
0
1
1
0
1
1
0
1
1
0
1

1
1
1
0
1
1
1
1
1
1
0
1
0
1
1
0
0
1
0
1
1
0
1

0.502436
0.521642
0.523754
0.561457
0.503094
0.50585
0.487613
0.449696
0.498698
0.543077
0.409238
0.488184
0.427687
0.501132
0.513779
0.566575
0.46241
0.470832
0.412453
0.493441
0.486379
0.587893
0.483803

0.446697

Gage R&R2

Gage R&R
Average & Range Method 1
Enya
Trial 1
21.24
Trial2
21.33
Trial3
21.29
Trial4
21.34
Lucy
Trial 1
21.19
Trial2
21.29
Trial3
21.24
Trial4
21.21

2
21.65
21.67
21.6
21.56
21.5
21.51
21.55
21.55

3
22.28
22.34
22.31
22.31
22.17
22.14
22.23
22.18

Page 9

4
23.28
23.23
23.34
23.27
23.14
23.09
23.02
23.19

Part Number
5
21.85
21.84
21.93
21.89
21.78
21.84
21.76
21.81

From Six Sigma for Greenbelts and


Pg 115

Gage R&R2

From Six Sigma for Greenbelts and Champions

Page 10

37.2
37.8
37.1
37.8

36.9
37.9
38.2
38.1

38.1
38.2
37.2
37.2

37.5
36.8
37.5
37.3

37.7
37.8
37.7
37.5

36.2 35.8 35.8 35.5

36

Subgroup Size
Upper Specification Limit
Lower Specification Limit

5
39.0 Part specification: 37.0 2.0
35.0

Required Outputs from Statistical Sofware

36.5 35.9 35.9 36.4 36.4


36.6
36.3
36.5
36.6
36.2
36.9

36.1
36.8
36.9
37.2
37.2
36.8

36.4
36.5
36.8
37.1
36.1
36.7

36.9
36.7
36.7
37.4
36.3
36.6

36
36.3
37.5
37.3
36.2
36.3

37.1
37.6
36.8
37.3
36.1
36.5
36.3
35.8
37.1
36.8
35.9
36.3
36.1
36.8

37.9
38.2
37.5
37.1
37.2
36.7
36.2
36.5
37.9
37.2
36.1
37.4
37.1
36.2

38.1
38.1
37.1
36.7
37.1
36.8
36.5
36.4
36.5
37.3
37
36.6
36.9
36.6

37.6
37.8
37.4
37.5
36.9
36.9
36.5
36
36.9
37.4
36.6
36.3
36.8
36.8

37.5
37.2
36.5
37.6
36.2
36.7
35.8
36
36.9
36.6
36.1
36
36.7
37.1

AIAG Method (defined on p.80 of the SPC manual 1st edition)


using R bar divided
by d2 to estimate
using sample
standard deviation to

Cpk
Cp
Ppk
Pp

1.55
1.67
0.98
1.06

Other Acceptable Values Using Different Estimates of Sigma


using "pooled"
standard deviation
using "pooled"
standard deviation to
using sample
standard deviation

Cpk
Cp
Cpk
Cp
Ppk
Pp

1.60
1.73
1.61
1.73
0.98
1.05

manual 1st edition)

stimates of Sigma

Subgroup 1
2
3
4
5
6 7 8 9 10
x1
5.4
4.8
7.2
4.7 4.5 5.7 4.9 6.0 5.9 3.5
x2
6.2
6.3
4.6
4.3 5.7 4.2 3.7 3.0 3.9 5.7
x3
5.5
4.0
5.6
6.9 5.3 2.7 4.3 5.3 6.5 3.2
x4
5.1
6.0
5.1
6.8 5.4 5.1 4.1 3.9 2.7 3.6
x5
4.8
4.1
6.6
4.4 5.3 5.9 5.4 5.3 4.6 5.2
Diameter 1 Diameter
Diameter
2 Diameter
3 Diameter
4
5
22.30 22.54 22.01 22.62 22.65 pg 186 AIAG SPC (2nd)
22.86 22.68 22.43 22.58 22.73
22.88 22.68 22.46 22.30 22.61 USL
22.44 22.66 22.48 22.37 22.56 23.5
22.59 22.65 22.78 22.58 22.33 LSL
22.37 22.34 22.75 22.71 22.51 21.5
22.23 22.36 22.90 22.45 22.48
22.60 22.72 22.35 22.51 22.69
22.61 22.52 22.52 22.49 22.31
22.42 22.64 22.52 22.40 22.63
22.28 22.55 22.38 22.65 22.56
22.54 22.25 22.40 22.72 22.90
22.31 22.57 22.38 22.58 22.30
22.42 22.21 22.45 22.24 22.55
22.25 22.36 22.25 22.34 22.67
22.65 22.50 22.41 22.39 22.48
22.50 22.86 22.60 22.60 22.66
22.79 22.61 22.91 22.66 22.37
22.65 22.75 21.92 22.00 22.45
22.51 22.58 22.46 22.76 22.56
22.48 22.38 22.28 22.72 22.96
22.53 22.52 22.61 22.62 22.60
22.54 22.56 22.36 22.46 22.71
22.84 22.52 22.88 22.68 22.54
22.76 22.65 22.51 22.77 22.43

11
3.9
4.2
6.2
6.3
4.0

12
5.6
4.5
5.4
4.4
6.6

13
3.8
3.2
4.9
5.0
6.4

14
5.3
6.3
2.7
4.4
4.5

15
3.9
4.7
5.2
4.3
4.1

16
6.5
4.7
3.7
4.2
5.5

17
7.5
6.4
4.7
6.7
4.7

18
6.4
4.2
4.6
5.5
4.0

19
5.6
6.7
4.9
5.4
6.9

20
6.3
8.1
5.1
5.5
7.7

21
4.6
5.8
4.7
4.1
7.0

22
3.5
5.0
5.9
3.0
3.2

23
5.2
6.1
3.8
4.3
4.1

24
4.2
4.4
5.0
5.0
3.9

25
5.2
5.1
3.5
6.9
5.2

26
6.4
6.4
5.9
4.9
5.9

27
4.5
5.2
4.9
4.0
5.5

28 pg 78 AIAG SPC (2nd)


5.4 DIOUEW Length
5.6 Part: Qubic Release
3.3
USL
10.0
5.4
LSL
0.0
3.8

130262385.xls.ms_office

Date/time
6/8 8am
10am
12pm
2pm
6/9 8am
10am
12pm
2pm
6/10 8am
10am
12pm
2pm
6/11 8am
10am
12pm
2pm
6/12 8am
10am
12pm
2pm
6/15 8am
10am
12pm
2pm
6/16 8am

S1
0.65
0.75
0.75
0.6
0.7
0.6
0.75
0.6
0.65
0.6
0.8
0.85
0.7
0.65
0.9
0.75
0.75
0.75
0.65
0.6
0.5
0.6
0.8
0.65
0.65

S2
0.7
0.85
0.8
0.7
0.75
0.75
0.8
0.7
0.8
0.7
0.75
0.75
0.7
0.7
0.8
0.8
0.7
0.7
0.65
0.6
0.55
0.8
0.65
0.6
0.7

S3
0.65
0.75
0.8
0.7
0.65
0.75
0.65
0.8
0.85
0.6
0.9
0.85
0.75
0.85
0.8
0.75
0.85
0.6
0.85
0.65
0.65
0.65
0.75
0.65
0.7

S4
0.65
0.85
0.7
0.75
0.85
0.85
0.75
0.75
0.85
0.8
0.5
0.65
0.75
0.75
0.75
0.8
0.7
0.7
0.65
0.6
0.8
0.65
0.65
0.6
0.6

S5 Juran QC Handbook pg 24.16


0.85 AIAG SPC pg 34
0.65 Bend Clip "Gap"
0.75
0.65
USL .90mm
0.8
LSL .50mm
0.7
0.7
0.75
0.75
0.65
0.8
0.7
0.7
0.6
0.85
0.65
0.8
0.6
0.7
0.65
0.8
0.75
0.65
0.7
0.65

Page 15

XmR

11-2 2pm

11-2 3pm

11-3 1pm

11-3 2pm

11-3 3pm

11-4 1pm

Acid Concentration
pg 86 AIAG SPC (2nd)
8.0
8.5
USL none
7.4
LSL 9
10.5
9.3
11.1
10.4
10.4
9.0
10.0
11.7
10.3
16.2
11.6
11.5
11.0
12.0
11.0
10.2
10.1
10.5
10.3
11.5
11.1

Page 16

Length
x1
x2
x3
x4
x5

2/9
7am
16
14
13
12
17

8
16
15
13
15
17

9
16
13
16
15
15

10
15
13
13
13
14

11
16
15
16
14
17

12
13
13
14
17
18

1
13
11
15
17
13

2
14
16
17
14
14

3
13
17
14
17
13

4
15
14
17
20
18

5
11
19
14
15
17

6
17
16
11
14
16

7
20
19
18
19
16

8
18
16
13
15
13

9
12
13
15
12
13

10
11
20
14
17
9

2/10
7
17
17
15
13
15

8
13
15
18
11
13

9
19
13
10
12
14

10
14
14
16
14
13

11
13
17
17
16
14

12
16
15
14
17
16

1
18
18
17
17
13

2
14
15
16
15
14

3
15
14
16
14
14

4 pg 84 AIAG SPC (2nd)


17
14
USL
19
18
LSL
11
13
16

p chart

Final Test
Under Torque
Non-start
Leaker
Smoker

2
6
4

4
4
7

8
7
3
1

5
5
3

5
2
2

9
8
9

9
4
4
1

7
3
4

8
2
6
1

5
5
8

8
4
4

7
9
8

6
3
2

14
8
9

6
4
6

3
3
4

4
3
9

8
5
4

8
5
6
1

Final Test Discrepancies


12 15 19 13
9 26 18 14 17 18 16 24 11 31 16 10 16 17 20
Sample (n)
500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500

Page 19

p chart

5
5
5

5
2
1

5
4
4

6
4
2

9
3
5

6
5
6
1

15
8 13 12 17 18
500 500 500 500 500 500

Total pg 88 AIAG SPC (2nd)


162
113
125
5
Constant control limits apply when:
Min(n)/Max(n) < 0.75

Page 20

p chart var

Jan-20
Jan-21
Jan-22
Jan-25
Jan-26
Jan-27
Jan-28
Jan-29
Feb-1
Feb-2
Feb-3
Feb-4
Feb-5
Feb-8
Feb-9
Feb-10
Feb-11
Feb-12
Feb-15
Feb-16
Feb-17
Feb-18
Feb-19
Feb-22
Feb-23

Discrepancies
Sample (n)
8
968
13
1216
13
804
16
1401
14
1376
15
995
13
1202
10
1028
24
1184
18
542
16
1325
17
1066
19
1721
9
1305
14
1190
9
2306
13
1365
5
973
15
1058
19
1244
10
392
17
1433
13
1255
15
1352
21
1187

Page 21

np chart

Spot Weld Flaws


Undersize
Cold Weld
Missing
Off-Location

Spot Weld Flaws


Sample

4
1

1
1

2
1

3
1

1
1

2 5 4 3 3 6 5 0 7 5 4 1 2 3 6 3 8 4 4 4 6 4 2 3 7
62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62

Page 22

np chart

Total pg 92 AIAG SPC (2nd)


92
2
4
3

Page 23

c chart

Date/Bolt
vr721'
vr1050
vr1901
vr1942
vr3017

11-9
11-10
11-16
11-18
11-19
1
2 3 4 5
1
2 3
1
2 3 4 5 11-17 1 2 3 4 1 2 3 4 5
1
2 3
4 1
6
4
4
4 3
1 1
1
1
1
1 3
1
1 2 1
1 1
1
1 3 2
1 1 2 1 1
1
2 7
1
2
3
3 3 4
1
2
1 2
3 3
4
4 4
8
1
1
1
1 5 2
4
3
1 1
3
2
7 8 1
3 3 2
4
5 5
2
1
2 4
5

Date/Bolt
Number

11-9
11-10
11-16
11-18
11-19
1
2 3 4 5
1
2 3
1
2 3 4 5 11-17 1 2 3 4 1 2 3 4 5
1
2 3
9 15 11 8 17
11 5 11
13 7 10 12 4
3 7 2 3
3 7 2 7 9
1 5 8

Page 24

c chart

pg 96 AIAG SPC (2nd)

Page 25

u chart

Dock Audit
nd013
nd018
nd043
nd050
nd084
vr721
vr1050
vr1901
vr1942
vr3017

1
1
2
3

1
1
3
1
3
4
1
1

1
7
2
1
3
4

4
4
7

3
1
1
2
1 6
1
2 1
5
8 1

3
7
2
1
1 3
1 1
1 2
2
1

1
1
2
1
1
1
1
3
1
2

3
1
2
1
1
1
3
1
4

2
1
1
1
1
3
1
3

6
1
1
1
1
1
4
1
5

6
9
2
1
1
3
5
5

Number
8 17 18 15 23 9 19 6 14 17 13 15 16 22
Sample (n) 8 8 9 8 8 7 7 8 8 8 7 8 9 9

Page 26

Total pg 94 AIAG SPC (2nd)


17
23
27
11
19
19
17
23
22
34
Constant control limits apply when:
Min(n)/Max(n) < 0.75

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