Instruction Manual

CVS 4150 and 4160 Pressure Controllers

Introduction
CVS 4150 and 4160 controllers are designed to provide years of reliable and accurate service. These instructions cover maintenance, adjustment, and changes in mode of control. These instructions are intended for the controllers in general. Any instructions that apply to specific controllers will be indicated by model number in the instruction. Model numbers are stamped on the nameplate located inside the cover of the controller (Key 29, Figure 4).

The valve should be positioned on the line so the flow direction indicator corresponds to the direction of the flow of the pipeline. If the body is flanged, the bolts should be tightened up evenly to reduce risk of damage to the valve body and the flange. A good quality thread lubricating compound should be used on all male connections if the body has screwed connections.

Controllers
Inspect the controllers for shipping damage and foreign debris when uncrating.

Valve
Ensure the pipeline is free of welding slag, chips and other debris by blowing out the line prior to installation. It is recommended that a strainer be installed up stream of the valve to protect the valve from foreign debris in the line. CVS recommends a standard three-valve maintenance bypass be installed. This allows isolation of the control valve without shutting down the pipeline system.

Control Line Connectors

The connections should be made in an area of the pipeline that is free of bends and elbows. Piping connections should be made with 1/4 or 3/8 pipe or tubing. Tap the pipeline as close to the valve body as possible allowing for these limiting factors. 1. The tap area should be an area that is free from abnormal velocities. 2. The ideal distance away from the body should be 10 x the pipeline diameter.

Head Office 3900 101 Street Edmonton, Alberta, Canada T6E 0A5 Office: (780) 437-3055 Fax: (780) 436-5461

Calgary Sales Office 205, 2323 32 Avenue NE Calgary, Alberta, Canada T2E 6Z3 Office: (403) 250-1416 Fax: (403) 291-9487

Website: www.cvs-controls.com

E-Mail: [email protected]

Control Line Connectors contd The control pressure line is run from the tapped hole in the side or the back of the case to the main pipeline. Install a lock shield needle valve in the control line to slow down the controlled pressure or to dampen out any pulsations. While the control valve is operational, the needle valve must never be entirely closed. An air vent is provided on all controllers and works well when air is used as the operating medium. When gas is used the vent can be removed, this allows for an additional 1/4 NPT connection for gas to be piped away.

Range 3-15 psi 6-30 psi

Output 8-10 psi 16-20 psi

Proportional-Reset Controllers 1. The reset dial should be set to maximum. 2. The air supply should be connected to Bellofram Type 50 filter regulator. 3. Zero the pressure setting dial and proportioned setting dial. 4. There should be no pressure sent to the measuring element. 5. For direct or reverse acting controllers the range and output should be as follows. Range 3-15 psi 6-30 psi Output 8-10 psi 16-20 psi

Operation
Although the output for these controllers are set prior to shipping, upon arrival the following items should be checked.

Bellofram Type 50 Filter Regulator

Bellofram Type 50 Filter Regulator is a selfcontained filter regulator designed to deliver air or gas to the pilot at a constant pressure. The Bellofram Type 50 is designed to handle inlet pressures up to 250 psi The CVS Series 4150/4160 delivers an outlet pressure of 3 - 15 psi when the regulator is set to 20 and it will deliver 6-30 psi output when the regulator is set to 35 psi. The filter component ensures that operation is clean and dry. The relief valve is geared to open when the pressure is reduced to 1 psi above the regulator set point. Releasing the lock nut and adjusting the adjusting screw located on the top of the regulator can reduce pressure setting for the regulator. Proportional Controllers Most of the proportional controls will be used in applications that require a band set to approximately 15%. The following steps are used to test this setting. 1. The air supply should be connected to Bellofram Type 50 filter regulator. 2. Zero the pressure setting dial. 3. Set the proportional band adjustment to 15% 4. There should be no pressure sent to the measuring element. 5. For direct or reverse acting controllers the range and output should be set as follows.

Start Up
Proportional Controllers 1. The air supply should be connected to Bellofram Type 50 filter regulator. 2. Connect the control pressure line and open the lock shield needle valve. 3. Ensure all piping and connections are free from leaks. 4. Set the pressure to the desired control point. 5. Proportional band should be set at 15% of the bandwidth. 6. Open the manual control valves that are upstream and downstream, at the same time close the by-pass valves. 7. Set the controller near the desired control point. When it reaches that point, begin to broaden the proportional band. Broaden the band as little as possible. The narrowest band that will not result in cycling provides the best control. This band adjustment will affect the zero. Re-zero the unit. 8. Test the bandwidth by changing the pressure setting adjustment for a moment. If this causes cycling, then broaden the proportional band and test again. This procedure is to be repeated until stability is reached. Proportional-Reset Controllers 1. The air supply should be connected to Bellofram Type 50 filter regulator. 2. Connect the control pressure line and open the lock shield needle valve. 3. Ensure all piping and connections are free from leaks. 4. Set pressure to the desired control point.

Proportional-Reset Controllers contd 5. Proportional band should be set at 100% of bandwidth. 6. Maximize the setting on the reset dial. 7. Open the manual control valves that are upstream and downstream, at the same time close by-pass valves. 8. Set the controller near the desired control point. When it reaches that point, begin to narrow the proportional band until a cycling condition exists. Broaden the band slightly until a stable condition is reached. There is no need to reset the zero in controllers that have reset. 9. Try to obtain the fastest reset time without introducing cycling control carefully by adjusting the reset rate. 10. Test the bandwidth and the reset rate by changing the pressure setting adjustment for a moment. If this causes cycling, then broaden the proportional band and test again. This procedure is to be repeated until stability is reached. The goal for the controller setting is to have the narrowest proportional band and the fastest reset rate that will not cause cycling.

Figure 1:

Pressure Connections for Proportional Controller

Changing Controller Action

One advantage of the CVS 4150/4160 is the ease at which you can change from one mode of control to another. There is a connection for both direct and reverse action in all modes of control. There is also a screw (key 5, figure 6) provided to plug the hole opposite of the nozzle. It will be necessary to follow INITIAL SETTINGS after any change in mode of control. Figure 2: Pressure Connections for Proportional-Reset Controller

Adjustments Proportional Band Width Adjustments

The proportional band width adjustment determines the change in control pressure required to cause the control valve to travel full open or full closed. Example: with the proportional band set @ 1 (10%), using a Bourdon tube of 0-1000 psi that is set @ 500 psi on the pressure dial. The full travel of the valve would occur between 450 psi (3 psi output) and 550 psi (15 psi output) to try to maintain the set point. Using this theory, an input pressure of 500 would give you an output pressure of 9 psi. The greater the proportional band setting is the slower the reaction.

Reset Rate Adjustment

By definition the reset rate is the number of minutes that it takes to adjust the controller to adjust the output pressure up or down by the same amount of proportional change in output caused by the process change. The reset rate is calibrated in minutes per repeat.

Pressure Setting Adjustment

The CVS 4150 and 4160 come with a calibrated set point adjustment. The dial is calibrated for pressure ratings of the measurement element. If start-up instructions are followed, the pressure setting dial is correct for any settings on proportional-reset controllers.

CVS Type 4150 Pressure Controller

The theory of operation can be broken down into steps. Refer to the schematic diagram figure 3. I. The pressure first enters the Bourdon tube. As the pressure increases the Bourdon tube straightens causing the beam (B) attached to the end of the Bourdon tube to move closer to nozzle (C). Closing the nozzle (C) will cause a build up of pressure in chamber (D) from the constant air or gas supply through the orifice (E). The resulting pressure built up in chamber (D) cause the diaphragm (F) to push up and open valve (G). An open Valve (G) will cause the constant air or gas supply to flow into chamber (H). The build up of pressure in chamber (H) causes diaphragm (F) to be pushed back to its original position and therefore closes valve (G). The increase in pressure in chamber (H) sends the supply pressure to flow to the diaphragm of the control valve causing the control valve to start to close. At the same time, the pressure flows through the three-way valve (K) causing an increase in pressure in bellows (I). The increase in the pressure bellows (I) cause the beam (B) to move away from nozzle (C). As a result there will no longer be a build up of pressure in (D). The control valve is now at the desired pressure setting.

If there is a decrease in control pressure the above mentioned steps will proceed in reverse. The control pressure will bleed out through the exhaust vent (J). Please note that the changes in pressure are continuous in nature. The process has been explained in steps for ease of explanation. As seen in the figure 3, schematic illustration of Type 4150, the output pressure from relay chamber (H) goes to both the proportional band adjustment relay three-way valve (K) and the control valve diaphragm. The amount of feedback to the proportional bellows (I) can be adjusted by adjusting the orifice. If valve (K) is fully open, then the total of the diaphragm pressure is sent to the bellows chamber (I). This causes the beam (B) to move away from nozzle (C) allowing the pressure to be released from chamber (D). The result of this is 100% proportional band based on the rating of the Bourdon tube. Closing the three-way valve (K) will result in a lowering of proportional band response. The proportional band would be approximately 3% when fully closed.

2.

3.

4. 5.

6.

7.

8.

Figure 3:

Schematic Illustration of CVS Type 4150 Proportional Controller

Schematic Illustration of CVS Type 4150 Proportional-Reset Controller

CVS Type 4160 Pressure Controller

The operation of CVS Type 4160 - proportional-reset controller, is the same as the CVS Type 4150 with the addition of a reset rate adjustment (L). Follow steps 1-6 from operation of the CVS 4150 then proceed with the following: 1. In step No. 7, for the CVS 4160 the pressure will flow through the three-way valve (K), to reset valve (M) where a portion of pressure will be diverted to the bellows (O). 2. The pressure will be built up in bellows (O) pushing beam (B) to nozzle (C) and therefore increased pressure to valve and to bellows (I). This process will continue until control pressure is equal to the set point. 3. The proportional bandwidth determines how much the pressure will deviate from the set point. The reset determines the amount of time the deviation is away from the set point.

CVS Series 4150/4160 Bourdon Tubes can be replaced. They may be replaced due to changes in pressure regulations or for maintenance.

Replacing Bourdon Tube

(Refer to figure 6) 1. Detach the connecting link and bearing (Key 37) from the beam. 2. Unscrew the two fixing screws (Key 8) holding the tube. Detach tube from the sub-assembly. 3. Replace the Bourdon tube by removing the connecting link and bearing from the existing tube. Attach the connecting link and bearing on the new Bourdon tube. 4. Zero the pressure dial. 5. Install the Bourdon tube in the sub-assembly. Reconnect the connecting link and bearing to the beam. 6. Ensure that the tube is in a horizontal position and that there is tension in the connecting link. The tension can be adjusted by bending the cross springs (Key 28). 7. Adjust and calibrate for start-up.

Maintenance
Two steps should be carried out in regular scheduled maintenance. A cleaner button allows you to clean the passages in the relay orifice. This button should be pushed regularly. The second step is using the drain cock that is located on the underside of the drip well in the Type 50 filter. This drip well, should be allowed to bleed off to atmosphere to prevent moisture from contaminating the controller.

Replacing Bellows
(Refer to figure 6) 1. Detach sub-assembly from controller. 2. Remove the connecting link and bearing (Key 37) from the beam. 3. Remove the bellows unit from the frame (Key 16) 4. Install the bellows in the control assembly. Begin by ensuring that the beam is horizontal and with the pressure setting dial at zero. Then attach the connecting link and the bearing link to bellows and beam. Ensure that there is tension on the connecting link. Tension can be added by bending the cross springs (Key 28). 5. Adjust and calibrate for start up.

Troubleshooting
The following is a list of suggestions on where to start troubleshooting particularly immediately after installation. 1. The control valve continually cycling or hunting. 1.1. The constant cycling of a controller can occur if the reset rate is set too fast or the band setting is set too narrow. 1.2. Ensure that the controller valve plug is not sticking. 1.3. A control valve always operating near its seat will indicate an oversized control valve. 2. Incomplete Pressure Change on the Diaphragm. 2.1. Ensure an accurate reading is being displayed from the diaphragm pressure gauge. 2.2. Verify that lines and connections are free from leaks.

Calibration of Controllers
1. Move the calibration adjuster (Key 30, Figure 6) to the right or the left. 2. Repeat the nozzle adjustment and step 5 for proportional controller or step 6 for proportionalreset controller. 3. To release the calibration adjuster, loosen the two screws, above and below the beam, to the left of the nozzle.

Calibrate Zero on Proportional Controllers

1. Depending on the controller type the supply pressure will be 20 or 35 psi. Attach a suitable pressure gauge to the output pressure. 2. Connect the pressure source to the pressure block and set the proportional bandwidth to 15% (1.5). 3. Zero the pressure setting dial. 4. Raise or lower the nozzle (Key 34, Figure 6) to get the desired setting of zero as per chart below. Nylon insert will hold the nozzle in place. 5. Allow maximum pressure to the measuring element. Set the pressure dial to maximum. Output pressure should comply with the zero setting column in the following table, if not go to Note 1. Control Action Direct Direct Reverse Reverse Output Range 3-15 psi 6-30 psi 15-3 psi 30-6 psi Supply Pressure 20 psi 35 psi 20 psi 35 psi Zero Setting 8-10 psi 16-20 psi 8-10 psi 16-20 psi

Note 1 - These steps are to be used if the zero setting pressure or output range is not obtained when maximum pressure is applied to the measuring element. 1. Move the calibration adjuster (Key 30, Figure 6) to the right or the left. 2. Repeat the nozzle adjustment and Step 5 for proportional controller, or Step 6 for proportional-reset controller. 3. To release the calibration adjuster, loosen two screws, above and below the beam, to the left of the nozzle.

Control Action Direct Direct Reverse Reverse

Output Range 3-15 psi 6-30 psi 15-3 psi 30-6 psi

Supply Pressure 20 psi 35 psi 20 psi 35 psi

Zero Setting 8-10 psi 16-20 psi 8-10 psi 16-20 psi

Calibrate Zero on Proportional Reset Controllers

1. Depending on the controller type the supply pressure will be 20 or 35 psi. Attach a suitable pressure gauge to the output pressure. 2. Connect the pressure source to pressure block and set the proportional bandwidth to zero. 3. Set the reset dial to .005 minutes per repeat. 4. Zero the pressure setting dial. 5. Raise or lower the nozzle (Key 34, Figure 6) to get the desired setting of zero as per chart below. Nylon insert will hold the nozzle in place. 6. Allowing maximum pressure to the measuring element. Set the pressure dial to maximum. Output pressure should comply with the zero setting column in the following table, if not go to Note 1.

Changing of Controller Output

Controllers having an output range of 3-15 psi, can be converted to having an output range of 6-30 psi. This can be done by changing the two color coded control bellows. The green bellows is for 3-15 range, and yellow bellows for 6-30 psi range. When the pressure range is changed, it is necessary to change the pressure gauges. This can be completed by unscrewing the old pressure gauges from their boss and screwing in the new gauges.

Dimensional Data

Dimensional Data

Figure 4:

CVS Type 4150 Proportional Pressure Controller with Bourdon Tube Measuring Element 7

Parts Reference

Figure 5:

Partial view of Type CVS 4160 Pressure Controller Showing the Reset Valve and the Arrangement of Tubing

Controller Main Assembly (Refer to Figures 4 and 5)

KEY NO. 1 2 3 4 PART NUMBER CVS1H2889 CVS1H2891 CVS1H2886 CVS1H2712 CVS1H3048 CVS1H2753 CVS1H6864 CVS1H2966 CVS1H6866 CVS367X3 CVS1H2890 CVS1C8937 CVS1C3286 PART DESCRIPTION Spring Washer Groove Pin Cover Latch Output Pres. Gauge 30 psi. Output Pres. Gauge 60 psi Compensator Tubing Assy Compensator Tubing Assy Reset Tubing Assy Reset Tubing Assy Proportional Band Adj. Assy Groove Pin Screen and Elbow Assy Cont. Pres. Block Gasket MATERIAL Steel Cd. Pl Aluminum Steel Cd. Pl Sub-Assy Sub-Assy Copper 304 SST Copper 304 SST Sub-Assy Aluminum Sub-Assy Neoprene KEY NO. 22 23 24 25* PART NUMBER CVS3H2885 CVS1H5269 CVS4H2684 CVS1J24075 PART DESCRIPTION Relay Base Screw, 17 Reqd Cover Cover Gasket MATERIAL Zinc Steel Cd. Pl Aluminum Sponge Rubber

5*

26

CVS4H2699 CVS1C8974 CVS1N8738 CVS1C9419 CVS1H2702 CVS1H2888 CVS1H3013 CVS1H4528 CVS1H3011 CVS1H4526 CVSML536X CVSML536XH CVS1A3321 CVS536X61 CVS536X15 CVS1H2755 CVS1H6870 CVS1H2757 CVS1H6870 CVS1H5271 CVS1H5270 CVS1A7675 CVS1A7675

Case Relay Gasket Relay Gasket, Hi-Temp Screw, 2 Reqd Instruction Plate Roll Pin, 2 Reqd Cont. Tubing Assy, 4150, 4160 Cont. Tubing Assy. Cont. Tubing Assy, 4150, 4160 Cont. Tubing Assy. Cont. Sub-Assy. 4150, 4160 Cont. Sub-Assy. Hi-Temp, 4150, 4160 Screw, 6 Reqd Reset Valve Reset Valve, Hi-Temp Compensator Tubing Assy. Compensator Tubing Assy. Conpensator Tubing Assy. Compensator Tubing Assy. Screw, 2 Reqd Screw, 4160 Pipe Plug Pipe Plug

Aluminum Neoprene Silicone Rubber Steel Cd. Pl Aluminum/SST Steel Cd. Pl Copper Copper 304 SST 304 SST Sub-Assy. Sub-Assy. Steel Cd Pl

6 7 8 9*

27* 28 29 30

10*

CVS1H2887 CVS1N8737

Relay Base Gasket Relay Base Gasket Hi-Temp

Neoprene Si Rubber

31*

11* 12 13 14* 15* 16 17 18 19 20* 21

CVS0T0191 CVS1A4658 CVS1A5120 CVS0T0192 CVS1C3762 CVS1C2256 CVS1C3333 CVS1H2698 CVS1H2895 CVS1H3435 CVS1H3436 CVS1H2759 CVS1H6861 CVS536X47 CVS536X84

Glass Gasket, 2 Reqd Retaining Ring, 2 Reqd Screw, 8 Reqd Gauge Glass, 2 Reqd O-Ring Lockwasher, 4 Reqd Screw, 4 Reqd Cont. Pres. Block Cont Pres. Block Supply Pres. Gauge 0-30 psi Supply Pres. Gauge 0-60 psi Relay Tubing Assy Relay Tubing Assy Pilot Relay Pilot Relay Hi-Temp

Neoprene Galv, Steel Cd. Pl. Steel Cd. Pl Acrylic Buna-N Steel Cd. Pl Steel Cd. Pl Steel 316 SST Sub-Assy Sub-Assy Copper 304 SST

32 33 34 35* 36* 37 38 39

Copper 304 SST Copper 304 SST Steel Cd. Pl Steel Cd. Pl Steel 316 SST

* Recommended Spare Parts

Parts Reference

Figure 6

Controller Sub-Assembly for Bourdon Tube Controllers CVS Type 4150 and 4160

Controller Sub Assembly (Refer to Figure 6)

KEY NO. 1 2 3 4 5* 6* 7 8 9* 10* 11* 12 13 14* 15* CVS1H2680 16 17 18 19* 20 21* 22 23 24 25 26 27 28 29 30 31 CVS1H2653 CVS1H2654 CVS1N8735 CVS1D3976 CVS1D3970 CVS1N8736 CVS1H2658 CVS1E2226 CVS1N8387 CVS1H2650 CVS2H2651 CVS536X4 CVS536X8 CVS1H2652 CVS1J4234 CVS1H2659 CVS1H2660 CVS1H2661 CVS2H2662 CVS1U6392 Bellows Assy. 6-30 psi, 2 Reqd Bellows Frame Bellows Frame Gasket Bellows Frame Gasket, Hi-Temp Bellows Screw, 2 Reqd Bellows Gasket, 2 Reqd Bellows Frame Gasket, 2 Reqd Bellows Stud O-Ring O-Ring, Hi-Temp Bourdon Tube Mounting Bracket Mounting Plate Pressure Adj. Assy. Zero Adj. Assy. Adj. Spacer 2 Reqd Rotary Shaft Spring Spacer Cross Spring, 2 Reqd Pressure Set Arm Calibration Adj. Reversing Block Assy. Steel 302 SS Zinc 304 SS Steel Zinc 42 Aluminum Neoprene Si Rubber 18-8 SST Neoprene Si Rubber 18-8 SST Buna-N Viton Aluminum Steel PART NUMBER CVS1C8969 CVS1B2751 CVS1C8990 CVS1A5733 CVS1H2674 CVS1H2673 CVS1H2676 CVS1H2677 CVS1H2678 CVS1B2776 CVS1A3319 CVS1E8730 CVS1H2671 CVS1H2672 CVS1H2655 PART DESCRIPTION Screw, 4 Reqd Screw Screw, 4 Reqd Screw, 8 Reqd Screw Screw Screw, 2 Reqd Screw, 2 Reqd Screw, 2 Reqd Screw, 2 Reqd Screw, 2 Reqd Washer, 2 Reqd Washer, 4 Reqd Washer, 4 Reqd Bellows Assy. 3-15 psi, 2 Reqd MATERIAL Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl Steel Cd. Pl. Steel Cd. Pl Acrylic 41* KEY NO. 32* 33 34* 35 36* 37 38 39 40 PART NUMBER CVS1H2664 CVS16A0976 CVS1U6391 CVS1H2668 CVS1H2669 CVS1L3796 CVS1C8977 CVS1C8978 CVS1C8975 CVS 1R8729 CVS 1R8730 CVS 1R8731 CVS 1R8732 CVS1R8733 CVS1R8734 CVS1R8735 CVS1R8736 CVS1R8737 CVS1R8738 CVS2H2883 CVS2H2884 CVS2H6785 CVS1H3044 CVS1H3034 CVS1H3035 CVS1J5237 CVS1H3036 CVS1H3037 CVS1H3038 CVS1H3039 CVS1H3040 CVS1H3041 CVS1H3042 CVS1H3043 CVS1H6898 PART DESCRIPTION O-Ring, 3 Reqd Nylon Insert Nozzle Beam Flapper Connecting Link Flexure Strip Base Flexure Base Flexure Strip Nut, 2 Reqd Bourdon Tube, 0-30 psi Bourdon Tube, 0-60 psi Bourdon Tube, 0-100 psi Bourdon Tube, 0-200 psi Bourdon Tube, 0-300 psi Bourdon Tube, 0-600 psi Bourdon Tube, 0-1000 psi Bourdon Tube, 0-1500 psi Bourdon Tube, 0-3000 psi Bourdon Tube, 0-5000 psi Bourdon Tube, 0-8000 psi Bourdon Tube, 0-10000 psi Bourdon Tube, 0-15000 psi Press. Adj. Dial, 0-30 psi Press. Adj. Dial, 0-60 psi Press. Adj. Dial, 0-100 psi Press. Adj. Dial, 0-200 psi Press. Adj. Dial, 0-300 psi Press. Adj. Dial, 0-600 psi Press. Adj. Dial, 0-1000 psi Press. Adj. Dial, 0-1500 psi Press. Adj. Dial, 0-3000 psi Press. Adj. Dial. 0-5000 psi Press. Adj. Dial. 0-8000 psi Press. Adj. Dial. 0-10000 psi Press. Adj. Dial. 0-15000 psi Aluminum 316 SS MATERIAL Viton Nylon 316 SS Steel Spring Steel 316 SS Steel, Cd Pl Spring Steel Steel, Cd Pl

* Recommended Spare Part

Parts Reference
Pilot Relay Assembly
KEY NO. 1 2 PART NUMBER CVS1A3319 CVS1H2697 CVS1H2696 3* CVS1K7000 4 5* 6* 7 8 9* 10* 11* 12 13 14* 15* 16 CVS1K7002 17 CVS1P8261
* Recommended Spare Part

PART DESCRIPTION Screw, 4 Reqd Spring Plate Spring Plate Gasket, Temp. To 150F Spring Plate Gasket, Temp. To 150F-250F Valve Plug Spring Relay Spring Valve Plug Dia. Assy. Temp To 150F Dia. Assy. Temp 150-250F Top Dia., Temp 150F Screw Temp to 150F 6 Reqd Screw 150F-250F 6 Reqd O-Ring Restriction Plug Orifice Assy. Core & Wire Assy. Relay Body Spacer Ring Diaphragm Case Assy Bottom Gasket (Not Shown) Temp. 150F-250F Top Gasket, Temp 150-250F Washer, 6 Reqd (Not Shown)

MATERIAL Steel Steel Neoprene

Sil. Rubber Inconel Inconel 316 SS Brass Sub Assy. Buna-N Steel Syn. Rubber Sub Assy. Sub Assy. Zinc Zinc Sub Assy. Sil. Rubber Steel

CVS0X0836 CVS1C8961 CVS0Y0617 CVS0Y0617B CVS1C9370 CVS1K6996 CVS1L5556 CVS1C8969 CVS1A3294 CVS1D6875 CVS1H8266 CVS1E2303 CVS2H2693 CVS2K4404 CVS1C9369 CVS1K7001

Figure 7:

Exploded View of Pilot Relay used in CVS Type 4150 and 4160 Controllers

Supply Pressure Data

Output Signal Range Normal Operating Supply Pressure (*) Maximum Allowable Supply Pressure to Prevent Internal Damage Psig Bar 3.4 3.4 Steady State Air Consumption SCFH of Air at 60F and 14.7PSIA (Normal M3/Hr of Air at 0C and 1.01325 Bar) MinA 4.2 (0.12) 7 (0.20) MaxB 27 (0.76) 42 (1.2)

Psig Bar Psig Bar 3 to 15 or 0.2 to 1.0 or 20 1.4 50 0 & 20 (on-off) 0 & 20 (on-off) 6 to 30 or 0.4 to 2.0 or 35 2.4 50 0 & 30 (on-off) 0 & 2.4 (on-off) * Stability and control may be compromised if pressure is exceeded. A Proportional Band setting of 0-10 B Proportional Band setting of 5

10

Notes

11

Head Office 3900 101 Street Edmonton, Alberta, Canada T6E 0A5 Office: (780) 437-3055 Fax: (780) 436-5461 Calgary Sales Office 205, 2323 32 Avenue NE Calgary, Alberta, Canada T2E 6Z3 Office: (403) 250-1416 Fax: (403) 291-9487

Website: www.cvs-controls.com

E-Mail: [email protected]

Rev 2 02/05 Printed in Canada

12