Micromaster 440

MICROMASTER 440
0,12 kW - 250 kW
Operating Instructions (Compact) Issue 10/06
User Documentation
Warnings, Cautions and Notes
Issue 10/06
Warnings, Cautions and Notes

The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. Specific Warnings, Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these sections. Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 440 Inverter and the equipment you connect to it. WARNING This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property. Only suitable qualified personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling, installation, operation and maintenance. The DC link capacitors remain charged for five minutes after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed. The drive unit discharges itself during this time. This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42. Refer to P0610 and P0335, i2t is ON by default. Motor overload protection can also be provided using an external PTC or KTY84. This equipment is suitable for use in a circuit capable of delivering not more than symmetrical 10 kA (rms) (Frame Sizes A to C) or symmetrical 42 kA (rms) (Frame Sizes D to GX), for a maximum voltage of 230 V / 460 V / 575 V when protected by an H, J or K type fuse, a circuit breaker or self-protected combination motor controller (for more details see Operating Instructions Appendix F). Use Class 1 60/75 C copper wire only with the cross-sections as specified in the Operating Instructions. The mains input, DC and motor terminals, can carry dangerous voltages even if the inverter is inoperative. Always wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work. NOTE Before installing and commissioning, please read these safety instructions and warnings carefully and all the warning labels attached to the equipment. Please ensure that all of the warning labels are kept in a condition so that they can be easily read and replace missing or damaged labels. Maximum permissible surrounding ambient temperature is: Frame Sizes A-F: 50 C at constant torque (CT) and 100 % permissible output current 40 C at variable torque (VT) and 100 % permissible output current Frame Sizes FX and GX: 40 C at 100 % permissible output current
MICROMASTER 440 Operating Instructions (Compact)
Issue 10/06
Contents
Contents
1 1.1 1.2 2 2.1 2.2 2.3 2.4 3 3.1 4 4.1 4.2 4.3 5 5.1 5.2 6 6.1 6.2 6.3 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6 6.4.7 6.4.8 6.4.9 6.4.10 6.4.11 6.4.12 6.4.13 6.4.14 6.4.15 6.4.16 Installation ............................................................................................................... 5 Clearance distances for mounting ............................................................................ 5 Mounting dimensions ................................................................................................ 5 Electrical Installation.............................................................................................. 6 Technical Specifications ........................................................................................... 6 Power Terminals ..................................................................................................... 13 Control terminals..................................................................................................... 21 Block diagram ......................................................................................................... 22 Factory setting ...................................................................................................... 23 50/60 Hz DIP switch................................................................................................ 23 Communications................................................................................................... 24 Establishing communications MICROMASTER 440 STARTER........................ 24 Establishing communications MICROMASTER 440 AOP................................. 24 Bus interface (CB)................................................................................................... 25 BOP / AOP (Option) .............................................................................................. 26 Buttons and their Functions .................................................................................... 26 Changing parameters using as an example P0004 "Parameter filter function"...... 27 Commissioning ..................................................................................................... 28 Quick commissioning .............................................................................................. 28 Motor data identification.......................................................................................... 32 Magnetizing current ................................................................................................ 32 Commissioning the application ............................................................................... 34 Serial Interface (USS) ............................................................................................. 34 Selection of command source ................................................................................ 34 Digital input (DIN).................................................................................................... 35 Digital outputs (DOUT) ........................................................................................... 36 Selection of frequency setpoint............................................................................... 37 Analog input (ADC) ................................................................................................. 38 Analog output (DAC)............................................................................................... 39 Motor potentiometer (MOP) .................................................................................... 40 Fixed frequency (FF)............................................................................................... 41 JOG......................................................................................................................... 42 Ramp function generator (RFG) ............................................................................. 43 Reference/limit frequencies .................................................................................... 44 Inverter protection ................................................................................................... 45 Motor protection ...................................................................................................... 45 Encoder................................................................................................................... 47 V/f control................................................................................................................ 48
Contents
Issue 10/06
6.4.17 6.4.17.1 6.4.17.2 6.4.18 6.4.18.1 6.4.18.2 6.4.18.3 6.4.18.4 6.4.18.5 6.4.18.6 6.4.18.7 6.4.18.8 6.4.18.9 6.4.18.10 6.4.18.11 6.4.19 6.4.20 6.5 6.6 7 7.1 7.2
Field-orientated control ........................................................................................... 50 Sensorless vector control (SLVC)........................................................................... 51 Vector control with encoder (VC)............................................................................ 53 Converter-specific Functions .................................................................................. 55 Flying start .............................................................................................................. 55 Automatic restart..................................................................................................... 55 Holding brake.......................................................................................................... 56 DC brake................................................................................................................. 58 Compound braking.................................................................................................. 59 Dynamic braking ..................................................................................................... 60 Vdc controller .......................................................................................................... 60 Load torque monitoring........................................................................................... 61 PID controller .......................................................................................................... 63 Positioning down ramp ........................................................................................... 66 Free function blocks (FFB) ..................................................................................... 67 Data sets................................................................................................................. 69 Diagnostic parameters............................................................................................ 72 Series commissioning ............................................................................................. 75 Parameter reset of factory setting........................................................................... 75 Displays and messages ....................................................................................... 76 LED status display .................................................................................................. 76 Fault messages and Alarm messages.................................................................... 77
Issue 10/06
1 Installation
1
1.1
Installation
Clearance distances for mounting
The inverters can be mounted adjacent to each other. When mounting inverters one above the other, the specified environmental conditions must not be exceeded. Independent of this, these minimum distances must be observed. Frame Size A, B, C Frame Size D, E Frame Size F Frame Size FX, GX above and below 100 mm above and below 300 mm above and below 350 mm above 250 mm below 150 mm in front 40 mm (FX), 50 mm (GX)
1.2
Mounting dimensions
Frame Size Drilling Dimensions H mm (Inch) A B C
H
Tightening Torque Bolts 2 x M4 4 x M4 4 x M5 4 x M8 4 x M8 4 x M8 6 x M8 3,0 (26.54) 13,0 (115.02) 13,0 (115.02) 2,5 (22.12) Nm (lbf.in)
W mm (Inch) 138 (5.43) 174 (6.85) 235 (9.25) 235 (9.25) 300 (11.81) 250 (9.84)
160 (6.30) 174 (6.85) 204 (8.03) 486 (19.13) 616,4 (24.27) 810 (31.89) 1375,5 (54.14) 1508,5 (59.38)
D E
W
F FX
GX
250 (9.84)
6 x M8
Fig. 1-1
Mounting dimensions
2 Electrical Installation
Issue 10/06
2
2.1
Electrical Installation
Technical Specifications
Input voltage range 1 AC 200 V 240 V, 10 % (Unfiltered and with built in Class A Filter)
Order No 6SE6440Frame Size Output Rating (CT) Output Power CT Input Current 1) CT Output Current Fuse Recommended for UL specified Input Cable Min. Input Cable Max. Output Cable Min. Output Cable Max. Weight (with built in filter) Weight (unfiltered) Tightening torques for power terminals 1) Secondary conditions: [kW] [hp] [kVA] [A] 3NA [mm ] [AWG] [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [kg] [lbs] [Nm] [lbf.in]
2 2
2AB 2UC
112AA1 0,12 0,16 0,4 1,8 0,9 10 3803 * 1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 1,3 2,9
125AA1 0,25 0,33 0,7 3,2 1,7 10 3803 * 1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 1,3 2,9
137AA1 A 0,37 0,5 1,0 4,6 2,3 10 3803 * 1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 1,3 2,9 1,1 (10)
155AA1 0,55 0,75 1,3 6,2 3,0 16 3805 * 1,5 16 2,5 14 1,0 18 2,5 14 1,3 2,9 1,3 2,9
175AA1 0,75 1,0 1,7 8,2 3,9 16 3805 * 1,5 16 2,5 14 1,0 18 2,5 14 1,3 2,9 1,3 2,9
211BA1 1,1 1,5 2,4 11,0 5,5 20 3807 * 2,5 14 6,0 10 1,0 18 6,0 10 3,4 7,5 3,3 7,3
215BA1 B 1,5 2,0 3,2 14,4 7,4 20 3807 * 2,5 14 6,0 10 1,0 18 6,0 10 3,4 7,5 3,3 7,3 1,5 (13,3)
222BA1 2,2 3,0 4,6 20,2 10,4 32 3812 * 4,0 12 6,0 10 1,0 18 6,0 10 3,4 7,5 3,3 7,3
230CA1 C 3,0 4,0 6,0 35,5 13,6 40 3817 * 6,0 10 10,0 8 1,5 16 10,0 8 5,7 12,5 5,5 12,1 2,25 (20)
Input current at the rated operating point - applies for the short-circuit voltage of the line supply Vk = 2 % referred to the rated drive converter power and a rated line supply voltage of 240 V without line commutating reactor.
UL listed fuses such as Class NON from Bussmann are required for use in America
Issue 10/06
Input voltage range 3 AC 200 V 240 V. 10 % (with built in Class A Filter)

Order No. Frame Size Output Rating(CT) Output Power CT Input Current 1) CT-Output Current VT Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals 1) Secondary conditions: [kW] [hp] [kVA] [A] [A] [A] [A] [A] 3NA [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in]
2
6SE6440-
2AC230CA1 3,0 4,0 6,0 15,6 13,6 25 3810 * 2,5 14 10,0 8 1,5 16 10,0 8 5,7 12,5
2AC240CA1 C 4,0 5,0 7,7 19,7 17,5 28,3 22,0 32 3812 * 4,0 12 10,0 8 4,0 12 10,0 8 5,7 12,5 2,25 (20)
2AC255CA1 5,5 7,5 9,6 26,5 22,0 34,2 28,0 35 3814 * 4,0 12 10,0 8 4,0 12 10,0 8 5,7 12,5
Issue 10/06
Input voltage range

Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max Weight Tightening torques for power terminals 1) Secondary conditions: [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in]
2
3 AC 200 V 240 V. 10 %
2UC11 -2AA1 0,12 0,16 0,4 1,1 0,9 10 3803 * 1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 2UC12 -5AA1 A 0,25 0,33 0,7 1,9 1,7 10 3803 * 1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 1,1 (10) 2UC13 -7AA1 0,37 0,5 1,0 2,7 2,3 10 3803 * 1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 2UC15 -5AA1 0,55 0,75 1,3 3,6 3,0 16 3805 * 1,5 16 2,5 14 1,0 18 2,5 14 1,3 2,9 2UC17 -5AA1 B 0,75 1,0 1,7 4,7 3,9 16 3805 * 1,5 16 2,5 14 1,0 18 2,5 14 1,3 2,9 1,5 (13,3) 2UC21 -1BA1 1,1 1,5 2,4 6,4 5,5 20 3807 * 2,5 14 6,0 10 1,0 18 6,0 10 3,3 7,3 2UC21 -5BA1 1,5 2,0 3,2 8,3 7,4 20 3807 * 2,5 14 6,0 10 1,0 18 6,0 10 3,3 7,3
(Unfiltered)
2UC22 -2BA1 C 2,2 3,0 4,6 11,7 10,4 25 3810 * 2,5 14 6,0 10 1,0 18 6,0 10 3,3 7,3 2,25 (20) 2UC23 -0CA1 3,0 4,0 6,0 15,6 13,6 25 3810 * 4,0 12 10,0 8 1,5 16 10,0 8 5,5 12,1
6SE6440-
[kW] [hp] [kVA] [A] [A] [A] 3NA
6SE6440- 2UC24- 2UC25- 2UC27- 2UC31- 2UC31- 2UC31- 2UC32- 2UC33- 2UC33- 2UC340CA1 5CA1 5DA1 1DA1 5DA1 8EA1 2EA1 0FA1 7FA1 5FA1 C D E F [kW] 4,0 5,5 7,5 11,0 15,0 18,5 22,0 30,0 37,0 45,0 [hp] 5,0 7,5 10,0 15,0 20,0 25,0 30,0 40,0 50,0 60,0 [kVA] 7,7 9,6 12,3 18,4 23,7 29,8 35,1 45,6 57,0 67,5 [A] 19,7 26,5 34,2 38,0 50,0 62,0 71,0 96,0 114,0 135,0 [A] [A] [A] [A] 3NA 3NE [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in]
2
17,5 28,3 22,0 32 3812 *
22,0 34,2 28,0 35 3814 *
28,0 38,0 42,0 50
42,0 50,0 54,0 80
54,0 62,0 68,0 80
68,0 71,0 80,0 100
80,0 96,0 104,0 125
104,0 114,0 130,0 200
130,0 135,0 154,0 200
154,0 164,0 250
3820 3824 3824 3830 3832 3140 3142 3144 1817-0 1820-0 1820-0 1021-0 1022-0 1225-0 1225-0 1227-0 10,0 8 35,0 2 10,0 8 35,0 2 17,0 37,0 16,0 6 35,0 2 16,0 6 35,0 2 16,0 35,0 16,0 6 35,0 2 16,0 6 35,0 2 16,0 35,0 10 (89) 25,0 3 35,0 2 25,0 3 35,0 2 20,0 44,0 25,0 3 35,0 2 25,0 3 35,0 2 20,0 44,0 70,0 2/0 150,0 300 50,0 1/0 150,0 300 55,0 121,0 70,0 2/0 150,0 300 70,0 2/0 150,0 300 55,0 121,0 50 (445) 95,0 3/0 150,0 300 95,0 3/0 150,0 300 55,0 121,0
4,0 4,0 12 12 10,0 10,0 8 8 4,0 4,0 12 12 10,0 10,0 8 8 5,5 5,5 12,1 12,1 2,25 (20)
Issue 10/06
Input voltage range 3 AC 380 V 480 V. 10 % (with built in Class A Filter)

Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals 1) Secondary conditions: [kW] [hp] [kVA] [A] [A] [A] [A] [A] 3NA 3NE [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in]
2
6SE6440-
2AD222BA1 2,2 3,0 4,5 7,5 5,9 16 3805 * 1,5 16 6,0 10 1,0 18 6,0 10 3,4 7,5
[kW] [hp] [kVA] [A] [A] [A] [A] [A] 3NA 3NE [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in] 6SE64402
2AD230BA1 B 3,0 4,0 5,9 10,0 7,7 16 3805 * 1,5 16 6,0 10 1,0 18 6,0 10 3,4 7,5 1,1 (10) 2AD322DA1 D 22,0 30,0 34,3 43,0 45,0 59,0 62,0 80 3824 1820-0 16,0 6 35,0 2 16,0 6 35,0 2 17,0 37,0
2AD240BA1 4,0 5,0 7,8 12,8 10,2 20 3807 * 2,5 14 6,0 10 1,0 18 6,0 10 3,4 7,5
2AD255CA1 5,5 7,5 10,1 15,6 13,2 17,3 20,2 20 3807 * 2,5 14 10,0 8 2,5 14 10,0 8 5,7 12,5
2AD275CA1 C 7,5 10,0 14,0 22,0 18,4 23,1 29,0 32 3812 * 4,0 12 10,0 8 4,0 12 10,0 8 5,7 12,5 1,5 (13,3) 2AD345FA1 45,0 60,0 68,6 87,0 90,0 104,0 110,0 160 3836 1224-0 35,0 2 150,0 300 50,0 1/0 150,0 300 75,0 165,0
2AD311CA1 11,0 15,0 19,8 23,1 26,0 33,8 39,0 35 3814 * 6,0 10 10,0 8 6,0 10 10,0 8 5,7 12,5
2AD315DA1 D 15,0 20,0 24,4 33,8 32,0 37,0 45,2 50 3820 1817-0 10,0 8 35,0 2 10,0 8 35,0 2 17,0 37,0 2,25 (20) 2AD375FA1 75,0 100,0 110,5 139,0 145,0 169,0 178,0 250 3144 1227-0 95,0 3/0 150,0 300 95,0 3/0 150,0 300 75,0 165,0
2AD318DA1 18,5 25,0 29,0 37,0 38,0 43,0 45,0 63 3822 1818-0 10,0 8 35,0 2 10,0 8 35,0 2 17,0 37,0
2AD330EA1 E 30,0 40,0 47,3 59,0 62,0 72,0 75,0 100 3830 1021-0 25,0 3 35,0 2 25,0 3 35,0 2 22,0 48,0
2AD337EA1 37,0 50,0 57,2 72,0 75,0 87,0 90,0 125 3832 1022-0 25,0 3 35,0 2 25,0 3 35,0 2 22,0 48,0
2AD355FA1 F 55,0 75,0 83,8 104,0 110,0 139,0 145,0 200 3140 1225-0 70,0 2/0 150,0 300 70,0 2/0 150,0 300 75,0 165,0 50 (445)
10 (89)
Issue 10/06
Input voltage range

Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals Order No.
3 AC 380 V 480 V. 10 %
(Unfiltered)
6SE6440- 2UD13 2UD15 2UD17 2UD21 2UD21 2UD22 2UD23 2UD24 2UD25 2UD27 -7AA1 -5AA1 -5AA1 -1AA1 -5AA1 -2BA1 -0BA1 -0BA1 -5CA1 -5CA1 A B C [kW] 0,37 0,55 0,75 1,1 1,5 2,2 3,0 4,0 5,5 7,5 [hp] 0,5 0,75 1,0 1,5 2,0 3,0 4,0 5,0 7,5 10,0 [kVA] 0,9 1,2 1,6 2,3 3,0 4,5 5,9 7,8 10,1 14,0 [A] 2,2 2,8 3,7 4,9 5,9 7,5 10,0 12,8 15,6 22,0 [A] 1,3 1,7 2,2 3,1 4,1 5,9 7,7 10,2 13,2 19,0 [A] 17,3 23,1 [A] 19,0 26,0 [A] 10 10 10 10 10 16 16 20 20 32 3NA 3803 3803 3803 3803 3803 3805 3805 3807 3807 3812 * * * * * * * * * * [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in]
2
1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9
1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9
1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 1,1 (10)
1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9
1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9
1,5 16 6,0 10 1,0 18 6,0 10 3,3 7,3
1,5 16 6,0 10 1,0 18 6,0 10 3,3 7,3 1,5 (13,3)
2,5 14 6,0 10 1,0 18 6,0 10 3,3 7,3
2,5 14 10,0 8 2,5 14 10,0 8 5,5 12,1 2,25 (20)
4,0 12 10,0 8 4,0 12 10,0 8 5,5 12,1
6SE6440- 2UD31 2UD31 2UD31 2UD32 2UD33 2UD33 2UD34 2UD35 2UD37 -1CA1 -5DA1 -8DA1 -2DA1 -0EA1 -7EA1 -5FA1 -5FA1 -5FA1 Frame Size C D E F [kW] 11,0 15,0 18,5 22,0 30,0 37,0 45,0 55,0 75,0 Output Rating(CT) [hp] 15,0 20,0 25,0 30,0 40,0 50,0 60,0 75,0 100,0 Output Power [kVA] 19,8 24,4 29,0 34,3 47,3 57,2 68,6 83,8 110,5 CT-Input Current 1) [A] 23,1 33,8 37,0 43,0 59,0 72,0 87,0 104,0 139,0 CT-Output Current [A] 26,0 32,0 38,0 45,0 62,0 75,0 90,0 110,0 145,0 VT-Input Current 1) [A] 33,8 37,0 43,0 59,0 72,0 87,0 104,0 139,0 169,0 VT-Output Current [A] 32,0 38,0 45,0 62,0 75,0 90,0 110,0 145,0 178,0 Fuse [A] 35 50 63 80 100 125 160 200 250 Recommended 3NA 3814 3820 3822 3824 3830 3832 3836 3140 3144 For UL specified 3NE * 1817-0 1818-0 1820-0 1021-0 1022-0 1224-0 1225-0 1227-0 2 [mm ] 6,0 10,0 10,0 16,0 25,0 25,0 35,0 70,0 95,0 Input Cable, min. [AWG] 10 8 8 6 3 3 2 2/0 3/0 2 [mm ] 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0 Input Cable, max. [AWG] 8 2 2 2 2 2 300 300 300 2 [mm ] 6,0 10,0 10,0 16,0 25,0 25,0 35,0 70,0 95,0 Output Cable, min. [AWG] 10 8 8 6 3 3 2 2/0 3/0 2 [mm ] 10,0 35,0 35,0 35,0 35,0 35,0 150,0 150,0 150,0 Output Cable, max. [AWG] 8 2 2 2 2 2 300 300 300 [kg] 5,5 16,0 16,0 16,0 20,0 20,0 56,0 56,0 56,0 Weight [lbs] 12,1 35,0 35,0 35,0 44,0 44,0 123,0 123,0 123,0 2,25 10 50 Tightening torques for [Nm] [lbf.in] power terminals (20) (89) (445) 1) Secondary conditions: Input current at the rated operating point - applies for the short-circuit voltage of the line supply Vk = 2 % referred to the rated drive converter power and a rated line supply voltage of 400 V without line commutating reactor.
10
Issue 10/06
Input voltage range

Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Recommended Fuse Pipe cable shoe to DIN 46235
3 AC 380 V 480 V, 10 %
(Unfiltered)
6SE6440- 2UD38-8FA1 2UD41-1FA1 2UD41-3GA1 2UD41-6GA1 2UD42-0GA1 FX GX [kW] 90 110 132 160 200 [hp] 125 150 200 250 300 [kVA] 145,4 180 214,8 263,2 339,4 [A] 169 200 245 297 354 [A] 178 205 250 302 370 [A] 200 245 297 354 442 [A] 205 250 302 370 477 [A] 250 315 400 450 560 3NE 1227-0 1230-0 1332-0 1333-0 1435-0 [mm] [mm ]
2
10
10
10
10
10
1 x 95 or 2 x 35 1 x 4/0 or 2x2 1 x 185 or 2 x 120 1 x 350 or 2 x 4/0 1 x 95 or 2 x 35 1 x 4/0 or 2x2 1 x 185 or 2 x 120 1 x 350 or 2 x 4/0
110 242
1 x 150 or 2 x 50 1 x 300 or 2 x 1/0 1 x 185 or 2 x 120 1 x 350 or 2 x 4/0 1 x 150 or 2 x 50 1 x 300 or 2 x 1/0 1 x 185 or 2 x 120 1 x 350 or 2 x 4/0
110 242
1 x 185 or 2 x 70 1 x 400 or 2 x 2/0 2 x 240 2 x 400 1 x 185 or 2 x 70 1 x 400 or 2 x 2/0 2 x 240 2 x 400
170 418 25 (222,5)
1 x 240 or 2 x 70 1 x 500 or 2 x 2/0 2 x 240 2 x 400 1 x 240 or 2 x 70 1 x 500 or 2 x 2/0 2 x 240 2 x 400
170 418
2 x 95 2 x 4/0 2 x 240 2 x 400 2 x 95 2 x 4/0 2 x 240 2 x 400

170 418
Input Cable, min.
[AWG] or [kcmil] [mm ]

2
Input Cable, max.

2
Output Cable, min.

2
Output Cable, max.
Weight Tightening torques for power terminals 1) Secondary conditions:
[AWG] or [kcmil] [kg] [lbs] [Nm] [lbf.in]
Input current at the rated operating point - applies for the short-circuit voltage of the line supply Vk 2.33 % referred to the rated drive converter power and a rated line supply voltage of 400 V without line commutating reactor.
11
Issue 10/06
Input voltage range

Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals Order No. Frame Size Output Rating(CT) Output Power CT-Input Current 1) CT-Output Current VT-Input Current 1) VT-Output Current Fuse Recommended For UL specified Input Cable, min. Input Cable, max. Output Cable, min. Output Cable, max. Weight Tightening torques for power terminals 1) Secondary conditions: [kW] [hp] [kVA] [A] [A] [A] [A] [A] 3NA 3NE [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in]
2
3 AC 500 V 600 V, 10 %
6SE64402UE175CA1 0,75 1,0 1,3 2,0 1,4 3,2 2,7 10 3803-6 * 1,0 18 10,0 8 1,0 18 10,0 8 5,5 12,1 2UE215CA1 1,5 2,0 2,6 3,7 2,7 4,4 3,9 10 3803-6 * 1,0 18 10,0 8 1,0 18 10,0 8 5,5 12,1 2UE222CA1 2,2 3,0 3,7 5,3 3,9 6,9 6,1 10 3803-6 * 1,0 18 10,0 8 1,0 18 10,0 8 5,5 12,1 2UE240CA1 C 4,0 5,0 5,8 8,1 6,1 9,4 9,0 16 3805-6 * 1,5 16 10,0 8 1,0 18 10,0 8 5,5 12,1 2,25 (20) 2UE337EA1 E 22,0 30,0 30,5 35,0 32,0 48,0 41,0 63 3822-6 1818-0 10,0 8 35,0 2 10,0 8 35,0 2 16,0 35,0 30,0 40,0 39,1 48,0 41,0 58,0 52,0 80 3824-6 1820-0 16,0 6 35,0 2 16,0 6 35,0 2 20,0 44,0 37,0 50,0 49,5 58,0 52,0 69,0 62,0 80 3824-6 1820-0 25,0 3 35,0 2 16,0 6 35,0 2 20,0 44,0 45,0 60,0 59,1 69,0 62,0 83,0 77,0 125 3132-6 1022-0 25,0 3 150,0 300 25,0 3 150,0 300 56,0 123,0 2UE255CA1 5,5 7,5 8,6 11,1 9,0 12,6 11,0 16 3805-6 * 1,5 16 10,0 8 1,0 18 10,0 8 5,5 12,1 2UE275CA1 7,5 10,0 10,5 14,4 11,0 18,1 17,0 25 3810-6 * 2,5 14 10,0 8 2,5 14 10,0 8 5,5 12,1
(Unfiltered)
2UE311CA1 11,0 15,0 16,2 21,5 17,0 24,9 22,0 32 3812-6 * 4,0 12 10,0 8 4,0 12 10,0 8 5,5 12,1 2UE315DA1 D 15,0 20,0 21,0 24,9 22,0 30,0 27,0 35 3814-6 1803-0 6,0 10 35,0 2 4,0 12 35,0 2 16,0 35,0 10 (89)
[kW] [hp] [kVA] [A] [A] [A] [A] [A] 3NA 3NE [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] 2 [mm ] [AWG] [kg] [lbs] [Nm] [lbf.in] 6SE64402
2UE318DA1 D 18,5 25,0 25,7 30,0 27,0 35,0 32,0 50 3820-6 1817-0 10,0 8 35,0 2 6,0 10 35,0 2 16,0 35,0
2UE322DA1
2UE330EA1
2UE345FA1
2UE355FA1 F 55,0 75,0 73,4 83,0 77,0 113,0 99,0 160 3136-6 1224-0 50,0 1/0 150,0 300 35,0 2 150,0 300 56,0 123,0 50 (445)
2UE375FA1 75,0 100,0 94,3 113,0 99,0 138,0 125,0 160 3136-6 1224-0 50,0 1/0 150,0 300 50,0 1/0 150,0 300 56,0 123,0
10 (89)
12
Issue 10/06
2.2
Power Terminals
You can gain access to the mains and motor terminals by removing the front covers. Frame Size A (Fig. 2-1) Frame Sizes B and C (Fig. 2-2) Frame sizes D and E (Fig. 2-3) Frame Size F (Fig. 2-4) Frame Sizes FX and GX (Fig. 2-5) Connection terminals for Frame Sizes A - F (Fig. 2-6) Connection overview for Frame Size FX (Fig. 2-7) Connection overview for Frame Size GX (Fig. 2-8)
Frame Size A
Fig. 2-1
Removing front covers (Frame Size A)
13
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Frame Sizes B and C
"
Fig. 2-2
Removing front covers (Frame Sizes B and C)
14
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Frame Sizes D and E
Fig. 2-3
Removing front covers (Frame Sizes D and E)
15
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Frame Size F
19 mm AF
Fig. 2-4
Removing front covers (Frame Size F)
16
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Frame Sizes FX and GX
Fig. 2-5
Removing front covers (Frame Sizes FX and GX)
17
Issue 10/06
Access to the power supply and motor terminals is possible by removing the front covers.
Fig. 2-6
Connection terminals for Frame Sizes A - F
18
Issue 10/06
Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1/L1, V1/L2, W1/L3 Cable opening DCPA, DCNA for connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 Connection to Y-Capacitor
Connection DCPA, DCNA for external braking unit Top adjustment rail Top retaining screw Connection for dv/dt filter DCPS, DCNS
Status Display Panel Elektronic box
Bottom adjustment rail Bottom retaining screw Fan screws
Fan Shield connection control leads
Fan fuses Transformer adaption Motor cable Phase U2, V2, W2 Motor cable PE Shield connection
Fig. 2-7
Connection overview for Frame Size FX
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Hoisting eyes
Shield connection Mains cable PE Cable opening for mains conection U1/L1, V1/L2, W1/L3 Cable opening DCPA, DCNA for connection of an external braking unit
Mains cable Phase U1/L1, V1/L2, W1/L3 Connection to Y-Capacitor Connection DCPA, DCNA for external braking unit Top adjustment rail Top retaining screw Connection for dv/dt filter DCPS, DCNS Status Display Panel Elektronic box
Bottom adjustment rail Bottom retaining screw Fan screws
Fan Shield connection control leads Fan fuses
Transformer adaption Motor cable Phase U2, V2, W2 Motor cable PE Shield connection
Fig. 2-8
Connection overview for Frame Size GX
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2.3
Terminal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Control terminals
Designation
ADC1+ ADC1 DIN1 DIN2 DIN3 DIN4 ADC2+ ADC2 DAC1+ DAC1 PTCA PTCB DIN5 DIN6 DOUT1/NC DOUT1/NO DOUT1/COM DOUT2/NO DOUT2/COM DOUT3/NC DOUT3/NO DOUT3/COM DAC2+ DAC2 P+ N
Function
Output +10 V Output 0 V Analog input 1 (+) Analog input 1 () Digital input 1 Digital input 2 Digital input 3 Digital input 4 Isolated output +24 V / max. 100 mA Analog input 2 (+) Analog input 2 () Analog output 1 (+) Analog output 1 () Connection for PTC / KTY84 Connection for PTC / KTY84 Digital input 5 Digital input 6 Digital output 1 / NC contact Digital output 1 / NO contact Digital output 1 / Changeover contact Digital output 2 / NO contact Digital output 2 / Changeover contact Digital output 3 / NC contact Digital output 3 / NO contact Digital output 3 / Changeover contact Analog output 2 (+) Analog output 2 () Isolated output 0 V / max. 100 mA RS485 port RS485 port
Fig. 2-9
Control terminals of MICROMASTER 440
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2.4
Block diagram
PE 1/3 AC 200 - 240 V 3 AC 380 - 480 V 3 AC 500 - 600 V
1 2
SI PE L/L1, N/L2 or L/L1, N/L2,L3 or L1, L2, L3
+10 V 0V ADC1+
4.7 k
ADC14
A/D
BOP link
RS232
ADC2+
10
ADC2-
A/D
150.00
Hz
External 24 V
DIN1
5
11
I 0
Jog
Fn
DIN1
5
BOP/AOP
DIN2
6 6
DIN2
~
Opto Isolation
DIN3
7 7
DIN3 DIN4
8 8
=
Frame sizes A to F
B+/DC+
DIN4 DIN5
16 16
DIN5 DIN6
17 17
R
BDC-
DIN6
or NPN
28
9 28
Motor PTC KTY84
PTCA
14
PTCB
15
A/D
Frame sizes FX and GX

CPU
DCNA DCPA DCNS
DAC1+ 0 - 20 mA max. 500

12
DAC113
D/A
DCPS
=
DAC2+ DAC2-
0 - 20 mA max. 500
26 27
D/A
3~
60 Hz
COM
20
Relay1
NO NC
Not used
19 18
50 Hz 1 2 DIP switch (on Control Board)
30 V DC / 5 A (resistive) 250 V AC / 2 A (inductive)
COM Relay2
22 21
NO
COM
25
0 - 20 mA current 0 - 10 V voltage
ADC ADC 1 2 DIP switch (on I/O Board) 1 2
Relay3
NO NC P+
24 23 29
N30
RS485
COM link
PE
automatic
CB Option
U,V,W
Fig. 2-10
Block diagram
22
Connection for dv/dt filter
External braking module connection
+ _ 24 V
PNP
Output +24 V max. 100 mA (isolated) Output 0 V max. 100 mA (isolated)
Issue 10/06
3 Factory setting
Factory setting
The MICROMASTER 440 frequency inverter is set in the factory so that it can be operated without any additional parameterization. To do this, the motor parameters set in the factory (P0304, P0305, P0307, P0310), that correspond to a 4-pole 1LA7 Siemens motor, must match the rated data of the connected motor (refer to the rating plate). Further factory setting: Command sources P0700 = 2 (Digital input, see Fig. 3-1) Setpoint source P1000 = 2 (Analog input, see Fig. 3-1) Motor cooling P0335 = 0 Motor current limit P0640 = 150 % Min. frequency Analog output P1080 = 0 Hz Max. frequency P1082 = 50 Hz Ramp-up time P1120 = 10 s Ramp-down time P1121 = 10 s Control mode P1300 = 0
Fig. 3-1 Input/Output Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 Terminals 5 6 7 8 16 17 Via ADC1 Via ADC2 Parameter P0701 = 1 P0702 = 12 P0703 = 9 P0704 = 15 P0705 = 15 P0706 = 15 P0707 = 0 P0708 = 0 Pre-assignment of the inputs Function ON / OFF1 Reversing Fault acknowledge Fault acknowledge Fixed setpoint (direct) Fixed setpoint (direct) Fixed setpoint (direct) Digital input disabled (I/O) ( ) (Ack)
3.1
50/60 Hz DIP switch

The default motor base frequency of the MICROMASTER inverter is 50 Hz. For motors, which are designed for a base frequency of 60 Hz, the inverters can be set to this frequency using the DIP50/60 switch. OFF position: European defaults (Rated motor frequency = 50 Hz, Power in kW etc.) ON position: North American defaults (Rated motor frequency = 60 Hz, Power in hp etc.)
Remove I/O board
DIP50/60
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4 Communications
Issue 10/06
4
4.1
Communications
Establishing communications MICROMASTER 440 STARTER
The following optional components are additionally required in order to establish communications between STARTER and MICROMASTER 440: PC <-> frequency inverter connecting set BOP if the USS standard values (refer to Section 6.4.1 "Serial Interface (USS)") are changed in the MICROMASTER 440 frequency inverter
PC <-> frequency inverter connecting set MICROMASTER 440 USS settings, refer to 6.4.1 "Serial Interface (USS)"
STARTER Menu, Options --> Set PG/PC interface --> Select "PC COM-Port (USS)" --> Properties --> Interface "COM1", select a baud rate
NOTE The USS parameter settings in the MICROMASTER 440 frequency inverter and the settings in STARTER must match!
4.2
Establishing communications MICROMASTER 440 AOP

Communications between AOP and MM440 are based on the USS protocol, analog to STARTER and MM440. Contrary to the BOP, the appropriate communication parameters - both for the MM440 as well as for AOP - should be set if the automatic interface detection was not carried-out (refer to Table 4-1). Using the optional components, the AOP can be connected to the communication interfaces (refer to Table 4-1).
Table 4-1 AOP at the BOP link MM440 parameters - baud rate - bus address AOP parameters - baud rate - bus address Options - direct connection - indirect connection P2010[1] P8553 No option necessary BOP/AOP door mounting kit (6SE6400-0PM00-0AA0) AOP at the COM link P2010[0] P2011 P8553 P8552 Not possible AOP door mounting kit (6SE6400-0MD00-0AA0)
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4 Communications
AOP as control unit

Parameter / Terminal Command source / Frequency setpoint (MOP) P0700 P1000 P1035 P1036 AOP on BOP link 4 1 2032.13 (2032.D) 2032.14 (2032.E) 2036.13 (2036.D) 2036.14 (2036.E) AOP on COM link 5
Output frequency of the MOP higher Output frequency of the MOP lower Acknowledge fault P2104 2032.7 2036.7
A fault can be acknowledged via the AOP independently of P0700 or P1000.
4.3
Bus interface (CB)

Bus interface (CB)
DeviceNet P0918
CANopen P0918
PROFIBUS P0918 *) Baud rate is automatically specified by the master
P2040 P2041 P2051
P2040 P2041 P2051
P2040 P2041 P2051
*) DIP switch for addressing the hardware must be observed
DeviceNet P2041[0] P2041[1] PZD length Status/actual value PZD length control/setpoint
CANopen Data transfer type from T_PD0_1, T_PD0_5 Data transfer type T_PD0_6 R_PD0_1 R_PD0_5 R_PD0_6 Mapping CANopen <--> MM4
PROFIBUS
P2041[2]
Baud rate
0: 125 kbaud 1: 250 kbaud 2: 500 kbaud
P2041[3] P2041[4]
Diagnostics _
Mapping CANopen <--> MM4 - response to communication errors - baud rate
Setting is not required (only in special cases). Refer to the Operating Instructions "PROFIBUS option module"
25
5 BOP / AOP (Option)
Issue 10/06
BOP / AOP (Option)

Buttons and their Functions
Panel/ Button Function Indicates Status Effects The LCD displays the settings currently used by the converter. Pressing the button starts the converter. This button is disabled by default. Activate the button: BOP: P0700 = 1 or P0719 = 10 ... 16 AOP: P0700 = 4 or P0719 = 40 ... 46 on BOP link P0700 = 5 or P0719 = 50 ... 56 on COM link OFF1 Stop converter Pressing the button causes the motor to come to a standstill at the selected ramp down rate. Activate the button: see button "Start converter" Pressing the button twice (or once long) causes the motor to coast to a standstill. BOP: This function is always enabled (independent of P0700 or P0719).
Start converter
OFF2
Change direction
Press this button to change the direction of rotation of the motor. Reverse is indicated by a minus (-) sign or a flashing decimal point. Disabled by default. Activate the button: see button "Start converter". In the "Ready to power-on" state, when this key is pressed, the motor starts and rotates with the pre-set jog frequency. The motor stops when the button is released. Pressing this button when the motor is running has no effect. This button can be used to view additional information. It works by pressing and holding the button. It shows the following, starting from any parameter during operation: 1. DC link voltage (indicated by d units V). 2. output current. (A) 3. output frequency (Hz) 4. output voltage (indicated by o units V). 5. The value selected in P0005 (If P0005 is set to show any of the above (1 - 4) then this will not be shown again). Additional presses will toggle around the above displays. Jump Function From any parameter (rxxxx or Pxxxx) a short press of the Fn button will immediately jump to r0000, you can then change another parameter, if required. Upon returning to r0000, pressing the Fn button will return you to your starting point. Acknowledgement If alarm and fault messages are present, then these can be acknowledged by pressing key Fn.
Jog motor
Functions
Access parameters Increase value Decrease value + AOP menu
Pressing this button allows access to the parameters. Pressing this button increases the displayed value. Pressing this button decreases the displayed value. Calls the AOP menu prompting (this is only available for AOP).
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5 BOP / AOP (Option)
5.2
Step 1
2 3 4 5 6
Changing parameters using as an example P0004 "Parameter filter function"

Result on the display in order to access the parameter until P0004 is displayed in order to reach the parameter value level or in order to obtain the required value
Press Press Press Press Press
to acknowledge the value and to save the value
The user can only see the command parameters.
27
6 Commissioning
Issue 10/06
6
6.1
Commissioning
Quick commissioning
The frequency inverter is adapted to the motor using the quick commissioning function and important technological parameters are set. The quick commissioning shouldn't be carried-out if the rated motor data saved in the frequency inverter (4-pole 1LA Siemens motor, star circuit configuration frequency inverter (FU)specific) match the rating plate data. Parameters, designated with a * offer more setting possibilities than are actually listed here. Refer to the parameter list for additional setting possibilities.
START Factory setting
1
P0003 = 3
User access level * 1 Standard: Allows access into most frequently used parameters 2 Extended: Allows extended access e.g. to inverter I/O functions 3 Expert (For expert use only) Parameter filter * 0 All parameters 2 Inverter 3 Motor 4 Speed sensor Commissioning parameter * 0 Ready 1 Quick commissioning 30 Factory setting
P0004 = 0
P0010 = 1
NOTE P0010 should be set to 1 in order to parameterize the data of the motor rating plate.
P0100 =...
P0100 = 1, 2 P0100 = 0
0 Europe/ North America (enters the line supply frequency) 0 Europe [kW], frequency default 50 Hz 1 North America [hp], frequency default 60 Hz 2 North America [kW], frequency default 60 Hz NOTE For P0100 = 0 or 1, the setting of switch DIP50/60 determines the value of P0100.
OFF = ON =
P0205 =...
kW, 50 Hz hp, 60 Hz
0
P0205 =... Inverter application (enters the required torque) 0 Constant torque (e.g. compressors, processing machines) 1 Variable torque (e.g. pumps, fans) NOTE This parameter is only effective for drive inverters 5.5 kW / 400 V
P0300 =...
1 P0300 =... Select motor type 1 Asynchronous motor (induction motor) 2 Synchronous motor NOTE For P0300 = 2 (synchronous motor), only the V/f control types (P1300 < 20) are permitted.
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6 Commissioning
FU-spec. P0304 =... P0304 =... Rated motor voltage (Nominal motor voltage [V] from rating plate) The rated motor voltage on the rating plate must be checked, regarding the star/delta circuit configuration to ensure that it matches with the circuit connection configured at the motor terminal board
P0310 P0304
P0305 =... P0305 =... Rated motor current (Nominal motor current [A] from rating plate)
FU-spec.
FU-spec. P0307 P0305 P0307 =... P0307 =... Rated motor power P0308 P0311 (Nominal motor power [kW/hp] Example of a typical motor rating plate from rating plate) If P0100 = 0 or 2, value will be in kW. (data for a delta circuit configuration). If P0100 = 1, value will be in in hp.
P0308 =...
P0308 =... Rated motor cosPhi (Nominal motor power factor (cos ) from rating plate) If the setting is 0, the value is automatically calculated P0100 = 1,2: P0308 no significance, no entry required.
FU-spec.
P0309 =... P0309 =... Rated motor efficiency (Nominal motor efficiency in [%] from rating plate) Setting 0 causes internal calculation of value. P0100 = 0: P0309 no significance, no entry required.
FU-spec.
P0310 =...
Rated motor frequency (Nominal motor frequency in [Hz] from rating plate) Pole pair number recalculated automatically if parameter is changed.
50.00 Hz
P0311 =...
FU-spec. Rated motor speed (Nominal motor speed in [rpm] from rating plate) Setting 0 causes internal calculation of value. NOTE An entry must be made for closed-loop Vector control, V/f control with FCC and for slip compensation. 0.0 Motor magnetizing current (this is entered as a % referred to P0305) Motor magnetizing current as a % relative to P0305 (rated motor current). With P0320 = 0, the motor magnetizing current is calculated using P0340 = 1 or using P3900 = 1 - 3 (end of the quick commissioning) and is displayed in parameter r0331.
P0320 = ...
P0335 =...
Motor cooling (Selects motor cooling system used) 0 Self-cooled: Using shaft mounted fan attached to motor 1 Force-cooled: Using separately powered cooling fan 2 Self-cooled and internal fan 3 Force-cooled and internal fan
P0640 =...
150 % Motor overload factor (Motor overload factor in [%] relative to P0305) This defines the limit of the maximum output current as a % of the rated motor current (P0305). This parameter is set, using P0205 for constant torque, to 150 %, and for variable torque, to 110 %.
P0700 =...
Selection of command source (enters the command source) 0 Factory default setting 1 BOP (keypad) 2 Terminal 4 USS on BOP link 5 USS on COM link (control terminals 29 and 30) 6 CB on COM link (CB = communications module)
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BOP Terminals USS BOP link USS COM link CB COM link Setpoint channel Motor control P0700 = 2 Sequence control
P1000 =...
Selection of frequency setpoint * (enters the frequency setpoint source) 1 MOP setpoint 2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 USS on COM link (control terminals 29 and 30) 6 CB on COM link (CB = communications module) 7 Analog setpoint 2 10 No main setpoint + MOP setpoint 11 MOP setpoint + MOP setpoint 12 Analog setpoint + MOP setpoint
...
76 77
CB on COM link + Analog setpoint 2 Analog setpoint 2 + Analog setpoint 2
P1080 =...
0.00 Hz Min. frequency (enters the minimum motor frequency in Hz) Sets minimum motor frequency at which motor will run irrespective of frequency setpoint. The value set here is valid for both clockwise and anticlockwise rotation. 50.00 Hz Max. frequency (enters the maximum motor frequency in Hz) Sets maximum motor frequency at which motor will run irrespective of the frequency setpoint. The value set here is valid for both clockwise and anticlockwise rotation. 10.00 s Ramp-up time (enters the ramp-up time in s) Time taken for motor to accelerate from standstill up to maximum motor frequency (P1082) when no rounding is used. If a ramp-up time is parameterized which is too low, then this can result in alarm A0501 (current limit value) or the drive inverter being shutdown with fault F0001 (overcurrent). 10.00 s Ramp-down time (enters the deceleration time in s) Time taken for motor to decelerate from maximum motor frequency (P1082) down to standstill when no rounding is used. If the ramp-down time is parameterized too low, then this can result in alarms A0501 (current limit value), A0502 (overvoltage limit value) or the drive inverter being powered-down with fault F0001 (overcurrent) or F0002 (overvoltage). 5.00 s OFF3 ramp-down time (enters the fast stop ramp-down time in s) Enters the time, for example, with which the motor should be braked from the maximum frequency P1082 down to standstill for an OFF3 command (fast stop). If the ramp-down time is parameterized too low, then this can result in alarms A0501 (current limit value), A0502 (overvoltage limit value) or the drive inverter being shutdown with fault F0001 (overcurrent) or F0002 (overvoltage).
P1082 =...
P1120 =...
P1121 =...
P1135 =...
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6 Commissioning
P1300 =...
Control mode (enters the required control mode) 0 V/f with linear characteristic 1 V/f with FCC 2 V/f with parabolic characteristic 3 V/f with programmable characteristic 5 V/f for textile applications 6 V/f with FCC for textile applications 19 V/f control with independent voltage setpoint 20 Sensorless Vector control 21 Vector control with sensor 22 Sensorless Vector torque-control 23 Vector torque-control with sensor Selection of torque setpoint * (enters the source for the torque setpoint) 0 No main setpoint 2 Analog setpoint 4 USS on BOP link 5 USS on COM link (control terminals 29 and 30) 6 CB on COM link (CB = communications module) 7 Analog setpoint 2 Select motor data identification * 0 Disabled
P1500 =...
P1910 = ... P1960 = ...
0 Speed controller optimization * 0 Inhibited In order to optimize the speed controller, the closed-loop vector control (P1300 = 20 or 21) must be activated. After the optimization has been selected (P1960 = 1), Alarm A0542 is displayed. 0 End of quick commissioning (start of the motor calculation) 0 No quick commissioning (no motor calculations) 1 Motor calculation and reset of all of the other parameters, which are not included in the quick commissioning (attribute "QC" = no), to the factory setting 2 Motor calculation and reset of the I/O settings to the factory setting 3 Only motor calculation. The other parameters are not reset. NOTE For P3900 = 1,2,3 P0340 is internally set to 1 and the appropriate data calculated.
P3900 = 1
END
End of the quick commissioning/drive setting If additional functions must be implemented at the drive inverter, please use the Section "Commissioning the application" (refer to Section 6.4). We recommend this procedure for drives with a high dynamic response.
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6.2
Motor data identification

START Factory setting P0625 = ? Ambient motor temperature (entered in C) 20 C The motor ambient temperature is entered at the instant that motor data is being determined (factory setting: 20 C). The difference between the motor temperature and the motor ambient temperature P0625 must lie in the tolerance range of approx. 5 C. If this is not the case, then the motor data identification routine can only be carried-out after the motor has cooled down.
| Motor temp. - P0625| 5 C ? yes no Allow the motor to cool down P1910 = 1 A0541 ON
Select motor data identification with P1910 = 1 0 p1910 = 1: Identifies the motor parameter with parameter change. These are accepted and applied to the controller. When p1910 = 1 is selected, Alarm A0541 (motor data identification active) is output, and internally p0340 is set to 3. Starts the motor data identification run with p1910 = 1 The measuring operation is initiated with the continuous (steady-state) ON command. The motor aligns itself and current flows through it. Diagnostics is possible using r0069 (CO: Phase current). After the motor data identification routine has been completed, p1910 is reset (p1910 = 0, motor data identification routine inhibited) and Alarm A0541 is cleared (deleted). In order to set the frequency converter into a defined state, an OFF1 command must be issued before the next step.
0 Select motor data identification with P1910 = 3 p1910 = 3: Identifies the saturation characteristic with parameter change. When p1910 = 3 is selected, Alarm A0541 (motor data identification active) is output and internally, p0340 is set to 2.
OFF1 P1910 = 3 A0541 ON
Starts the motor data identification run with P1910 = 3 The measuring operation must be started with a continuous ON command. After the motor identification routine has been completed, p1910 is reset (p1910 = 0, motor data identification routine inhibited) and Alarm A0541 is cleared (deleted). In order to set the frequency converter into a defined state, an OFF1 command must be issued before the next step.
OFF1 END
6.3
Magnetizing current
The value of the magnetizing current r0331/P0320 has a significant influence on the closed-loop control. This cannot be measured at standstill. This means that the value is estimated for standard 4-pole 1LA7 Siemens standard using the automatic parameterization P0340=1 (P0320=0; result in r0331). If the deviation of the magnetizing current is too high, then the values for the magnetizing reactance and those of the rotor resistance will not be able to be accurately determined. Especially for third-party motors it is important that the magnetizing current that is determined, is carefully checked and if required, appropriately corrected.
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6 Commissioning
The procedure to manually determine the magnetizing current and to re-calculate the equivalent circuit diagram data when the drive is operated with closed-loop vector control (P1300 = 20/21) is shown in the following.
START Quick commissioning Motor data identification Operation under no-load conditions Quick commissioning routine Using the quick commissioning routine the frequency inverter is adapted to the motor and important technology parameters are set. Motor data identification routine Using the motor data identification routine motor equivalent circuit diagram data is determined using a measuring technique. Determining the magnetizing current In order to determine the magnetizing current (P0320/r0331), the motor should be accelerated up to approximately 80% of its rated speed under no-load operating conditions. In so doing, the following conditions must be carefully maintained: the vector control must be activated, P1300 = 20.21 no field weakening (r0056.8 = 0) flux setpoint, r1598 = 100 % no efficiency optimization, P1580 = 0 % No-load operation means that the motor is operated without a load (i.e. no coupled driven machine). Under steady-state conditions, a current r0027 is obtained that approximately corresponds to the rated magnetizing current r0331. (the current is always less than the no-load current for a pure V/f control). Measuring and entering the magnetizing current and therefore the associated new calculation of the equivalent circuit diagram data of the motor is an iterative procedure. It must be repeated at least 2-3 times until the following criteria are fulfilled: The more accurate the value of the magnetizing current that was entered, the better the flux setpoint (r1598=100%) matches the flux actual value (r0084=96..104%) of the observer model. The output Xm adaptation (r1787) of the observer model should be as low as possible. Good values lie between 1-5%. The less that the Xh adaptation of the observer must operate, the sensitivity of the motor parameters after power failures are that much less sensitive. NOTE In order to display r0084 at the BOP/AOP, the LEVEL 4 parameters must be enabled using service parameter P3950=46. Calculating P0320 Now, the new value can be entered in P0320 from the determined fluxgenerating current component r0029 by applying the following equation. P0320 = r0029 * 100 / P0305
0
Criterium fulfilled ? no yes
P0320 = ...
P0340 = 1
0 Calculating the motor parameters The values of the motor equivalent circuit diagram data are calculated from the entered rating plate data. In addition, the parameters of the controls are pre-set (subsequently optimized) (P0340 = 3).
END
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6.4
Commissioning the application

An application is commissioned to adapt/optimize the frequency inverter - motor combination to the particular application. The frequency inverter offers numerous functions - but not all of these are required for the particular application. These functions can be skipped when commissioning the application. A large proportion of the possible functions are described here; refer to the parameter list for additional functions. Parameters, designated with a * offer more setting possibilities than are actually listed here. Refer to the parameter list for additional setting possibilities.
START
P0003 = 3
User access level * 1 Standard: Allows access into most frequently used parameters 2 Extended: Allows extended access e.g. to inverter I/O functions 3 Expert (For expert use only)
6.4.1
P2010 =...
Serial Interface (USS)

USS baud rate Sets baud rate for USS communication.
6
P2011 =... P2012 =... P2013 =...
USS address Sets unique address for inverter.
2 USS PZD length Defines the number of 16-bit words in PZD part of USS telegram. 127 USS PKW length Defines the number of 16-bit words in PKW part of USS telegram.
Possible Settings: 4 2400 Baud 5 4800 Baud 6 9600 Baud 7 19200 Baud 8 38400 Baud 9 57600 Baud 10 76800 Baud 11 93750 Baud 12 115200 Baud
6.4.2
P0700 =...
Selection of command source

2 Selection of command source Selects digital command source. 0 Factory fault setting 1 BOP (keypad) 2 Terminal 4 USS on BOP link 5 USS on COM link 6 CB on COM link BOP Terminals USS BOP link USS COM link CB COM link Setpoint channel Motor control P0700 = 2 Sequence control
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6.4.3
P0701 = ...
Digital input (DIN)

Function digital input 1 Terminal 5 1 ON / OFF1 Possible Settings: 0 Digital input disabled 1 ON / OFF1 2 ON + Reverse / OFF1 12 Function digital input 2 3 OFF2 coast to standstill Terminal 6 4 OFF3 quick ramp-down 9 Fault acknowledge 12 Reverse 10 JOG right 9 Function digital input 3 11 JOG left Terminal 7 12 Reverse 9 Fault acknowledge 13 MOP up (increase frequency) 15 14 MOP down (decrease frequency) Function digital input 4 15 Fixed setpoint (Direct selection) Terminal 8 16 Fixed setpoint (Direct selection + ON) 15 Fixed setpoint (Direct selection) 17 Fixed setpoint (Binary coded selection + ON) 15 21 Local/remote Function digital input 5 25 DC brake enable Terminal 16 29 External trip 15 Fixed setpoint (Direct selection) 33 Disable additional freq setpoint 15 99 Enable BICO parameterization Function digital input 6 Terminal 17 15 Fixed setpoint (Direct selection) Function digital input 7 Via analog input, Terminal 3 0 Digital input disabled Function digital input 8 Via analog input, Terminal 10 0 Digital input disabled
0 1
P0702 = ...
P0703 = ...
P0704 = ...
P0705 = ...
P0706 = ...
P0707 = 0
ON > 3,9 V, OFF < 1,7 V DIN7 1 2 3 4 DIN8 1 2 10 11

3
P0708 = 0
P0724 = ...
Debounce time for digital inputs Defines debounce time (filtering time) used for digital inputs. 0 No debounce time 1 2.5 ms debounce time 2 8.2 ms debounce time 3 12.3 ms debounce time
P0725 = ...
1 PNP / NPN digital inputs Change-over (toggles) between high active (PNP) and low active (NPN). This applies to all digital inputs simultaneously. 0 NPN mode ==> low active 1 PNP mode ==> high active DIN channel (e.g. DIN1 - PNP (P0725 = 1))
Kl.9 P24 (PNP) Kl.28 0 V (NPN) PNP/NPN DIN 0 ... 1 P0725 (1) Debounce time: DIN 0 ... 3 P0724 (3)
P0701
24 V
Function
0 1 0 1
24 V
&
r0722 r0722 .0
Pxxxx BI: ...
CO/BO: Bin.inp.val 0V
35
6 Commissioning
Issue 10/06
6.4.4
P0731 = ... P0732 = ... P0733 = ... r0747 = ...
Digital outputs (DOUT)

BI: Function of digital output 1 * Defines source of digital output 1. BI: Function of digital output 2 * Defines source of digital output 2. BI: Function of digital output 3 * Defines source of digital output 3.
52.3
Common Settings:
52.0 52.1 52.2 Drive ready Drive ready to run Drive running
Closed
0 0 0
52.7
0.0
CO/BO: State of digital outputs Displays status of digital outputs (also includes inversion of digital outputs via P0748).
0 Invert digital output Defines high and low states of relay for a given function.
P0748 = ...
52.3 52.4 52.5 52.6 52.7 52.8 52.9 52.A 52.B 52.C 52.D 52.E 52.F 53.0 53.1 53.2 53.3 53.4 53.5 53.6 53.7 53.8 53.A 53.B
Drive fault active OFF2 active OFF3 active Switch on inhibit active Drive warning active Deviation setpoint/actual value PZD control (Process Data Control) Maximum frequency reached Warning: Motor current limit Motor holding brake (MHB) active Motor overload Motor running direction right Inverter overload DC brake active Act. freq. f_act > P2167 (f_off) Act. freq. f_act <= P1080 (f_min) Act. current r0027 > P2170 Act. freq. f_act > P2155 (f_1) Act. freq. f_act <= P2155 (f_1) Act. freq. f_act >= setpoint Act. Vdc r0026 < P2172 Act. Vdc r0026 > P2172 PID output r2294 == P2292 (PID_min) PID output r2294 == P2291 (PID_max)
int. 24 V max. 100 mA Kl.9 COM Kl.20 NO NC Kl.19 or Kl.18 Kl.28
0 1 1 0 0 1 0 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0
DOUT channel
Invert DOUTs 0 ... 7 P0748 (0) BI: Fct. of DOUT 1
CO/BO: State DOUTs r0747 r0747.0
Function xxxx.y
rxxxx.y
P0731.C (52:3)
-1
P0731 = xxxx.y
Relay : Text DC 30 V / 5 A AC 250 V / 2 A max. opening / closing time 5 / 10 ms
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6.4.5
P1000 =...
Selection of frequency setpoint

Selection of frequency setpoint 0 No main setpoint 1 MOP setpoint 2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 USS on COM link 6 CB on COM link 7 Analog setpoint 2 10 No main setpoint + MOP setpoint 11 MOP setpoint + MOP setpoint 12 Analog setpoint + MOP setpoint 76 77
2
...
CB on COM link Analog setpoint 2
+ Analog setpoint 2 + Analog setpoint 2
NOTE In addition to the main setpoint, a supplementary setpoint can be entered using P1000
Example P1000 = 12 :
P1000 = 12 P1070 = 755 P1070 r0755 P1075 r1050 CI: Main setpoint CO: Act. ADC after scal. [4000h] CI: Additional setpoint CO: Act. Output freq. of the MOP
P1000 = 12 P1075 = 1050
MOP ADC FF USS BOP link USS COM link CB COM link ADC2 P1076 P1074 Sequence control
x P1000 = 12 P1000 = 12
Additonal setpoint Setpoint channel Main setpoint Motor control
P1074 = ... P1076 = ...
BI: Disable additional setpoint Disables additional setpoint (ZUSW). CI: Additional setpoint scaling Defines the source to scale the additional setpoint. Common settings: 1 Scaling of 1.0 (100 %) 755 Analog input setpoint 1024 Fixed frequency setpoint 1050 MOP setpoint
0:0 1:0
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6.4.6
P0756 = ...
Analog input (ADC)

ADC type Defines the analog input type and activates the monitoring function of the analog input.
Unipolar voltage input (0 to +10 V) Unipolar voltage input with monitoring ADC1 OFF = [V], 0 - 10 V (0 to 10 V) ON = [A], 0 - 20 mA 2 Unipolar current input (0 to 20 mA) 3 Unipolar current input with monitoring ADC2 (0 to 20 mA) OFF = [V], 0 - 10 V 4 Bipolar voltage input (-10 to +10 V) ON = [A], 0 - 20 mA NOTE For P0756 to P0760, the following applies: Index 0 : Analog input 1 (ADC1), terminals 3, 4 Index 1 : Analog input 2 (ADC2), terminals 10, 11 0 1
0
P0757 =... P0758 =...
Value x1 of ADC scaling
0V 0.0 %
P0761 > 0 0 < P0758 < P0760
|| 0 > P0758 > P0760
Value y1 of ADC scaling This parameter represents the value of x1 as a % of P2000 (reference frequency). Value x2 of ADC scaling
% 100 % ASPmax P0760 4000 h
P0759 =... P0760 =...
10 V
Value y2 of ADC scaling 100.0 % This parameter represents the value of x2 as a % of P2000 (reference frequency). Width of ADC deadband 0 V Defines width of deadband on analog input.
P0758 P0757 P0761 P0757 = P0761 ASPmin
10 V x100% P0759 20 mA
V mA
P0761 =...
P0762 = ...
10 ms Delay, ADC signal loss Defines the delay time between the loss of the analog setpoint and fault message F0080 being displayed.
P0757 P0758 P0759 P0760 ADC channel DIP switch
KL3 ADC+ KL4 ADC
P0756
P0753
r0754 P1000 P0761 Setpoint ADC dead zone P0762

T 0
ADC type
A D
ADC type
ADC scaling
r0755
Pxxxx r0752
P0756
P0761
Wire breakage sensing

1.7 V 1
0
F0080 r0751
3.9 V
P0707
r0722 r0722.6
Pxxxx Function
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6.4.7
P0771 = ...
Analog output (DAC)

CI: DAC Defines function of the 0 - 20 mA analog output. 21 CO: Output frequency (scaled according to P2000) 24 CO: Frequency inverter output frequency (scaled according to P2000) 25 CO: Output voltage (scaled according to P2001) 26 CO: DC link voltage (scaled according to P2001) 27 CO: Output current (scaled according to P2002) NOTE For P0771 to P0781, the following applies: Index 0 : Analog output 1 (DAC1), terminals 12, 13 Index 1 : Analog output 2 (DAC2), terminals 26, 27
21
P0773 =...
2 ms Smooth time DAC Defines smoothing time [ms] for analog output signal. This parameter enables smoothing for DAC using a PT1 filter.
P0775 = ...
Permit absolute value Decides if the absolute value of the analog output is used. If enabled, this parameter will take the absolute value of the value to be outputed. If the value was originally negative then the corresponding bit in r0785 is set, otherwise it is cleared. 0 OFF 1 ON
0 DAC type Defines the analog output type. 0 Current output 1 Voltage output NOTE P0776 changes the scaling of r0774 (0 20 mA 0 10 V) Scaling parameters P0778, P0780 and the dead zone are always entered in 0 20 mA For the DAC as voltage output, the DAC outputs must be terminated using a 500 resistor 0.0 % Value x1 of DAC scaling Defines the output characteristic value x1 as a %. This parameter represents the lowest analog value as a % of P200x (depending on the setting of P0771).
mA 20 P0780 y
P0776 = ...
P0777 = ...
P0778 = ...
2 0 Value y1 of DAC scaling P0781 This parameter represents the value for P0778 x1 in mA. y
P0779 = ...
100.0 % Value x2 of DAC scaling Defines the output characteristic value x2 as a %. This parameter represents the lowest analog value as a % of P200x (depending on the setting of P0771).
P0777 x1
P0779 x2
100 % %
P0780 = ... P0781 = ...
Value y2 of DAC scaling This parameter represents the value for x2 in mA. Width of DAC deadband Sets width of deadband in [mA] for analog output.
20
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6 Commissioning
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6.4.8
P1031 =...
Motor potentiometer (MOP)

0 Setpoint memory of the MOP Saves last motor potentiometer setpoint (MOP) that was active before OFF command or power down. 0 MOP setpoint will not be stored 1 MOP setpoint will be stored (P1040 is updated)
P1032 =...
Inhibit negative MOP setpoints 0 Neg. MOP setpoint is allowed 1 Neg. MOP setpoint inhibited Setpoint of the MOP Determines setpoint for motor potentiometer control.
Possible parameter settings for the selection of MOP:
Selection DIN P0719 = 0, P0700 = 2, P1000 = 1 or P0719 = 1, P0700 = 2 P0719 = 0, P0700 = 1, P1000 = 1 or P0719 = 11 P0719 = 0, P0700 = 4, P1000 = 1 or P0719 = 41 P0719 = 0, P0700 = 5, P1000 = 1 or P0719 = 51 P0719 = 0, P0700 = 6, P1000 = 1 or P0719 = 61 MOP up P0702 = 13 (DIN2) UP button USS control word r2032 Bit13 USS control word r2036 Bit13 CB control word r2090 Bit13 MOP down P0703 = 14 (DIN3) DOWN button USS control word r2032 Bit14 USS control word r2036 Bit14 CB control word r2090 Bit14
P1040 =...
5.00 Hz
MOP ramp-up and ramp-down times are defined by the parameters P1120 and P1121.
BOP USS on BOP link USS on COM link CB
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6 Commissioning
6.4.9
P1001 = ...
Fixed frequency (FF)

0.00 Hz Fixed frequency 1 Can be directly selected via DIN1 (P0701 = 15, 16) 5.00 Hz Fixed frequency 2 Can be directly selected via DIN2 (P0702 = 15, 16) 10.00 Hz Fixed frequency 3 Can be directly selected via DIN3 (P0703 = 15, 16)
P1002 = ...
P1003 = ...
P1004 = ...
P1005 = ...
P1006 = ...
P1007 = ... P1008 = ... P1009 = ... P1010 = ... P1011 = ... P1012 = ... P1013 = ... P1014 = ... P1015 = ... P1016 = ...
When defining the function of the digital inputs 15.00 Hz (P0701 to P0703), three different types can be Fixed frequency 4 Can be directly selected via DIN4 selected for fixed frequencies: (P0704 = 15, 16) 15 = Direct selection (binary-coded) In this particular mode, the appropriate 20.00 Hz Fixed frequency 5 digital input always selects the associated Can be directly selected via DIN5 fixed frequency, e.g.: (P0705 = 15, 16) Digital input 3 = selects fixed frequency 3. If several inputs are simultaneously active, 25.00 Hz Fixed frequency 6 then these are summed. An ON command is Can be directly selected via DIN6 additionally required. (P0706 = 15, 16) 16 = Direct selection + ON command (binary-coded + On / Off1) 30.00 Hz Fixed frequency 7 In this mode, the fixed frequencies are selected as for 15, however these are 35.00 Hz Fixed frequency 8 combined with an ON command. 17 = Binary coded selection + ON command 40.00 Hz Fixed frequency 9 (BCD-coded + On/ Off1) The BCD-coded operating mode is effective for 45.00 Hz digital inputs 1 to 3. Fixed frequency 10
Fixed frequency 11 Fixed frequency 12 Fixed frequency 13 Fixed frequency 14 Fixed frequency 15
50.00 Hz 55.00 Hz 60.00 Hz 65.00 Hz 65.00 Hz
1 Fixed frequency code - Bit 0 Defines the selection method for fixed frequencies.
P1017 = ... P1018 = ... P1019 = ... P1025 = ... P1027 = ...
Fixed frequency code - Bit 1 Fixed frequency code - Bit 2 Fixed frequency code - Bit 3 Fixed frequency code - Bit 4 Fixed frequency code - Bit 5
1 1 1 1 1
1 Direct selection 2 Direct selection + ON command 3 Binary coded selection + ON command NOTE For settings 2 and 3, all parameters P1016 to P1019 must be set to the selected value so that the drive inverter accepts the ON command.
1 2
Direct selection Direct selection + ON command
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6.4.10
P1058 = ...
JOG
5.00 Hz JOG frequency right Frequency in Hz when the motor is rotating clockwise in the jog mode. 5.00 Hz JOG frequency left Frequency in Hz when the motor is rotating counter-clockwise in the jog mode. 10.00 s JOG ramp-up time Ramp-up time in s from 0 to the maximum frequency (p1082). JOG rampup is limited by p1058 or p1059. 10.00 s JOG ramp-down time Ramp-down time in s from the maximum frequency (p1082) to 0.
t p1060 p1061
JOG
f p1082 (fmax) p1058
P1059 = ...
P1060 = ...
P1061 = ...
A0923 DIN BOP USS BOP link USS COM link CB COM link Tippen rechts
P1055 (0)
A0923 t
"1" "0" "1"
Tippen links
P1056 (0)
"0" f
P1082 P1058 t
P1060
P1061
P1060
-P1082
P1061
P1059
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6.4.11
P1091 = ...
Ramp function generator (RFG)

Skip frequency 1 (entered in Hz) 0.00 Hz Defines skip frequency 1, which avoids effects of mechanical resonance and suppresses frequencies within +/- p1101 (skip frequency bandwidth). Skip frequency 2 Skip frequency 3 Skip frequency 4 Skip frequency bandwidth (entered in Hz) Ramp-up time (enters the accelerating time in s)
0.00 Hz 0.00 Hz 0.00 Hz 2.00 Hz 10.00 s
p1082 (fmax) f1
fout
P1092 = ... P1093 = ... P1094 = ... P1101 = ... P1120 = ...
p1091 Skip frequency

f
p1101 Skip frequency bandwidth fin
P1121 = ...
Ramp-down time (enters the deceleration time in s)
10.00 s
t p1120 p1121
P1130 = ... P1131 = ... P1132 = ... P1133 = ... P1134 = ...
Rump-up initial rounding time (entered in s) Ramp-up final rounding time (entered in s)
0.00 s 0.00 s
f2
Rump-down initial rounding time 0.00 s (entered in s) Ramp-down final rounding time (entered in s) Rounding type 0 Continuous smoothing 1 Discontinuous smoothing
0.00 s 0
f1 P1130 tup P1131 P1132 tdown P1133 t
The rounding times are recommended as abrupt responses can be avoided therefore reducing stress and damage to the mechanical system. The ramp-up and ramp-down times are extended by the component of the rounding ramps.
P1135 = ...
5.00 s OFF3 ramp-down time Defines ramp-down time from maximum frequency to standstill for OFF3 command.
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6.4.12
P1080 = ...
Reference/limit frequencies
0.00 Hz Min. frequency (entered in Hz) Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency setpoint. If the setpoint falls below the value of p1080, then the output frequency is set to p1080 taking into account the sign. 50.00 Hz Max. frequency (entered in Hz) Sets maximum motor frequency [Hz] at which motor will run irrespective of the frequency setpoint. If the setpoint exceeds the value p1082, then the output frequency is limited. The value set here is valid for both clockwise and anticlockwise rotation. 50.00 Hz Reference frequency (entered in Hz) The reference frequency in Hertz corresponds to a value of 100 %. This setting should be changed if a maximum frequency of higher than 50 Hz is required. It is automatically changed to 60 Hz if the standard 60 Hz frequency was selected using p0100. NOTE This reference frequency effects the setpoint frequency as both the frequency setpoints via 100 % p2000) refer to this value. USS as well as via PROFIBUS (FB100) (4000H hex 1000 V Reference voltage (entered in V) The reference voltage in Volt (output voltage) corresponds to a value of 100 %. NOTE This setting should only be changed if it is necessary to output the voltage with a different scaling. 0.10 A Reference current (entered in A) The reference current in Amps (output current) corresponds to a value of 100 %. Factory setting = 200 % of the rated motor current (P0305). NOTE This setting should only be changed if it is necessary to output the current with a different scaling. 0.12 Mn Reference torque (entered in Nm) The reference torque in Nm corresponds to a value of 100 %. Factory setting = 200 % of the rated motor torque at a constant motor torque determined from the appropriate motor data. NOTE This setting should only be changed if it is necessary to output the torque with a different scaling.
P1082 = ...
P2000 = ...
P2001 = ...
P2002 = ...
P2003 = ...
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6.4.13
P0290 = ...
Inverter protection
Inverter overload reaction Selects reaction of inverter to an internal over-temperature. 0 Reduce output frequency 1 Trip (F0004 / F0005) 2 Reduce pulse frequency and output frequency 3 Reduce pulse frequency then trip (F0004)
Inverter monitoring Inverter overload reaction P0290 i_max control (U/f) Current control (SLVC, VC) A0504 A0505 A0506 f_pulse control F0004 F0005
0
r0036
i2t P0294 Heat sink temperature P0292 IGBT temperature P0292
r0037
P0292 =...
15 C Inverter temperature warning Defines the temperature difference (in C) between the Overtemperature trip threshold and the warning threshold of the inverter. The trip threshold is stored internally by the inverter and cannot be changed by the user.
Temperature warning threshold of inverter T_warn Twarn = Ttrip - P0292 Temperature shutdown threshold of inverter T_trip
Temperature A-C D-F F 600 V MM440, Frame Size FX GX 95 kW 110 kW 132 kW 160 kW 200 kW CT CT CT CT CT 80 C 88 C 91 C 80 C 82 C 88 C 150 C 75 C 50 C 65 C 75 C 55 C 65 C 75 C 55 C 65 C 75 C 55 C 65 C 75 C 55 C 65 C
Heat sink IGBT Input rectifier Cooling air Control board
110 C -
95 C -
140 C 145 C 145 C 150 C 150 C 145 C 147 C
P0295 = ...
0s Delay, fan shutdown This defines the delay time in seconds between powering down the frequency inverter and then powering-down the fan. A setting of 0 means that the fan is immediately shut down (powered-down).
6.4.14
Motor protection
In addition to the thermal motor protection, the motor temperature is also included in the adaptation of the motor equivalent circuit diagram data. Especially for a high thermal motor load, this adaptation has a significant influence on the degree of stability of the closed-loop vector control. For MM440 the motor temperature can only be measured using a KTY84 sensor. For the parameter setting P0601 = 0,1, the motor temperature is calculated / estimated using the thermal motor model. If the frequency inverter is permanently supplied with an external 24V voltage, then the motor temperature is also tracked/corrected using the motor temperature time constant even when the line supply voltage is switched-out.
45
6 Commissioning
Issue 10/06
A high thermal motor load and when the line supply is frequently switchedout/switched-in requires, for closed-loop vector control that a KTY84 sensor is used, or an external 24V power supply voltage is connected
P0335 = ...
Motor cooling (Selects motor cooling system used) 0 Self-cooled: Using shaft mounted fan attached to motor 1 Force-cooled: Using separately powered cooling fan 2 Self-cooled and internal fan 3 Force-cooled and internal fan Motor temperature sensor Selects the motor temperature sensor. 0 No sensor 1 PTC thermistor (PTC) 2 KTY84
Fault F0015 5V T1 = 4 s ADC PTC KTY Signal loss detection
0 1 2
P0601 = ...
P0601 = 2
&
1 0
r0052 Bit13
No sensor PTC KTY

V
Motor temp. reaction
r0035
1 0
P0601
P0610
Equivalent circuit data Power dissipation PV,mot
Thermal motor model
r0631 r0632 r0633
P0604
P0604 = ...
130.0 C Alarm threshold, motor overtemperature Defines the alarm threshold for the motor overtemperature protection. This threshold, where either a shutdown (trip) or Imax reduction is initiated (P0610) always lies 10 % above the alarm threshold.
trip = 1.1 warn = 1.1 P0604
warn : Warning threshold (P0604) trip : Trip threshold (max. permissible temperature)
The alarm threshold should be at least 40 C greater than the ambient temperature P0625.
P0604 P0625 + 40 C
2
P0610 = ...
Inverter temperature reaction Defines reaction when motor temperature reaches warning threshold. 0 No reaction, warning only 1 Warning and Imax reduction (results in a lower output frequency) 2 Warning and trip (F0011)
P0640 = ...
150.0 % Motor overload factor [%] Defines motor overload current limit in [%] relative to p0305 (rated motor current). Limited to maximum inverter current or to 400 % of rated motor current (p0305), whichever is the lower.
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6.4.15
P0400 =...
Encoder
0 Select encoder type The table shows the values of P0400 as a function of the Selects the encoder type. number of tracks: 0 Inhibited Parameter Terminal Track Encoder output 1 Single-track pulse encoder 2 Two-track pulse encoder single ended P0400 = 1 A
For hoisting gear applications (4-quadrant operation!), a 2-track encoder must be used.
P0400 = 2
A AN A B A AN B BN
differential
single ended
differential
In order to guarantee reliable operation, the DIP switches on the encoder module must be set as follows depending on the encoder type (TTL, HTL) and encoder output:
Type TTL (e.g. 1XP8001-2) HTL (e.g. 1XP8001-1) Output single ended 111111 101010 differential 010101 000000
1024
P0408 =... P0491 =...
Encoder pulses per revolution Specifies the number of encoder pulses per revolution. Reaction on speed signal loss Defines the calculation method. 0 No transition 1 Transition into SLVC
P0492 =...
10.00 Hz Allowed speed difference Parameter P0492 defines the frequency threshold for the loss of the encoder signal (fault F0090). CAUTION p0492 = 0 (no monitoring function): With p0492 = 0, the loss of the encoder signal at high frequency as well as at a low frequency is de-activated. As a result, the system does not monitor for the loss of the encoder signal. 10 ms Delay speed loss reaction P0492 is used to detect the loss of the encoder signal at low frequencies. If the motor speed is less than the value of P0492, the loss of the encoder signal is determined using an appropriate algorithm. P0494 defines the delay time between detecting the loss of the speed signal and initiating the appropriate response. CAUTION p0494 = 0 (no monitoring function): With p0494 = 0, the loss of the encoder signal at low frequencies is de-activated. As a result, at these frequencies, a loss of the encoder signal is not detected (loss of the encoder signal at high frequency remains active as long as parameter p0492 > 0).
P0494 =...
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6.4.16
P1300 =...
V/f control
0 Control mode The control type is selected using this parameter. For the "V/f characteristic" control type, the ratio between the frequency inverter output voltage and the frequency inverter output frequency is defined. 0 V/f with linear 1 V/f with FCC 2 V/f with parabolic characteristic 3 V/f with programmable characteristic ( P1320 P1325) 50.00 % Continuous boost (entered in %) Voltage boost as a % relative to P0305 (rated motor current) and P0350 (stator resistance). P1310 is valid for all V/f versions (refer to P1300). At low output frequencies, the effective resistance values of the winding can no longer be neglected in order to maintain the motor flux.
V Vmax Vn (P0304) actual VBoost
e ag
P1310 =...
Linear V/f Boost voltage Validity range

olt tv
tp u Ou
ON OFF f
VConBoost,100
VConBoost,50
f V/ ) al = 0 m or 0 N 130 P (
t P1310 active 1 0 t
fBoost,end (P1316)
fn f max (P0310) (P1082)
P1311 =...
0.0 % Acceleration boost (entered in %) Voltage boost for accelerating/braking as a % relative to P0305 and P0350. P1311 only results in a voltage boost when ramping-up/ramp-down and generates an additional torque for accelerating/braking. Contrary to parameter P1312, that is only active for the 1st acceleration operation after the ON command, P1311 is effective each time that the drive accelerates or brakes.
V Vmax Vn (P0304) VAccBoost,100
ng nu an sp gs an al g m ) us or = 0 A fn 0 U/ 30 P1 (
Boost-Spannung
Gltigkeitsbereich
V istBoost
ON OFF f
t P1311 aktiv 1 0 t
VAccBoost,50
0 f Boost,end (P1316)
fn (P0310)
fmax (P1082)
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6 Commissioning
P1312 =...
0.0 % Starting boost (entered in %) Voltage boost when starting (after an ON command) when using the linear or square-law V/f characteristic as a % relative to P0305 (rated motor current) or P0350 (stator resistance). The voltage boost remains active until 1) the setpoint is reached for the first time and 2) the setpoint is reduced to a value that is less than the instantaneous ramp-function generator output.
P1320 =...
Programmable V/f freq. 0.0 Hz coord. 1 Sets V/f coordinates (P1320/1321 to P1324/1325) to define V/f characteristic. Programmable. V/f volt. 0.0 Hz coord. 1 Programmable V/f freq. 0.0 Hz coord. 2 Programmable V/f volt. coord. 2
0.0 Hz
V Vmax r0071 Vn P0304 P1325 P1323 P1321 P1310 Vmax = f(Vdc, Mmax)
P1321 =... P1322 =... P1323 =... P1324 =... P1325 =...
Programmable U/f Freq. 0.0 Hz coord. 3 Programmable V/f volt. coord. 3

0.0 Hz
f0 0 Hz f1 f2 P1320 P1322 f3 fn P1324 P0310 fmax f P1082
P1310[V] =
P1310[%] r0395[%] P0304[V ] 100[%] 100[%]
Switch-over
P1333 = ...
10.0 % Starting frequency for FCC (entered as a %) Defines the FCC starting frequency as a function of the rated motor frequency (P0310).
f FCC = P0310 P1333 100 P0310 (P1333 + 6%) f FCC +Hys = 100
FCC
V/f
NOTE The constant voltage boost P1310 is continually decreased analog to switching-in FCC.
fFCC
fFCC+Hys
P1335 = ...
0.0 % Slip compensation (entered in %) Dynamically adjusts output frequency of inverter so that motor speed is kept constant independent of motor load.
Range of slip compensation :

% P1335
f out fN
6 % 10 %
100 %
P1338 =...
Resonance damping gain V/f Defines resonance damping gain for V/f.
0.00
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6.4.17
Field-orientated control
Limitations
To avoid a premature limitation the limits of the torque (P1520, P1521) and power (P1530, P1531) should be set to the maximum value, if the application allows it.
p0640 = ...
150.0 % Motor overload factor [%] Defines motor overload current limit in [%] relative to p0305 (rated motor current). Limited to maximum inverter current or to 400 % of rated motor current (p0305), whichever is the lower.
p0640max =
min (r0209, 4 p0305) 100 p0305
P1520 = ...
CO: Upper torque limit FC-spec. Resultant Specifies fixed value for upper torque limit torque limitation.
|M|
Power limitation
Stall limitation Torque limitation
P1520 def = 1.5 r0333 P1520 max = 4 r0333

r1526 r1527 ~ 1 f
~ 1 f2
P1521 = ...
CO: Lower torque limit FC-spec. Enters fixed value of lower torque limitation.
P1521 def = 1.5 r0333 P1521 max = 4 r0333
p1530 p1531
|fact| Constant torque Constant power fstall Stall power
P1530 = ...
FC-spec. Motoring power limitation Defines fixed value for the max. permissible motoring active power.
P1530 def = 2.5 P0307 P1530 max = 3 P0307
Power limitation (motoring, regenerative) M= P 2f p1531 M
p1530
P1531 = ...
Regenerative power limitation FC-spec. Enters fixed value for the max. permissible regenerative active power
P1531def = - 2.5 P0307 P1531 max = - 3 P0307
p1531
p1530
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6 Commissioning
6.4.17.1
P1300=20
Sensorless vector control (SLVC)

Control mode 20 Closed-loop Vector control speed without encoder SLVC can provide excellent performance for the following types of application: Applications which require high torque performance Applications which require fast respond to shock loading Applications which require torque holding while passing through 0 Hz Applications which require very accurate speed holding Applications which require motor pull out protection
0
P1452 = ...
4 ms Filter time for act. freq (SLVC) Sets time constant of PT1 filter to filter the frequency deviation of speed controller in operation mode SLVC (sensorless vector control). Decreasing the value leads to a higher dynamic of the speed regulation. Instability is seen if the value is to low (or to high). p1452 = 2 can be set for most applications.
P1470 = ... P1472 = ...
Gain speed controller (SLVC) Enters gain of speed controller for sensorless vector control (SLVC). Integral time n-ctrl. (SLVC) Enters integral time of speed controller for sensorless vector control (SLVC).
p1488
r1490
3.0 400 ms
p1489
150 ms Droop
p1492 Precontrol
r1170
Freq. setpoint
Act. frequency from observer model
P1610 = ...
50.0 % Continuous torque boost (SLVC) Sets continuous torque boost in lower frequency range of SLVC (sensorless vector control). Value is entered in [%] relative to rated motor torque r0333. p1610 is only effective in the open-loop mode between 0 Hz and approx. p1755. 0.0 % Acc. torque boost (SLVC) Sets acceleration torque boost in lower frequency range of SLVC (sensorless vector control). Value is entered in [%] relative to rated motor torque r0333. p1611 is only effective in the open-loop mode between 0 Hz and approx. p1755. In opposite to p1610 the acceleration torque boost p1611 is only in operation during acceleration/deceleration.
P1611 = ...
0
0
p1496 p0341 p0342

r1518
p1470 p1472
r1084 *)
r1438
Kp
Tn
p1452
r0063 r0064 r1508
Torque setpoint
r0079
*) only active, if pre-control is enabled (p1496 > 0)
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P1750 = ...
1 Control word of motor model This parameter controls the operation of the sensorless vector control (SLVC) at very low frequencies. This therefore includes the following conditions: Bit00 Start SLVC open loop 0 NO 1 YES (Operation directly after an ON command) Bit01 Zero crossing SLVC open loop 0 NO 1 YES (zero crossing)
f Start f Zero crossing
Closed loop p1755 Open loop p1755
Closed loop
Open loop t t
p1755
For most applications the setting of parameter p1750 = 0 gives the best result at low frequency. P1755 = ...
5.0 Hz Start-freq. motor model (SLVC) Enter the start frequency of sensorless vector control (SLVC), thereby SLVC switches over from open-loop to closed-loop at that frequency.
Precontrol r0062 Frequency setpoint p1452 Speed controller p1470 p1472 Flux setpoint closed loop p1610 p1611 Flux setpoint open loop Current measurement p1750/p1755 open/closed loop isd iu iv iw Act. angle
. .
Torque limitation isq Act. output voltage
Current controller
Act. frequency + Slip
Act. output frequency
Observer model closed loop
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6.4.17.2
Vector control with encoder (VC)

First step: Parameterizing the speed encoder (refer to Section 6.4.15) When commissioning Vector Control with encoder-feedback (VC), the drive should be configured for V/f mode (see p1300) first. Run the drive and compare r0061 with r0021 that should agree in: sign magnitude (with a deviation of only a few percent) Only if both criteria are fulfilled, change p1300 and select VC (p1300 = 21/23). Encoder loss detection must be disabled (p0492 = 0) if torque is limited externally., e.g.: closed-loop winder control traversing / moving to a fixed endstop when using a mechanical brake
0
P1300=21 P1442 = ...
Control mode 21 Vector control with sensor
4 ms Filter time for act. speed Sets time constant of PT1 filter to smooth actual speed of speed controller. Decreasing the value leads to a higher dynamic of the speed regulation. Instability is seen if the value is to low. p1442 = 2 can be set for most applications.
P1460 = ... P1462 = ...
Gain speed controller Enters gain of speed controller. Integral time speed controller Enters integral time of speed controller.
p1488
r1490
3.0 400 ms
p1489
150 ms Droop
p1492 Precontrol
r1170
Freq. setpoint
p1442
r0063
Act. frequency from encoder
0
0
p1496 p0341 p0342

r1518
p1460 p1462
r1084 *)
r1438
Kp
Tn
r0064 r1508
Torque setpoint
r0079
*) only active, if pre-control is enabled (p1496 > 0)
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Supplementary torque setpoint

In the vector mode with / without encoder the speed controller can be subordinate to a constant or variable supplementary torque. The supplementary setpoint can be used to advantage for hoisting gear with low intrinsic friction when starting in the vertical direction. The supplementary torque setpoint must always be impressed in the hoisting (raising) direction (please observe the sign!). As a result of the supplementary torque, also when lowering, a slip is immediately established that has a stabilizing effect on the closed-loop control (there is no significant load sag). The sign of the supplementary torque setpoint can be determined as follows in the commissioning phase with the appropriate care and taking into account all of the relevant safety regulations: Hoist (raise) a minimum load using the hoisting gear and read-out the sign from parameter r0079 (the sign of r0079 corresponds to the sign of the supplementary torque setpoint). An empirical value of approx. 40 % of the rated motor torque r0333 has lead to good results for existing hoisting gear (carefully observe the sign!).
P1511=...
0:0 CI: Supplementary torque setpoint Selects the source of the supplementary torque setpoint.
Frequent settings: 2889 Fixed setpoint 1 as a % 2890 Fixed setpoint 2 as a % 755.0 Analog input 1 755.1 Analog input 2 2015. 2 USS (BOP link) 2018. 2 USS (COM link) 2050. 2 CB (e.g. PROFIBUS)
Droop Precontrol
Kp
r1170 r1518
Tn r1538 r1538
*) Ti
Freq. setpoint
r0063
PI Speed controller
r1539
r1508
r1539
r1515
Torque setpoint
r0079
Act. frequency CI: Add. trq. setp P1511.C (0:0) Ti *) only active, if pre-control is enabled (P1496 > 0) SLVC: VC: P1452 P1442 Kp
Tn
P1470 P1460
P1472 P1462
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6.4.18
6.4.18.1
P1200 = ...
Converter-specific Functions
Flying start
Flying start Starts inverter onto a spinning motor by rapidly changing the output frequency of the inverter until the actual motor speed has been found. 0 Flying start disabled 1 Flying start is always active, start in direction of setpoint 2 Flying start is active if power on, fault, OFF2, start in direction of setpoint 3 Flying start is active if fault, OFF2, start in direction of setpoint 4 Flying start is always active, only in direction of setpoint 5 Flying start is active if power on, fault, OFF2, only in direction of setpoint 6 Flying start is active if fault, OFF2, only in direction of setpoint Motor-current: Flying start (entered in %) Defines search current used for flying start.
0
P1202 = ... P1203 = ?
100 %
100 % Search rate: Flying start (entered in %) Sets factor by which the output frequency changes during flying start to synchronize with turning motor.
6.4.18.2
P1210 = ...
Automatic restart
Automatic restart Configures automatic restart function. 0 Disabled 1 Trip reset after power on 2 Restart after mains blackout 3 Restart after mains brownout or fault 4 Restart after mains brownout 5 Restart after mains blackout and fault 6 Restart after mains brown/blackout or fault
1
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6.4.18.3
Holding brake
Series / commissioning for hazardous loads lower the load to the floor when replacing the frequency inverter, prevent (inhibit) the frequency inverter from controlling the motor holding brake (MHB) secure the load or inhibit the motor holding brake control (so that the brake cannot be controlled) and then and only then carry-out quick commissioning / parameter download using the PC-based tool (e.g. STARTER, AOP) Parameterize the weight equalization for hoisting gear applications magnetizing time P0346 greater than zero min. frequency P1080 should approximately correspond to the motor slip r0330 (P1080 r0330) adapt the voltage boost to the load a) V/f (P1300 = 0 ...3): P1310, P1311 b) SLVC (P1300 =20): P1610, P1611 It is not sufficient to just select the status signal r0052 bit 12 "motor holding brake active" in P0731 P0733. In order to activate the motor holding brake, in addition, parameter P1215 must be set to 1. It is not permissible to use the motor holding brake as operating brake. The reason for this is that the brake is generally only dimensioned/designed for a limited number of emergency braking operations. The brake closing / opening times can be taken from the appropriate manual. The following typical values have been taken from Motor Catalog M11 2003/2004, Page 2/51:
Motor size Brake type Opening time [ms] Closing time [ms]
63 71 80 90 100 112 132 160 180 200 225
2LM8 005-1NAxx 2LM8 005-2NAxx 2LM8 010-3NAxx 2LM8 020-4NAxx 2LM8 040-5NAxx 2LM8 060-6NAxx 2LM8 100-7NAxx 2LM8 260-8NAxx 2LM8 315-0NAxx 2LM8 400-0NAxx
25 25 26 37 43 60 50 165 152 230
56 56 70 90 140 210 270 340 410 390
P1215 =...
0 Holding brake enable Enables/disables holding brake function (MHB). 0 Motor holding brake disabled 1 Motor holding brake enabled NOTE The following must apply when controlling the brake relay via a digital output: P0731 = 52.C (= 52.12) (refer to Section 6.4.4 "Digital outputs (DOUT)").
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52.3 P0731=52.C BI: Fct digital output 1 Defines the source for digital output 1. NOTE The brake relay can also be controlled from another digital output (if this is available) or using a distributed I/O module. Analog to DOUT 1, it should be guaranteed that the I/Os are controlled by the status bit MHB active.
Frequent settings:
52.0 52.1 52.2 52.3 52.4 52.5 52.6 52.7 52.8 52.9 52.A 52.B 52.C 52.D 52.E 52.F 53.0 53.1 Ready to power-up Ready Drive operational Fault present OFF2 active (present) OFF3 active (present) Power-on inhibit active (present) Alarm active (present) Deviation, setpoint/actual value PZD / PLC control Maximum frequency reached Alarm: Motor current limit Motor holding brake active Motor overload Motor dir. of rotation, clockwise Frequency inverter overload DC brake active Actual freq. f_act > P2167 (f_off) 0 0 0 0 1 1 0 0 1 0 0 1 0 1 0 1 0 0 Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed Closed
P0748 = 0
0 Inverting digital outputs This parameter allows the signals to be output to be inverted.
: :
DOUT channel
Invert DOUTs 0 ... 7 P0748 (0) BI: Fct. of DOUT 1
CO/BO: State DOUTs r0747 r0747.0
int. 24 V max. 100 mA Kl.9 COM Kl.20 NO NC Kl.19 or Kl.18 Kl.28
Function xxxx.y
rxxxx.y
P0731.C (52:3)
-1
P0731 = xxxx.y
Relay : Text DC 30 V / 5 A AC 250 V / 2 A - max. opening / closing time 5 / 10 ms
P1216 = ...
1.0 s Holding brake release delay (entered in s) Defines the time interval during which the frequency inverter runs with the min. frequency p1080 after magnetizing, before the ramp-up starts. P1216 brake opening time + relay opening time 1.0 s Holding time after ramp-down (entered in s) Defines time for which inverter runs at minimum frequency (p1080) after ramping down. P1217 brake closing time + relay closing time
P1217 = ...
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6.4.18.4
P1230 = ...
DC brake
BI: Enabling the DC brake This enables DC braking using a signal that was used from an external source. The function remains active as long as the external input signal is active. DC braking causes the motor to quickly stop by injecting a DC current
BI: Enable DC brk. 1 P1230.C (0:0)
f f* DC braking
t f_set
f_act t i P0347
t DC braking active r0053 1 Bit00 0 Note: DC brake can be applied in drive states r0002 = 1, 4, 5
P1232 =...
P1233 =...
DC braking current (entered in %) Defines level of DC current in [%] relative to rated motor current (P0305).
100 %
0s Duration of DC braking (entered in s) Defines duration for which DC injection braking is to be active following an OFF1 or OFF3 command.
ON OFF1/OFF3 P0347 OFF2 t f t
P1234
OFF2 DC braking t
DC braking active r0053 1 Bit00 0
P1233
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ON OFF1/OFF3 P0347 OFF2 t f OFF ramp P1234 t
OFF2 DC braking
OFF2 DC braking active r0053 1 Bit00 0 t
P1233
P1234 =...
DC braking start frequency (entered in Hz) Sets the start frequency for the DC brake.
650 Hz
6.4.18.5
P1236 =...
Compound braking
0% Compound braking current (entered in %) Defines DC level superimposed on AC waveform after exceeding DC-link voltage threshold of compound braking. The value is entered in [%] relative to rated motor current (P0305). (see also 6.4.12"). If P1254 = 0 : Compound braking switch-on level otherwise : Compound braking switch-on level U
DC_Comp
= 1.13 2 Vmains = 1.13 2 P0210 = 0.98 r1242
DC_Comp
P1236 = 0 Without Compound braking f f_set f_act f
P1236 > 0 With Compound braking f_set f_act
t i i
t uDC-link uDC-link UDC_Comp t
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6 Commissioning
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6.4.18.6
Dynamic braking
The following settings should always be made: The Vdc_max controller de-activated P1240 = 0 The compound brake de-activated P1236 = 0 Resistor brake activated P1237 > 0 (def.: P1240 = 1) (def.: P1236 = 0) (def.: P1237 = 0)
P1237 = ...
0 Dynamic braking Dynamic braking is activated using parameter P1237 the nominal (rated) duty cycle as well as the switch-in duration of the braking resistor are also defined. 0 Inhibited 1 Load duty cycle 5 % 2 Load duty cycle 10 % 3 Load duty cycle 20 % 4 Load duty cycle 50 % 5 Load duty cycle 100 % Using the dynamic brake, the regenerative feedback energy is transferred to the external braking resistor using the chopper control (braking chopper); it is converted into thermal energy (heat) in this resistor. This dynamic braking allows the drive to be braked in a controlled fashion. This function is not available for sizes FX and GX.
Chopper resistor MM4 B+ B-
~
6.4.18.7
P1240 =...
= ~
Chopper control
= ~
Vdc controller
Configuration of Vdc controller Enables / disables Vdc controller. 0 Vdc controller disabled 1 Vdc-max controller enabled
1
VDC r1242
P1254 =...
1 Auto detect Vdc switch-on levels Enables/disables auto-detection of switch-on levels for Vdc control functionalities. 0 Disabled 1 Enabled
VDC_max -controller active r0056 Bit14 1 0
t A0911 t
f fact fset t
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6.4.18.8
Load torque monitoring

This function monitors the transmission of force between a motor and driven load within a defined frequency range. Typical applications include, for example, detecting when a transmission belt breaks or detecting when a conveyor belt is in an overload condition. For the load torque monitoring, the actual frequency/torque actual value is compared to a programmed frequency/torque characteristic (refer to P2182 P2190). Depending on P2181, the system monitors whether the permissible torque curve is either exceeded or fallen below. If the actual value lies outside the tolerance bandwidth, then after the delay time P2192 has expired, either alarm A0952 is output or fault F0452.
P2181 = ...
Belt failure detection mode Parameter P2181 activates or de-activates the load torque monitoring and defines the response to a load torque fault. 0 Belt failure detection disabled 1 Warning: Low torque / frequency 2 Warning: High torque / frequency 3 Warning: High / low torque / frequency 4 Trip: Low torque / frequency 5 Trip: High torque / frequency 6 Trip: High / low torque / frequency
5.00 Belt threshold frequency 1 Sets a frequency threshold 1 for comparing actual torque to torque the envelope for belt failure detection.
P2182 = ...
P2183 = ... P2184 = ... P2185 = ... P2186 = ... P2187 = ... P2188 = ... P2189 = ... P2190 = ... P2192 = ...
Belt threshold frequency 2 Sets a frequency threshold 2. Belt threshold frequency 3 Sets a frequency threshold 3. Upper torque threshold 1 Upper limit threshold value 1 for comparing actual torque. Lower torque threshold 1 Lower limit threshold value 1 for comparing actual torque. Upper torque threshold 2 Upper limit threshold value 2 for comparing actual torque. Lower torque threshold 2 Lower limit threshold value 2 for comparing actual torque. Upper torque threshold 3 Upper limit threshold value 3 for comparing actual torque. Lower torque threshold 3 Lower limit threshold value 3 for comparing actual torque.
30.00
50.00
99999.0
0.0
99999.0
0.0
99999.0
0.0
10 Time delay for belt failure P2192 defines a delay before warning/trip becomes active. It is used to eliminate events caused by transient conditions. It is used for both methods of fault detection.
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|Torque| [Nm] P1080 Min. frequency P2189 Upper torque threshold 3 P2190 Lower torque threshold 3 P1082 Max. frequency
P2187 Upper torque threshold 2 P2188 Lower torque threshold 2 P2185 Upper torque threshold 1 P2186 Lower torque threshold 1
|Frequency| [Hz] P2183 P2182 P2184 Threshold frequency 2 Threshold frequency 1 Threshold frequency 3 Boundary zones De-activated monitoring Envelope curve Active monitoring
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6.4.18.9
P2200 =...
PID controller
0.0 BI: Enable PID controller PID mode Allows user to enable/disable the PID controller. Setting to 1 enables the PID controller. Setting 1 automatically disables normal ramp times set in P1120 and P1121 and the normal frequency setpoints.
r2251 =...
PID mode Configuration of PID controller. 0 PID as setpoint 1 PID as trim CI: PID setpoint Defines setpoint source for PID setpoint input.
P2253 =...
0.0
P2254 =...
0.0 CI: PID trim source Selects trim source for PID setpoint. This signal is multiplied by the trim gain and added to the PID setpoint.
P2257 =... P2258 =... P2264 =... P2267 =... P2268 =... r2273 =...
Ramp-up time for PID setpoint Sets the ramp-up time for the PID setpoint. Ramp-down time for PID setpoint Sets ramp-down time for PID setpoint. CI: PID feedback Selects the source of the PID feedback signal. Max. value for PID feedback Sets the upper limit for the value of the feedback signal in [%].. Min. value for PID feedback Sets lower limit for value of feedback signal in [%].. CO: PID error Displays PID error (difference) signal between setpoint and feedback signals in [%]. PID derivative time Sets PID derivative time. P2274 = 0: The derivative term does not have any effect (it applies a gain of 1). PID proportional gain Allows user to set proportional gain for PID controller. PID integral time Sets integral time constant for PID controller. PID output upper limit Sets upper limit for PID controller output in [%]. PID output lower limit Sets lower limit for the PID controller output in [%].
1.00 s 1.00 s 755.0 100.00 % 0.00 %
P2274 =...
0.000
P2280 =... P2285 =... P2291 =... P2292 =...
3.000 0.000 s 100.00 % 0.00 %
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Controller structures
These structures are selected using parameters P2200 and P2251.
SUM 1 2 3 4 P2200 = 0:0 2) P2251 = 0 P2200 = 1:0 2) P2251 = 0 P2200 = 0:0 1) P2251 = 1 P2200 = 1:0 1) P2251 = 1 VSD * Setpoint via PID controller RFG ON: active OFF1/3: active ON: OFF1/3: active ON: active OFF1/3: active ON: active OFF1/3: active * Variable speed drive (VSD) PID-RFG ON: OFF1/3: -
PID control
VSD *
ON: active OFF1/3: ON: OFF1/3: -
Dancer control
ON: active OFF1/3: active
1) will take change with drive running 2) change only taken when drive stopped
PID control
P2257 P2258 P2261 P2280 P2285 PID MOP ADC PID FF USS BOP link USS COM link CB COM link ADC2 P2264 PID PT1 P2265 P2254 P2253 PID SUM
0 1
PID RFG
PID PT1 P2269 P2270
PID PID PIDOutput
Motor control
&
P2251
PID SCL P2271
P2200
Parameter
Parameter text
Example
P2200 P2253 P2264 P2267 P2268 P2280 P2285 P2291 P2292
BI: Enable PID controller CI: PID setpoint CI: PID feedback Max. PID feedback Min. PID feedback PID proportional gain PID integral time PID output upper limit PID output lower limit
P2200 = 1.0 P2253 = 2224 P2264 = 755 P2267 P2268 P2280 P2285 P2291 P2292
PID controller active PID-FF1 ADC Adapt to the application Adapt to the application Determined by optimizing Determined by optimizing Adapt to the application Adapt to the application
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PID cancer control

Closed-loop dancer roll control is selected with P2251 = P2200 = 1. Important parameters and the structure are shown in the following diagrams.
P1120 SUM AFM P2257 P2258 P1070 MOP ADC FF USS BOP link USS COM link CB COM link ADC2 P2264 PID PT1 P2265 P2254 P2253 PID SUM P1075 P1121
RFG P2261 P2280 P2285
0 1
PID RFG
PID PT1 P2269 P2270
PID PID PIDOutput
Motor control
&
P2251 =1
PID SCL P2271
P2200
Parameter P1070
Parameter text CI: Main setpoint
Setting 1024 1050 755.0 2015.1 2019.1 2050.1 MOP
Meaning Fixed setpoint (FF) Analog input 1 USS on BOP link USS on COM link CB on COM link PID controller de-activated PID controller always active Digital input x BICO parameter PID as trim Fixed setpoint (FF) MOP Analog input 1 USS on BOP link USS on COM link CB on COM link Analog input 1 Analog input 2
P2200
BI: Enable PID controller
0 1.0 722.x BICO
P2251 P2253
PID mode CI: PID setpoint
1 1024 1050 755.0 2015.1 2019.1 2050.1
P2264
CI: PID feedback
755.0 755.1
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6.4.18.10 Positioning down ramp

P0500 = ...
Technological application Selects technological application. Sets control mode (P1300). 0 Constant torque 1 Pumps and fans 3 Simple Positioning
0
P2481 = ...
1.00 Gearbox ratio input Defines the ratio between number of motor shaft revolutions to equal one revolution of the gearbox output shaft.
Motor
Gear nMotor = n Load
Load
Motor revolutions Load revolutions
P2481 P2482
P2482 = ...
1.00 Gearbox ratio output Defines the ratio between number of motor shaft revolutions to equal one revolution of the gearbox output shaft.
P2484 = ...
No. of shaft turns = 1 Unit Sets the number of rotations of the motor shaft required to represent 1 unit of user selected units.
Pulley radius r Distance s Load
1.00
U
tor Mo
P2484 =
U No. of revolutions = 1 [unit] s

1.00
P2488 = ...
Distance / No. of revolutions Sets the required distance or number of revolutions (see P2484).
Motor
Gear
f fOFF1 OFF1
s = P2488 =
1 . .t f 2 OFF1 P2488
t tP2488
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6.4.18.11 Free function blocks (FFB)

P2800 =...
0 Enable FFBs Parameter P2800 is used to activate all free function blocks (generally, P2800 is set to 1). Possible settings: 0 Inhibited 1 Enabled 0.0 Activate FFBs Parameter P2801 is used to individually enable (activate) the free function blocks P2801[0] to P2801[16] (P2801[x] > 0). Further, parameters P2801 and P2802 are used to define the chronological sequence of all of the function blocks. The table below indicates that the priority increases from left to right and from bottom to top. Possible settings: 0 Inactive 1 Level 1 2 Level 2 3 Level 3 Example: P2801[3] = 2, P2801[4] = 2, P2802[3] = 3, P2802[4] = 2 FFBs are calculated in the following sequence: P2802[3], P2801[3] , P2801[4], P2802[4] The active function blocks are calculated every 132 ms.
P2801 =...
P2802 =...
Activate FFBs Parameter P2802 is used to individually enable (activate) the free function blocks P2802[0] to P2802[13] (P2802[x] > 0). Possible settings: 0 Inactive 1 Level 1 2 Level 2 3 Level 3
low Level Level Level 3 2 1 Priority 2 high Priority 1 CMP 2 CMP 1 DIV 2 DIV 1 MUL 2 MUL 1 SUB 2 SUB 1 ADD 2 ADD 1 Timer 4 Timer 3 Timer 2 Timer 1 RS-FF 3 RS-FF 2 RS-FF 1 D-FF 2 D-FF 1 NOT 3 NOT 2 NOT 1 XOR 3 XOR 2 XOR 1 OR 3 OR 2 OR 1 AND 3 AND 2 AND 1 P2802 [13] P2802 [12] P2802 [11] P2802 [10] P2802 [9] P2802 [8] P2802 [7] P2802 [6] P2802 [5] P2802 [4] P2802 [3] P2802 [2] P2802 [1] P2802 [0] P2801 [16] P2801 [15] P2801 [14] P2801 [13] P2801 [12] P2801 [11] P2801 [10] P2801 [9] P2801 [8] P2801 [7] P2801 [6] P2801 [5] P2801 [4] P2801 [3] P2801 [2] P2801 [1] P2801 [0] low
Inactive 0
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FFB
Input parameters
Output parameters
Setting parameters
AND1 AND2 AND3 OR1 OR2 OR3 XOR1 XOR2 XOR3 NOT1 NOT2 NOT3 D-FF1 D-FF2 RS-FF1 RS-FF2 RS-FF3 Timer1 Timer2 Timer3 Timer4 ADD1 ADD2 SUB1 SUB2 MUL1 MUL2 DIV1 DIV2 CMP1 CMP2 FSW1 FSW2
P2810[2] P2812[2] P2814[2] P2816[2] P2818[2] P2820[2] P2822[2] P2824[2] P2826[2] P2828 P2830 P2832 P2834[4] P2837[4] P2840[4] P2843[4] P2846[4] P2849 P2854 P2859 P2864 P2869[2] P2871[2] P2873[2] P2875[2] P2877[2] P2879[2] P2881[2] P2883[2] P2885[2] P2887[2]
BI: AND 1 BI: AND 2 BI: AND 3 BI: OR 1 BI: OR 2 BI: OR 3 BI: XOR 1 BI: XOR 2 BI: XOR 3 BI: NOT 1 BI: NOT 2 BI: NOT 3 BI: D-FF 1 BI: D-FF 2 BI: RS-FF 1 BI: RS-FF 2 BI: RS-FF 3 BI: Timer 1 BI: Timer 2 BI: Timer 3 BI: Timer 4 CI: ADD 1 CI: ADD 2 CI: SUB 1 CI: SUB 2 CI: MUL 1 CI: MUL 2 CI: DIV 1 CI: DIV 2 CI: CMP 1 CI: CMP 2
r2811 r2813 r2815 r2817 r2819 r2821 r2823 r2825 r2827 r2829 r2831 r2833 r2835 r2836 r2838 r2839 r2841 r2842 r2844 r2845 r2847 r2848 r2852 r2853 r2857 r2858 r2862 r2863 r2867 r2868 r2870 r2872 r2874 r2876 r2878 r2880 r2882 r2884 r2886 r2888
BO: AND 1 BO: AND 2 BO: AND 3 BO: OR 1 BO: OR 2 BO: OR 3 BO: XOR 1 BO: XOR 2 BO: XOR 3 BO: NOT 1 BO: NOT 2 BO: NOT 3 BO: Q D-FF 1 BO: NOT-Q D-FF 1 BO: Q D-FF 2 BO: NOT-Q D-FF 2 BO: Q RS-FF 1 BO: NOT-Q RS-FF 1 BO: Q RS-FF 2 BO: NOT-Q RS-FF 2 BO: Q RS-FF 3 BO: NOT-Q RS-FF 3 BO: Timer 1 BO: NOT Timer 1 BO: Timer 2 BO: NOT Timer 2 BO: Timer 3 BO: NOT Timer 3 BO: Timer 4 BO: NOT Timer 4 CO: ADD 1 CO: ADD 2 CO: SUB 1 CO: SUB 2 CO: MUL 1 CO: MUL 2 CO: DIV 1 CO: DIV 2 BO: CMP 1 BO: CMP 2 P2889 P2890 P2850 P2851 P2855 P2856 P2860 P2861 P2865 P2866
Delay time of Timer 1 Mode Timer 1 Delay time of Timer 2 Mode Timer 2 Delay time of Timer 3 Mode Timer 3 Delay time of Timer 4 Mode Timer 4 CO: FSW 1 in [%] CO: FSW 2 in [%]
68
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6 Commissioning
6.4.19
Data sets
For many applications it is beneficial to have the possibility to change several parameter settings simultaneous during operation or in the state ready to run with an external signal. By indexing it is possible to set a parameter to several values which can be activated by data set change-over. There are the following data sets: CDS Command Data Set DDS Drive Data Set
Command data set (CDS)

P0810 =...
Command data set CDS bit 0 (local / remote) Selects the command source in which bit 0 should be read-out to select a command data set (CDS).
Selecting CDS
BI: CDS bit 1 P0811 (0:0) BI: CDS b0 loc/rem P0810 (0:0)
3 2 1 0 t Changeover time approx. 4 ms 3 2 1 0 t Changeover time approx. 4 ms
CO/BO: Act CtrlWd2 r0055 .15 r0055 .15 CO/BO: Act CtrlWd1 r0054 .15 r0054 .15
Active CDS r0050
CO: Active CDS r0050
The currently active command data set (CDS) is displayed using parameter r0050.
P0811 =...
BI: CDS bit 1 Selects command source from which to read Bit 1 for selecting a command data set (see P0810). Example for CDS changeover: CDS1: Command source via terminals and setpoint source via analog input (ADC) CDS2: Command source via BOP and setpoint source via MOP CDS changeover is realized using digital input 4 (DIN 4) Steps: 1. Carry-out commissioning for CDS1 (P0700[0] = 2 and P1000[0] = 2) 2. Connect P0810 (P0811 if required) to the CDS changeover source (P0704[0] = 99, P0810 = 722.3) 3. Copy from CDS1 to CDS2 (P0809[0] = 0, P0809[1] = 1, P0809[2] = 2) 4. Adapt CDS2 parameters (P0700[1] = 1 and P1000[1] = 1)
DIN4 Terminals BOP ADC MOP P0810 = 722.3 P0700[0] = 2 P0700[1] = 1 P1000[0] = 2 P1000[1] = 1
0
Sequence control
1
0 1
Setpoint channel
Motor control
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6 Commissioning
Issue 10/06
Drive data set (DDS)

P0820 = ...
0 Drive data set (DDS) bit 0 Selects the command source from which bit 0 should be read-out to select a drive data set. Operation Ready t Select DDS
BI: DDS bit 1 P0821 (0:0) BI: DDS bit 0 P0820 (0:0) CO/BO: Act CtrlWd2 r0055 .05 r0055 .05 CO/BO: Act CtrlWd2 r0055 .04 r0055 .04
3 2 1 0 Changeover time approx. 50 ms 3 2 1 0 t Changeover time approx. 50 ms t
Active DDS r0051[1]
CO: Active DDS r0051 .01 [2]
The currently active drive data set (DDS) is displayed using parameter r0051[1]. P0821 = ...
0:0 BI: DDS bit 1 Selects command source from which Bit 1 for selecting a drive data set is to be read in (see parameter P0820).
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Issue 10/06
6 Commissioning
Example: 1. Commissioning steps with a motor: Carry-out commissioning at DDS1. Connect P0820 (P0821 if required) to the DDS changeover source (e.g. using DIN 4: P0704[0] = 99, P0820 = 722.3). Copy DDS1 to DDS2 (P0819[0] = 0, P0819[1] = 1, P0819[2] = 2). Adapt DDS2 parameters (e.g. ramp-up / ramp-down times P1120[1] and P1121[1]).
DIN Sequence control Gating unit
ADC
SUM setpoint
AFM
RFG
Motor control
P0820 = 722.3 DIN4

0 1
P1120 P1121 [1] [2] [0] DDS1 DDS2 DDS3 2. Commissioning steps with 2 motors (motor 1, motor 2):
Commission motor 1; adapt the remaining DDS1 parameters. Connect P0820 (P0821 if required) to the DDS changeover source (e.g. via DIN 4: P0704[0] = 99, P0820 = 722.3). Changeover to DDS2 (check using r0051). Commission motor 2; adapt the remaining DDS2 parameters.
M1 K1 MM4 Motor 1
M2 K2
Motor 2
71
6 Commissioning
Issue 10/06
6.4.20
r0021
Diagnostic parameters
CO: Act. filtered frequency Displays actual inverter output frequency (r0021) excluding slip compensation, resonance damping and frequency limitation. Act. filtered rotor speed Displays calculated rotor speed based on inverter output frequency [Hz] x 120 / number of poles.
r0022 [1/min] = r0021 [Hz] 60 r0313
r0022
r0032
CO: Act. filtered power Displays motor power (power output at the motor shaft).
, M
Motor
Pmech = M = 2 f M r0022 1 2 [1/min] r0031 [Nm] r0032 [kW] = 60 1000

r0032 [hp] = 0.75 r0032 [kW]
r0035 r0036
CO: Motor temperature Displays the measured motor temperature in C. CO: Frequency inverter utilization Displays the frequency inverter utilization as a % referred to the overload. In so doing, the value is calculated using the I2t model. The I2t actual value relative to the maximum possible I2t value provides the level of utilization. CO: Energy consumpt. meter [kWh] Displays electrical energy used by inverter since display was last reset.
r0039 = P W dt = 3 u i cos dt
0 0 t ist t ist
r0039
r0052
CO/BO: Act. status word 1 Displays the first active status word (ZSW) of the frequency inverter (bit format) and can be used to diagnose the inverter status.
Bit00 Bit01 Bit02 Bit03 Bit04 Bit05 Bit06 Bit07 Bit08 Bit09 Bit10 Bit11 Bit12 Bit13 Bit14 Bit15 Drive Drive Drive Drive ready ready to run running fault active 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 NO NO NO NO YES YES NO NO YES NO NO YES NO YES NO YES 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 YES YES YES YES NO NO YES YES NO YES YES NO YES NO YES NO
OFF2 active OFF3 active ON inhibit active Drive warning active Deviation setpoint / act. value PZD control Maximum frequency reached Warning: Motor current limit Motor holding brake active Motor overload Motor runs right Inverter overload
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Issue 10/06
6 Commissioning
r0054
CO/BO: Control word 1 Displays the first control word (STW) of the frequency inverter and can be used to display the active commands.
Bit00 Bit01 Bit02 Bit03 Bit04 Bit05 Bit06 Bit07 Bit08 Bit09 Bit10 Bit11 Bit13 Bit14 Bit15 ON/OFF1 OFF2: Electrical stop OFF3: Fast stop Pulse enable RFG enable RFG start Setpoint enable Fault acknowledge JOG right JOG left Control from PLC Reverse (setpoint inversion) Motor potentiometer MOP up Motor potentiometer MOP down CDS Bit 0 (Local/Remote) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 NO YES YES NO NO NO NO NO NO NO NO NO NO NO NO 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 YES NO NO YES YES YES YES YES YES YES YES YES YES YES YES
r0063
CO: Actual frequency Displays the actual frequency in Hz.

Frequency actual values: V/f P1300
<20 20,22
60 r0313 Smoothed speed act. value 160 ms r0022 Smoothed freq. actual value r0021 Frequency actual value r0063
SLVC (observer model) r0313 60 P0408 0 Encoder
P0400
0 1,2
21,23
Freq.act.value fr. the encoder r0061 P1300 = 21,23 and P0400 = 0 --> F0090
r0067
CO: Act. output current limit Displays valid maximum output current of inverter.
P0305 P0640 Motor Motor protection r0209 Inverter protection Min r0067
Inverter
r0072
CO: Act. output voltage Displays output voltage.
73
6 Commissioning
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r1079
CO: Selected frequency setpoint Displays the selected frequency setpoint. The following frequency setpoints are displayed: r1078 total setpoint (HSW + ZUSW) P1058 JOG frequency, clockwise P1059 JOG frequency, counter-clockwise.
JOG P1110 Inhibit neg. freq. setpoint P1091 P1080 P1082 P1120 P1135
...
Setpoint source
Reverse r1079 r1078
Skip frequency r1114
IfI
RFG r0020 r1119
Motor control r1170
r1114
CO: Freq. setpoint after dir. ctrl. Displays the setpoint (reference) frequency in Hz after the function block to reverse the direction of rotation. CO: : Frequency setpoint after RFG Displays the total frequency setpoint (reference value) in Hz after the ramp-function generator.
r1170
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6 Commissioning
6.5
Series commissioning
An existing parameter set can be transferred to a MICROMASTER 440 frequency inverter using STARTER or DriveMonitor (refer to Section 4.1 "Establishing communications MICROMASTER 440 STARTER"). Typical applications for series commissioning include: 1. If several drives are to be commissioned that have the same configuration and same functions. A quick / application commissioning (first commissioning) must be carried-out for the first drive. Its parameter values are then transferred to the other drives. 2. When replacing MICROMASTER 440 frequency inverters.
6.6
START
Parameter reset of factory setting
P0003 = 1 P0004 = 0 P0010 = 30 P0970 = 1
User access level 1 Standard Parameter filter 0 All parameters Commissioning parameter 30 Factory setting Factory reset 0 disabled 1 Parameter reset
END
The drive inverter carries-out a parameter reset (duration, approx. 10 s) and then automatically exits the reset menu and sets: P0970 = 0 : disabled P0010 = 0 : ready
75
7 Displays and messages
Issue 10/06
7
7.1
Displays and messages

LED status display
LEDs for indicating the drive state OFF ON approx. 0.3 s, flashing approx. 1 s, twinkling
Mains not present Ready to run Inverter fault other than the ones listed below Inverter running Fault overcurrent Fault overvoltage Fault motor overtemperature
Fault inverter temperature Warning current limit both LEDs twinkling same time Other warnings both LEDs twinkling alternatively Undervoltage trip / undervoltage warning Drive is not in ready state ROM failure both LEDs flashing same time RAM failure both LEDs flashing alternatively
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Issue 10/06
7 Displays and messages
7.2
Fault
Fault messages and Alarm messages

Significance Alarm Significance
F0001 F0002 F0003 F0004 F0005 F0011 F0012 F0015 F0020 F0021 F0022 F0023 F0024 F0030 F0035 F0040 F0041 F0042 F0051 F0052 F0053 F0054 F0060 F0070 F0071 F0072 F0080 F0085 F0090 F0101 F0221 F0222 F0450 F0452
Overcurrent Overvoltage Undervoltage Inverter Overtemperature Inverter I t Motor Overtemperature I2t Inverter temp. signal lost Motor temperature signal lost Mains Phase Missing Earth fault HW monitoring active Output fault Rectifier Over Temperature Fan has failed Auto restart after n Automatic Calibration Failure Motor Data Identification Failure Speed Control Optimization Failure Parameter EEPROM Fault Power stack Fault IO EEPROM Fault Wrong IO Board Asic Timeout CB setpoint fault USS (BOP link) setpoint fault USS (COM link) setpoint fault ADC lost input signal External Fault Encoder feedback loss Stack Overflow PID Feedback below min. value PID Feedback above max. value BIST Tests Failure (Service mode only) Belt Failure Detected
2
A0501 A0502 A0503 A0504 A0505 A0506 A0511 A0520 A0521 A0522 A0523 A0535 A0541 A0542 A0590 A0600
Current Limit Overvoltage limit Undervoltage Limit Inverter Overtemperature Inverter I2t Inverter Duty Cycle Motor Overtemperature I2t Rectifier Overtemperature Ambient Overtemperature I2C read out timeout Output fault Braking Resistor Hot Motor Data Identification Active Speed Control Optimization Active Encoder feedback loss warning RTOS Overrun Warning
A0700 - CB warning 1
...
A0709 A0710 A0711 A0910 A0911 A0912 A0920 A0921 A0922 A0923 A0952 A0936
CB warning 9 CB communication error CB configuration error Vdc-max controller de-activated Vdc-max controller active Vdc-min controller active ADC parameters not set properly DAC parameters not set properly No load applied to inverter Both JOG Left and Right are requested Belt Failure Detected PID Autotuning Active
...
77
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Please get in touch with your contact for Technical Support in your Region for questions about services, prices and conditions of Technical Support.
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The competent consulting service for technical issues with a broad range of requirements-based services around our products and systems.
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Internet Address
Customers can access technical and general information under the following address: http://www.siemens.com/micromaster
Siemens AG Bereich Automation and Drives (A&D) Geschftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland
Siemens AG, 2005, 2006 subject to change without prior notice Issue 10/06
Siemens Aktiengesellschaft

Micromaster 440

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MICROMASTER 440

Warnings, Cautions and Notes

Warnings, Cautions and Notes

MICROMASTER 440 Operating Instructions (Compact)

MICROMASTER 440 Operating Instructions (Compact)

MICROMASTER 440 Operating Instructions (Compact)

MICROMASTER 440 Operating Instructions (Compact)

Input voltage range 3 AC 200 V 240 V. 10 % (with built in Class A Filter)

MICROMASTER 440 Operating Instructions (Compact)

Input voltage range

[kW] [hp] [kVA] [A] [A] [A] 3NA

17,5 28,3 22,0 32 3812 *

22,0 34,2 28,0 35 3814 *

28,0 38,0 42,0 50

42,0 50,0 54,0 80

54,0 62,0 68,0 80

68,0 71,0 80,0 100

80,0 96,0 104,0 125

104,0 114,0 130,0 200

130,0 135,0 154,0 200

154,0 164,0 250

Input voltage range 3 AC 380 V 480 V. 10 % (with built in Class A Filter)

MICROMASTER 440 Operating Instructions (Compact)

Input voltage range

1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9

1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9

1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9 1,1 (10)

1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9

1,0 18 2,5 14 1,0 18 2,5 14 1,3 2,9

1,5 16 6,0 10 1,0 18 6,0 10 3,3 7,3

1,5 16 6,0 10 1,0 18 6,0 10 3,3 7,3 1,5 (13,3)

2,5 14 6,0 10 1,0 18 6,0 10 3,3 7,3

2,5 14 10,0 8 2,5 14 10,0 8 5,5 12,1 2,25 (20)

4,0 12 10,0 8 4,0 12 10,0 8 5,5 12,1

Input voltage range

2 x 95 2 x 4/0 2 x 240 2 x 400 2 x 95 2 x 4/0 2 x 240 2 x 400

Input Cable, min.

[AWG] or [kcmil] [mm ]

Input Cable, max.

[AWG] or [kcmil] [mm ]

Output Cable, min.

[AWG] or [kcmil] [mm ]

Output Cable, max.

Weight Tightening torques for power terminals 1) Secondary conditions:

[AWG] or [kcmil] [kg] [lbs] [Nm] [lbf.in]

MICROMASTER 440 Operating Instructions (Compact)

Input voltage range

Removing front covers (Frame Size A)

MICROMASTER 440 Operating Instructions (Compact)

Frame Sizes B and C

Removing front covers (Frame Sizes B and C)

MICROMASTER 440 Operating Instructions (Compact)

Frame Sizes D and E

Removing front covers (Frame Sizes D and E)

MICROMASTER 440 Operating Instructions (Compact)

Removing front covers (Frame Size F)

MICROMASTER 440 Operating Instructions (Compact)

Frame Sizes FX and GX

Removing front covers (Frame Sizes FX and GX)