MM 2
MM 2
MM 2
KEY BENEFITS
A reliable product - Many years of proven field experience Comprehensive low voltage motor management system - Integrated motor protection and process control in a small package Cost effective solution - Low cost modular design Small footprint and compact design - With or without display, fits into standard MCC buckets Integrated trip pushbutton
Easy of use - Preconfigured logic for all standard motor starter types, EnerVista compatible Remote monitoring - via serial communications, Modbus RTU Easy installation and integration - Door mount option Reduced number of devices - Replaces bi-metal overload elements, integrates timers, relays, meters, switches, indicators Same form feature as FM2 Feeder Protection System
APPLICATIONS
Motor protection and management system for low voltage, low horsepower motors
FEATURES
Protection and Control
Thermal Overload Single phase / Current unbalance Contactor failure Locked/stalled rotor Ground fault Undervoltage Overvoltage Overtemperature Undercurrent and underpower Configurable motor start controller Undervoltage auto restart Outputs: 2 contactor, 2 programmable Inputs: 6 fixed, 10 programmable
Motor operational parameters and historical data Process data Display phase current, ground current, thermal capacity, analog input, power, energy, etc. Status of relay inputs Trip record and pre-trip values Maintenance information
User Interface
RS485 ModBus , 1200 - 19,200 bps Front Panel 11 LEDs, key pad, and 2x20 LCD display Front Panel control push buttons Includes EnerVista software
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Ground Fault
The ground fault level is measured as a percentage of the CT primary. Ground overcurrent can be detected either from the residual connection of the phase CTs or from the zero sequence CT. A delay time is set to prevent false alarms from momentary surges. Both a ground fault alarm and trip are provided. The alarm can be set below the trip level to provide an early warning of insulation breakdown.
Undervoltage/Underpower
Both undercurrent and underpower alarms and trips are provided with time delays. Protection against failed shear pin or loss of pump flow, which may result in only a small change in current, is provided by the underpower alarm.
Thermal Overload
An overload trip occurs when the thermal capacity value equals 100%. Thermal capacity used is calculated from accumulated I2t value and chosen overload curves. True RMS current sensing ensures correct response to the heating effect of harmonics. One of 12 different I2t time overcurrent overload curves may be selected from eight standard curves and four NEMA compatible curves.
100000
Undervoltage
For voltage sensitive loads, such as induction motors, a drop in voltage increases the drawn current, which may cause dangerous overheating in the motor. The undervoltage protection feature can be used to either cause a trip or generate an alarm when the voltage drops below a specified voltage setting for a specified time delay.
Overtemperature
An input from motor winding thermistors is available. The MM2 can accept both positive temperature coefficient (PTC) and negative temperature coefficient (NTC) sensors. A thermistor level can be selected for both alarm and trip.
Overvoltage
An overvoltage on running motor with a constant load results in decreased current. However, iron and copper losses increase, causing an increase in motor temperature. The current overload relay will not pickup this condition and provide adequate protection. Therefore, the overvoltage element may be useful for protecting the motor in the event of a sustained overvoltage condition.
Cooling Time
10000
1000
100
After an overload trip, the thermal capacity value decreases exponentially to model the motor cooling characteristic. An overload trip can be reset when the thermal capacity value decreases to 15%. A stopped motor cooling time can be set to determine how long it takes for a stopped motor to reach steady state ambient temperature from its maximum allowable temperature.
CURVE #
CLASS 30
TIME IN SECONDS
10
DEVICE PROTECTION
Standard Protection 49/51 overload 46 phase unbalance (single-phase) welded/open contactor Option 2 Enhancement 50G/51G ground fault 48 locked rotor/stalled rotor 49 hot winding (thermistor) 37 undercurrent/underpower 27 undervoltage 59 overvoltage
*refer to the ANSI standard Device Designation Numbers in the catalog for a complete list of ANSI numbers
1 0.1 0.5 1 2 3 4 5 6 7 89 10 20
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Phase Unbalance
The MM2 monitors the percentage unbalance in the motor phase currents. If a phase current unbalance of greater than 15% exists for more than five seconds an alarm is generated. If a phase current unbalance of greater than 30% exists for more than five seconds a single phase trip occurs.
FUSE CONTACTOR CONTACTOR A (FORWARD/WYE) CONTACTOR B (REVERSE/DELTA) AUX 1 RELAY PHASE PT PHASE CT 51 49 37 46 GROUND CT WINDING THERMISTOR 51G 49 59 27 AUX 2 RELAY CONTROL INPUTS 4 - 20mA INPUT
Locked/Stalled Rotor
To help prevent damage to mechanical equipment such as pumps or fans, the MM2 will trip when the running current exceeds the stalled rotor trip level after the programmed time delay. This feature may be set to OFF if desired, and it is disabled during motor starting.
THERMISTOR MOTOR
LOAD
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Contactor Failure
The MM2 monitors the contactor while performing start and stop commands. If the contactor does not change status an open control circuit or welded contactor alarm is triggered.
Additional Alarms
The MM2 has programmable alarms to warn of a number of abnormal conditions. These include: acceleration time exceeded, abnormal inverter starter, incomplete start, motor greasing, contactor inspection, motor stop time, analog input, and process interlock switch open.
feature is enabled. When the control voltage drops below the dropout voltage the contactors are de-energized. The MM2 can initiate timers to restart selected drives upon the return of supply voltage. If control voltage is restored within the programmed restart time, the motor will be restarted immediately. If the control voltage takes longer to be restored, the MM2 can be programmed to attempt a restart after a programmed time delay.
Metering
The MM2 meters and displays: current of each phase Ground fault leakage current Motor load as a % of full load current Thermal capacity used (%) % Current unbalance Power (kW) Energy (kWh) Voltage
Outputs
The MM2 has one or two contactors (A and B) which are used for motor starting. There are also two auxiliary programmable output relays available on the MM2, which can be assigned to any one of 31 functions.
Starters
MM2 can be programmed to serve as the following types of motor starters:
Analog input
Trip Record
When the MM2 issues a trip command a record is generated which includes the cause and pre-trip actual values.
Full Voltage non-reversing, Full Voltage reversing, Wye/Delta open or close transition starter, Two speed starter, Inverter (VSD) starter, Slip ring (rotor resistors) and primary resistance starters, Autotransformer open or close transition starter, Duty/Standby starter, Soft starter
Switched Inputs
The MM2 has up to six fixed control inputs. These are used for start A and B, stop, local isolator, and contactor A and B status. The MM2 also has up to 10 programmable switch inputs. Each input can have one of 33 interlock functions assigned to it. A function can be assigned to one interlock input only.
Analog Input
The analog input can be scaled to user defined values. High and low alarm and trip setpoints are recorded with time delays.
Motor greasing interval: number of hours between bearing lubrication Contactor inspection: number of starts after which contactor contacts must be inspected for wear Maximum motor stopped time: the maximum number of hours the motor can be left shut down
CONVENTIONAL MCC
SUPERVISORY CONTROL SYSTEM
REMOTE CONTROL
STOP
PLACED BY RE
REPEAT FOR EACH STARTER
LOCAL MCC
120/240 VAC
STOP
CONTACTOR CONTACTOR
STOP
O/L
GROUND
STALL
THERMISTOR
U/C
ACCEL
TRIP
MANUAL
START B
ACTUAL
RESET
STOP
VALUE
STORE
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User Interfaces
The user can communicate with the MM2 through a variety of interfaces:
Models
Mounting Configurations
The MM2 can be ordered in either chassis mount or panel mount with display. The chassis mount and panel mount without display models come with all the standard features and may be ordered with one or both of the option packages. Setpoints are loaded through the RS485 port.
EnerVista Software
The MM2 comes with EnerV ista; an industry-leading suite of software tools that simplifies every aspect of working with GE Multilin devices. EnerV ista software is extremely easy to use and provides advanced features that help you maximize your investment in GE Multilin products.
EnerVista Launchpad
EnerVista Launchpad is a complete set of powerful device setup and configuration tools that is included at no extra charge with the MM2.
Indicator LEDs
The panel mount MM2 has nine status LEDs. The display model has two additional LEDs which indicate auto mode or manual control mode.
Set up the MM2 - and any other GE Multilin device - in minutes. Retrieve and view trending and data at the click of a button. Build an instant archive on any PC of the latest GE Multilin manuals, service advisories, application notes, specifications or firmware for your MM2. Automatic document and software version updates via the Internet and detailed e-mail notification of new releases.
The panel mount with display model is the Top of the Line MM2.
Communications
The MM2 uses a ModBus RTU RS485 connection for communication. Up to 32 MM2s can be daisy-chained together on a single communication channel. The MM2 supports operation at 1200 to 19,200 bps. A RS232/485 converter module may be used to connect a personal computer to the MM2.
The panel mount with display model may be ordered when both option packages are ordered. It is mounted on the front panel of the MCC with its two by 20 alphanumeric display, full keypad, and 11 status LEDs exposed to the operator for complete local viewing and setpoint programming. The setpoints can also be loaded into the relay through the RS485 communications port.
EnerVista Viewpoint
EnerVista is a premium workflow-based toolset that provides engineers and technicians with everything they need to monitor, test and troubleshoot GE Multilin IEDs and manage settings files with ease. The MM2 includes an evaluation version of EnerVista Viewpoint.
Software
The MM2 is provided with a Windowsbased communications program called MM2PC. It allows access to all the features of the MM2 with easy to use, pull-down menus. Using this program it is possible to: Program or modify setpoints Load or save setpoints from or to a disk Read actual values from the MM2 Monitor status Read pre-trip data and trip record Display dynamic trending of actual values Get help on any topic Print the instruction manual from disk
Option Packages
Option package 1 increases the control and diagnostic features available. It includes: Process control and process inputs
Undervoltage auto restart Diagnostics including alarms, pre-trip data, and historical statistics about the use and performance of the motor and drive
Settings file change control, automatic error checking and creating, editing and storing settings a snap Plug-and-Play monitoring automatically creates customized monitoring screens for your MM2 - no programming required Powerful testing tools help shorten your commissioning cycle Quickly retrieve oscillography and event data when a fault occurs
Option package 2 increases the protection features and input options. It includes: Second contactor control, including two more control inputs
Single-phase VT input used to calculate and display the kW and kWh absorbed by the drive Enhanced protection including five more protection features Motor winding thermistor input
The chassis mount model is the black box version of the MM2. It is mounted inside the motor control center (MCC).
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Features
Front View
DISPLAY: 2 line, 40 character illuminated display communicates all messages in simple English for easy interpretation by users unfamiliar with unit. RELAY INDICATORS: RELAY A: Contactor A energized. RELAY B: Contactor B energized. AUX 1: User programmable relay 1 energized. AUX 2: User programmable relay 2 energized.
CONTROL KEYS: AUTO: Selects operation of start via communication port. MANUAL: Selects manual operation of motor using start key. START A: Energize contactor A. START B: Energize contactor B. STOP: De-energize contactors.
STATUS INDICATORS: RUNNING: Contactor is energized and motor is running. STOPPED: Contactor is not energized and motor is not running. TRIPPED: Contactor is not energized. Motor is not running. The MM2 has tripped the motor due to a fault. Normally a cause of trip message will be displayed. ALARM: One or more alarm conditions are present. Normally a cause of alarm message will be displayed. FAULT: An internal fault or abnormal condition has been detected. The MM2 may need to be replaced or serviced.
PROGRAM KEYS: ACTUAL VALUES: Press to enter actual values mode to display actual motor values such as current, ground leakage, thermal capacity. SETPOINTS: Press to enter setpoint mode to alter or examine setpoints. STORE: Save a newly entered setpoint. RESET: Reset the MM2 after a trip. MESSAGE: Move to the desired setpoint or actual value message. VALUE: Increment or decrement currently displayed setpoint value.
Rear View
SUPPLY VOLTAGE required to power the MM2 . COMMUNICATIONS RS485 2 wire serial communication port operates at 1200 19,200 bps for remote commands, monitoring and setpoint store. ModBus RTU protocol. SWITCH INPUTS Opto-isolated 120 VAC live inputs for various interlock functions. The interlock inputs are fully programmable and can be assigned to such functions as setpoint access, plant interlock, test, and various others. 4 RELAYS Contactor A: direct on line/forward/wye Contactor B: reverse/delta User programmable relay (AUX 1) User programmable relay (AUX 2) ANALOG INPUT 4 20mA input for process control monitoring/alarming/ tripping. THERMISTOR NTC or PTC thermistor input for hot winding detection.
CONTROL POWER 120/240 VAC supply voltage selector switch and fuse access door.
Ground safety and surge. VOLTAGE INPUT Phase A voltage input for voltage and power monitoring. PHASE CT INPUTS 3 isolated phase CT inputs that accept 1 amp or 5 amp CT.
GROUND CT INPUT 5 amp or 50:0.025 ground fault input for residually connected phase CTs or separate core balance (zero sequence) CT.
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Typical Wiring
RESIDUAL GROUND CONNECTION CT PHASE A CT PHASE B CT PHASE C CT PHASE A TWO PHASE CT CONNECTION CT PHASE C DIRECT CONNECTION
1 5A
10
11
12
1 5A
10
11
12
1 5A
1A COM 5A 1A COM 5A
1A COM 5A
1A COM 5A 1A COM 5A
1A COM 5A
1A COM 5A 1A COM 5A
1A COM
PHASE A CT
PHASE B CT
PHASE C CT
GROUND CT
PHASE A CT
PHASE B CT
PHASE C CT
GROUND CT
PHASE A CT
PHASE B CT
PHASE C CT
ISOLATOR
480V SWITCH A B C
C
CONTACTOR A L1 A A L2 L3 480V
L1 L2 L3
MOTOR
15 16
VT COM VT
1
5A
10 11 12
PHASE A CT
PHASE B CT
PHASE C CT
GROUND CT
41 42 43 44 45 46 47 48 49
STOP
INTERLOCK INPUT 1 INTERLOCK INPUT 2 INTERLOCK INPUT 3 INTERLOCK INPUT 4 INTERLOCK INPUT 5 INTERLOCK INPUT 6 INTERLOCK INPUT 7 INTERLOCK INPUT 8 INTERLOCK INPUT 9 INTERLOCK INPUT 10 STOP START A START B ISOLATOR STATUS NO CONTACTOR A STATUS NO CONTACTOR B STATUS NO
19 20 38 39
RS485
40 17 18
STATOR THERMISTOR
THERMISTOR THERMISTOR
50
51 52
START
53 54
*
A
OPTION 1 OPTION 2
55 56
CONTACTOR
A CONTACTOR
AUX 1
AUX 2
COIL
13 14
36 37
34 35
CONTACTOR A
32 33
26 27 28 29 30 31 23 24 25 21 22
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NOTES: 1 ) RELAY CONTACT STATE SHOWN WITH CONTROL POWER NOT APPLIED. 2 ) DRAWING SHOWN WITH ALL OPTIONS. SEE ORDER CODE TO DETERMINE TERMINALS INSTALLED. 3 ) TERMINALS MARKED WITH " " MUST BE CONNECTED * BEFORE MOTOR CAN BE STARTED. 4 ) DIRECT CONNECTION WITH NO CTs CAN BE USED FOR MOTOR FULL LOAD CURRENT BELOW 10 AMPS ( TYPICALLY LESS THAN 10 HP ). NOTE: CT TERMINALS RATED FOR 600V.
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RS485 2 wire, half duplex 1,200 19,200 bps ModBus RTU Read/write setpoints, read actual values, execute commands, read coil status, read device status, loopback test
ENVIRONMENTAL Pollution degree: 2 Overvoltage category: 2 Insulation voltage: 300 V Operating temperature range: 0 C to 60 C Dust and moisture rating: NEMA Type 12+12K IP Class: IEC 529-IP53 TYPE TESTS CSA: UL: Transients:
UNDERVOLTAGE SUPPLY VOLTAGE Undervoltage: 65% of nominal (120 VAC or 240 VAC) immediate restart for maximum dip time of 0.1 0.5 sec or OFF delayed restart for maximum dip time of 0.1 10.0 sec/unlimited time Delay restart range: 0.2 300 sec Delay restart accuracy: 0.2 sec MONITORING VOLTAGE INPUT/POWER READING Conversion: True RMS, sample time 1.67 ms Voltage full scale: 1.5 x VT primary Voltage accuracy: 2% of VT primary or 2% of reading (whichever is greater) Power accuracy: 5% of nominal or 5% of reading (whichever is greater) Input voltage: Nominal:120 VAC or 110 VAC Max:150 VAC VT burden: 0.01 VA ACCELERATION TIME Range: 0.5 125 sec, or OFF Accuracy: 0.5 sec THERMAL COOLING TIMES Range: 5 1080 min when motor stopped 50% of motor stopped value when motor running Accuracy: 1 min STALLED ROTOR Range: Delay range: Accuracy: 1.15 to 4.50 x FLC, or OFF 0.5 to 5 sec 0.5 sec
Approved file no. LR41286 Recognized file no. E83849 ANSI/IEEE C37.90.1 oscillatory/ fast risetime transients IEC 801-4 electrical fast transient/burst requirements IEC 255-5 5 kV impulse voltage test 150 MHz, 450 MHz 5 W handheld transmitter @ 25 cm IEC 801-2 electrostatic discharge 1500 V, 1 min all input >30 V
PACKAGING Max weight: 4 lbs (1.8 kg) Shipping dimensions: 8.3" x 5.625" x 5.8" (211 mm x 143 mm x 147 mm) FUSE TYPE/RATING 0.5 A 250 V Fast blow, high breaking capacity INSTALLATION WARNING:
HAZARD may result if the product is not used for its intended purpose Ventilation requirements: None Cleaning requirements: None CERTIFICATION : Conforms to IEC 947-1, IEC 1010-1 CSA: Approved file no. LR41286 UL: Recognized under E83849 Quality assurance system: Registered by QMI to CSA CAN3.Z299.3-1985 and ISO 9001-1994
*Specifications subject to change without notice.
METERING PHASE CURRENT INPUTS Conversion: True RMS, sample time 1.67 ms Range: 0.1 8 x phase CT primary amps setpoint Full scale: 8 x phase CT primary amps setpoint Accuracy: 2% of Phase CT primary amps setpoint or 2% of reading, whichever is greater GROUND FAULT CURRENT INPUT Conversion: True RMS, sample time 1.67 ms Range: 0.1 to 1.0 x G/F CT primary amps setpoint (5 A secondary CT) 0.5 to 15.0 amps (50:0.025 CT) Full scale: 1.5 x G/F CT primary amps setpoint (5 A secondary CT) 15 A (50:0.025 CT) Accuracy: 4% of G/F CT primary amps setpoint (5 A secondary CT) 0.3 A (50:0.025) CT
50:0.025 GROUND INPUT WITHSTAND Continuous 150 mA Maximum 12 A for 3 cycles 50:0.025 input can be driven by a GE Multilin 50:0.025 CT
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Dimensions
PANEL MOUNT FRONT VIEW 7.36" (187)
RUNNING STOPPED TRIPPED ALARM FAULT
PANEL MOUNT SIDE VIEW 1.0" (25) 3.95" (100) 0.10" (2.5)
PANEL
4.13" (105)
PANEL
0.13" (3)
0.30" (7.5)
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Inches (mm)
CHASSIS MOUNT CUTOUT 7.50" (191) 7.24" (184) 6 x 0.218" Dia. HOLES (6)
4.35" (111)
4.17" (106)
3.47" (88)
CONTACTOR A
CUTOUT
8 x 0.078" R (2)
Model Table: The MM2 is available in chassis mount or a panel mount model. Both models may be enhanced with two option packages. The panel mount model with display may only be ordered with both options.
STANDARD Protection and Control Overload (49/51) phase unbalance (46) welded/open contactor
OPTION 2 ADDS Ground fault (50G/51G), rapid trip locked/stalled rotor (48) overtemperature thermistor (49) undercurrent/underpower (37) overvoltage (59)/undervoltage (27) 2 Control
9
Inputs 4 Control 2 Programmable
Thermistor input Single-phase voltage input for kW and kWh Contactor control (B)
Chassis mount Chassis mount panel mount with display available when both options are ordered
Ordering
MM2
MM2
* * * *
PD C
Basic unit Panel mount with display * Chassis mount (black box) Option 1 Process control, 10 process inputs, undervoltage auto restart, diagnostics Option 2 Enhanced protection, power (kW), thermistor, 2nd contactor control, and 2 process inputs Control voltage 120 VAC Control voltage 240 VAC
1 2 120 240
Accessories RS232 TO RS485 CONVERTER box designed for harsh industrial environments 5 A PHASE CT: 50, 75, 100, 150, 200, 250, 300, 350, 400, 500, 600, 750, 1000 1 A PHASE CT: 50, 75, 100, 150, 200, 250, 300, 350, 400, 500, 600, 750, 1000 50:0.025 GROUND CT for sensitive ground detection on high resistance grounded systems COLLAR for reduced depth mounting Modifications MOD601: 240 VAC switch inputs allows the use of external 240 VAC supply to power switch inputs MOD602: 24 48 VDC switch inputs allows the use of external 24 48 VDC supply to power switch inputs MOD603: ESD relay converts AUX 2 relay into an emergency shutdown relay MOD605: Removable rear terminals allows terminals 13 58 to be unplugged from the MM2 MOD610: Conformal coating MOD613: 240 VAC VT input MOD614: VT primary setpoint up to 7200 V and variable overload curve setting MOD615: VT primary setpoint up to 7200 V and backspin timer MOD616: MM2 with remote display
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3.47" (88)
4.07" (103)
1.73" (44)