Pneumatic Conveying Calcs
Pneumatic Conveying Calcs
Pneumatic Conveying Calcs
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Problem Statement:
Estimate the pressure drop for dilute phase pneumatic conveying
Inputs
Conveying Fluid
Conveying gas
Temperature
Assumed supply
Discharge pressure
Minimum velocity
Solids
Solids rate
Mean particle diameter
Mass loading ratio
Slip factor
Solids friction factor
Solids density
Pipeline
Horizontal lengths
Vertical - up
Vertical - down
Hose
Divert valves
Bends
Intermediate Values
Temperature
Molecular weight
Viscosity
Density
Gas flow rate
US Units
F
psia
psia
ft/s
lb/h
ft
lb/ft3
Air
70
24.1
14.7
40
C
kPa
kPa
m/s
1,800
0.00025
5
0.8
0.02
155
kg/h
m
kg/m3
ft
ft
ft
ft
100
30
2
m
m
m
m
294
29.0
0.01842
0.122
360
cP
lb/ft3
lb/h
mPa-s
kg/m3
kg/h
in
1.94
mm
Nominal diameter
Inside diameter
Roughness
in
in
ft
1.50
1.500
0.00050
DN
mm
m
Actual velocity
Equivalent length
ft/s
ft
67
168
m/s
m/s
Pipe
Calculations - Output
Gas Pressure Drop
Reynolds number
Friction factor
Calc'd discharge P
Gas pressure drop
Solids Acceleration
psia
psi
82,277
0.030
14.7
2.4
(0.00)
kPa
kPa
Acceleration pressure
Conveying Solids
Solids conveyance
Lifting through vertical
Through elbows
Total pressure drop
psi
0.47
kPa
psi
psi
psi
6.08
0.16
0.35
kPa
kPa
kPa
psi
9.4
kPa
SI Units
Air
15.0
101.5
101.4
12.2
816
0.00008
5
0.8
0.02
2,483
30.5
9.1
2
288
29.0
0.01812
1.23
163
62.02
50
49.25
0.0001524
19
52
64,714
0.029
72.2
6.9
1.84
18.52
0.69
1.38
29.3
Conveying Fluids
Name
MW
Air
29
Nitrogen
28.013
Pipe
Size
0.125
0.250
0.375
0.500
0.750
1.000
1.500
2.000
3.000
4.000
6.000
8.000
10.000
12.000
14.000
16.000
18.000
20.000
24.000
30.000
Schedule
80
80
80
80
80
80
80
80
40
40
40
40
30
30
30
30
30
30
30
20
C
120
111
O.D.
0.405
0.540
0.675
0.840
1.050
1.315
1.900
2.375
3.500
4.500
6.625
8.625
10.750
12.750
14.000
16.000
18.000
20.000
24.000
30.000
muo
To
291.15 0.00001827
300.55 0.00001781
Thickness
0.095
0.119
0.126
0.147
0.154
0.179
0.200
0.218
0.216
0.237
0.280
0.322
0.307
0.330
0.375
0.375
0.438
0.500
0.562
0.500
I.D.
0.215
0.302
0.423
0.546
0.742
0.957
1.500
1.939
3.068
4.026
6.065
7.981
10.136
12.090
13.250
15.250
17.124
19.000
22.876
29.000
DN
6
8
10
15
20
25
40
50
80
100
150
200
250
300
350
400
450
500
600
750
2
40
0.068
0.088
0.091
0.109
0.113
0.133
0.145
0.154
0.216
0.237
0.280
0.322
0.365
0.406
0.438
0.500
0.562
0.594
0.688
sched?
80
0.095
0.119
0.126
0.147
0.154
0.179
0.200
0.218
0.300
0.337
0.432
0.500
0.594
0.688
0.750
0.844
0.938
1.031
1.219
sched?