Crom Plated Bars
Crom Plated Bars
Crom Plated Bars
www.cromsteel.ro
INDUSTRIES
chrome bars
Romania
Targoviste Bucharest
Constanta
Total surface: 100 000 m 2 Production area: 35 000 m Turnover in 2011: 60 000 000 Euro Production capacity: 4 500 tons of steel monthly
From the foundation in year 2000 the mission of CROMSTEEL INDUSTRIES has been to produce precision shafts and bars for linear motion and hydraulic systems. The main goal set by CROMSTEEL INDUSTRIES is to ensure the highest grade of product performance and innovation to meet any customer need and expectation. For us long term success is the interaction of rigorous quality management and a broad range of products made possible by the vertical integration of our manufacturing processes. These two factors combine into tangible superior value for linear motion and hydraulic system OEMs and distributors. Our past and future success is built upon two strengths: vision on technology and the core values we live every day (the spirit, the philosophy and the transactional policies).
Customers We believe that trust, respect, mutual understanding and prompt support to customers are key to long term partnership. Innovation Competitive companies have to innovate. CROMSTEEL INDUSTRIES invests resources in research, development and planning, and all this together with a constant effort to anticipate the needs of our customers by striving to improve quality and reduce costs result in delivering outstanding products. Staff We believe that every employee should ascent together with the company.
Integrity The management and the staff of CROMSTEEL INDUSTRIES always act with integrity and they are guided by honesty and ethics in relation with customers. We are strong and honest competitors. Corporate Social Responsibility CROMSTEEL INDUSTRIES and its employees are aware of their responsibility towards the community and its well-being, especially in the area of atmosphere conservation. It is our duty to keep the air clean and healthy, since it has a direct and remarkable influence on the life of people. We invite you to be one of our valuable customers among the others from more than 55 countries we are serving all over the world.
SHPB
2012
www.cromsteel.ro
PRODUCTION programme
BAC - Hard chrome plated steel bar - C45E BATC - Induction hardened and hard chrome plated steel bar - C45E BACM - Hard chrome plated steel bar - 20MnV6 BATCM - Induction hardened and hard chrome plated steel bar - 20MnV6 BOC - Hard chrome plated steel bar - 42CrMo4 BOTC - Induction hardened and hard chrome plated steel bar - 42CrMo4 BACX - Hard chrome plated stainless steel bar - X20Cr13, X46Cr13 BACI - Hard chrome plated stainless steel bar - AISI 304, AISI 316 BACV - Hard chrome plated steel bar - 38MnVS6 BATCV - Induction hardened and hard chrome plated steel bar - 38MnVS6
MANUFACTURING process
Chamfering Peeling Straightening - Roller burnishing Cracks control (Dr. Foerster) & anti-mix Rough grinding Induction hardening - medium frequency - high frequency Rough grinding Grinding for finishing Belt polishing Hard chrome plating - horizontal bath - continuous chrome plating Polishing Control Packing Cutting Customizing - mechanical machining according with drawing
SHPB
2012
www.cromsteel.ro
SHPB
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www.cromsteel.ro
BAC series
Steel grade correspondence
EN 10083 Werkstoff Nr.
The standard for hydraulic applications, offering excellent surface, optimal corrosion resistance, and competitive price.
DIN
STAS 500
UNI 7070
JIS G3106
C45E
1.1191
Ck45
OLC45X
Fe510
SM490A
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length C45E (EN 10083) 6 - 200 mm 1/4" - 8" ISO f7 (upon request: h7) diameter tolerance / 2 - for < 60 mm: 5600 - 6200 mm
- for 60 mm: 5800 - 7200 mm Upon request: special lengths on all diameters Surface roughness Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) Chrome layer thickness < 20 mm: min. 15 m 20 mm: min. 20 m Chrome layer hardness min. 900 HV(0.1) Straightness 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm
Mechanical properties according to EN 10083-2
ISO tolerances for diameter range f7 h7 > 3 mm 6 mm -10 m -22 m 0 m -12 m > 6 mm 10 mm -13 m -28 m 0 m -15 m > 10 mm 18 mm -16 m -34 m 0 m -18 m > 18 mm 30 mm -20 m -41 m 0 m -21 m > 30 mm 50 mm -25 m -50 m 0 m -25 m > 50 mm 80 mm -30 m -60 m 0 m -30 m > 80 mm 120 mm -36 m -71 m 0 m -35 m > 120 mm 180 mm -43 m -83 m 0 m -40 m > 180 mm 200 mm -50 m -96 m 0 m -46 m
Cr max 0.4
Mo max 0.1
Ni max 0.4
0.42 - 0.50
0.40
0.50 - 0.80
0.030
0.035
For < 20 mm: Rating 9 after 120 h in NSS For 20 mm: Rating 9 after 200 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
SHPB
2012
www.cromsteel.ro
Diameter range
mm inch weight Kg/m 0.22 0.25 0.39 0.56 0.62 0.89 0.99 1.04 1.21 1.39 1.55 1.58 2.00 2.24 2.46 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 6.21 mm 32 34.925 35 36 38 38.1 40 42 44.45 45 50 50.8 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 inch 1 3/8 weight Kg/m 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 mm 82.55 85 88.9 90 95 100 101.6 105 110 115 120 125 127 130 140 150 152.4 160 170 177.8 180 190 200 203.2 inch 3 1/4 3 1/2 weight Kg/m 41.99 44.52 48.70 49.91 55.61 61.62 63.61 67.94 74.56 81.49 88.73 96.28 99.39 104.14 120.78 138.65 143.12 157.75 178.08 194.80 199.65 222.45 246.48 254.43 Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
6 6.35 1/4 8 9.525 3/8 10 12 12.7 1/2 13 14 15 15.88 5/8 16 18 19.05 3/4 20 22 22.225 7/8 24 25 25.4 1 28 28.575 1 1/8 30 31.75 1 1/4
1 1/2
1 3/4
2 1/4
2 1/2 2 3/4
SHPB
2012
www.cromsteel.ro
BATC series
Steel grade correspondence
EN 10083 Werkstoff Nr.
The safe choice for hydraulic applications in the construction industry. The induction hardened layer prevents damages like scratches and chrome breaks due to dust, dirt and stones.
DIN
STAS 500
C45E
1.1191
Ck45
OLC45X
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length C45E (EN 10083) 6 - 200 mm 1/4" - 8" ISO f7 (upon request: h7) diameter tolerance / 2 - for < 60 mm: 5600 - 6200 mm - for 60 mm: 5800 - 7200 mm Upon request: special lengths on all diameters Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) min. 55 HRC from 0.4 to 3.5 mm < 20 mm: min. 15 m 20 mm: min. 20 m min. 900 HV(0.1) 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm according to EN 10083-2
Surface roughness Surface hardness Hardened layer depth Chrome layer thickness Chrome layer hardness Straightness
Mechanical properties
ISO tolerances for diameter range > 3 mm > 6 mm 6 mm 10 mm f7 h7 -10 m -22 m 0 m -12 m -13 m -28 m 0 m -15 m
Cr max 0.4
Mo max 0.1
Ni max 0.4
0.42 - 0.50
0.40
0.50 - 0.80
0.030
0.035
Hardness depth
mm 6 8 10 12 - 14 14 15 16 - 18 20 - 22 24 Rht mm 0.5 - 0.8 0.6 - 0.9 0.7 - 1.0 0.8 - 1.2 0.9 - 1.3 1.0 - 1.4 1.1 - 1.5 1.2 - 1.5 1.4 - 1.6
2012
Rht mm 1.5 - 1.7 1.5 - 1.8 1.5 - 1.9 1.6 - 2.0 2.2 - 2.6 2.2 - 3.2 2.4 - 3.4 2.5 - 3.5
For < 20 mm: Rating 9 after 120 h in NSS For 20 mm: Rating 9 after 200 h in NSS BATC with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
SHPB
www.cromsteel.ro
Diameter range
mm 6 6.35 8 9.525 10 12 12.7 13 14 15 15.88 16 18 19.05 20 22 22.225 24 25 25.4 28 28.575 30 1 1/8 1 7/8 3/4 5/8 1/2 3/8 1/4 inch weight Kg/m 0.22 0.25 0.39 0.56 0.62 0.89 0.99 1.04 1.21 1.39 1.55 1.58 2.00 2.24 2.46 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 mm 32 34.925 35 36 38 38.1 40 42 44.45 45 50 50.8 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 3 2 3/4 2 1/2 2 1/4 2 1 3/4 1 1/2 1 3/8 inch weight Kg/m 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 mm 82.55 85 88.9 90 95 100 101.6 105 110 115 120 125 127 130 140 150 152.4 160 170 177.8 180 190 200 203.2 inch 3 1/4 3 1/2 weight Kg/m 41.99 44.52 48.70 49.91 55.61 61.62 63.61 67.94 74.56 81.49 88.73 96.28 99.39 104.14 120.78 138.65 143.12 157.75 178.08 194.80 199.65 222.45 246.48 254.43 Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
SHPB
2012
www.cromsteel.ro
BACM series
Steel grade correspondence
EN 10267 19MnVS6 Werkstoff Nr. 1.5217
The ideal chrome bar for hydraulic applications under harsh climatic conditions and extreme cold, offering a lower brittleness and a superior impact resistance.
DIN 20MnV6
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length 20MnV6 (W1.5217) 6 - 200 mm 1/4" - 8" ISO f7 (upon request: h7) diameter tolerance / 2 - for < 60 mm: 5600 - 6200 mm - for 60 mm: 5800 - 7200 mm Upon request: special lengths on all diameters Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) < 20 mm: min. 15 m 20 mm: min. 20 m min. 900 HV(0.1) 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm
For 20 mm: Rating 9 after 200 h in NSS BACM with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
ISO tolerances for diameter range > 3 mm > 6 mm 6 mm 10 mm f7 h7 -10 m -22 m 0 m -12 m -13 m -28 m 0 m -15 m
V 0.10 - 0.20
0.16 - 0.22
0.1 - 0.5
1.30 - 1.70
0.035
0.035
Mechanical properties acc. to W1.5217 A5 Rp0.2 Rm Elongation Yield point Tensile strength (%) (N/mm2) (N/mm2)
480 - 630
min 350
min 20
SHPB
2012
www.cromsteel.ro
Diameter range
mm inch weight Kg/m 0.22 0.25 0.39 0.56 0.62 0.89 0.99 1.04 1.21 1.39 1.55 1.58 2.00 2.24 2.46 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 6.21 mm 32 34.925 35 36 38 38.1 40 42 44.45 45 50 50.8 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 inch 1 3/8 weight Kg/m 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 mm 82.55 85 88.9 90 95 100 101.6 105 110 115 120 125 127 130 140 150 152.4 160 170 177.8 180 190 200 203.2 inch 3 1/4 3 1/2 weight Kg/m 41.99 44.52 48.70 49.91 55.61 61.62 63.61 67.94 74.56 81.49 88.73 96.28 99.39 104.14 120.78 138.65 143.12 157.75 178.08 194.80 199.65 222.45 246.48 254.43 Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
6 6.35 1/4 8 9.525 3/8 10 12 12.7 1/2 13 14 15 15.88 5/8 16 18 19.05 3/4 20 22 22.225 7/8 24 25 25.4 1 28 28.575 1 1/8 30 31.75 1 1/4
1 1/2
1 3/4
2 1/4
2 1/2 2 3/4
SHPB
2012
www.cromsteel.ro
BATCM series
Steel grade correspondence
EN 10267 19MnVS6 Werkstoff Nr. 1.5217
The ideal chrome bar for hydraulic applications under harsh climatic conditions and extreme cold, with lower brittleness and superior impact resistance. Now also induction hardened for effective protection from scratches, dirt and stones.
DIN 20MnV6
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length
Surface roughness Surface hardness Hardened layer depth Chrome layer thickness Chrome layer hardness Straightness
20MnV6 (W1.5217) 6 - 200 mm 1/4" - 8" 480 - 630 ISO f7 (upon request: h7) diameter tolerance / 2 - for < 60 mm: 5600 - 6200 mm - for 60 mm: 5800 - 7200 mm Upon request: special lengths on all diameters Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) min. 42 HRC from 0.4 to 3.4 mm < 20 mm: min. 15 m 20 mm: min. 20 m min. 900 HV(0.1) 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm
Mechanical properties acc. to W1.5217 A5 Rp0.2 Rm Elongation Yield point Tensile strength (%) (N/mm2) (N/mm2)
min 350
min 20
ISO tolerances for diameter range > 3 mm > 6 mm 6 mm 10 mm f7 h7 -10 m -22 m 0 m -12 m -13 m -28 m 0 m -15 m
V 0.10 - 0.20
0.16 - 0.22
0.1 - 0.5
1.30 - 1.70
0.035
0.035
For < 20 mm: Rating 9 after 120 h in NSS For 20 mm: Rating 9 after 200 h in NSS BATCM with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
SHPB
2012
10
www.cromsteel.ro
Diameter range
mm inch weight Kg/m 0.22 0.25 0.39 0.56 0.62 0.89 0.99 1.04 1.21 1.39 1.55 1.58 2.00 2.24 2.46 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 6.21 mm 32 34.925 35 36 38 38.1 40 42 44.45 45 50 50.8 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 inch 1 3/8 weight Kg/m 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 mm 82.55 85 88.9 90 95 100 101.6 105 110 115 120 125 127 130 140 150 152.4 160 170 177.8 180 190 200 203.2 inch 3 1/4 3 1/2 weight Kg/m 41.99 44.52 48.70 49.91 55.61 61.62 63.61 67.94 74.56 81.49 88.73 96.28 99.39 104.14 120.78 138.65 143.12 157.75 178.08 194.80 199.65 222.45 246.48 254.43 Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
6 6.35 1/4 8 9.525 3/8 10 12 12.7 1/2 13 14 15 15.88 5/8 16 18 19.05 3/4 20 22 22.225 7/8 24 25 25.4 1 28 28.575 1 1/8 30 31.75 1 1/4
1 1/2
1 3/4
2 1/4
2 1/2 2 3/4
SHPB
2012
11
www.cromsteel.ro
BOC series
Steel grade correspondence
EN 10083 Werkstoff Nr.
The high-resistance chrome bar for demanding applications, with superior mechanical properties.
DIN
STAS 500
42CrMo4
1.7225
42CrMo4
42MoCr11
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length Surface roughness Chrome layer thickness Chrome layer hardness Straightness 42CrMo4 (EN 10083) 16 - 200 mm 3/4" - 8" ISO f7 (upon request: h7) diameter tolerance / 2 5500 - 6500 mm (upon request: special lengths on all diameters) Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) < 20 mm: min. 15 m 20 mm: min. 20 m min. 900 HV(0.1) 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm
ISO tolerances for diameter range > 10 mm > 18 mm 18 mm 30 mm f7 h7 -16 m -34 m 0 m -18 m -20 m -41 m 0 m -21 m
Cr
Mo
0.38 - 0.45
0.40
0.60 - 0.90
0.025
0.035
Mechanical properties acc. to EN 10083 A5 Rp0.2 Rm Elongation Yield point Tensile strength (%) (N/mm2) (N/mm2)
750 - 1200
min 500
min 11
For < 20 mm: Rating 9 after 120 h in NSS For 20 mm: Rating 9 after 200 h in NSS BOC with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
SHPB
2012
12
www.cromsteel.ro
Diameter range
mm 16 18 19.05 20 22 22.225 24 25 25.4 28 28.575 30 31.75 32 34.925 35 36 38 38.1 40 42 inch weight Kg/m 1.58 2.00 2.24 2.46 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 6.21 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 mm 44.45 45 50 50.8 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 82.55 85 88.9 90 95 inch 1 3/4 weight Kg/m 12.17 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 41.99 44.52 48.70 49.91 55.61 mm 100 101.6 105 110 115 120 125 127 130 140 150 152.4 160 170 177.8 180 190 200 203.2 8 7 6 5 4 inch weight Kg/m 61.62 63.61 67.94 74.56 81.49 88.73 96.28 99.39 104.14 120.78 138.65 143.12 157.75 178.08 194.80 199.65 222.45 246.48 254.43 Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
3/4
7/8
2 1/4
2 1/2 2 3/4
3 3 1/4 3 1/2
1 1/2
SHPB
2012
13
www.cromsteel.ro
BOTC series
The high-resistance chrome bar for demanding applications, with superior mechanical properties. Induction hardened for the best protection from surface damage under heavy working conditions.
42CrMo4
1.7225
42CrMo4
42MoCr11
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length Surface roughness Surface hardness Hardened layer depth Chrome layer thickness Chrome layer hardness Straightness 42CrMo4 (EN 10083) 16 - 200 mm 3/4" - 8" ISO f7 (upon request: h7) diameter tolerance / 2 5500 - 6500 mm (upon request: special lengths on all diameters) Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) min. 55 HRC from 0.4 to 3.5 mm Mechanical properties acc. to EN 10083 < 20 mm: min. 15 m A5 Rp0.2 Rm 20 mm: min. 20 m Elongation Yield point Tensile strength min. 900 HV(0.1) (% ) (N/mm2) (N/mm2) 16 mm: max. 0.3 mm : 1000 mm 750 - 1200 min 500 min 11 > 16 mm: max. 0.2 mm : 1000 mm
ISO tolerances for diameter range > 10 mm > 18 mm 18 mm 30 mm f7 h7 -16 m -34 m 0 m -18 m -20 m -41 m 0 m -21 m
Cr
Mo
Hardness depth
mm Rht mm 1.1 - 1.5 1.2 - 1.5 1.4 - 1.6 1.5 - 1.7 1.5 - 1.8 1.5 - 1.9 1.6 - 2.0 2.2 - 2.6 2.2 - 3.2 2.4 - 3.4 2.5 - 3.5
0.38 - 0.45
0.40
0.60 - 0.90
0.025
0.035
For < 20 mm: Rating 9 after 120 h in NSS For 20 mm: Rating 9 after 200 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
SHPB
2012
14
www.cromsteel.ro
Diameter range
mm 16 18 19.05 20 22 22.225 24 25 25.4 28 28.575 30 31.75 32 34.925 35 36 38 38.1 40 42 inch weight Kg/m 1.58 2.00 2.24 2.46 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 6.21 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 mm 44.45 45 50 50.8 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 82.55 85 88.9 90 95 inch 1 3/4 weight Kg/m 12.17 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 41.99 44.52 48.70 49.91 55.61 mm 100 101.6 105 110 115 120 125 127 130 140 150 152.4 160 170 177.8 180 190 200 203.2 8 7 6 5 4 inch weight Kg/m 61.62 63.61 67.94 74.56 81.49 88.73 96.28 99.39 104.14 120.78 138.65 143.12 157.75 178.08 194.80 199.65 222.45 246.48 254.43 Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
3/4
7/8
2 1/4
2 1/2 2 3/4
3 3 1/4 3 1/2
1 1/2
SHPB
2012
15
www.cromsteel.ro
BACX series
Steel grade correspondence
EN 10088 X20Cr13 X46Cr13 Werkstoff Nr. 1.4021 1.4034
The stainless bar for pneumatic applications with good corrosion and wear resistance.
JIS G4303 SUS420F SUS420J2 GOST 5632 977 20H13 40C413 AISI SAE 420 420C
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length Surface roughness Chrome layer thickness X20Cr13 (W1.4021), X46Cr13 (W 1.4034) 8 - 80 mm 1/2" - 3" ISO f7 (upon request: h7) diameter tolerance / 2 5700 - 6200 mm (upon request: special lengths) Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) < 20 mm: min. 15 m 20 mm: min. 20 m Chrome layer hardness min. 900 HV(0.1) Straightness 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm ISO tolerances for diameter range > 6 mm > 10 mm > 18 mm > 30 mm 10 mm 18 mm 30 mm 50 mm
Rating 9 after 200 h in NSS BACX with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
f7 h7
1.00 1.00
min 650
min 10
1/2
5/8
3/4
mm inch 22 22.225 7/8 24 25 1 25.4 28 28.575 1 1/8 30 31.75 1 1/4 32 34.925 1 3/8
weight Kg/m 2.98 3.04 3.55 3.85 3.98 4.93 5.03 5.55 6.21 6.31 7.52
inch
1 1/2
1 3/4
weight Kg/m 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 18.64
inch 2 1/4
2 1/2 2 3/4
weight Kg/m 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44
SHPB
2012
16
www.cromsteel.ro
BACI series
Standard parameters
Steel grade XCrNi18-10 / X5CrNi18-9 (W1.4301) X5CrNiMo17-12-2 / X5CrNiMo1810 (W1.4401) Diameter range (metric) 8 - 80 mm Diameter range (imperial) 1/2" - 3" Tolerance ISO f7 (upon request: h7) Roundness diameter tolerance / 2 Standard length 5700 - 6200 mm (upon request: special lengths) Surface roughness Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) Chrome layer thickness < 20 mm: min. 15 m 20 mm: min. 20 m Chrome layer hardness min. 900 HV(0.1) Straightness 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm
Chemical composition (% of weight) Si Mn C max max
Rating 9 after 200 h in NSS BACI with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
Mo 2.0 - 2.5
N 0.11 0.11
0.07 0.07
1.00 1.00
2.00 2.00
ISO tolerances for diameter range > 6 mm > 10 mm 10 mm 18 mm f7 h7 -13 m -28 m 0 m -15 m -16 m -34 m 0 m -18 m
Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
min 35 min 30
1/2
5/8
3/4
7/8
1 1/2
1 3/4
weight Kg/m 3.85 3.98 4.93 5.03 5.55 6.21 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17
inch
2 1/4
2 1/2 2 3/4
weight Kg/m 12.48 15.41 15.90 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44
SHPB
2012
17
www.cromsteel.ro
BACV series
EN 10267 39MnVS6 Werkstoff Nr. 1.1303
The high grade steel chrome bar with good machinability and good corrosion resistance.
Mechanical properties acc. to W1.1303 A5 Rp0.2 Rm Elongation Yield point Tensile strength (%) (N/mm2) (N/mm2)
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length
800 - 950
min 520
min 12
38MnVS6 (W1.1303) 6 - 101.6 mm 1/4" - 4" ISO f7 (upon request: h7) diameter tolerance / 2 - for < 60 mm: 5600 - 6200 mm - for 60 mm: 5800 - 7200 mm Upon request: special lengths on all diameters Surface roughness Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) Chrome layer thickness < 20 mm: min. 15 m 20 mm: min. 20 m Chrome layer hardness min. 900 HV(0.1) Straightness 16 mm: max. 0.3 mm : 1000 mm > 16 mm: max. 0.2 mm : 1000 mm (% of weight) acc. to W1.1303 Chemical composition Cr Mn P C S Si max
For < 20 mm: Rating 9 after 120 h in NSS For 20 mm: Rating 9 after 200 h in NSS BACV with "Cromsteel-500" corrosion protection enhancement Rating 9 after 500 h in NSS
The corrosion resistance is tested in our own internal salt spray laboratory according to ISO 10289 / ISO 9227.
Mo max 0.08
V 0.08 - 0.20
N 0.01 - 0.02
0.34 - 0.41
0.15 - 0.80
1.20 - 1.60
0.025
0.020 - 0.060
0.30
ISO tolerances for diameter range > 3 mm > 6 mm 6 mm 10 mm f7 h7 -10 m -22 m 0 m -12 m -13 m -28 m 0 m -15 m
Diameter range
mm 6 6.35 8 9.525 10 12 12.7 13 14 15 15.88 16 18 19.05 20 22 22.225 24 inch 1/4 3/8 weight Kg/m 0.22 0.25 0.39 0.56 0.62 0.89 0.99 1.04 1.21 1.39 1.55 1.58 2.00 2.24 2.46 2.98 3.04 3.55 mm 25 25.4 28 28.575 30 31.75 32 34.925 35 36 38 38.1 40 42 44.45 45 50 50.8 inch 1 1 1/8 1 1/4 1 3/8 weight Kg/m 3.85 3.98 4.93 5.03 5.55 6.21 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 mm 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 82.55 85 88.9 90 95 100 101.6 inch weight Kg/m 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 41.99 44.52 48.70 49.91 55.61 61.62 63.61
Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
2 1/4
2 1/2 2 3/4
1/2
5/8
3 3 1/4 3 1/2
1 1/2
3/4
1 3/4
7/8
SHPB
2012
18
www.cromsteel.ro
BATCV series
EN 10267 39MnVS6 Werkstoff Nr. 1.1303
The high grade steel chrome bar offering good strength and excellent wear resistance at competitve price.
Mechanical properties acc. to W1.1303 A5 Rp0.2 Rm Elongation Yield point Tensile strength (%) (N/mm2) (N/mm2)
Standard parameters
Steel grade Diameter range (metric) Diameter range (imperial) Tolerance Roundness Standard length Surface roughness Surface hardness Hardened layer depth Chrome layer thickness Chrome layer hardness Straightness
800 - 950 min 520 min 12 38MnVS6 (W1.1303) 6 - 101.6 mm Corrosion resistance properties 1/4" - 4" BATCV ISO f7 (upon request: h7) in standard execution diameter tolerance / 2 - for < 60 mm: 5600 - 6200 mm For < 20 mm: Rating 9 after 120 h in NSS - for 60 mm: 5800 - 7200 mm Upon request: special lengths on all diameters For 20 mm: Rating 9 after 200 h in NSS Ra max. 0.20 m (statistic average: 0.05 - 0.15 m) BATCV with "Cromsteel-500" min. 55 HRC corrosion protection enhancement from 0.4 to 3.4 mm < 20 mm: min. 15 m Rating 9 after 500 h in NSS 20 mm: min. 20 m min. 900 HV(0.1) The corrosion resistance is tested in our own internal salt spray laboratory according to 16 mm: max. 0.3 mm : 1000 mm ISO 10289 / ISO 9227. > 16 mm: max. 0.2 mm : 1000 mm
C 0.34 - 0.41
Si 0.15 - 0.80
Mn 1.20 - 1.60
P 0.025
S 0.020 - 0.060
Cr max 0.30
Mo max 0.08
V 0.08 - 0.20
N 0.01 - 0.02
ISO tolerances for diameter range > 3 mm > 6 mm 6 mm 10 mm f7 h7 -10 m -22 m 0 m -12 m -13 m -28 m 0 m -15 m
Diameter range
mm 6 6.35 8 9.525 10 12 12.7 13 14 15 15.88 16 18 19.05 20 22 22.225 24 inch 1/4 3/8 weight Kg/m 0.22 0.25 0.39 0.56 0.62 0.89 0.99 1.04 1.21 1.39 1.55 1.58 2.00 2.24 2.46 2.98 3.04 3.55 mm 25 25.4 28 28.575 30 31.75 32 34.925 35 36 38 38.1 40 42 44.45 45 50 50.8 inch 1 1 1/8 1 1/4 1 3/8 weight Kg/m 3.85 3.98 4.93 5.03 5.55 6.21 6.31 7.52 7.55 7.99 8.90 8.94 9.86 10.87 12.17 12.48 15.41 15.90 mm 55 56 57.15 60 63 63.5 65 69.85 70 75 76.2 80 82.55 85 88.9 90 95 100 101.6 inch weight Kg/m 18.64 19.32 20.13 22.18 24.46 24.85 26.03 30.06 30.19 34.66 35.78 39.44 41.99 44.52 48.70 49.91 55.61 61.62 63.61
Packaging options Each bar is individually packed in high-quality plastic extrusion sleeve (food industry grade polyethylene). The plastic sleeve is marked for full traceability with the following information: - Cromsteel trademark - product code - outside diameter - tolerance - heat number - date of production - shift and operator code The bars are then packed together in bundles and/or in wooden boxes. Other packaging options are available, like: - pallets for cut and machined parts - plastic rings (instead of plastic extrusion sleeve) - cardboard tubes (instead of plastic extrusion sleeve) - aluminium vacuum bags (for sea freight) - special protection oiling
2 1/4
2 1/2 2 3/4
1/2
5/8
3 3 1/4 3 1/2
1 1/2
3/4
1 3/4
7/8
SHPB
2012
19
www.cromsteel.ro
QUALITY control
Chemical composition with spectrometer Metallographical structure with microscope Cracks and structural defects - Dr. Foerster equipments Antimixture - Dr. Foerster magnatest antimix Dimensions - laser systems and digital micrometers Straightness - dedicated instruments and machinery HRC hardness HV micro-hardness Roughness: Ra, Rt, Rmax, Rz Circularity and cilindricity Chrome thickness layer Corrosion resistance in salt spray test (ISO 10289 1999/ISO 9227-NSS)
Rating 9 after 200h for all standard chrome plated products Rating 9 after 500h for chrome plated products with "Cromsteel-500" corrosion resistance protection
PACKING
Our products packaging
is recyclable
Packing options:
strong oiled plastic sleeve extrusion cardboard tubes plastic rings aluminium vacuum bags wooden cases wooden pallets special pallets
DELIVERY
Documents
Invoice EUR1 certicate Inspection Certificate EN 10204 3.1. Packing list Certificate of origin (by request) First sample test report (by request) Cpk Process capability report (by request)
Transportation
by air (customized products) by truck (lorry) by sea with containers - 20' or 40' DV or OT
SHPB
2012
20
www.cromsteel.ro
Tel: +40-245 213 261 Fax: +40-245 213 360 [email protected] www.cromsteel.ro