Features: DECS-300 Digital Excitation Control System
Features: DECS-300 Digital Excitation Control System
Features: DECS-300 Digital Excitation Control System
Digital Excitation Control Systems (DECS-300) are microprocessor-based devices intended for generator power management. These devices provide control signals for pulse width modulated power modules and SCR bridges manufactured by Basler Electric and other manufacturers. The DECS-300 provides precision control for generators of any size and is equally suited for exciter field or main field applications.
FEATURES
Microprocessor-based design True RMS sensing, single or three phase Controls the firing of external bridges by outputting 4-20mA, 0-10Vdc or 10Vdc 0.25% Voltage Regulation Accuracy Setup from front panel HMI or by PC with free Windows setup software 40 standard stability selections User customizable stability selection Paralleling compensation 0 to 3 times Volts per Hertz Underfrequency compensation Softstart buildup Field Current Regulation Mode (Manual Mode) Autotracking between operating modes and between DECS-300 units Autotransfer to a back-up DECS-300 unit Remote setpoint control via: - Contact inputs - Proportional control via 3Vdc, 0-10Vdc, or 4-20mA - Communications inputs RS-232 (ASCII) or RS-485 (Modbus)
DESCRIPTION and SPECIFICATIONS Pages 2 through 5 FEATURES and FUNCTIONS Pages 6 and 7 INTERCONNECT DIAGRAMS Pages 8 and 9 FRONT, REAR VIEWS and DIMENSIONS Pages 10 and 11 CUTOUT and ORDERING Page 12
Minimum Excitation Limiter On and off-line Maximum Excitation Limiters VAR and Power Factor Controllers
(continued on next page)
WINDOWS SOFTWARE
Interface for setting and communicating with Basler products
Request BESTCOMS-DECS300-32 (Windows NT 3.51 or later, Windows 95, or Windows 98)
ADDITIONAL INFORMATION
INSTRUCTION MANUAL
Request Publication 9310300990
SZE-3 8-00
P. O. BOX 269 HIGHLAND, ILLINOIS, U.S.A. 62249 PHONE 618-654-2341 FAX 618-654-2351
FEATURES, continued
Voltage Matching 4 generator protection features Programmable output contacts Front panel backlit LCD display Front panel mounted RS-232 and rear-mounted RS-485 communications ports Modbus protocol for RS-485 input allows communications up to 4000 feet away <1% metering accuracy for 12 generator parameters Meets C37.90.1-1989 for Surge Withstand and Fast Transient UL Recognized and CSA Certified U.S. Patent Number 5,294,879
DESCRIPTION
The DECS-300 is a microprocessor based excitation controller. It provides output control signals to control the firing (output) of an external power bridge. The DECS-300 is designed to work with Basler Electric's SSE and SSEN power bridges, but will work equally well with any power bridge suitable for use on a synchronous generator/motor that has a firing circuit capable of accepting the control signal output from the DECS-300. The DECS-300 is a total excitation control system in one 19 inch rack mount enclosure. It contains all the functionality necessary to limit, control and protect a generator from operating outside of the machine's capability. DECS-300's sophisticated design allows the nonactive control mode, within the unit, to follow the active mode, permitting bumpless transfer between modes. The software also allows for unit-tounit communication, permitting autofollowing and transfer between DECS-300 units. It can also communicate to a PC via the front panel RS-232 port for local programming and metering, and it can communicate via Modbus protocol via the rear-mounted RS-485 port for communications up to 4000 feet away from the DECS-300 unit. The DECS-300 has all the features, functionality, flexibility and programmability expected from a state-of-the-art microprocessor based product.
APPLICATIONS
The DECS-300 is an excitation control system used to control the output voltage, VARs or Power Factor of a synchronous generator by varying or controlling the amount of dc excitation applied to either the generator's main field or exciter field. The DECS-300 is suitable for virtually any kW size machine.
SPECIFICATIONS
INPUTS Power Input DECS-300-L: DECS-300-C: 24/48Vdc nominal (16-60Vdc), Burden=30W. 120Vac nominal (85 to 132Vac, 50 or 60Hz), Burden=5VA. 125Vdc nominal (90 to 150Vdc), Burden=30W. Single-phase or three-phase line voltage, two ranges: 100V/50Hz nominal (85 to 127V), 120V/60Hz nominal (94 to 153V) 200V/50Hz nominal (170 to 254V), 240V/60Hz nominal (187 to 305V) Single-phase line voltage (AC), two ranges: 100V/50Hz nominal (85 to 127V), 120V/60Hz nominal (94 to 153V) 200V/50Hz nominal (170 to 254V), 240V/60Hz nominal (187 to 305V) Two ac current sensing ranges and two channel (phase) inputs 1A, phase B; 1A, phases A or C 5A, phase B; 5A, phases A or C
SPECIFICATIONS, continued
Sensing Burden Voltage: Less than 1VA per phase. Current: Less than 1VA. Parallel Compensation: Less than 1VA. Thirteen contact switching inputs are supplied with 24Vdc to accommodate dry contacts. Contacts are as follows: Start VAR/PF Enable Stop Pre-position Autotransfer Enabled Raise Switch Unit/Parallel Operation Lower Switch Autotrack Enable General Purpose Switch #1 AVR Mode General Purpose Switch #2 FCR Mode Two separate analog inputs for remote setpoint control (select one from the configuration menu) 10Vdc 4 to 20 milliamperes
OUTPUTS Control Outputs Two analog outputs for setpoint control (select one from the configuration menu) 10Vdc or 0 to +10Vdc 4 to 20 milliamperes
Contact Outputs Make and carry for tripping duty Break resistive or inductive
30 amperes for 0.2 seconds per ANSI C37.90; continuous for 7 amperes
0.3 amperes at 125 or 250Vdc (L/R=0.04 maximum). Eight output contacts rated as described with 300 volt surge suppressors installed across contacts to prevent arcing from inductive loads. Contacts are as follows: Buildup Relay #4 Fail-to-flash Relay #3 Watchdog Relay #2 Start/Stop Relay #1
ISOLATION MODULE
(Isolation module and case are included with DECS-300)
Operating voltage + and - 12Vdc from DECS-300. Five field voltage sensing ranges: 32, 63, 125, 250 and 375 volts Field analog output signal: 0.9 to 9.1Vdc(5.0Vdc=0 field voltage) Two field current sensing ranges: 50 and 100 millivolts. Field analog output signal: 2.0 to 9.5Vdc (2.0Vdc=0 field current)
COMMUNICATION
There are three communication ports, two RS-232 and one RS-485. COM0: RS-232, 9 pin, sub-D connector located on front panel and used to communicate with local computers. 1200 to 19200 baud, 8N1 full duplex, ASCII commands COM1: RS-232, 9 pin, sub-D connector located on rear panel and used to connect primary and backup DECS-300 units or other devices. 1200 to 19200 baud, 8N1 full duplex, unique ASCII commands, only used for autotracking 3
SPECIFICATIONS, continued
COM2: RS-485, located on rear panel and used to communicate with local or remote computers or other devices. 1200 to 19200 baud, 8N1 half duplex, Modbus protocol REGULATION ACCURACY AVR Mode
Voltage regulation equals 0.25% over the load range at rated power factor and constant generator frequency. Steady state stability equals 0.1% at a constant load and generator frequency. Temperature drift equals 0.5% for 0 to 50C temperature change. Underfrequency (volts/hertz) characteristic slope from 0 P.U. to 3.0 P.U. is adjustable in 0.1 P.U. increments. Voltage regulation error is within 2.0% of the nominal voltage. Field current regulation equals 1.0% of the nominal value for 10% of the bridge input voltage change or 20% of the field resistance change. Otherwise, 5.0%. 2.0% of the nominal VA rating at the rated frequency. 0.02 PF in the setpoint PF for the real power between 10 and 100% at the rated frequency. (e.g. -setpoint PF = 0.80, PF regulation is from 0.78 to 0.82 PF.) 0.5% of the nominal field voltage change when transferring.
PARALLEL COMPENSATION Can use either reactive droop or reactive differential (cross-current) compensation. Adjustable 10% of the rated generator voltage droop with optional 1 ampere or less or 5 amperes or less input. For parallel compensation, burden is less than 1VA. FIELD OVERVOLTAGE PROTECTION FIELD OVERCURRENT PROTECTION Adjustable in increments of 1.0Vdc from 1.0 to 900Vdc rated output voltage with a 0.2 to 30 second inverse time delay settable in increments of 0.1 second. Adjustable in increments of 0.1% steps of rated field current from 0 to 9999Adc excitation current setting with an inverse time delay (ANSI C50.13).
GENERATOR UNDERVOLTAGE Adjustable in increments of 1 from 0 to 30kV sensing voltage setting with a 0.5 PROTECTION to 60 second inverse time delay (ANSI C50.13) settable in increments of 0.1 second. GENERATOR OVERVOLTAGE Adjustable in increments of 1 from 0 to 30kV sensing voltage with a 0.1 to 60 PROTECTION second inverse time delay (ANSI C50.13) settable in increments of 0.1 second. LOSS OF SENSING The loss of sensing is factory set at 50% of nominal. The time delay is adjustable for 0-30 seconds in 0.1 second increments. Functional in AVR and FCR with an adjustable rate of 1 to 200 volts per second in AVR, and 1 to 33% of the manual setpoint per second.
SOFT-START
SPECIFICATIONS, continued
OVEREXCITATION LIMITING Limiter response time is less than three cycles. On-Line Level One - Highest current level (instantaneous) setpoint adjustable from 0 to 9999Adc in 0.1% increments of the rated field current. Limiting occurs for a time period ranging from 0 to 60 seconds, settable in 1 second increments Level Two - Medium current level setpoint adjustable from 0 to 9999Adc in 0.1% increments of the rated field current. Limiting occurs for a time period ranging from 0 to 120 seconds, settable in 1 second increments. Level Three - Lowest current level setpoint adjustable from 0 to 9999Adc in 0.1% increments of the rated field current. Limiting occurs indefinitely. Off-Line Level One - Highest current level setpoint adjustable from 0 to 9999Adc in 0.1% increments of the rated field current. Limiting occurs for a time period ranging from 0 to 60 seconds, settable in 1 second increments. Level Two - Lowest current level setpoint adjustable from 0 to 9999Adc in 0.1% increments of the rated field current. Limiting occurs indefinitely. UNDEREXCITATION LIMITING MANUAL EXCITATION CONTROL VOLTAGE MATCHING Adjustable from 0-100% maximum reactive current
Regulates field current from 0 to 5000A in increments of 0.1% of the rated output current Matches utility bus RMS voltage with generator output RMS voltage within 0.15% of the generator voltage Meets IEC 60255-22-6 (RF Conducted) and IEC 60255-22-3 (Radiated Electromagnetic Field) Meets IEC 60255-22-4 Meets CISPR11/EN55011 Level A
RFI (Radio Frequency Interference) FAST TRANSIENT EMISSIONS ENVIRONMENTAL Operating temperature Storage temperature Shock Vibration Size Weight
-40C to +60C -40C to +85C 15 Gs in each of three mutually perpendicular planes 2Gs at 10 to 500Hz 19 inch rack mount, 3 rack units high 13.5 lb. (6.12kg) net, 17 lb. (7.71kg) shipping
FEATURES/FUNCTIONS
Voltage Regulation The DECS-300 regulates the generator RMS voltage to within 0.25% from no-load to full-load. It does this by utilizing digital signal processing and precise regulation algorithms developed by Basler Electric and utilizing the experience gained in many years of manufacturing tens of thousands of digital voltage regulators. Output Signals The DECS-300 sends an output signal of 4-20mA, 0-10Vdc or 10Vdc to the firing or control circuits of external power stages. The dc current from the power stages provides excitation to the field of the main generator or exciter. DECS-300 can control virtually any bridge, capable of accepting these signals, that is suitable for use on synchronous generators/motors. Stability The DECS-300 utilizes proportional (P), integral (I) and derivative (D) stability control. DECS-300 has 40 preprogrammed stability (PID) settings for both main field (20 settings) and exciter field (20 settings) applications. This means that a standard stability setting is already available for most applications/machines. The DECS-300 has a stability range that allows for customizing the stability settings to fine tune the stability to provide optimum customized generator transient performance. Setup software contains PID selection program to assist in determining the correct PID settings. The DECS-300 provides for customizing the stability and transient performance of the Min/Max Excitation Limiter and VAR/PF controllers by providing additional stability adjustments. Underfrequency Compensation DECS-300 provides the ability to customize the underfrequency setting to precisely match its performance to the prime movers. The frequency compensation can be selected to have 0 to 3 times Volts/Hertz, in 0.1V/Hz increments and the frequency roll-off kneepoint can be set across a range of 45 to 65Hz in 0.1Hz increments. This adjustability allows the DECS300 to be precisely matched to the operating characteristics of the prime mover and the loads being applied to the prime mover/generator. Softstart Voltage Buildup Generator voltage overshoot can be harmful to the generator's insulation system if not controlled. DECS300 has a softstart feature with a user-adjustable setting to govern the rate at which the generator voltage is allowed to build up. This prevents the generator voltage from overshooting nominal voltage 6 levels during start-up of the generator system. Paralleling Compensation DECS-300 has provisions to parallel two or more generators using reactive droop or reactive differential compensation with the addition of an external current transformer with secondary currents of 1 or 5Aac. The current input is rated at less than 1VA. This low burden means that existing metering CTs can be used and dedicated CTs are not required. Setpoint Control DECS-300 has means for external setpoint adjustment of the controlling mode of operation. This eliminates the need for additional equipment like motor operated pots for remote control or multiple point control for the excitation system. The operating mode's setpoint may be directly controlled by raise/lower contact inputs, auxiliary inputs of 4-20mA or 10Vdc. The auxiliary input adjusts the operating mode across its predetermined adjustment range. The auxiliary input can be provided from other controlling devices such as a power system stabilizer. These devices modify the operation of the DECS-300 to meet specific operating characteristics and requirements for the machine under DECS-300 control. The third method of setpoint control is via the RS-232 communication ports by using the Windows 95 based PC software or via Modbus protocol and the rear-mounted RS-485 port. Regardless of which method of setpoint is used (contact inputs, auxiliary input or communications with a PC or PLC), traverse rates of all modes of operation are independently adjustable. This means an operator can customize the rate of adjustment and "feel" to meet his/her needs. Pre-position Inputs DECS-300 provides the added flexibility of allowing a predetermined operating point for each mode of operation. With a contact input to the DECS-300, the operating mode is driven to an operating or regulation level assigned to that operation mode by the operator or user. The pre-position inputs operate in one of two modes, Maintain or Release. The Maintain mode prevents adjustment of the setpoint as long as the preposition contact is closed. The release mode allows adjustment of the setpoint even though the pre-position is closed. This feature allows the DECS-300 to be configured for specific system and application needs. Field Current Regulation Operating Mode DECS-300 provides a manual channel of operation called Field Current Regulation, or FCR, Mode. In this mode, DECS-300 regulates the DC output current of
FEATURES/FUNCTIONS, continued
the power bridge. It does not rely on the sensing input to DECS-300 and is, therefore, a good source of backup excitation control when loss of sensing is detected. In this mode, control of the generator is totally dependent upon the operator to maintain nominal generator voltage as the load varies on the generator. VAR/Power Factor Controller Operating Mode DECS-300 has, as another standard feature, two modes of operation when the generator is in parallel with the utility power grid. The DECS-300 has both VAR and PF modes of operation. When the generator is in parallel with the utility grid, the DECS-300 can regulate the VAR output of the generator to a specific VAR level magnitude or it can vary the VAR output of the generator to maintain a specific power factor as the kW load varies on the generator. Maximum Excitation Limiters Each DECS-300 has integrated over/underexcitation limiters. Overexcitation limiters are present for both online and off-line excitation levels. This feature provides maximum overexcitation protection by having different settings for off-line operation where load levels require lower levels of excitation. When lower excitation levels are needed, lower limiter settings are required to properly protect the generator. Minimum Excitation Limiter The minimum excitation limiter limits the amount of excitation supplied to the field of the generator from dropping below unsafe operating levels. This prevents the machine from possibly slipping poles and from damaging the machine. It limits the VAR low from the machine to a preset level of between 0 and 100% of the machine's VAR capability. Autotracking Between DECS-300 Operating Modes DECS-300 is an intelligent device that can provide autotracking (autofollowing) of the controlling mode by the non-controlling modes. This allows the operator to initiate a controlled, bumpless transfer of the DECS-300 operating modes, causing minimum amounts of line disturbance for the power system. This feature can be used in conjunction with a set of protective relays to initiate a transfer to a backup mode of operation, such as FCR mode, upon the detection of a system failure or fault, i.e., loss of sensing. Autotracking Between DECS-300 Units A DECS-300 can also follow (autotrack) a second DECS-300 unit. The first DECS-300 is put into a specific operating mode and follows the excitation level of the first. In the unlikely event of a failure of the first DECS-300, protective relays can initiate a transfer of control from the first to the second DECS-300. Autotransfer Input This input provides a means for initiating the transfer from the operating mode of the DECS-300 unit to the manual mode of operation. This facilitates transfers initiating from some external protective relay and avoids the use of costly auxiliary relays used on most analog systems. Protective Functions There are several protection functions built into the DECS-300 unit. These functions may be used as backup to the primary protection relays and can be assigned to up to four programmable output contacts via the PC software. The protection features offer fully adjustable tripping levels and time delays. The protective features are as follows: Generator Overvoltage Generator Undervoltage Field Overvoltage Field Overcurrent Watchdog Timer Loss of Sensing Communications DECS-300 comes complete with Windows 95 based PC software. This software makes the programming and customization of the DECS-300 easy and fast. The software comes with a PID selection program that allows the user to select stability settings quickly and easily in a user-friendly format. The PC software has a special monitoring function that allows the user to view all settings, a metering screen for viewing all machine parameters, and a control screen for remote control of the excitation system. The rear-mounted RS-485 port supports Modbus communications protocol. This is an open protocol with all registers and operating instructions available in the instruction manual, to make it simple for the user to develop custom communications software. Password Protection All DECS-300 parameters are viewable via the front panel LCD display, the PC software or via Modbus without the need of a password. If the user wishes to change a setting, the proper password must be entered to allow access to the parameter. Two levels of password protection exist, one for global access of all parameters and one for a limited amount of access to parameters normally associated with operator control. 7
CONNECTIONS
CONNECTIONS, continued
A) 64x128 pixel graphic LCD with backlighting. Primary source for receiving information from the DECS or when locally programming settings. Displays operations, setpoints, loop gains, metering, protection functions, system parameters and general settings. B) Null Balance LED Turns ON when the inactive modes (AVR, FCR, VAR, or PF) match the active mode. C) Autotracking LED All inactive modes (AVR, FCR, VAR, or PF) track the active mode to accomplish the bumpless transfer when changing active modes. D) Pre-Position LED Turns ON at the predefined setting (within the limits of the setpoints) of the current mode. E) Lower Limit LED Turns ON at the minimum setpoint value of the current (active) mode. F) Upper Limit LED Turns ON at the maximum setpoint value of the current mode. G) Reset Pushbutton Cancels editing sessions and can be used as a quick-access to the metering screen. H) Scrolling Pushbuttons Scrolls UP/DOWN/LEFT/RIGHT through the menu tree or when in the EDIT mode, the LEFT/RIGHT scrolling pushbuttons select the variable to change and the UP/DOWN scrolling pushbuttons change the variable. I) Edit Pushbuttons Enables settings changes. When the EDIT pushbutton is first pushed, an LED on the pushbutton turns ON to indicate the edit mode is active. When changes are complete (using the scrolling pushbuttons) and the EDIT pushbutton is pushed again, the LED turns OFF, indicating the changes are saved. If changes are not completed and saved within five minutes, the edit mode is exited without saving changes. J) Serial Port COM0 D-type 9 pin connector. This port is dedicated to RS-232 (ASCII commands) communication with a computer terminal or PC running a terminal emulation program such as BESTCOMS.
DIMENSIONS
Front view
Top view
Side view
CUTOUT/MOUNTING INFORMATION
Figure 5 - Front Panel Cutout Dimensions (Optional front panel mounting bracket, Basler P/N 9310304100)
HOW TO ORDER
The DECS-300 is available in one of two power supply ranges. Model number designations are shown below. Model DECS-300-L DECS-300-C Power Supply 24/48 Vdc 120/125 Vac/Vdc
ACCESSORIES
Front panel mounting bracket, Basler P/N 9310304100. Interconnection cable for dual DECS-300 applications, Basler P/N 9310300032. RDP-300 Remote Display Panel (shown on right), is a Human-Machine Interface (HMI) used to provide remote control, view metered quantities, and provide annunciation of system status and alarms available from the DECS-300 system. The RDP-300 features a touch-sensitive 6" diagonal monitoring screen, twowire RS-485 Modbus communication protocol, and may be located up to 4000 feet away from the DECS-300. For more details, see Product Bulletin SNE.
ROUTE 143, BOX 269, HIGHLAND, ILLINOIS U.S.A. 62249 P.A.E. Les Pins, 67319 Wasselonne Cedex FRANCE PHONE 618-654-2341 FAX 618-654-2351 PHONE (33-3-88) 87-1010 FAX (33-3-88) 87-0808 http://www.basler.com, info@basler.com