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    Sample WPS For SS

    Uploaded by

    Sachin S. Salunkhe
    This welding procedure specification outlines the requirements for gas tungsten arc welding (GTAW) of single V-groove joints in austenitic stainless steel pipe. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperature limits, shielding gas, electrical characteristics, technique details, and weld layer build up using multiple passes with either 1/16" or 3/32" diameter ER308 filler metal.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Sample WPS For SS

    Uploaded by

    Sachin S. Salunkhe
    654 views2 pages
    This welding procedure specification outlines the requirements for gas tungsten arc welding (GTAW) of single V-groove joints in austenitic stainless steel pipe. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperature limits, shielding gas, electrical characteristics, technique details, and weld layer build up using multiple passes with either 1/16" or 3/32" diameter ER308 filler metal.

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    Sample WPS for SS

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    This welding procedure specification outlines the requirements for gas tungsten arc welding (GTAW) of single V-groove joints in austenitic stainless steel pipe. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperature limits, shielding gas, electrical characteristics, technique details, and weld layer build up using multiple passes with either 1/16" or 3/32" diameter ER308 filler metal.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    654 views2 pages

    Sample WPS For SS

    Uploaded by

    Sachin S. Salunkhe
    This welding procedure specification outlines the requirements for gas tungsten arc welding (GTAW) of single V-groove joints in austenitic stainless steel pipe. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperature limits, shielding gas, electrical characteristics, technique details, and weld layer build up using multiple passes with either 1/16" or 3/32" diameter ER308 filler metal.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    WELDING PROCEDURE SPECIFICATION

    Welding Procedure Specification No.


    FERMI SS-3______
    Revision No._R3______________________ Date_4/17/2008_______________
    Welding Processes 1)
    GTAW
    2)_______________________________________________

    Date 11/29/07 R1-12/20/08 R2-4/15/2008


    Supporting PQRNo.(s) SS-3 _____
    Type 1)
    Manual
    Type 2) _________________________________
    (Manual, Auto, Semi)

    JOINTS (QW-402)
    Joint Design
    Single V
    Backing Material (Type) Root: Gas
    Retainer: Yes____________
    No

    Backing: Yes
    No
    X
    Remainder: Deposited Metal
    Type: Non-Metallic______________ Metallic (non-fusing)_____________

    DETAILS (Rev 2 changed root opening)


    BASE METALS (QW-403)
    P No.
    8
    Group
    1
    To P No.
    8
    Group
    1
    Specification Type and Grade
    SA313 Gr304 or SA313 TY304
    To Specification Type and Grade
    OR
    Chemical Analysis and Mech. Properties___________________________________________________________________________
    To Chemical Analysis and Mech. Properties________________________________________________________________________
    Thickness Range:
    PROCESS 1
    PROCESS 2
    Base Metal
    Deposited Weld Metal
    Pipe Diameter Range

    Groove 3/16 0.674* Fillet Unlimited Groove___________ Fillet___________


    Groove 0.674 Max* Fillet Unlimited Groove___________ Fillet___________
    Groove _________ Fillet _________ Groove___________ Fillet___________

    Other___* R3 corrected qualified range ______________________________________________________________________


    FILLER METALS (QW-404)
    Specification No. (SFA)
    AWS No. (Class)
    F-No.
    A-No.
    Size of Filler Metals
    Deposited Weld Metal Thickness Range
    Electrode-Flux (Class)
    Flux Trade Name
    Consumable Insert
    Other

    PROCESS 1

    PROCESS 2

    5.9
    ER308
    6
    8
    1/16, 3/32
    Groove 3/16 0.674* Fillet Unlimited Groove__________ Fillet___________
    ________________________________________________________________________
    N/A
    N/A
    None

    EACH BASE METAL-FILLER METAL COMBINATION SHOULD BE RECORDED INDIVIDUALLY

    WELDING PROCEDURE SPECIFICATION


    FERMI SS-3
    POSITIONS (QW-405)

    POSTWELD HEAT TREATMENT (QW-407)

    Positions of Groove 1G, Rolled


    Welding Progression: Up
    Positions of Fillet

    Down____________

    Temperature Range None


    Time Range
    Other

    PREHEAT (QW-408)

    N/A

    GAS (QW-408)
    o

    Preheat Temperature Minimum


    50 F
    Interpass Temperature Maximum 350oF Max
    Preheat Maintenance None- ___________________
    Minimum Temperature for Welding 32oF

    Shielding
    Trailing
    Backing

    Gas(es)
    Argon
    None
    Argon

    Percent Composition
    Mixture
    Flow Rate
    99.9%
    15-20 CFH
    99.9%

    3-5

    CFH

    ELECTRICAL CHARACTERISTICS (QW-409)


    Current AC or DC
    Direct
    Polarity
    Straight
    Characteristics:
    Non-Pulsing
    AMPS (Range)
    80-250
    Volts (Range) 12-20
    Tungsten Electrode Size and Type
    3/32 Diameter EWTH2 ______________________________
    Mode of Metal Transfer for GMAW N/A
    Electrode Wire Feed Speed Range
    N/A
    TECHNIQUE (QW-410)
    String or Weave Bead
    String or weave. Weave not to exceed 3/16 inch (rev 2 added weave)
    Orifice or Gas Cup Size
    #5 or #6
    Initial Interpass Cleaning (Brushing, Grinding, etc.) Initially Solvent clean. Wire brush with stainless steel between passes.
    ____________________________________________________________________________________________________________
    Method of Back Gouging
    None
    Oscillation
    N/A
    Contact Tube to Work Distance
    N/A
    Multiple or Single Pass (per side) Multiple
    Multiple or Single Electrodes
    Single
    Travel Speed (Range)
    As Required
    Peening
    None
    Other
    Filler Metal

    Weld
    Layers

    Processes

    GTAW

    2-Final

    GTAW

    Class Diameter

    Current
    Type
    Polarity

    Amp.
    Range

    Volt
    Range

    Travel Speed
    Range

    Other
    (Power Source)

    ER308

    1/16

    DCSP

    80-110

    12-16

    As Required

    Use 3/32 EWTH2

    ER308

    3/32

    DCSP

    110-250

    14-20

    As Required

    Use 3/32 EWTH2


    Revision 1 12/20.07
    corrected typo on filer
    F number.

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