Driveline Template Tutorial
Driveline Template Tutorial
Overview
In this tutorial, you create a driveline template for an all-wheel-drive (AWD) transmission. The tutorial includes the following sections:
What You Will Create and Analyze Creating a Template Creating the Front Differential Creating the Limited Slip Differential Creating Propshaft Parts Creating the Rear Differential Creating Pinion Geometry Creating the Differential Housing Creating the Slip Yoke Part and Connections Creating the Driveline-Chassis Connection Creating the Dyno Saving the Template Enhancing the Template Performing Adams/Driveline Analyses
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Driveline Template Tutorial
Creating a Template
You must create a template in which to build a driveline. You should assign driveline as the major role for your template. A major role defines the function the template serves for the vehicle. To create a template: 1. Start Adams/Driveline Standard Interface, just as you did in Starting Adams/Driveline Template Builder. 2. From the File menu, select New. 3. In the Template Name text box, enter AWD_transmission. 4. Set Major Role to driveline. 5. Select OK. Adams/Driveline displays a gravity icon in the middle of the window. If you dont see a gravity icon, display the main pop-up menu by right-clicking the main window, and selecting Toggle Icon Visibility. You can also toggle the icon visibility on and off by putting the cursor in the main window and typing a lowercase v.
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Driveline Template Tutorial
7. In the Euler Angles text box, enter 0, 90, 0. 8. Select OK. To create the differential: 1. From the Driveline Components menu, point to COMPLEX COMPONENTS, and then select Entire Differential Unit. 2. In the Differential Center Reference text box, enter cfs_front_diff_ref. 3. Note the following default settings:
Differential Name: front Side Gear Radius: 40 Pinion Gear Radius: 30 Ring Gear Outer Radius: 120
5. Select OK. To reduce the size of the icons: 1. From the Settings menu, select Icons. 2. In the New Size text box, enter 15. 3. Select OK. To change the magnification of your assembly: 1. With the cursor in the center of the main window, type a lowercase z. 2. Hold down the left mouse button, and do either of the following:
To enlarge the display of the assembly, or zoom in, move the cursor up. To shrink the display of the assembly, or zoom out, move the cursor down.
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Driveline Template Tutorial
4. Verify that Type is set to Viscous. 5. Right-click the Property File text box, point Search, point to <adriveline_shared>/differentials.tbl, and then double-click viscous_coupling.dif. 6. Select OK.
2. Select Apply. 3. Create the second hardpoint using the same specifications used for the first hardpoint, except for:
Hardpoint Name: propshaft_intermediate Location: 1200, 0, -50
4. Select Apply. 5. Create the third hardpoint using the same specifications used for the second hardpoint, except for:
Hardpoint Name: propshaft_to_diffcase_rear Location: 2400, 0, -200
6. Select OK. To create construction frames: 1. Create the first construction frame:
Construction Frame: mid_front_propshaft Type: single Location Dependency: Centered between coordinates Centered between: Two Coordinates Coordinate Reference #1: hps_propshaft_to_diffcase_front Coordinate Reference #2: hps_propshaft_intermediate Orientation Dependency: Orient axis along line Coordinate Reference #1: hps_propshaft_to_diffcase_front Coordinate Reference #2: hps_propshaft_intermediate
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Driveline Template Tutorial
2. Select Apply. 3. Create the second construction frame using the same specifications used for the first construction frame, except for:
Construction Frame: mid_rear_propshaft Coordinate Reference #1: hps_propshaft_to_diffcase_rear (enter the same
reference for both location and orientation) 4. Select OK. To create propshaft parts: 1. From the Build menu, point to Parts, point General Part, and then select Wizard. 2. Create the first propshaft:
General Part Name: front_propshaft_1 Type: single Geometry Type: Link Coordinate Reference # 1: cfs_mid_front_propshaft Coordinate Reference # 2: hps_propshaft_to_diffcase_front Radius: 20 Color: blue
3. Select Apply. 4. Create the second propshaft using the same specifications used for the first propshaft, except for:
General Part Name: front_propshaft_2 Coordinate Reference # 2: hps_propshaft_intermediate Color: red
5. Select Apply. 6. Create the third propshaft using the same specifications used for the second propshaft, except for:
General Part Name: rear_propshaft_1 Coordinate Reference # 1: cfs_mid_rear_propshaft Color: blue
7. Select Apply. 8. Create the fourth propshaft using the same specifications used for the third propshaft, except for:
General Part Name: rear_propshaft_2 Coordinate Reference # 2: hps_propshaft_to_diffcase_rear Color: red
9. Select OK.
To define propshaft elasticity: 10. From the Driveline Components menu, point to Torsion Spring, and then select New. 11. Define the elasticity:
Torsion Spring Name: front_propshaft_elasticity I Part: ges_front_propshaft_1 J Part: ges_front_propshaft_2 Construction Frame: cfs_mid_front_propshaft Spring Type: Linear Damping: 1e3 Stiffness: 1e7
12. Select OK. To create viscous coupling: 1. From the Driveline Components menu, point to Viscous Coupling, and then select New. 2. Define the viscous coupling:
Viscous Coupling Name:rear_viscous_coupling I Part: ges_rear_propshaft_1 J Part: ges_rear_propshaft_2 Construction Frame: cfs_mid_rear_propshaft Property File: mdids://adriveline_shared/differentials.tbl/viscous_coupling.dif
3. Select OK.
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Driveline Template Tutorial
2. Select OK. To create the differential: 1. From the Driveline Components menu, point to COMPLEX COMPONENTS, and then select Entire Differential Unit. 2. Create the differential:
Differential Center Reference:cfs_rear_diff_ref Differential Name (suffix): rear Side Gear Radius: 40 Pinion Gear Radius: 30 Ring Gear Outer Radius: 120 Ring Gear Inner Radius: 60 Ring Gear Offset: 50 Ring Gear Geometry: Hypoid
3. Select OK.
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Driveline Template Tutorial
2. Select Apply. 3. Create a construction frame for the rear pinion using the same specifications used for the construction frame for the front pinion, except for:
Construction Frame: propshaft_to_diffcase_rear Coordinate Reference: hps_propshaft_to_diffcase_rear Coordinate Reference # 1: cfs_mid_rear_propshaft Coordinate Reference # 2: hps_propshaft_to_diffcase_rear
4. Select OK. To create geometry for the front and rear pinions: 1. From the Build menu, point to Geometry, point to Frustum, and then select New. 2. Create the front frustum:
Frustum Name: front_pinion General Part: ges_front_propshaft_1 Construction Frame: cfs_propshaft_to_diffcase_front Method: scaled off variable Pitch Radius PV: pvs_ring_gear_offset_front Pitch/Top Ratio: 0.9
3. Clear the selection of Calculate Mass Properties of General Part. 4. Select Apply. 5. Create the rear frustum using the same specifications used for the front frustum, except for:
Frustum Name: rear_pinion General Part: ges_rear_propshaft_2 Construction Frame: cfs_propshaft_to_diffcase_rear Pitch Radius PV: pvs_ring_gear_offset_rear
6. Select OK. Save your work: 1. From the File menu, select Save. 2. If youve already performed a save operation, click Yes to create a backup.
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Driveline Template Tutorial
To create a mount part: 1. From the Build menu, point to Parts, point to Mount, and then select New. 2. In the Mount Name text box, enter body. 3. In the Coordinate Reference text box, enter hps_front_diff_ref. 4. Set From Minor Role to any. 5. Select OK. To create a general part: 1. From the Build menu, point to Parts, point to General Part, and then select New. 2. Create the front housing:
General Part: front_diff_housing Type: single Location Dependency: Delta location from coordinate Coordinate Reference: cfs_front_diff_ref Location: 0, 0, 0 Orientation Dependency: Delta orientation from coordinate Construction Frame: cfs_front_diff_ref Orientation: 0, 0, 0 Mass: 1 Ixx: 1 Iyy: 1
Izz: 1
3. Select Apply. 4. Create the rear housing using the same specifications used for the front housing, except for:
General Part: rear_diff_housing Coordinate Reference: hps_rear_diff_ref Construction Frame: cfs_rear_diff_ref
5. Select OK. To create the case-housing connections: 1. From the Build menu, point to Attachments, point to Joint, and then select New. 2. Create the front joint:
Joint Name: front_diff_to_housing I Part: ges_diff_case_front J Part: ges_front_diff_housing Type: single Joint Type: revolute Active: always Location Dependency: Delta location from coordinate Coordinate Reference: cfs_front_diff_ref Location: 0, 0, 0 Orientation Dependency: Delta orientation from coordinate Construction Frame: cfs_front_diff_ref Location: 0, 0, 0
3. Select Apply. 4. Create the rear joint using the same specifications used for the front joint, except for:
Joint Name: rear_diff_to_housing I Part: ges_diff_case_rear J Part: ges_rear_diff_housing Coordinate Reference: cfs_rear_diff_ref Construction Frame: cfs_rear_diff_ref
5. Select Apply. To create the pinion-housing connections: 1. Create the front joint:
Joint Name: front_pinion_to_housing
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Driveline Template Tutorial
I Part: ges_front_propshaft_1 J Part: ges_front_diff_housing Type: single Joint Type: revolute Active: always Location Dependency: Delta location from coordinate Coordinate Reference: cfs_propshaft_to_diffcase_front Location: 0, 0, 0 Orientation Dependency: Delta orientation from coordinate Construction Frame: cfs_propshaft_to_diffcase_front Location: 0, 0, 0
2. Select Apply. 3. Create the rear joint using the same specifications used for the front joint, except for:
Joint Name: rear_pinion_to_housing I part: ges_rear_propshaft_2 J Part: ges_rear_diff_housing Coordinate Reference: cfs_propshaft_to_diffcase_rear Construction Frame: cfs_propshaft_to_diffcase_rear
4. Select OK. To create the gear-pinion connections: 1. From the Driveline Components menu, point to Kinematic Gear, and then select New. 2. Create the front reduction gear:
Reduction Gear Name: front_ringgear_pinion Input Joint Type: Kinematic Joint Input Joint: josrev_front_pinion_to_housing Output Joint Type: Kinematic Joint Output Joint: josrev_front_diff_to_housing Method: explicit Ratio: 4 Active: always
3. Select Apply. 4. Create the rear reduction gear using the same specifications used for the front reduction gear, except for:
Reduction Gear Name: rear_ringgear_pinion
2. Select Apply. 3. Create the second hardpoint using the same specifications used for the first hardpoint, except for:
Hardpoint Name: front_diff_housing_mount_2 Location: 150.0, 100.0, 0.0
4. Select Apply. 5. Create the third hardpoint using the same specifications used for the first hardpoint, except for:
Hardpoint Name: front_diff_housing_mount_3 Location: -200.0, 0.0, 0.0
6. Select OK. To create links: 1. From the Build menu, point to Geometry, point to Link, and then select New. 2. Create the first link:
Link Name: link_1 General Part: ges_front_diff_housing Coordinate Reference # 1: hps_front_diff_housing_mount_1 Coordinate Reference # 2: hps_front_diff_housing_mount_2 Radius: 15
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Driveline Template Tutorial
Color: yellow
3. Select Apply. 4. Create the second link using the same specifications used for the first link, except for:
Link Name: link_2 Coordinate Reference # 2: hps_front_diff_housing_mount_3
5. Select Apply. 6. Create the third link using the same specifications used for the second link, except for:
Link Name: link_3 Coordinate Reference # 1: hps_front_diff_housing_mount_3 Coordinate Reference # 2: hps_front_diff_housing_mount_2
7. Select OK. To create bushings: 1. From the Build menu, point to Attachments, point to Bushing, and then select New. 2. Create the first bushing:
Bushing Name: front_diff_housing_1 I Part: ges_front_diff_housing J Part: mts_Body Type: single Inactive: never Preload: 0, 0, 0 TPreload: 0, 0, 0 Offset: 0, 0, 0 Roffset: 0, 0, 0 Geometry Length: 20 Geometry Radius: 30 Location Dependency: Delta location from coordinate Coordinate Reference:hps_front_diff_housing_mount_1 Location: 0, 0, 0 Orientation Dependency: User entered value Euler Angles: 0, 0, 0
3. Select Apply. 4. Create the second bushing using the same specifications used for the first bushing, except for:
Bushing Name: front_diff_housing_2
Coordinate Reference:hps_front_diff_housing_mount_2
5. Select Apply. 6. Create the third bushing using the same specifications used for the second bushing, except for:
Bushing Name: front_diff_housing_3 Coordinate Reference:hps_front_diff_housing_mount_3
7. Select OK. Now you do the same for the rear differential housing, creating the hardpoints, the geometry and the mounts. To create hardpoints to locate the rear-differential housing: 1. Create the first hardpoint:
Hardpoint Name: rear_diff_housing_mount_1 Type: single Location: 2650.0, -100.0, -200.0
2. Select Apply. 3. Create the second hardpoint using the same specifications used for the first hardpoint, except for:
Hardpoint Name: rear_diff_housing_mount_2 Location: 2650.0, 100.0, -200.0
4. Select Apply. 5. Create the third hardpoint using the same specifications used for the first hardpoint, except for:
Hardpoint Name: rear_diff_housing_mount_3 Location: 2300.0, 0.0, -200.0
2. Select Apply. 3. Create the second link using the same specifications used for the first link, except for:
Link Name: link_2
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Driveline Template Tutorial
4. Select Apply. 5. Create the third link using the same specifications used for the second link, except for:
Link Name: link_3 Coordinate Reference # 1: hps_rear_diff_housing_mount_3 Coordinate Reference # 2: hps_rear_diff_housing_mount_2
2. Select Apply. 3. Create the second bushing using the same specifications used for the first bushing, except for:
Bushing Name: rear_diff_housing_2 Coordinate Reference:hps_rear_diff_housing_mount_2
4. Select Apply. 5. Create the third bushing using the same specifications used for the second bushing, except for:
Bushing Name: rear_diff_housing_3 Coordinate Reference:hps_rear_diff_housing_mount_3
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Driveline Template Tutorial
2. Select OK. To build the yoke slip part: 1. From the Build menu, point to Parts, point to General Part, and then select New. 2. Create the yoke slip part:
General Part: slip_yoke Type: single Location Dependency: Delta location from coordinate Coordinate Reference: cfs_propshaft_intermediate Location: 0,0,0 Location Dependency: Delta orientation from coordinate Construction Frame: cfs_propshaft_intermediate Orientation: 0,0,0 Mass: 1 Ixx: 1 Iyy: 1 Izz: 1
3. Select OK. To build the yoke slip geometry: 1. From the Build menu, point to Geometry, point to Cylinder, and then select New. 2. Create the yoke slip geometry:
Cylinder Name: slip_yoke General Part: ges_slip_yoke Construction Frame: cfs_propshaft_intermediate Radius: 50 Length In Positive Z: 60 Length In Negative Z: 0 Color: dark gray
2. Select Apply. 3. Create the second joint using the same specifications used for the first joint, except for:
Joint Name: slipyoke_to_rear_propshaft J Part: ges_rear_propshaft_1 Joint Type: translational Orientation Dependency: Delta orientation from coordinate Construction Frame: cfs_propshaft_intermediate Orientation: 0,0,0
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Driveline Template Tutorial
2. Select OK.
2. Select OK.
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Driveline Template Tutorial
Location: 0, 0, 0 Orientation Dependency: Delta orientation from coordinate Construction Frame: cfs_propshaft_support_to_bearing Orientation: 0, 0, 0
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Driveline Template Tutorial
3. Select OK.
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Driveline Template Tutorial
Components menu, point to Limited Slip Differential, and then select New).
Replacing the front propshaft with a flexible one using MD Adams BEAM elements (from the
Driveline Components menu, point to Flexible Shaft, and then select New).