Cruzin Cooler.

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PARTS SALES SERVICE
To order parts, accessories or for more information about new Cruzin Cooler products go online to:

PATENTS PENDING

www.cruzincooler.com
Cruzin Cooler, LLC is the exclusive global importers of Cruzin Coolers and has licensed patents or patents pending on the concepts and designs surrounding our motorized ice chests. Copyrights, trademarks, patents and designs are the sole and exclusive property of Cruzin Cooler, LLC. Federal Law strictly prohibits the unauthorized reproduction, copying or use of any mark, design or copyrighted material. All rights reserved.

Authorized service is only available from Cruzin Cooler, LLC. MADE IN CHINA
Specifications may change without notice. Cruzin Cooler, LLC Austin, TX Revision 3/03/05a. Copyright 2005 Cruzin Cooler, LLC.

Owners Manual
50 SERIES CRUZIN COOLERS

Patents Pending-All rights reserved.

Index
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Safety information Important final assembly check points How to operate Assembly Operational legal issues Normal maintenance Cleaning Warranty Disclaimer Service Accessories Registration Parts Troubleshooting Electrical Charging Instructions Technical Specifications

Maintenance Log
Date Service

1. SAFETY INFORMATION IMPORTANT SAFETY INFORMATION! Cruzin Coolers are motorized vehicles and as such are inherently dangerous. A driver or passenger may suffer serious injury or death while operating this vehicle. Extreme caution should be used while operating these units. All riders need to wear protective gear including an approved helmet. These units are designed for operation with only one passenger not weighting more than 200 pounds and at least 18 years of age. It is ultimately up to the parents of children to decide if their children are old enough to ride a Cruzin Cooler and are solely responsible for their decision. These coolers are designed to be used on flat level paved surfaces only! Grades may make the cooler run at excessive speeds downhill. Many of the coolers are of a three-wheel design. This design is known to be less stable than a 4-wheel configuration and could cause the vehicle to become unstable and cause an accident. Again, extreme caution should be used while riding this vehicle. These coolers primarily use a single braking system and at some point in time this system could possibly fail. The operator should use their feet, with rubber soled shoes, to stop the vehicle if this occurs or in conjunction with the existing braking system. Rubber soled shoes are recommended for all operators.
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Maintenance Log
Date Service

IS IT LEGAL TO OPERATE? Cruzin Coolers may or may not be legal to operate on public property. You should contact local law enforcement offices where you are going to be operating your cooler to see if it is legal or not. Many jurisdictions may allow the electric version to be operated in the same class as disabled persons vehicles. Check with the local law jurisdiction before use. ACCIDENT PREVENTION An accident may be caused from the front tire hitting an obstacle, such as a rock or hole, which it is unable to go over. This will cause the short wheel based cooler to flip forward. Always operate the Cruzin Cooler on smooth level pavement free of obstacles and holes. 2. Assembly
Your Cruzin Cooler comes with the front end disassembled. Follow the following steps to assemble. STEP 1: Unpack the box and check for the following components (Keep the box if you ever need to return the cooler for service): A. Cooler body with motor and lid. B. Lower front fork with tire. C. Upper steering T bar assembly. D. Tool kit. E. Registration Card. F. Owners Manual. STEP 2: Slide lower fork assembly into slot on front end of cooler from the bottom sliding in an upward motion until safety clip latches front end into place. If safety latch does not catch, the front end may come loose while riding and could cause damages or serious injury.

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STEP 3: Slide upper T bar onto lower fork assembly. Be sure retainer clip is around upper T bar. Face T bas so that holes for handles are facing inward. Front fork is offset for tire stability so the tire is slightly back. Be sure that front tire is in position so that it is closer to cooler body, see Fig. C. Tighten clamp to secure upper T bar. Tighten clamp with enclosed allen wrench so that upper T bar is secure and unable to be turned separately from lower fork, Fig. D. STEP 4: Insert throttle and brake handle into the ends of the T handle with the throttle on the right side, when you are sitting on the cooler. The handlebars must be inserted completely into the T bar so that the brass retainer buttons are clearly visible through the T bar lock holes. Failure to fully engage the handles into the T bar may cause serious injury. See Fig. E. Must see brass retainer pins in holes! STEP 5: You can adjust the handlebars to the desired height by loosening the clamp and tightening where desired.

GENERAL & GAS PARTS

3. Important final assembly check points

Be sure that the clamp is tight on the upper T bar. If this is loose or becomes loose the front tire may turn unexpectedly; independent of the steering T handle. This could cause an accident, See Fig. D. Always check your cooler prior to operating for loose parts, worn tires or unsafe items. Repair or replace any worn or damaged items prior to operation. If you are purchasing a gasoline unit be sure that you mix the gasoline and oil in a ratio of:

25:1
This is twenty-five parts of gasoline to one part of oil. This is approximately cup of oil, or 4 oz. Per gallon of gas. Page 4 Page 13

REPLACEMENT PARTS, continued

39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 50-0154 50-0155 50-0156 50-0157 50-0158 50-0159 50-0160 50-0161 50-0162 50-0163 50-0164 50-0165 50-0166 50-0167 50-0168 50-0169 50-0170 50-0200 50-0201 50-0202 50-0203 50-0204 50-0205 50-0206 50-0207 50-0208 50-0209 50-0210 50-0211 Carburetor Chain Clutch, inner w/nut Clutch, outer ring, w/nut Fuel hose set Fuel tank Motor housing cover Gear/clutch housing w/bolts Motor mount bolts Motor mount plate Motor, complete 33cc Muffler w/bolts Nuts, adjustment (2) Plate, inner chassis main Pull cord assembly, rope handle Pull cord handle Plate, outer axle support ELECTRIC PARTS 300 Watt motor 500 Watt motor Battery, charger for electric 300 watt cooler On/off switch Battery Charger 110V, 60hz Circuit breaker Charger port Throttle assembly on handlebars Speed controller Cover, control mount plate Plate, motor mount plate Battery, charger for electric 500 watt cooler

4. How to operate
Before you start riding your cooler check the brakes for proper operation. The brakes should be tight enough to stop the cooler, but not too tight as to keep the vehicle from moving freely while the brakes are released. If they are too loose you can tighten the adjustable nut on the brake lever. If the brakes will not tighten enough or are too tight you can adjust the cable at the caliper in the rear of the cooler. GASOLINE: 1. You must first add the gasoline/oil mixture to the fuel tank. 2. Reach into the cooler and pump the primer bulb on the bottom of the carburetor. 3. Lift the choke lever to the upper position. 4. Pull the handle until the unit starts. You may need to turn the throttle to the full open position to get the unit started. We recommend that you keep a can of starting ether handy in cases where you are having trouble starting the cooler. A small spray towards the carburetor will usually get the unit started easily. 5. Move the choke lever down, shut the lid and you are ready to go. 6. Twist the right throttle lever for power, release to decrease power. 7. Start off slow to get use to the driving characteristics of your new cooler. Check your brakes for proper operation. ELECTRIC: 1. Make sure that batteries are charged on your new cooler. 2. Turn on the on/off switch located on the handlebar or in rear plate. 3. Twist the right throttle lever for power, release to decrease power. 4. Start off slow to get use to the driving characteristics of your new cooler. Check your brakes for proper operation. In the event of brake failure you can always stop you cooler by placing your feet (with rubber soled shoes) down and is considered secondary or backup braking.

5. Operational legal issues

Operation on public property (roads and highways) is governed by Federal, State and Local laws. This cooler might or might not be legal in some cities or counties around the US; therefore it is up to the operator to check on the legality of the operation of these coolers on public property. It is possible that they may be legal in one city and against the law in another. The electric coolers are more likely to be legal than the gas units. This is because of the legality of disabled electric vehicles in many cities. It is solely the responsibility of the operator to find out if it is legal to operate the cooler at any particular location. Page 12 Page 5

6. Normal maintenance
Be sure to see if your chain needs tightening. It must not be too tight or too loose. If the chain is too tight it will keep the cooler from operating at full speed and will use more power. If the chain is too loose it will come off or start slipping. This will prematurely wear the sprocket teeth down. Check the tires for wear and proper inflation. If the tire pressure is too low it could cause the cooler to slow and might drag over small obstacles. If the tires are inflated to high they may hit the support brackets or explode. Check the air filter every month for any accumulated dirt, especially if driving the unit in a dusty or dirty area. Check wheel bearings and front end bearings for wear and tear. It is possible for these to eventually wear out and become dangerous. For chain adjustment information see 14.F Recommended Maintenance Schedule 100 miles 200 miles 400 miles 600 miles Brakes A A A A Tires I I I I Cables A A A A Spark Plug I R I R L, A L, A L, A L, A Chain Air filter C C R C-Clean R-Replace I-Inspect A- Adjust L-Lubricate 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 50-0001 50-0002 50-0003 50-0004 50-0005 50-0006 50-0007 50-0008 50-0009 50-0010 50-0011 50-0012 50-0013 50-0014 50-0015 50-0016 50-0050 50-0051 50-0052 50-0053 50-0054 50-0055 50-0056 50-0057 50-0058 50-0059 50-0100 50-0102 50-0103 50-0104 50-0105 50-0106 50-0107 50-0108 50-0150 50-0151 50-0152 50-0153

REPLACEMENT PARTS
GENERAL PARTS Axle bolt ,front w/nuts, spacers Bracket, front mount body Brake Cable w /handle Bearing, front wheel Foot Pegs (2) Fork, with mount collar & plate Steering assembly retainer clip Steering collar bearing set w/nuts Steering T bar lock ring Steering T bar slide lock cam Steering T bar, front Steering, fork assembly complete Throttle handle with cable Front tire and tube Tire front, tube, rim, bearings Front Rim, 2 piece Axle, rear Brake caliper Brake disk rotor Gear, drive Rim, rear right with drive hub Stabilizer bracket, left Stabilizer bracket, right Tire, tube, rear Tire, tube, rim left rear Trailer Hitch BODY PARTS Body with lid Hinge (2) Latch Lid, drink Lid, main Retainer push bottom clips (2) Air intake scoops Drain Plug MOTOR PARTS Air filter Air filter cover with nut Bolt, L adjustment bolts (2) Bracket, outer axle

7. Cleaning
You can clean the cooler with soap and water or even a powered bleach product for the food and beverage area. Do not get water into the motor area. This could cause failure of electrical components. You can wipe down your motor and motor area with normal motor cleaning products. DO NOT use alcohol, solvents, alcohol-based products, or ammonia based products. These products may melt or discolor plastics and decals.

8. Warranty
Manufacturer warranties products to be free of manufacturing defects for a period of 120 days from the date of original purchase. This warranty does not cover wear and tear, tires, tubes, brakes or cables, overloading,

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16. Technical Specifications

The following technical specifications is the best data available at the time of printing. Some specifications may be different than what is shown in the table below. Specification Maximum Speed Distance per charge Distance per tank Weight Capacity Climbing capacity Size English 12 mph Maximum of 8 hours n/a 250 lbs. with cargo Up to 10% depending on load Width 17.32 inches Height 18.11 inches Length 27.56 inches Gas 38 lbs Electric 48 lbs 55 lbs 35 psi Gas aprox. 1.5 hp 300-500 watt 12V-300 watt 36V-500 watt Metric 19.3 kph Maximum of 8 hours n/a 113.4 kg. with cargo Up to 10% depending on load Width 44cm Height 46cm Length 70cm Gas 17.23 kg Electric 21.7kg 25kg 2.46 kg/cm Gas aprox 1.5 hp 300-500 watt 12V-300 watt 36V-500 watt

physical damages or failure from misuse. This limited warranty is issued to the original purchaser only. If there is a defect in workmanship or materials during the warranty period, we will repair, replace or refund the product, at our option. This warranty is voided if the product is used in a manner other than for what it was designed for, modified in any way, overloaded, leased or rented, used for racing or for off road purposes, unreasonably used, improperly assembled, or damaged by accident, negligence, or misuse. The manufacturer is not liable for incidental or consequential damages or losses due directly or indirectly from the use of this product. THIS LIMITED WARRANTY EXCLUDES shipping costs, compensation for inconvenience or loss of use, any consequential or incidental damages. RETURNS must be authorized by Cruzin Cooler, must be within the warranty period and must be returned to our facilities for repair, replacement or refund.

Net weight Tire Pressure Motor Ratings Gas Electric power rating Voltage rating

9. Disclaimer
Purchaser/user/assigns shall indemnify, protect, defend and hold harmless Cruzin Cooler, LLC its partners, officers, employees and agents, from and against any and all claims, costs, liabilities, losses, damages, injuries, judgments and expenses (collectively, the Claims" including, without limitation, attorneys fees, court costs, including those incurred at the trial and appellate levels and in any bankruptcy, reorganization, insolvency or other similar proceedings, and other legal expenses, arising out of or resulting from: (i) accidents, injuries or death from Cruzin Cooler products: (ii) any misrepresentation, breach of warranty or negligence of Cruzin Cooler, its directors, officers, managers, employees or agents, and (iii) incidental or consequential damages or losses due to directly or indirectly from the use of this product. I have read the Safety Warnings, Warranty and Disclaimer and understand and agree to these terms, as a condition of operation of any Cruzin Cooler product.

ELECTRICAL PARTS

10.Service
The most current service information can be obtained online at the Cruzin Coolers web site at www.cruzincooler.com. At the time of printing all factory service will be performed at our service facilities in Houston, TX. We always recommend that the owner keep the original box in the event that the cooler needs to be sent in for service.

11.Accessories
You can order any accessory we offer online at www.cruzincooler.com. You can also purchase most accessories from any retailer where you purchased the original unit from.

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12. Registration
There are two ways to register; you can either register your cooler by email to [email protected], or by mailing the registration form to the address on the enclosed card.

13. Parts
Any part you could ever need is available online at www.cruzincooler.com. We stock over 10,000 parts for your cooler everyday. Parts are quick and easy to order and recommend that all parts be ordered over the Internet, to be sure that you can verify the parts you are ordering, to prevent possible mistakes.

14. Troubleshooting
A. I have trouble starting the gas unit, What do I do? Keep a small can of starting ether handy to make cold starting easier. Almost all 2-cycle motors may take a few pulls to get going. To start your cooler use the following procedure: a. Pump the primer bulb under the carburetor. b. Move the choke lever up to choke the carburetor. c. Turn the throttle all the way to maximum and pull start cord. d. If it does not start after a few pulls you can spray a little ether close to the air cleaner. Remember ether is a dangerous flammable gas, which could ignite and cause a fire! e. Check to see that the carburetor bolts are tight and that the air cleaner is clean. f. Check the spark plug. Since this is a two-cycle motor the plug can sometimes foul or become so contaminated that it is difficult to start the cooler. B. The electric unit will not start, what should I do? There are two fuses in these units. One in the exterior charge plate area (this may be changed to a circuit breaker) and one in the electronic controller inside the cooler where all of the wires converge. Check these first. If they are good check your battery connections. If the connections are good you will need to get a voltmeter to check your power at the motor and at the batteries. Ohm out the motor. If it is good your problem lies in the throttle or the controller. C. My unit is under warranty and it won't start, what should I do? Follow the steps above first. If you still have problems you can ship it to our Service Center. Also try [email protected]. D. What do I do if I need parts? This is one of our biggest target areas for complete customer satisfaction. One of the biggest complaints from other people who

buy scooters from overseas is lack of parts and service, therefore we will stock everything you could ever need for your cooler, all the time. E. What do I do if I wrecked my cooler and it needs service? If you damage your cooler beyond normal repair you can ship it to our service center. We will call or email you a quote to repair or replace your cooler, [email protected]. F. The chain is loose, slipping or comes off frequently? i.) Loose chain - Loosen the two lock nuts at the bottom rear of the cooler. Adjust the two larger nuts equally until the proper tension is achieved. Retighten the two lock nuts. ii.) Slipping - Loosen the two lock nuts at the bottom rear of the cooler. Adjust the two larger nuts equally until the proper tension is achieved. Retighten the two lock nuts. iii.) Comes off The chain may be out of alignment due to excessive lateral stress. Check to see if the motor sprocket and lower drive sprocket are aligned correctly. If not you may need to either send the unit in for adjustment or try to purchase and install spacers or washers to correct the alignment problem. G. The cooler sputters and stops and will not restart, What do I do? The motor may be getting too hot. Try pumping the primer bulb and see if you are getting lots of air in the lines by looking through the clear return line. If there are a lot of bubbles you may be over exerting the cooler. Let the unit cool and try to lower the load or stress on the unit. Too heavy a load, too hot an operating environment or going up and down hills can all contribute to overheating.

15.Electrical Charging Instructions

Charge when low or every 90 days to keep batteries fresh. A. Turn off power switch B. Plug charger into Cooler first and then into wall outlet. The red light will come on if the batteries need charging. If the red light does not come on and you know that the unit needs charging you may have a service problem. Some units do not have lights. C. Charger will need 6-8 hours of charging to reach the full battery capacity. D. Unplug charger from unit and place rubber socket protector back over charging port. The battery in your unit is a sealed lead-acid battery. If you notice a leak or crack in the battery dispose of it immediately, according to local disposal of hazardous waste laws.

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