Selective Laser Sintering
Selective Laser Sintering
Selective Laser Sintering
CastForm
TM
PS plastic
for use with all selective laser sintering (SLS
)
systems
FEATURES
Functions like foundry wax and is foundry
friendly
Low residual ash content (less than 0.02%)
Short burnout cycle
Easy-to-process plastic
Good plastic powder recycle characteristics
BENEFITS
Create complex patterns without welds or joints
Reduce lead times resulting in faster time-to-
market
Compatible with autoclaves, low-temperature
furnaces, and vacuum plaster casting methods
Easy to assemble and repair patterns
Rapidly test new designs in iterative process
APPLICATIONS
Create patterns directly rather than through
indirect methods
Complex investment casting patterns
- Reactive metals like titanium
- Low melt-temperature metals such as
aluminum, magnesium and zinc
- Ferrous and non-ferrous metals
Economic, low-volume production castings
without tooling
Smaller parts can be joined to create very large
patterns
Sacrificial, expendable patterns
Cylinder head cover courtesy of Kegelmann
TECHNICAL DATA
3D Systems Corporation Tel: 803.326.4080 [email protected]
333 Three D Systems Circle Toll-free: 800.889.2964 www.3dsystems.com
Rock Hill, SC 29730 U.S.A. Fax: 803.324.8810 NASDAQ: TDSC
Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined with, or with end use.
3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or fitness for a particular use.
2007 by 3D Systems, Inc. All rights reserved. Specifications subject to change without notice. CastForm is a trademark, and the 3D logo and SLS are registered trademarks of
3D Systems.
PN 70458 Issue Date - 05 Mar 07
CastForm
TM
PS plastic
For use with all selective laser sintering (SLS) systems
Powder Properties
MEASUREMENT METHOD/CONDITION METRIC U.S.
Density - Tap ASTM D4164 0.46 g/cm
3
0.46 g/cm
3
Specific Gravity @ 20 C ASTM D792 0.86 g/cm
3
0.86 g/cm
3
Moisture Absorption @ 20 C, 65% R.H. ASTMD570 0.06 % 0.06 %
Ash Content ASTM D482 0.02 % 0.02 %
Mechanical Properties INFILTRATED*
MEASUREMENT METHOD/CONDITION METRIC U.S.
Tensile Strength, Ultimate ASTM D638 2.84 MPa 412 psi
Tensile Modulus ASTM D638 1604 MPa 232 ksi
Impact Strength (notched Izod) ASTM D256 <11 J/m <0.21 ft- lb/in
Impact Strength (unnotched Izod) ASTM D256 14 J/m 0.26 ft- lb/in
Thermal Properties INFILTRATED*
MEASUREMENT METHOD/CONDITION METRIC U.S.
Glass Transition (Tg) - Polystyrene ASTM D3418 89 C 192 F
Melting Point (Mp) - Wax >63 C >145 F
Flash Point (Cleveland Open Cup) Polystyrene 350 C 662 F
Wax >200 C >392 F
Autoignition Point Polystyrene 410 C 770 F
Surface Finish INFILTRATED*
MEASUREMENT METHOD/CONDITION METRIC U.S.
Upward Surface
As Processed (R
a
) Mitutoyo Surftest-402 13 m 13 m
After Polishing (R
a
) Mitutoyo Surftest-402 3 m 3 m
Castform
TM
PS patterns are comparable to conventional wax patterns in the
following areas:
Assembly methods and tools
Stability and transportability
Handling during assembly and repair
Suitable for all cast metal alloys
Low residual ash
No ceramic shell cracking
Usable for ceramic and plaster molds
*Data was generated from the testing of parts produced by an SLS system from CastForm PS material under typical
processing conditions. Secondary wax infiltration performed with Red Dip Wax #2-D504.
Build Castform PS
(polystyrene-based)
material into a foundry
pattern in an SLS machine.
Infiltrate the pattern with
foundry wax, which
increases part strength
and surface quality.
Polish the pattern to the
desired surface finish.
Process the infiltrated
pattern using standard
foundry practices.
Process Description
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DuraForm EX Plastic
DuraForm EX Plastic is available in both
Natural and Black colors.
Applications
- Complex, thln-walled ductwork
- Motorsports
- Aerospace
- Unmanned alr vehlcles (UAv's)
- Houslngs and enclosures
- |mpellers
- Connectors
- Consumer sportlng goods
- vehlcle dashboards and grllles
- 8umpers
- Snap-t deslgns
- Llvlng hlnges
Peatures
8eneflts
- Outstandlng toughness
- Lxcellent lmpact reslstance
- Pepeatable mechanlcal propertles
- Lasy-to-process
- Conslstent black or natural color
- Parts have the toughness of ln[ectlon
molded A8S and polypropylene
- Punctlonal prototypes can be tested ln
"real llfe" envlroments
- Complex end-use parts can be
economlcally manufactured ln low and
medlum volumes
- No palntlng requlred for black parts
- Unlque propertles create new buslness
opportunltles for servlce bureaus
Outstanding toughness.
Tear-resistant living hinges survive hundreds of
open-close cycles.
Manufacture tough, impact-resistant plastic prototypes or
end-use parts requiring molded-part performance and
capable of withstanding harsh enviroments.
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Por use wlth all Slnterstatlon' Pro and Slnterstatlon' HlQ" serles SLS' Systems
Technlcal Data
3D Systems Corporatlon Tel: +l 803.326.4080 morelnfoQ3dsystems.com
333 Three D Systems Clrcle Toll-free: 800.889.2964 www.3dsystems.com
Pock Hlll, SC 29730 U.S.A. Pax: +l 803.324.88l0 NASDAQ: TDSC
warranty/Dlsclalmer: The performance characterlstlcs of these products may vary accordlng to product appllcatlon, operatlng condltlons, materlal comblned wlth, or wlth end use. 3D
Systems makes no warrantles of any type, express or lmplled, lncludlng, but not llmlted to, the warrantles of merchantablllty or tness for a partlcular use.
2008 by 3D Systems, |nc. All rlghts reserved. Speclcatlons sub[ect to change wlthout notlce. HlQ and SlnterScan are trademarks, and the 3D logo, DuraPorm, Slnterstatlon and SLS are
reglstered trademarks of 3D Systems, |nc.
To order DuraForm EX Natural plastic,
please request part number:
Slnterstatlon' HlQ" 24l29-902 (l0 kg)
SLS' Systems
Por Slnterstatlon' Pro 24l29-90l(l00 kg |PC)
SLS' Systems
To order DuraForm EX Black plastic,
please request part number:
Por Slnterstatlon' HlQ" 24l70-902 (l0 kg)
SLS' Systems
Por Slnterstatlon' Pro 24l70-90l (l00 kg |PC)
SLS' Systems
PN 70703 |ssue Date - Aprll 08
Tenslle Strength, leld ASTM D638 37 MPa 5366 psl
Tenslle Strength, Ultlmate ASTM D638 48 MPa 696l psl
Tenslle Modulus ASTM D638 l5l7 MPa 220 ksl
Llongatlon at leld ASTM D638 5% 5%
Llongatlon at 8reak ASTM D638 47% 47%
Plexural Strength, leld ASTM D790 42 MPa 609l psl
Plexural Strength, Ultlmate ASTM D790 46 MPa 6672 psl
Plexural Modulus ASTM D790 l3l0 MPa l90 ksl
Hardness, Shore D ASTM D2240 74 74
Hardness, Pockwell L ASTM D785 69 69
Hardness, Pockwell M ASTM D785 34 34
|mpact Strength (notched |zod, 23C) ASTM D256 74 1/m l.4 ft-lb/ln
|mpact Strength (unnotched |zod, 23C) ASTM D256 l486 1/m 27.8 ft-lb/ln
Gardner |mpact ASTM D5420 ll.8 1 8.7 ft-lb
Heat Denectlon Temperature (HDT) ASTM D648
Q 0.45 MPa
Q l.82 MPa
l88 C
48 C
370 P
ll8 P
Coemclent of Thermal Lxpanslon ASTM L83l
Q 0 - 50 C
Q 85 - l45 C
l20 m/m-C
342 m/m-C
66.7 ln/ln-P
l90 ln/ln-P
Speclc Heat Capaclty ASTM Ll269 l.75 1/g-C 0.4l8 8TU/lb-P
Thermal Conductlvlty ASTM Ll225 0.5l w/m-K 3.5 8TU-ln/hr-ft
2
-P
Plammablllty UL 94 H8 H8
volume Peslstlvlty ASTM D257 l.3 X l0
l3
ohm-cm l.3 X l0
l3
ohm-cm
Surface Peslstlvlty ASTM D257 4.9 X l0
l2
ohm 4.9 X l0
l2
ohm
Dlsslpatlon Pactor, l KHz ASTM Dl50 0.050 0.050
Dlelectrlc Constant, l KHz ASTM Dl50 4.5 4.5
Dlelectrlc Strength ASTM Dl49 l8.5 kv/mm 470 kv/ln
Speclc Gravlty ASTM D792 l.0l g/cm
3
l.0l g/cm
3
Molsture Absorptlon - 24 hours ASTM D570 0.48% 0.48%
Molsture Saturatlon ASTM D570 l.l5% l.l5%
DuraForm EX Plastic
One-part black powder contributes to
uniform black color.
Data was generated by bulldlng parts under typlcal default parameters. DuraPorm' LX Plastlc was processed on a base-level HlQ" SLS' System
at l3 watts laser power, 5 m/sec |200 lnches/sec| scan speed, and a powder layer thlckness of 0.l mm |0.004 lnches|.
Minimum System Requirements
|t ls recommended that DuraPorm' LX
plastlc be processed ln a HlQ"-equlpped
system, whlch lncludes thermal controls.
Software verslon 3.42 or hlgher (Slnter-
statlon' HlQ") or software verslon 3.545
or hlgher (Slnterstatlon' Pro) ls requlred.
SlnterScan" Software ls hlghly recom-
mended, and ls requlred to maxlmlze
mechanlcal propertles.
Measurement Condltlon Metrlc U.S.
Measurement Condltlon Metrlc U.S.
Measurement Condltlon Metrlc U.S.
Measurement Condltlon Metrlc U.S.
General Properties
Mechanical Properties
Thermal Properties
Electrical Properties
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DuraForm Flex Plastic
A durable, rubber-like material with good tear
resistance and burst strength
DuraForm Flex plastic can be inltrated to
color, strengthen and seal parts.
Applications
Gaskets, hoses and seals
Athletic footwear
Ear molds
Soft-touch, over molded grips
Features
Benefits
Rubber-like exibility
Durable and tear-resistant
Resists harsh environments
Good long-term stability
Excellent surface nish and
feature detail
Create colored parts using
standard inltrants
Fully recyclable
Rapidly produce parts with the
look and feel of rubber and
thermoplastic elastomers
Eliminate the time and cost of
casting, machining or other
secondary processes
Address broad applications
requiring rubber-like exibility
and durability
Address end-use applications
requiring long-term stability
Minimal nishing required
Reduced cost per part
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For use with all selective laser sintering (SLS) Systems
Technical Data
3D Systems Corporation Tel: 803.326.4080 [email protected]
333 Three D Systems Circle Toll-free: 800.889.2964 www.3dsystems.com
Rock Hill, SC 29730 U.S.A. Fax: 803.324.8810 NYSE: DDD
Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined
with, or with end use. 3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or tness
for a particular use.
2012 by 3D Systems, Inc. All rights reserved. Specications subject to change without notice. The 3D logo is a trademark and Accura and SLA are registered
trademarks of 3D Systems, Inc.
PN 70718 Issue Date - Feb 2012
DuraForm Flex Plastic
Sintered Properties
Tensile Strength, Ultimate ASTM D638 1.8 MPa 262 psi 2.3 MPa 335 psi
Tensile Modulus ASTM D638 7.4 MPa 1080 psi 9.2 MPa 1340 psi
Elongation at Break ASTM D638 110 % 110 % 151 % 151 %
Flexural Modulus (@ 23 C) ASTM D790 5.9 MPa 860 psi 7.8 MPa 1130 psi
Initial Tear Resistance (Die C @ 23 C) ASTM D624 15.1 kN/m 86 lb/in 15.4 kN/m 88 lb/in
Abrasion Resistance
Taber, CS-17 wheel, 1 kg load
ASTM D4060
83.5 mg
(per 1000 cycles)
For applications requiring abrasion,
inltration is not recommended.
Bursting Strength (Straight) @ 23 C
(25 mm ID x 2 mm thick x
300 mm long hose)
No inltration
2 part Polyurethane Inltration
FlexSeal Inltration
0 MPa 0 psi
0.21 MPa
0.076 MPa
> 30 psi
11 psi
Shore A Hardness @ 23 C ASTM D2240 45 - 75 55 - 80
Electrical Properties
Volume Resistivity ASTM D257 1.3 x 10
14
ohm-cm
Surface Resistivity ASTM D257 1.1 x 10
14
ohm-cm
Dissipation Factor, 1 KHz ASTM D150 0.003
Dielectric Constant, 1 KHz ASTM D150 0.003
Dielectric Strength ASTM D149 1.9 kV/mm 47 kV/in
Powder Properties
Density (tap) ASTM D4164 0.44 g/cm
3
Data was generated by building parts under typical default parameters. DuraForm Flex plastic was processed on a base-level HiQ SLS system at 9 watts laser power, 200
inches/sec (5 m/sec) scan speed, and a powder layer thickness of 0.004 inches (0.1mm).
Chemical Resistance - Material does not dissolve in hydrocarbons, ketones, ethers or alcohols, but may lose some mechanical properties.
May swell in some solvents or solvent mixtures.
Measurement Condition Value
Inltrated with FlexSeal
As Sintered (8 Dip Process)
Measurement Condition Metric U.S. Metric US
TM
DuraForm FlexSeal Inltration
FlexSeal uid inltration is an easy-to-use method for coloring,
strengthening, and sealing DuraForm Flex parts.
DuraForm FlexSeal (1 kg containers) is available in the following colors:
24130-902 Black
24131-902 Red
24132-902 Yellow
24133-902 Blue
24136-902 Natural
Two-Part Polyurethane Inltration
Inltration with a two-part polyurethane increases Shore A hardness,
creates a watertight barrier, and signicantly enhances the burst strength.
FlexSeal colors can be mixed to create custom colors.
DuraForm FR 100 Plastic
Applications
t Aerospace and aircraft cabin,
compartment & cargo
t Computers
t Business equipment
t Electrical appliances
t Telecommunications equipment
t Building and structural components
t Transportation
t Complex, thin-walled ductwork
t Unmanned air vehicles (UAVs)
t Housings and enclosures
t Connectors
t Consumer goods and sporting
products
t Vehicle dashboards and grilles
t Bumpers
t Rapid manufacturing
Features
Benefits
t Flame retardant
t Halogen and Antimony free
t FAR 25.853 (non-drip) compliant
t UL94 V-0 compliant
t Low smoke density and toxicity
t Excellent toughness and with good
impact resistance
t Easy to process
t No emission of corrosive gases
t Meets aerospace smoke density and
toxicity requirements
t Oers toughness of injection
molded plastics
t Build prototypes that withstand
functional testing
t Produce durable end-use parts
without tooling
t Create accurate and repeatable
custom parts
t Increase market opportunities
through ame retardancy
This Halogen-free Flame Retardant plastic is suitable
for Rapid Manufacturing of Aerospace and consumer
products where ame retardancy and reduced
smoke toxicity is required.
Duct connect made from DuraForm
FR100 Plastic
Computer Mouse
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In addition to meeting the ame retardancy necessary for many potential aerospace applications, DuraForm FR100 has
been formulated to reduce production of smoke and related toxic byproducts of combustion and achieve
UL94 V-0 rating to meet the needs of todays human environmental safety for many other consumer applications.
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Technical Data
3D Systems Corporation Tel: +1 803.326.4080 [email protected]
333 Three D Systems Circle Toll-free: 800.889.2964 www.3dsystems.com
Rock Hill, SC 29730 U.S.A. Fax: +1 803.324.8810 NASDAQ: TDSC
Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined
with, or with end use. 3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or tness
for a particular use.
2009 by 3D Systems, Inc. All rights reserved. Specications subject to change without notice. HiQ and sPro are trademark,s and 3D Systems, the 3D logo,
DuraForm, Sinterstation and SLS are registered trademarks of 3D Systems, Inc.
PN 70744 Issue Date - Jun 09
DuraForm FR 100 Plastic
General Properties
Measurement Condition Metric U.S.
Density (Sintered Part) 1.03 g/cm
3
1.03 g/cm
3
Bulk Density (Powder) 0.51 g/cm
3
0.51 g/cm
3
Tap Density (Powder) 0.66 g/cm
3
0.66 g/cm
3
Specic Gravity ASTM D792 1.07 1.07
Mechanical Properties
Measurement Condition Metric U.S.
Tensile Strength, Ultimate ASTM D638 32 MPa 4,600 psi
Tensile Strength, Yield ASTM D638 27 MPa 3,900 psi
Tensile Modulus ASTM D638 1880 MPa 273,000 psi
Elongation at Yield ASTM D638 3.0 % 3.0 %
Elongation at Break ASTM D638 20 % 20 %
Flexural Strength, Yield ASTM D790 41 MPa 5,900 psi
Flexural Strength, Ultimate ASTM D790 46 MPa 6,700 psi
Flexural Modulus ASTM D790 1462 MPa 212,000 psi
Hardness, Shore D ASTM D2240 73 73
Impact Strength (notched Izod, 23 C)
@ 0.125 ASTM D256 49 J/m 0.92 ft-lb/in
Impact Strength (unnotched Izod, 23
C) @ 0.125 ASTM D256 371 J/m 6.9 ft-lb/in
Thermal Properties
Measurement Condition Metric U.S.
Heat Deection Temperature (HDT) ASTM D648
@ 0.45 MPa (66 psi)
@ 1.82 MPa (264 psi)
194 C
70 C
381 F
158 F
Flammability Properties
Measurement Standards Value Comments
Flammability, 1.5 mm thickness
FAR 25.853 Part I(b)(4),
12 Sec. Vertical
ABD 0031/AITM 2.0002B
BSS 7230 F2
Pass
Average afterame time of 1.9
secs, average burn length of 26
mm, no drip and no afterglow
Smoke Density, 1.6 mm thickness
(Flaming & non-aming modes)
FAR 25.853 Part V
ABD 0031/AITM 2.0007
BSS 7238
Pass
Average smoke density of 74
Dm in Flaming Mode and 52
Dm in Non-Flaming Mode
Toxic Gas Generation, 1.6 mm
thickness
(Flaming & non-aming modes)
ABD 0031/AITM 3.0005
BSS 7365
Pass
Suitable for aircraft interior
material
1.65 mm thickness, 20 mm
vertical burn test
UL94, V-0 Pass
Suitable for parts in
devices and appliances
DuraForm FR 100 (left) and non-ame retardant
SLS plastic (right).
DuraForm FR 100 Regular SLS Plastic
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DuraForm GF Plastic
Glass lled polyamide (nylon) material for
real-world physical testing and functional use
DuraForm GF plastic for rugged
thermoplastic testing
Applications
Durable prototypes that require
elevated stiness and heat
resistance
Low to mid volume direct
manufacturing of end-use parts
Enclosures and housings that
require more stiness
Aircraft and motorsports parts
Sporting goods
Features
Benefits
Excellent mechanical stiness
Elevated temperature resistance
Dimensionally stable
Compatible with autoclave
sterialization
Durable
Functional
Economical
Design for manufacturability
Eliminate tooling time and cost
Versatile application capability
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for use with all selective laser sintering SLS Systems
Technical Data
3D Systems Corporation Tel: 803.326.4080 [email protected]
333 Three D Systems Circle Toll-free: 800.889.2964 www.3dsystems.com
Rock Hill, SC 29730 U.S.A. Fax: 803.324.8810 NYSE: DDD
Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined
with, or with end use. 3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or tness
for a particular use.
2012 by 3D Systems, Inc. All rights reserved. Specications subject to change without notice. Accura and SLA are registered trademarks and the 3D logo is a
trademark of 3D Systems, Inc.
PN 70718 Issue Date - Feb 12
Mechanical Properties
Tensile Strength, Yield ASTM D638 27 MPa 3916 psi
Tensile Strength, Ultimate ASTM D638 26 MPa 3771 psi
Tensile Modulus ASTM D638 4068 MPa 590 ksi
Elongation at Yield ASTM D638 1.4% 1.4%
Elongation at Break ASTM D638 1.4% 1.4%
Flexural Strength, Yield ASTM D790 N/A* N/A*
Flexural Strength, Ultimate ASTM D790 37 MPa 5366 psi
Flexural Modulus ASTM D790 3106 MPa 450 ksi
Hardness, Shore D ASTM D2240 77 77
Impact Strength (notched Izod, 23 C) ASTM D256 41 J/m 0.8 ft - lb/in
Impact Strength (unnotched Izod, 23 C) ASTM D256 123 J/m 2.3 ft - lb/in
Gardner Impact ASTM D5420 4.5 J 3.3 ft-lb
Thermal Properties
Heat Deection Temperature (HDT)
*
*
ASTM D648
@ 0.45 MPa
@ 1.82 MPa
179 C
134 C
354 F
273 F
Coecient of Thermal Expansion ASTM E831
@ 0 - 50 C
@ 85 - 145 C
82.6 m/m - C
179.2 m/m - C
45.9 in/in - F
99.6 in/in - F
Specic Heat Capacity ASTM E1269 1.09 J/g - C 0.261 BTU/lb - F
Thermal Conductivity ASTM E1225 0.47 W/m-K 3.26 BTU - in/hr-ft2 - F
Flammability UL 94 HB HB
Electrical Properties
Volume Resistivity ASTM D257 3.2 x 10ohm - cm 3.2 x 10 ohm - cm
Surface Resistivity ASTM D257 3.2 x 10 ohm 3.2 x 10 ohm
Dissipation Factor, 1KHz ASTM D150 0.177 0.177
Dielectric constant, 1KHz ASTM D150 6.27 6.27
Dielectric Strength ASTM D149 8.7 kV/mm 221 kV/in
General Properties
Density ASTM D792 1.49 g/cm3 1.49 g/cm3
Moisture Absorption-24 hours ASTM D570 0.22% 0.22%
DuraForm GF Plastic
*N/A = Data not applicable for this test condition
Data was generated by building parts under typical default parameters. DuraForm GF Plastic was processed on a base-level Sinterstation HiQ
SLS System at 13 watts laser power, 200 inches/sec (5 m/sec) scan speed and a powder layer thickness of 0.004 inches (0.1 mm).
Measurement Condition Metric U.S.
Measurement Condition Metric U.S.
Measurement Condition Metric U.S.
Measurement Condition Metric U.S.
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DuraForm HST Composite
Manifold built with sti and durable
DuraForm HST Composite.
Applications
t Functional prototypes and end-use
parts that require high stiness
and/or elevated thermal resistance
t Typical Applications include:
t UAV structural components
t Housings and enclosures
t Impellers
t Connectors
t Consumer sporting goods
Features
Benefits
t High specic stiness
t Elevated temperature resistance
t Anisotropic mechanical properties
just like ber-lled, injection
molded materials
t Non-conductive and RF transparent
t Easy-to-nish surface
t Functional prototypes can be tested
in real life environments
t Complex end-use parts can be
economically manufactured in
low-to-medium volumes
t Excels in load-bearing applications
at higher temperatures
t Attractive surface nish
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For use with all Sinterstation Pro and Sinterstation HiQ series SLS Systems
Technical Data
3D Systems Corporation Tel: +1 803.326.4080 [email protected]
333 Three D Systems Circle Toll-free: 800.889.2964 www.3dsystems.com
Rock Hill, SC 29730 U.S.A. Fax: +1 803.324.8810 NASDAQ: TDSC
Warranty/Disclaimer: The performance characteristics of these products may vary according to product application, operating conditions, material combined
with, or with end use. 3D Systems makes no warranties of any type, express or implied, including, but not limited to, the warranties of merchantability or tness
for a particular use.
2008 by 3D Systems, Inc. All rights reserved. Specications subject to change without notice. HiQ is a trademark, and the 3D logo, DuraForm, Sinterstation
and SLS are registered trademarks of 3D Systems, Inc.
PN 70719-xz Issue Date - Aug 08
DuraForm HST Composite
General Properties
Measurement Condition Metric U.S.
Specic Gravity ASTM D792 1.20 g/cm
3
1.20 g/cm
3
Mechanical Properties
Thermal Properties
Electrical Properties
Measurement Condition Metric U.S.
X-direction Z-direction X-direction Z-direction
Measurement Condition Metric U.S.
X-direction Z-direction X-direction Z-direction
Measurement Condition Metric U.S.
Tensile Strength, Yield ASTM D638 N/A* N/A*
Tensile Strength, Ultimate ASTM D638 48-51 MPa 31-34 MPa 7050-7350 psi 4500-4900 psi
Tensile Modulus ASTM D638 5475-5725 MPa 2900-3000 MPa 795-831 ksi 421-434 ksi
Elongation at Yield ASTM D638 N/A N/A
Elongation at Break ASTM D638 4.5 % 2.7 % 4.5 % 2.7 %
Flexural Strength, Yield ASTM D790 N/A N/A
Flexural Strength, Ultimate ASTM D790 83-89 MPa 64-68 MPa 12000-12900 psi 9275-9850 psi
Flexural Modulus ASTM D790 4400-4550 MPa 2625-2825 MPa 638-660 ksi 381-410 ksi
Hardness, Shore D ASTM D2240 75 75
Impact Strength (notched Izod, 23 C) ASTM D256 37.4 J/m 0.7 ft-lb/in
Impact Strength (unnotched Izod, 23 C) ASTM D256 310 J/m 5.8 ft-lb/in
Gardner Impact ASTM D5420 5 J 3.7 ft-lb
Heat Deection Temperature (HDT) ASTM D648
@ 0.45 MPa
@ 1.82 MPa
184 C
179 C
178.8 C
135 C
363 F
355 F
354 F
276 F
Coecient of Thermal Expansion ASTM E831
@ 0 - 50 C
@ 85 -145 C
138.3 m/m-C
267.2 m/m-C
102.7 m/m-C
184.2 m/m-C
76.8 in/in-F
148.4 in/in-F
57 in/in-F
102.3 in/in-F
Specic Heat Capacity ASTM E1269 1.503 J/g-C 0.359 BTU/lb-F
Flammability (3 mm) UL 94 HB HB
Volume Resistivity ASTM D257 6.7 x 10
15
ohm-cm 6.7 x 10
15
ohm-cm
Surface Resistivity ASTM D257 5.2 x 10
15
ohm 5.2 x 10
15
ohm
Dissipation Factor, 1 KHz ASTM D150 0.028 0.028
Dielectric Constant, 1 KHz ASTM D150 3.14 3.14
Dielectric Strength ASTM D149 18.5 kV/mm 470 kV/in
* N/A = Not Applicable
Data was generated by building parts using 100% virgin powder under typical default parameters. DuraForm HST Composite was processed on a Sinterstation HiQ + HS SLS System at 25 watts
laser power, 10 m/sec [400 inches/sec] scan speed, and a powder layer thickness of 0.1 mm [0.004 inches].
TM