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    An Oracle WMS Implementation in A Manufacturing Environment

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    OAUG Connection Point 2004 An Oracle WMS Implementation in a manufacturing environment Linda Leslie Motorola, Inc., Automotive Communications and Electronic Systems Group. You will learn about: - 11.5. WMS functionality in a manufacturing environment cost implications Over picking Customizations - How supplier consigned inventory works in 11.5.

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    An Oracle WMS Implementation in A Manufacturing Environment

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    OAUG Connection Point 2004 An Oracle WMS Implementation in a manufacturing environment Linda Leslie Motorola, Inc., Automotive Communications and Electronic Systems Group. You will learn about: - 11.5. WMS functionality in a manufacturing environment cost implications Over picking Customizations - How supplier consigned inventory works in 11.5.

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    An Oracle WMS Implementation in a Manufacturing Environment

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    OAUG Connection Point 2004 An Oracle WMS Implementation in a manufacturing environment Linda Leslie Motorola, Inc., Automotive Communications and Electronic Systems Group. You will learn about: - 11.5. WMS functionality in a manufacturing environment cost implications Over picking Customizations - How supplier consigned inventory works in 11.5.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views35 pages

    An Oracle WMS Implementation in A Manufacturing Environment

    Uploaded by

    floatingbrain
    OAUG Connection Point 2004 An Oracle WMS Implementation in a manufacturing environment Linda Leslie Motorola, Inc., Automotive Communications and Electronic Systems Group. You will learn about: - 11.5. WMS functionality in a manufacturing environment cost implications Over picking Customizations - How supplier consigned inventory works in 11.5.

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    OAUG Connection Point 2004

    An Oracle WMS Implementation in a


    Manufacturing Environment
    Linda Leslie
    Motorola, Inc.
    Automotive Communications and Electronics
    Systems Group
    Learning Objectives

    • As a result of this presentation, you will


    learn about:
    – 11.5.9 WMS functionality in a manufacturing
    environment
    • Cost implications
    • Over picking
    • Customizations
    – How supplier consigned inventory works in
    11.5.9
    Speaker’s Qualifications

    • Linda Leslie is a Business Systems Analyst


    at Motorola, Inc., Automotive
    Communications and Electronic Systems
    Group.
    • Linda Leslie is the Cost Management Sub-
    Chair of the OAUG Discrete Manufacturing
    SIG
    • Linda Leslie has presented at OAUG on
    supplier consignment and completing
    inventory close in two days
    Presentation Agenda

    • Overview
    • 11i WMS implementation project objectives
    • WMS 11.5.9 set up
    • Challenges using WMS
    • Using Rules and Strategies
    • Customizations
    • Supplier Consignment
    • Q&A
    Motorola, Inc. ACES

    • Produces electronic engine and body


    controls and sensors for automotive
    applications
    • Global manufacturing facilities
    • Utilizes flow through manufacturing lines
    • Some facilities produce 24 hours per day, 7
    days a week
    System Overview

    • 300+ worldwide users of Oracle


    Manufacturing applications
    • Data base
    – 80,000+ items
    – Indented bills of materials
    • Average of 8 levels
    – Common components
    Current System

    • 10.7 SC Implemented January, 1999


    • Separate SID’s
    • Locally installed
    • Manufacturing modules
    – Inventory
    – Engineering and Bills of Material
    – MRP and WIP
    – Purchasing
    11i Project Objectives

    • Replace 10.7 manufacturing


    • Re-implementation
    • One global instance
    • Implement WMS for raw material
    • Replace custom supplier consigned solution
    WMS Set Up

    • Engaged Oracle Consulting


    • Changes after enabling WMS
    – Cost Groups
    – Prespecified locator control
    – LPN controlled
    Cost Groups

    • Associate account information to


    subinventories
    • Cost Group assignment rules
    • Original cost group retained
    • Cost Group transfer
    • Use of API and open interface
    • Inventory reporting
    API or MTL Interface

    • Three cost group fields are added


    – cost_group_id
    – org_group_id
    – transfer_cost_group_id
    • Populate each field with the cost_group_id
    of the destination subinventory
    Inventory Reporting
    • Currently post GL balances to different inventory
    accounts
    – Raw Material
    – Non-nettable inventory
    – Work in process
    – Finished Goods
    • Resulted in co-mingling errors
    • Will use only two cost groups with WMS
    – Raw Material
    – Finished Goods
    Over Picking

    • Move order requests generate picks


    • Only quantity on move order is transacted
    • Current business processes result in over
    picking requested quantities
    • “Over picking lite”
    WMS Rule Types

    • Five types of rules


    – Picking
    – Put away
    – Cost group
    – Label type
    – Task type assignment
    WMS Rules

    • Always use the Find window to query rules


    • Do not check Common to all orgs
    – Task Type Assignment rules
    – Cost Group rules
    • Used for both raw materials and finished
    goods
    • Can run simulation
    Rules Setup

    • Warehouse Manager:Setup:Warehouse
    Configuration:Rules:Warehouse Execution:
    Rules
    Rules Setup
    Strategy Setup

    • Warehouse Manager:Setup:Warehouse
    Configuration:Rules:Warehouse Execution:
    Strategies
    Rules Workbench

    • Add, update or delete strategies and rules


    • Strategy Assignments
    – Org specific
    – Defaults to current org
    • Sequence controls
    – Order in which strategy assignments will be
    evaluated by Rules Engine
    Rules Workbench

    • Warehouse Manager:Setup:Warehouse
    Configuration:Rules:Warehouse Execution:
    Rules Workbench
    Receiving Process Customization

    • Receipt routing
    • Skip lot functionality
    • Use of Sourcing Rule descriptive flexfields
    • Inspection Required
    Handheld Configuration

    • Prompt changes
    • Receive by Item
    – Parse PO number modification
    Current Supplier Consignment
    Overview
    • Utilizing custom supplier consigned solution
    in 10.7
    • Miscellaneous receipt on physical receipt of
    goods
    – Inventory is costed
    • PO Receipt on change in ownership
    • Miscellaneous issue
    • 24% of raw material inventory value is on
    supplier consignment
    Converting Consigned Quantities

    • Received solution from Oracle Consulting


    – Create purchase orders
    – Create Approved Supplier Lists
    – Convert on hand quantities through Receiving
    Interface table
    Consignment Setup

    • Create Blanket Purchase Agreement


    – Operating unit shared across inventory orgs
    • Create Approved Supplier List
    – Add blanket purchase agreement number
    – Check Consigned from Supplier
    • Create Standard Purchase Order
    • Define Consigned/VMI Consumption
    Consigned/VMI Consumption Setup

    • Inventory:Setup:Transactions:
    Consigned/VMI Consumption
    Supplier Consigned Process

    • Supplier ships against standard purchase


    order
    – PO Receipt transaction
    • Put away
    – Owning party on Material Workbench
    • Consume material
    – Transfer to Regular transaction type
    – Ownership Transfer Transaction Action
    – PO Release against blanket agreement
    Supplier Communication

    • Motorola Schedule
    Sharing™ System
    Supplier Communication
    Supplier Communication
    Payment to Supplier

    • Evaluated Receipt Settlement (ERS)


    – Requires packing slip number from standard
    purchase order receipt
    • Payment generated from blanket release
    – Price on both blanket agreement and standard
    PO
    Summary

    • WMS should meet business needs


    – Some customizations
    • Supplier consigned inventory has been
    tested
    – May need some reporting customizations
    • Positioned for future process improvements
    – Min/max planning
    Q&A
    Thank You!

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