Cable Ladder Tray

CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE
ROLLERS, CUT-OUTS
11KV 33KV CABLE JOINTS & CABLE TERMINATIONS FURSE EARTHING

www.cablejoints.co.uk Thorne and Derrick UK Tel 0044 191 490 1547 Fax 0044 191 477 5371 Tel 0044 117 977 4647 Fax 0044 117 9775582
Speedway Cable Ladder
Total Cable Management Solutions

BS-EN-ISO 9001:2000 QUALITY MANAGEMENT SYSTEM
SPEEDWAY
for when it matters
The Proven Product
Installed in Exacting Environments from -45C to +45C
For All Applications

Oil, Petrochemical, Gas, Chemical, Nuclear, Utilities, Power, Ship Building, Transport, Defence & Communications
Across Continents & Seas

Europe . Middle East . Russia . Americas . Africa . Far East . Australia North Sea . Irish Sea . Caspian Sea
Features & Advantages

. Special profiled side section for enhanced rigidity, better coupling & increased internal width. . Slotted ladder sides give faster installation. The ladder can be cut to length and coupled without the need for drilling. . Slotted ladder sides reduce weight. . Slotted ladder sides allow easy fixing of secondary brackets and equipment. . Safety edges on ladder sides and rungs improves safety and reduces damage to cables. . Channel rung design gives high strength, even on widest widths. . Rungs fixed at lowest point within cable area to give maximum loading depth. . Rungs alternately inverted on straight ladders to allow flexibility of fixing and suspension of equipment from underside. . Rungs on fittings all one way up to allow fixing for short circuit restraint cleats. . Unique coupling system designed to minimise slip a common problem for slotted cable ladder.
Vantrunk
The Original UK Manufacturer of Cable Ladder Systems 40 Years of Know How and Continuous Product Enhancement Unrivalled Levels of Technical Support Continuous Investment in Our People and Manufacturing Technology
Contents
Page
1-3 4-5 6-7 8 9-10 11-15 16 17-18 19-21 22-24 25-26 27-30 31-32 33-34 35-45 46-52 53-54 55-56 57-75 76
Contents
Introduction Product Range Speedway Cable Ladder System Speedway Part Number Guide Speedway Straight Cable Ladder Speedway Couplers Speedway Long Span Ladder Speedway Cross-braced Ladder Speedway Flat Elbows Speedway Risers Speedway Articulated Risers Speedway Equal & Unequal Tees Speedway Crosses Speedway Reducers Speedway Accessories Speedway Supports Speedway Covers Fixings Technical Data Conversion Factors for Units
Cable Tray
Steel Framing


Other Vantrunk catalogues
total cable management solutions

1
Introduction
Founded in the 1960s, Vantrunk was the first company in the United Kingdom to manufacture and supply cable ladder products, leading the way with developments in cable management for the North Sea by supplying cable ladder for the BP Graythorpe 1 Platform and applications in the petrochemical industry with ICI Wilton. Vantrunk is now a worldwide market leader in the manufacture and supply of steel cable management products and support systems. Our Runcorn site includes 5000m for manufacturing and warehouse and an additional 6500m marshalling and storage yard used for major projects. Since becoming part of the Unitrunk Group in July 2000 the companys manufacturing resources have been significantly facility in increased with the utilisation of Unitrunks 9300m manufacturing Lisburn, Northern Ireland. At Vantrunk we believe that a manufacturing company must continuously invest to remain competitive in todays global market place. In recent years substantial investment has been made at both facilities updating process lines using high specification machinery incorporating industry-leading technology to ensure that product quality and delivery are constantly improving.
Introduction
Since the companys inception over 40 years ago we have focussed on our customers needs and have developed an in-depth knowledge of their requirements and expectations. Vantrunks management support markets extensively steel products are within including systems cable and used various the
petrochemical industry (both onshore and offshore), utilities (including power generation and water treatment) and the building services industry. Vantrunk has developed an enviable reputation for meeting the demanding schedules of the international design houses in the oil & gas sector. Recent projects include the BP Azeri Project in Azerbaijan, Kellogg Brown & Root In Salah Gas Project in Algeria, Samsung Corporation Qatar Petroleum Project in Qatar and Britannia Satellites, UK. Vantrunk also supplies companies and projects throughout the United Kingdom with steel cable management solutions. Recent projects include Buxton Cement, Ineos Chlor and The Royal Bank of Scotland.

2 3
Introduction
As part of the Unitrunk Group, Vantrunk now offers a complete range of steel cable management and support products which include: Speedway cable ladder Vantrunk cable tray Intelok steel framing (strut) and associated brackets Power & lighting trunking Floor trunking systems Skirting, dado & bench trunking Special trunking Wire basket Vantrunk is accredited to ISO 9001:2000. Vantrunk is registered with FPAL and with Achilles JQS. Vantrunk is a member of the Energy Industries Council. A Vantrunk representative sits on the IEC committee and European Standards for BEAMA writing Cable Management Standards.
3 2
Product Range
The Speedway cable ladder system represents a major advance in cable ladder design, providing faster & easier installation, greater cable fill capacity, total flexibility based on shallow channel profile rungs for cable fixing options, a unique locking coupler system and a comprehensive range of accessories for flexible mounting of supplementary equipment. The Speedway cable ladder system comprises of a family of cable ladders to suit all cable loading requirements. Speedway SW4 for medium duty applications, Speedway SW5 for heavy duty applications and Speedway SW6 for extra-heavy duty applications.
Cable Tray
A full range of perforated cable trays manufactured to the highest standards, offering time saving and adaptable designs, practical slot patterns and versatile accessories including variable risers and adjustable couplers to simplify site installations. The cable tray range includes light duty (13.5/21.5mm high), medium duty return flange (25mm high) and heavy duty return flange (50mm high) as standard. 75mm high and 100mm high heavy duty return flange cable trays and accessories are available to order.
The Speedway cable ladder system conforms to BS EN 61537:2006 Cable Tray Systems & Cable Ladder Systems for Cable Management. The Speedway cable ladder system is subject to Registered Design, Trade Mark, & Patent considerations.
The cable tray system conforms to BS EN 61537:2006 Cable Tray Systems & Cable Ladder Systems for Cable Management.
product range
4
Product Range
Intelok Steel Framing Systems
The Intelok steel framing system encompasses a comprehensive range of channel, brackets and accessories which form a versatile strut system specifically designed for use in mechanical, electrical & building services applications. Intelok brackets are designed for interconnection, attachment and securing of Intelok channel. The Intelok range includes Quickfit brackets & cantilevers incorporating captive fixings for time-saving installation.
Power & Lighting Trunking Systems

Power & lighting trunking is a complete range of trunking and fittings manufactured to BS 4678 Part 1:1988. The trunking is manufactured as standard using pre-galvanised sheet steel to BS EN 10142 but can also be supplied in other finishes including epoxy/polyester coated, Zintec and stainless steel. Straight trunking lengths are supplied complete with lid, coupler and fixings. Accessories are manufactured with integral couplers. The trunking is available in multi-compartment configurations.
Floor Trunking Systems

The range of floor trunking systems includes flush floor trunking, cavity floor trunking and in-screed underfloor trunking systems, each of which is manufactured from pre-galvanised sheet steel to BS EN 10142. Each floor trunking system offers unlimited versatility within the trunking layout, giving the end user the final option as to the position of the service boxes and outlets. The flush floor trunking system conforms to BS 6339:Part 1:1996 (Public Occupancy Class).
product range
Skirting, Dado & Bench Trunking

Skirting, dado & bench trunking are manufactured with bodies and dividers in pre-galvanised sheet steel to BS EN 10142. The covers are made from 1.2mm Zintec sheet steel and can be finished in epoxy/polyester coating of any colour on request. Each trunking system includes a comprehensive range of accessories.
Special Trunking
The special trunking systems include weatherproof trunking (pre-galvanized and hot dip galvanised finishes), screw-fixed lid trunking including tamper-proof lid fixings if required, flooring trunking with either tray or chequer plate covers & cable guard trunking available in sizes and finishes to suit customer requirements.
Wire Basket
Wire basket forms a strong & lightweight alternative to conventional cable tray and is ideally suited for the orderly containment of data and fibre optic cables in wall, floor and ceiling installations. Manufactured from zinc plated or hot dip galvanized wires, the wire basket system is adaptable and flexible.
Manufactured to BS 6946, the Intelok Steel Framing System is subject to Registered Design, Trade Mark & Patent considerations.
Speedway Cable Ladder System

The Speedway cable ladder system is the result of many years of development & testing. Based on Vantrunks long experience as a leading manufacturer of cable ladder systems for the international market with a reputation for innovation & design, the Speedway cable ladder system represents a significant advance in the field of cable ladder for cable management purposes.
Speedway Rung
Speedway Rung
(continuous slot facing downwards) (continuous slot facing upwards)
Speedway Rung
The Speedway cable ladder system is based on a unique profiled side section which increases the effective cable loading width, enhances the strength in the side members and allows the use of a high performance coupling system. This unique profile is used throughout the range of cable ladder and fittings. The Speedway profile is manufactured in three section heights, each of which gives the cable ladder system its specific load carrying capabilities: Speedway SW4 Speedway SW5 Speedway SW6 103.5mm high for medium duty applications. 125mm high for heavy duty applications. 150mm high for extra heavy duty applications.
The Speedway rung is truly versatile, offering unlimited options for cable fixing and equipment attachment. Manufactured with a standard shallow channel profile, this allows conventional channel nuts to be used for the securing of cleats and other items. Light fittings and other items can be easily suspended from the underside of the ladder rungs the shallow channel profile is ideal for this application. The rung slot pattern allows cable ties and banding to be used on every rung irrespective of the rung orientation. The rungs are positioned at low level within the Speedway cable ladder and fittings to maximise the available loading depth for cables and other items. Rungs are available in a range of gauges to offer cost effective solutions for cable and equipment support whilst maximising performance for all loading requirements. For details of the standard rung gauges refer to Technical Data. Rungs in the Speedway cable ladder can be supplied to order with the open face (referred to as a continuous slot) either all facing upwards or all facing downwards to suit specific installation requirements. Rungs on Speedway straight ladder are spaced at 300mm centres and are alternately inverted as standard to allow for cleat fixing at 600mm centres. Rungs on Speedway cable ladder fittings are, with the exception of risers and reducers, spaced at a maximum of 465mm along the outer edge of radiused fittings to comply with the latest developments in the petrochemical industry. To suit short circuit restraint requirements, the rungs on Speedway cable ladder fittings are supplied with the continuous slot uppermost and the rungs on Speedway riser fittings are spaced at 300mm centres.
The Speedway profiles are manufactured in a number of gauges which allow for versatile solutions to differing requirements based on loading performance, loading depth and competitiveness. For details of the standard profile gauges see Technical Data.
2.0mm Standard Gauge
Speedway SW6 Ladder Profile
The Speedway ladder side is fully slotted, this reduces weight, improves ventilation when covers are fitted and, more significantly, allows for simplified and faster installation the ladder sections can be cut to length and coupled without the need for drilling. A specially designed coupling system minimises slip between adjacent ladder sections and between ladder & fittings - a common problem for slotted cable ladder systems. The flanges on the Speedway profile are fully returned to prevent damage to cables during pulling operations and to improve safety during handling, installation and use. All flanges are pre-punched with slots to provide a means of drainage and to give an attachment point for covers, accessories & ancillary items.
Finishes & Materials

The Speedway cable ladder system is available in a number of standard materials and finishes: GA EA FA GX SS TT Hot Dip Galvanized Finish, Mild Steel. Epoxy Coated Finish, Mild Steel (Black as standard). Hot Dip Galvanized & Epoxy Coated, Mild Steel (Black as standard). Deep Galvanized Finish, Silicon Rich Steel. Stainless Steel (316 Marine Grade) 1.4404 to BS EN 10088-2:1995. Stainless Steel (304 Grade) 1.4301 to BS EN 10088-2:1995.
Other finishes and materials are available to order further details can be obtained from our Sales Team.
speedway cable ladder system

6
Speedway Profile
Speedway Cable Ladder System

The Speedway cable ladder system is based on straight ladder lengths and an extensive range of fittings & accessories which provide for infinite routing possibilities and straightforward solutions to the requirements of cable management using cable ladder.
Speedway Cable Ladder Fittings

Speedway cable ladder fittings allow for changes in direction & width and provide intersections between straight cable ladder runs. The range of fittings includes flat elbows, risers, equal tees, unequal tees, crosses & reducers. Articulated risers are available to compliment the Speedway cable ladder system. Flat elbows & risers are available with angles of 30, 45, 60 & 90. Articulated risers provide infinite angular adjustment and onsite adjustment to suit specific installation requirements. Standard radii for flat elbows, tees, crosses, and risers are 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm & 1200mm (300mm radius fittings are stocked as standard & are supplied unless otherwise stated). All radiused fittings are manufactured with a repeatable and true radius which ensures dimensional accuracy between fittings this eliminates the traditional approach of make it fit during installation.
speedway cable ladder system
The family of Speedway cable ladders offers a comprehensive range of cable support systems which demonstrates the versatility and effectiveness of this internationally recognised product. For general purpose cable ladder installations, the standard Speedway SW4, SW5 & SW6 cable ladder is available in lengths of 3m and 6m. The straight ladder is available in standard stocked widths of 150mm, 300mm, 450mm, 600mm, 750mm, 900mm & 1050mm. Other widths from 100mm to 1500mm are available to special order. For supporting heavy loads over long spans Vantrunk has developed the ultra heavy duty Speedway Long Span Ladder System. This unique cable ladder is specifically designed for both onshore and offshore use, reducing the need for intermediate supports whilst offering an improved load carrying performance. The long span ladder is available in lengths of 6m and in widths of 150mm to 900mm as standard. For long span applications the Speedway range also includes cross braced ladder which is intended for edge mounting. The cross braced ladder offers the capability of bridging significant support spaces. This ladder is available in 3m lengths and in widths of 150mm to 900mm as standard.
Flat Elbows
Right Hand Reducers
Speedway SW4, SW5, & SW6 Cable Ladder.

Lengths of 3m & 6m as standard. Widths of 150mm to 1050mm as standard.
Straight Reducers
Left Hand Reducers
Speedway SW6 Long Span Cable Ladder.

6m lengths as standard. Widths of 150mm to 900mm as standard.
Inside Risers
Outside Risers
Speedway SW4, SW5, & SW6 Cross Braced Ladder.

3m lengths as standard. Widths of 150mm to 900mm as standard.
Equal Tees
Unequal Tees
Every Speedway straight ladder has a true width which is achieved by fully welding the rungs to the internal faces of the side sections this maximises the available width for cable loading purposes.
Articulated Risers
Crosses
Speedway Part Numbering Guide

The information given on this page should be used as a guide when ordering Speedway cable ladder, fittings and accessories. For more detailed information and examples refer to the relevant page within the catalogue.
Width (standard)
150mm, 300mm, 450mm, 600mm, 750mm, 900mm & 1050mm
Page 9 9 19 22 22 25 27 27 31 33 33 33 35 36 37 37 38 38 39 39 40 40 41 41 42 42 43 44 49 50 51 52 18 54 54
Radius (standard)
300mm, 450mm, 600mm, 750mm, 900mm 1050mm & 1200mm
System Type / Ladder Type / Width / Finish & Material
Fitting Type
FE IR OR AR ET UT EC RS RL RR Page 9 9 9 Flat elbow Inside riser Outside riser Articulated riser (add number of sections e.g. AR3 = 3 sections) Equal tee Unequal tee (quote main width Wm & branch width Wb) Cross Reducer straight (quote primary width Wp & secondary width Ws) Reducer left (quote primary width Wp & secondary width Ws) Reducer right (quote primary width Wp & secondary width Ws) External flange clamp Adaptable fixing bracket Hold down bracket (use system type) Angle securing bracket Structural connecting bracket Drop out bracket Straight ladder divider (use system type) Fitting divider (use system type) Riser divider (use system type) Cable drop out (include width) End plate (use system type & include width) Earth bonding strap Mounting plate (include width) Protective end cap (use system type) Junction box plate (add type e.g. JBP02) Tube clamp plate (add type e.g. TCP01) Heavy duty cantilever (add width) Ladder trapeze hanger (add width) Trapeze support channel (add width) Heavy duty trapeze support channel (add width) J-Clip Cover fixing kit (VCF8 on SS) Cover bracing kit
Speedway Couplers
System Type / Coupler Type / Width / Finish & Material
Speedway Covers
System Type / Cover Type / Width(s) / Radius / Finish & Material
Speedway Fittings
System Type / Fitting Type / Width(s) / Radius / Finish & Material
Speedway Accessories
System Type / Accessory Type / Width / Finish & Material
Supports
Support type
System Type
SW4 SW5 SW6 SW SW45 SL3 SL6 LSC SL/XB CS LSC HAC VAC SAC LAC EXP RA CC CL CP Speedway SW4 Speedway SW5 Speedway SW6 Common to all Speedway systems Common to SW4 & SW5 Straight ladder 3m length Straight ladder 6m length Long span ladder 6m length Cross-braced straight ladder 3m length Straight coupler Long span coupler Horizontal adjustable coupler (SW4 & SW5 are common use SW45) Vertical adjustable coupler (SW4 & SW5 are common use SW45) Short adjustable coupler (SW4 & SW5 are common use SW45) Long adjustable coupler (SW4 & SW5 are common use SW45) Expansion coupler (SW4 & SW5 are common use SW45) Abrupt reducer Closed cover Louvre cover Peaked cover
Accessory Type
EFC AFB HDB ASB SCB DOB DIV/SL DIV/FL DIR/RL CDO EP EBS/01 SMP PEC JBP TCP HDC LTH TSC THC JCLIP VCF3 CBK
Ladder Type
10 10 16 17 11 16 13 13 14 14 14 15 53 53 53
Coupler Type
System type is SW unless indicated otherwise.
Cover Type
Finish & Material

GA SS TT GX EA FA PP GK Hot dip galvanized, mild steel Stainless steel (316 marine grade) Stainless steel (304 grade) Deep galvanized, silicon-rich steel Epoxy coated, mild steel Hot dip galvanized & epoxy coated, mild steel Pre-galvanised, mild steel Galvanised, structural steel S355J2G2
Suffix cover type with ladder or fitting type: e.g. CL/FE45 = ventilated cover for 45 flat elbow. Add width(s) and radius as required to describe ladder or fitting type.
Supports
IC/CARM/SC Cantilever arm bracket - single channel (add type e.g. IC/CARM/SC/P/600) IC/CARM/BB/P Cantilever arm bracket - double channel (add type e.g. IC/CARM/BB) IC/PROP Cantilever arm prop (add type e.g. IC/prop/600-750/GA) 46 47 48
Details on the range of standard materials and finishes are given in Technical Data.
Further Guidance
Please contact our Sales Team for further advice and guidance on the correct ordering details for the full range of Speedway cable ladder, fittings and accessories.
Add support type as necessary. Suffix 340 with X for stainless steel finish.
speedway part numbering guide

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Speedway Straight Ladder

Speedway straight cable ladder is available in standard widths of 150mm, 300mm, 450mm, 600mm, 750mm, 900mm & 1050mm. Other widths from 100mm to 1500mm in 50mm increments are available to order. Speedway straight cable ladder is available in standard lengths of 3m and 6m. Unless otherwise specified, 3m lengths are supplied as standard. 6m lengths are available to order. Speedway straight cable ladder is supplied with standard side wall gauges of 1.5mm for SW4 and 2.0 mm for SW5 & SW6. Details of the standard rung gauge configuration are given in Technical Data. Other side wall and rung gauge configurations are available to special order consult our Sales Team for details. The standard side wall and rung gauge combination will be supplied unless otherwise stated. Rung spacing on straight ladders is 300mm centres. As standard, the Speedway rung is orientated alternately inverted to allow for cable cleat spacing at 600mm centres. Other orientations such as rungs all facing up or all facing down are available to order.
Speedway SW4
Speedway SW4 cable ladder medium duty ladder for general purpose applications.
Speedway SW4 Cable Ladder
Height Loading Depth Ladder Width Maximum Internal Width Overall Width Flange Width Standard Gauge Rung Gauge H D W W1 W2 F T 103.5mm 78mm 100mm to 1500mm W + 10mm W + 39mm 19.5mm 1.5mm See Technical Data
W1 T H
speedway cable ladder
W W2 W1
Speedway SW5
Speedway SW5 cable ladder heavy duty ladder suitable for longer spans for general purpose applications.
Height Loading Depth Ladder Width Maximum Internal Width Overall Width Flange Width Standard Gauge Rung Gauge H D W W1 W2 F T 125mm 100mm 100mm to 1500mm W + 14mm W + 50mm 25mm 2mm See Technical Data
Speedway SW6
Speedway SW6 cable ladder extra heavy duty ladder with deeper cable filling capacity, suitable for long span applications.
Height Loading Depth Ladder Width Maximum Internal Width Overall Width Flange Width Standard Gauge Rung Gauge H D W W1 W2 F T 150mm 125mm 100mm to 1500mm W + 14mm W + 50mm 25mm 2mm See Technical Data
W W2 W1
Order details are as follows:

Ladder Type/SL/Width/Material & Finish SW4/SL3/300/GA Speedway SW4 Straight Ladder, 3m Length, 300mm Wide, Hot Dip Galvanized Finish. Speedway SW5 Straight Ladder, 3m Length, 900mm Wide, Stainless Steel. Speedway SW6 Straight Ladder, 3m Length, 750mm Wide, Deep Galvanized Finish.
W2
For 6m lengths, change SL3 to SL6:

SW6/SL6/450/GA = Speedway SW6 Straight Ladder, 6m Length, 450mm Wide, Hot Dip Galvanized Finish.
SW5/SL3/900/SS SW6/SL3/750/GX
Contact our Sales Team for availability on non-standard straight ladder configurations.

150
300
H W W2
Ladder SW4/SL3/150/# SW4/SL3/300/# SW4/SL3/450/# SW4/SL3/600/# SW4/SL3/750/# SW4/SL3/900/# SW4/SL3/1050/#
Speedway SW4 - Dimensions & Weights

Dimensions mm W 150 300 450 600 750 900 1050 W2 189 339 489 639 789 939 1089 # - Finish & Material 3000 103.5 L H GA 11.69 13.32 14.94 16.57 20.90 23.07 25.24 Weight Each 11.13 12.67 14.22 15.77 17.32 18.87 20.41 12.24 14.15 15.88 17.61 19.34 21.06 22.79 SS GX
Speedway SW4 Medium Duty Cable Ladder

Ladder SW5/SL3/150/# SW5/SL3/300/# SW5/SL3/450/# SW5/SL3/600/# SW5/SL3/750/# SW5/SL3/900/# SW5/SL3/1050/# Dimensions mm W 150 300 450 600 750 900 1050 W2 200 350 500 650 800 950 1100 # - Finish & Material 3000 125 L H GA 18.31 19.94 21.56 23.19 27.53 29.70 31.87 Weight Each SS 17.94 20.01 22.07 24.14 26.20 28.26 30.33 GX 19.46 21.18 22.91 24.64 26.37 28.10 29.83
Speedway SW5 Heavy Duty Cable Ladder

Ladder SW6/SL3/150/# SW6/SL3/300/# SW6/SL3/450/# SW6/SL3/600/# SW6/SL3/750/# SW6/SL3/900/# SW6/SL3/1050/# Dimensions mm W 150 300 450 600 750 900 1050 W2 200 350 500 650 800 950 1100 # - Finish & Material 3000 150 L H GA 21.70 25.01 27.31 29.62 31.92 34.22 36.53 Weight Each SS 20.33 22.40 24.46 26.53 28.59 30.66 32.72 GX 23.04 25.37 27.71 30.05 32.39 34.73 37.07
Speedway SW6 Extra Heavy Duty Cable Ladder
Weights given above are for 3m lengths of Speedway cable ladder using the standard ladder side and rung gauge combination. Contact our Design Team for weights for other gauges & finishes.
speedway cable ladder

10
Speedway Couplers
The Speedway coupling system has been designed to prevent slip between connected components a common problem for slotted cable ladder systems. The slot pattern in the ladder sides and fitting sides can be combined with the slot pattern in the couplers to create a pattern of squares; these square patterns can also be formed irrespective of where straight ladders are cut to length to suit site installation requirements. The specially designed Vantrunk square shouldered bolt interlocks into this pattern of squares to create a slip-resistant connection. The Speedway coupler has a profile which exactly matches the unique profile of the Speedway ladder & fitting side walls to give a high performance connection which securely holds the connected components together. All Speedway couplers are supplied singly and come complete with all necessary ladder fixings. Each Speedway ladder fixing comprises of a specially designed dome headed M10 x 16 bolt with a square shoulder, an M10 hex nut, and an M10 shake-proof washer as standard.
showing assembly detail onto ladder
For Finish and Material use suffix as on page 8.

SW4 Straight Coupler SW4/CS/#
Supplied with 4 fixings per coupler


SW4 Straight Coupler
Straight Couplers (CS)

Speedway straight couplers are used to make connections between straight ladders and fittings.
speedway couplers
Speedway straight couplers are supplied singly and come complete with all necessary ladder fixings. For each type of ladder and fitting, the following number of couplers are required:
Straight Ladder Flat Elbows (all angles) Risers (Inside & outside) Reducers Equal & Unequal Tees Crosses 2 2 2 2 4 6
It is recommended that an additional 10% quantity is ordered for contingency use arising when cutting straight ladders to suit installation requirements.

Ladder Type / CS / Finish & Material. SW6/CS/GA Speedway SW6 Coupling Set, Hot Dip Galvanized Finish. Ladder fixing sets are available separately to connect supplementary brackets and equipment (3mm thickness maximum) to the Speedway cable ladder.

389AA31 389AA81 Speedway Ladder Fixing Set Hot Dip Galvanized Finish. Speedway Ladder Fixing Set - Stainless Steel.
M10 x 16 dome headed bolt, shake proof washer & M10 hex nut
Ladder Fixing Set
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Speedway Couplers
Horizontal Adjustable Couplers (HAC)
Speedway horizontal adjustable couplers (HAC) are used to join straight ladder and fittings where these need to be connected at offset angles in the same horizontal or vertical plane. Speedway horizontal adjustable couplers are supplied singly and come complete with all necessary ladder fixings. The Speedway horizontal adjustable coupler is supplied flat and has easi-bend slots which allow the coupler to be bent on site to any angle to connect two cable ladder runs to form T & Y intersections.
Horizontal Adjustable Coupler SW$/HAC/#
Supplied flat & complete with all ladder fixings
Horizontal Hinged Couplers (HHC)

Speedway horizontal hinged couplers (HHC) are used to join straight ladder and fittings where these need to be connected at offset angles in the same horizontal or vertical plane. Speedway horizontal hinged couplers are supplied singly and come complete with all necessary ladder fixings. The Speedway horizontal hinged coupler is supplied as an assembly allowing the coupler to be hinged to any angle to connect two cable ladder runs to form T & Y intersections .
Horizontal hinged couplers shown as a pair in use to create an offset connection between two ladders
Horizontal adjustable couplers
shown as a pair in use to create an offset connection between two ladders
Horizontal Hinged Coupler SW$/HHC/# Supplied complete with all ladder fixings
Horizontal adjustable coupler
shown formed to 90 to join a ladder to a main run

Ladder Type / HAC / Finish & Material SW6/HAC/GA SW6 Horizontal Adjustable Coupler, Hot Dip Galvanized Finish.
Horizontal hinged coupler shown formed to 90 to join a ladder to a main run

SW6/HHC/GX SW6 Horizontal Hinged Coupler, Deep Galvanised Finish.
Horizontal adjustable couplers for SW4 & SW5 are identical order as SW4/5/HAC/ SW45/HAC/SS SW45 Horizontal Adjustable Coupler, Stainless Steel.
Horizontal hinged couplers for SW4 & SW5 are identical - order as SW45/HHC/... SW45/HHC/SS SW4/5 Horizontal Adjustable Coupler, Stainless Steel.
speedway couplers
12
Speedway Couplers
Vertical Adjustable Couplers (VAC)
Speedway vertical adjustable couplers are used to join straight ladder and fittings where these need to be connected at offset angles when these lie in different planes. Speedway vertical adjustable couplers are supplied singly and come complete with all necessary ladder fixings. Each vertical adjustable coupler comprises of two half plates (smileys) complete with all necessary pivot fixings. The arrangement of the pivot holes and elongated slots allows for infinite angular adjustment to suit specific site requirements. The vertical adjustable coupler features easi-bend slots which allow the couplers to be adjusted on site to create combined horizontal & vertical offset connections, ladder connections onto the side wall of a main run to form tees, or straight ladder & fitting connections directly to a floor or wall.
Short & Long Adjustable Couplers (SAC & LAC)

Speedway short and long adjustable couplers are used to create custom reductions during installation & to convert equal tees and crosses into unequal tees and crosses. Speedway short and long adjustable couplers are supplied singly and come complete with all necessary ladder fixings. Each adjustable coupler has 50mm long segments with easibend slots which allow the couplers to be adjusted on site to suit specific installation requirements. Short adjustable couplers allow reductions of up to & including 150mm per coupler. Long adjustable couplers allow reductions of up to & including 300mm per coupler. For larger reductions use abrupt reducers. A single short or long adjustable coupler can be used in conjunction with a standard coupler to create an offset connection between two ladders or fittings of differing widths. For concentric reductions, two short or long adjustable couplers are required.
Short Adjustable Coupler SW$/SAC/#
Supplied flat & complete with all ladder fixings
speedway couplers
half shown bent to 90 and connecting a ladder to a vertical structure
Vertical Adjustable Coupler
Long Adjustable Coupler
Vertical Adjustable Coupler SW$/VAC/#

Supplied as two halves and complete with all ladder fixings
SW$/LAC/# Supplied flat & complete with all ladder fixings
Long Adjustable Coupler Short Adjustable Coupler

shown connecting two ladders in the vertical plane shown bent to form 300mm width reduction
shown bent to form 150mm width reduction
Short Adjustable Coupler
shown with a straight connecting two differing width ladders
shown bent to 90 and connecting an angled ladder to a horizontal ladder

Ladder Type / VAC / Finish & Material. SW6/VAC/SS SW6 Vertical Adjustable Coupler, Stainless Steel.
Vertical adjustable couplers for SW4 & SW5 are identical order as SW45/VAC/ for example: SW45/VAC/GA SW4/5 Vertical Adjustable Coupler, Hot Dip Galvanized Finish.
13
shown with a straight coupler creating an unequal cross connection
Short Adjustable Coupler
Speedway Couplers
Ladder Type / Adjustable Coupler Type / Finish & Material. SW6/SAC/GA Speedway SW6 Short Adjustable Coupler, Hot Dip Galvanized Finish.
Full Moment Expansion Couplers (FME)

Speedway full moment expansion couplers (FME) are recommended for those installations where the maximum and minimum temperatures are such that the expansion and contraction of the cable ladder installation is a consideration and where it is not possible to provide support within 600mm of the expansion joint. Capable of carrying the full load of the Speedway cable ladder at the expansion joint, each expansion coupler is designed to allow for a maximum movement of 75mm. Speedway expansion couplers are supplied singly and come complete with all necessary ladder fixings (8 fixings supplied with each coupler). Specific recommendations covering the spacing of expansion couplers and the setting gap at the time of installation are given in the Technical Data section.
Short & long adjustable couplers for SW4 & SW5 are identical order as SW45/SAC/ or SW45/LAC/ for example: SW45/LAC/SS Speedway SW45 Long Adjustable Coupler, Stainless Steel.
Expansion Couplers (EXP)

Speedway expansion couplers (EXP) are recommended for those installations where the maximum and minimum temperatures are such that the expansion and contraction of the cable ladder installation is a consideration. Each expansion coupler is designed to allow for a maximum movement of 28mm. Speedway expansion couplers are supplied singly and come complete with all necessary ladder fixings (8 fixings supplied with each coupler). Specific recommendations covering the spacing of expansion couplers and the setting gap at the time of installation are given in the Technical Data section.
Expansion Coupler SW$/EXP/#
Supplied complete with all ladder fixings Full Moment Expansion Coupler SW$/FME/# Supplied complete with all ladder fixings
see Technical Data for more details.
Installation gap required
Installation gap required - see Technical Data for more details

Ladder Type / EXP / Finish & Material. SW6/EXP/GX Speedway SW6 Expansion Coupler, Deep Galvanized Finish.

Ladder Type / FME / Finish & Material SW6/FME/SS Speedway SW6 Full Moment Expansion Coupler, Stainless Steel.
Expansion couplers for SW4 & SW5 are identical order as follows: SW45/EXP/SS Speedway SW45 Expansion Coupler, Stainless Steel.
speedway couplers
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Speedway Couplers
Abrupt Reducers (RA)
Speedway abrupt (RA) reducers give exact reductions and are ideal for connecting ladders and fittings of differing widths. Abrupt reducers can also be used to convert equal tees and equal crosses into unequal tees and unequal crosses. A single abrupt reducer can be used in conjunction with a standard coupler to create an offset (handed) connection between two ladders or fittings of differing widths. For concentric (straight) reductions, two abrupt reducers are required. Speedway abrupt reducers are supplied singly and come complete with all necessary ladder fixings. The following table shows, for standard widths, which size of abrupt reducer to order for each type of reduction.
Straight Reductions
Abrupt Reducer Type RA/75 RA/150 RA/225 RA/300 RA/375 RA/450 RA/75 RA/150 RA/225 RA/300 RA/375 RA/75 RA/150 RA/225 RA/300 RA/75 RA/150 RA/225 RA/75 RA/150 RA/75 Reduction W3 mm From To 300 450 600 750 900 1050 450 600 750 900 1050 600 750 900 1050 750 900 1050 900 1050 1050 750 900 600 450 300 150
Supplied complete with all ladder fixings
Abrupt Reducer (RA)
Left or Right Hand Reductions

Abrupt Reducer Type RA/150 RA/300 RA/450 RA/600 RA/750 RA/900 RA/150 RA/300 RA/450 RA/600 RA/750 RA/150 RA/300 RA/450 RA/600 RA/150 RA/300 RA/450 RA/150 RA/300 RA/150 Reduction W3 mm From To 300 450 600 750 900 1050 450 600 750 900 1050 600 750 900 1050 750 900 1050 900 1050 1050 750 900 600 450 300 150
used to create a straight reduction between cable ladders.
Two abrupt reducers
speedway couplers
Straight reductions require 2 of the above abrupt reducers
Handed reductions require 1 of the above abrupt reducers & 1 standard coupler
used to create an offset (handed) reduction between cable ladders
Abrupt reducer and straight coupler
W3

Ladder Type / RA / Width Reduction W3 / Finish & Material. SW6/RA/300/GA Speedway SW6 Abrupt Reducer, 300mm, Hot Dip Galvanized Finish.
Abrupt reducers for SW4 & SW5 are identical order as SW45/RA/..... for example: SW45/RA/150/SS Speedway SW45 Abrupt Reducer, 150mm, Stainless Steel. Consult our Sales Team for abrupt reducers to suit non-standard width reductions.
used to convert an equal tee into an unequal tee
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Abrupt reducer and straight coupler
Speedway SW6 Long Span Cable Ladder

The Vantrunk Speedway SW6 long span ladder system has been developed to carry ultra heavy cable loads over spans of up to and including 6m. Based on the Speedway SW6 profile with a gauge of 2.5mm and a ladder length of 6m, the Speedway long span cable ladder system, normally specified in stainless steel, is ideally suited to both offshore and onshore installations as it reduces the number of supports required to carry the cable ladder installation. This saves on costs for secondary support steelwork, reduces top weight, and cuts installation time. The Speedway long span ladder system features a specially designed long span coupler which is intended to sit directly onto the supporting structure. The Speedway long span coupler provides a high performance means of connecting the long span ladders whilst reinforcing the ladder profile and assisting in distributing the high loads from the cable ladder over the width of the supporting structure. Standard Speedway cable ladder fittings and couplers are used at each horizontal and vertical change in direction as these require specific support arrangements refer to Technical Data for further details.
Speedway SW6 Cable Ladder - Profile Details

Height Loading Depth Ladder Width Maximum Internal Width Overall Width Flange Width Standard Gauge Rung Gauge H D W W1 W2 F T 150mm 125mm 150mm to 900mm W + 14mm W + 50mm 25mm 2.5mm See Technical Data
W1 For slot pattern details refer to Speedway SW6 straight cable ladder H T D
W W2 F

SW6 / SL6 / Width / Finish & Material - 2.5. SW6/SL6/900/SS-2.5 Speedway SW6 Long Span Ladder, 6m Length 900mm Wide, Stainless Steel, gauge 2.5mm.
Speedway Long Span Cable Ladder

Rung spacing for the long span cable ladder is 300mm centres in common with the standard cable ladder. Rung orientation is alternately inverted to allow for cleat spacing at 600mm. Other rung orientation patterns are available to order. Standard long span cable ladder widths are shown below. Other widths are available to order.
Speedway LSL - Stainless Steel Dimensions & Weights
Ladder SW6/SL6/150/SS-2.5 SW6/SL6/300/SS-2.5 SW6/SL6/450/SS-2.5 SW6/SL6/600/SS-2.5 SW6/SL6/750/SS-2.5 SW6/SL6/900/SS-2.5 W mm 150 300 450 600 750 900 W2 mm 200 350 500 650 800 950 6000 150 L mm H mm Weight kg 49.9 54.1 58.2 62.4 66.6 70.8
Speedway Long Span Couplers (LSC)

Speedway long span couplers (LSC) are used to connect lengths of long span cable ladder. Speedway long span couplers are supplied singly and come complete with all necessary ladder fixings. The Speedway ladder fixings each comprise of an M10 x 16 square section bolt with a domed head, an M10 nut and an M10 shake-proof washer as standard. M10 cup square head x 20mm set screw is included to allow the use of a Speedway adaptable fixing bracket (AFB) for securing the long span ladder to the support structure.
Speedway Long Span Coupler
SW6/LSC/SS Supplied complete with fixings
Weights are given for stainless steel. Contact our Design Team for other weights.
Speedway Long Span Cable Ladder

SW6/SL6/Width/SS-2.5
Two long span couplers are required for each long span ladder.
L H

SW6 / LSC / Finish & Material. SW6/LSC/SS Speedway SW6 Long Span Coupler, Stainless Steel.
W W2
It is recommended that an additional 10% quantity is ordered for contingency use arising when cutting straight ladders to suit installation requirements.
speedway long span cable ladder

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Speedway Cross Braced Cable Ladder
speedway cross braced cable ladder
The Speedway cross-braced ladder system is specifically designed to be edge-mounted. This method of installation preserves space and has the advantage of allowing cables to be secured to both sides of the cable ladder using the Speedway J-clips or standard cable cleats. The cross-braced ladder features diagonal stiffening rods which significantly increase the overall strength of the cable ladder, allowing comparatively long spans to be bridged with relative ease. The Speedway cross-braced ladder coupling system comprises of two standard couplers and two threaded crossbracing rods which need to be fitted at each connection between adjacent lengths of Speedway cross-braced cable ladder. Standard Speedway cable ladder fittings and couplers are used at each horizontal & vertical change in direction as these require specific support arrangements refer to Technical Data for further details.
Speedway Cross Braced Ladder SL/XB
Speedway Cross-Braced Cable Ladder (XL)

The Speedway cross-braced ladder is available in SW4, SW5, & SW6 versions with a standard length of 3m and widths of 150mm to 900mm. Rung spacing for the cross-braced cable ladder is 300mm centres in common with the standard cable ladder. Rung orientation is alternately inverted to allow for Speedway J-clip & cleat spacing at 600mm centres. Other rung orientation patterns are available to order.
W2
Speedway Cross Braced Ladder - Dimensions & Weights

Ladder SW4/XL3/150/GA SW4/XL3/300/GA SW4/XL3/450/GA SW4/XL3/600/GA SW4/XL3/750/GA SW4/XL3/900/GA SW5/XL3/150/GA SW5/XL3/300/GA SW5/XL3/450/GA SW5/XL3/600/GA SW5/XL3/750/GA SW5/XL3/900/GA SW6/XL3/150/GA SW6/XL3/300/GA SW6/XL3/450/GA SW6/XL3/600/GA SW6/XL3/750/GA SW6/XL3/900/GA W mm 150 300 450 600 750 900 150 300 450 600 750 900 150 300 450 600 750 900 W2 mm 189 339 489 639 789 939 200 350 500 650 800 950 200 350 500 650 800 950 3000 150 3000 125 3000 103.5 L mm H mm Weight kg 16.19 18.89 21.93 25.13 31.27 35.17 22.75 25.45 28.49 31.69 37.83 41.73 25.81 29.08 32.69 36.31 40.32 44.22

Ladder Type / XL3 / Width / Finish & Material. SW5/XL3/300/GA Speedway SW5 Cross Braced Straight Ladder, 3m Length, 300mm Wide, Hot Dip Galvanized Finish. Speedway SW6 Cross Braced Straight Ladder, 3m Length, 900mm Wide, Stainless Steel.
SW6/XL3/900/SS
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Weights are given for hot dip galvanized finish. Contact our Design Team for other weights.
Speedway Cross Braced Cable Ladder

Speedway Cross-braced Coupling Set (CS/XL)
Speedway cross-braced coupling sets (CS/XL) are used to connect adjacent lengths of cross-braced cable ladder. Cross-braced coupling sets are supplied as a complete package consisting of two Speedway straight couplers, two threaded cross-bracing bars and all necessary fixings. One cross-braced coupling set is required for each long span ladder. It is recommended that an additional 10% quantity is ordered for contingency use arising when cutting straight ladders to suit installation requirements. Standard Speedway couplers should be used to connect the Speedway cross-braced ladder to Speedway fittings.
Speedway Cross-braced Coupling Set CS/XB
Supplied with all necessary coupler fixings and threaded rod assemblies
J-Clip (JCLIP)
The Speedway J-Clip (JCLIP) is designed for use with edgemounted cable ladder and is supplied complete with a nylon cable tie and the fixings necessary to attach the J-Clip to the Speedway rung. The J-Clip can be mounted on both sides of the Speedway cable ladder, offering the ability to support cables every 600mm on alternate rungs whilst maximising the number of cables being carried.
Speedway J-Clip (JCLIP)
Supplied complete with ladder fixing & cable tie
as installed on a cross-braced Speedway cable ladder
Speedway Cross-braced Coupling Set
shown mounted on Speedway cable ladder
Speedway J-clip

SW / JCLIP / Finish & Material. SW/JCLIP/GA Speedway J-Clip, Hot Dip Galvanized Finish.

Ladder Type / CS / XL / Width / Finish & Material. SW5/CS/XL/300/GA Speedway SW5 Cross-Braced Coupling Set, 300mm Wide, Hot Dip Galvanized Finish.
speedway cross braced cable ladder

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Speedway Flat Elbows

Speedway flat elbows (FE) are designed to create fixed angular coplanar connections between horizontal cable runs (cable ladder installed in horizontal plane) and between vertical cable runs (cable ladder installed in vertical plane). Speedway flat elbows are available in widths from 150mm to 1050mm as standard. Speedway flat elbows are available with angles of 30, 45, 60 & 90 as standard. Speedway flat elbows are available with standard radii of 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm & 1200mm. 300mm radius flat elbows are stocked as standard and are supplied unless otherwise specified. The radius of the Speedway flat elbow is measured relative to the rung position. The width of the Speedway flat elbow is measured along the length of the rung. These measurements ensure that the Speedway flat elbow has an exact width and radius to match the Speedway straight ladder and other Speedway fittings.
Speedway 30 Flat Elbow
speedway flat elbows
The Speedway flat elbow is manufactured with a repeatable and true radius which eliminates the traditional approach of make it fit during installation. Each radiused side wall has a 75mm straight section at each end to facilitate connection to Speedway straight ladder and Speedway fittings using the standard range of Speedway couplers.
75
Angle
75 Radius R
Width W
The number of rungs shown in the Speedway flat elbows above are based on the standard 300mm wide and 300mm radius flat elbows. Refer to the dimensional information tables for the number of rungs for other widths and radii.
The rungs in the Speedway flat elbows are located radially at either 0 or at 7 incremental angles (or multiples thereof ) and are spaced to give a maximum linear distance of no more than 465mm between adjacent rungs and between rungs on adjacent Speedway cable ladder and Speedway fittings when measured along the outer radius. The rungs are orientated with the open face uppermost to suit the use of cleats and similar cable restraint devices. This allows compliance with current recommendations for cable restraint, especially where cables are used which have a high potential fault current level.

Ladder Type / Flat Elbow Type / Width / Radius / Finish & Material SW4/FE90/450/300/GA Speedway SW4 Flat Elbow, 90, 450mm Wide, 300mm Radius, Hot Dip Galvanized Finish SW6/FE30/600/900/SS Speedway SW6 Flat Elbow, 30, 600mm Wide, 900mm Radius, Stainless Steel
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Contact our Sales Team for availability of non-standard flat elbow configurations.

X X C Y C
A 30o 75 R W F B
Y 45o 75 R W F B
F = Flange Width (SW4 = 19.5mm, SW5 & SW6 = 25mm) Speedway 30o Flat Elbows
Part Number FE30/150/300 FE30/300/300 FE30/450/300 FE30/600/300 FE30/750/300 FE30/900/300 FE30/1050/300 FE30/150/450 FE30/300/450 FE30/450/450 FE30/600/450 FE30/750/450 FE30/900/450 FE30/1050/450 FE30/150/600 FE30/300/600 FE30/450/600 FE30/600/600 FE30/750/600 FE30/900/600 FE30/1050/600 FE30/150/750 FE30/300/750 FE30/450/750 FE30/600/750 FE30/750/750 FE30/900/750 FE30/1050/750 FE30/150/900 FE30/300/900 FE30/450/900 FE30/600/900 FE30/750/900 FE30/900/900 FE30/1050/900 FE30/150/1050 FE30/300/1050 FE30/450/1050 FE30/600/1050 FE30/750/1050 FE30/900/1050 FE30/1050/1050 FE30/150/1200 FE30/300/1200 FE30/450/1200 FE30/600/1200 FE30/750/1200 FE30/900/1200 FE30/1050/1200 No of Rungs 2 2 2 2 2 3 3 2 2 2 2 3 3 3 2 2 2 3 3 3 3 2 2 3 3 3 3 3 2 3 3 3 3 3 5 3 3 3 3 3 5 5 3 3 3 3 5 5 5 1200 1050 900 750 600 450 300 Dimensions (mm) R W 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 A 327 365 402 440 477 515 552 402 440 477 515 552 590 627 477 515 552 590 627 665 702 552 590 627 665 702 740 777 627 665 702 740 777 815 852 702 740 777 815 852 890 927 777 815 852 890 927 965 1002 B 175 196 216 236 256 276 296 216 236 256 276 296 316 336 256 276 296 316 336 356 376 296 316 336 356 376 397 417 336 356 376 397 417 437 457 376 397 417 437 457 477 497 417 437 457 477 497 517 537 C 88 98 108 118 128 138 148 108 118 128 138 148 158 168 128 138 148 158 168 178 188 148 158 168 178 188 198 208 168 178 188 198 208 218 228 188 198 208 218 228 238 249 208 218 228 238 249 259 269 X 228 378 528 678 828 978 1128 248 398 548 698 848 998 1148 268 418 568 718 868 1018 1168 288 438 588 738 888 1038 1188 308 458 608 758 908 1058 1208 328 478 628 778 928 1078 1228 348 498 648 798 948 1098 1248 Y 365 440 515 590 665 740 815 440 515 590 665 740 815 890 515 590 665 740 815 890 965 590 665 740 815 890 965 1040 665 740 815 890 965 1040 1115 740 815 890 965 1040 1115 1190 815 890 965 1040 1115 1190 1265
Part Number FE45/150/300 FE45/300/300 FE45/450/300 FE45/600/300 FE45/750/300 FE45/900/300 FE45/1050/300 FE45/150/450 FE45/300/450 FE45/450/450 FE45/600/450 FE45/750/450 FE45/900/450 FE45/1050/450 FE45/150/600 FE45/300/600 FE45/450/600 FE45/600/600 FE45/750/600 FE45/900/600 FE45/1050/600 FE45/150/750 FE45/300/750 FE45/450/750 FE45/600/750 FE45/750/750 FE45/900/750 FE45/1050/750 FE45/150/900 FE45/300/900 FE45/450/900 FE45/600/900 FE45/750/900 FE45/900/900 FE45/1050/900 FE45/150/1050 FE45/300/1050 FE45/450/1050 FE45/600/1050 FE45/750/1050 FE45/900/1050 FE45/1050/1050 FE45/150/1200 FE45/300/1200 FE45/450/1200 FE45/600/1200 FE45/750/1200 FE45/900/1200 FE45/1050/1200 No of Rungs 2 2 2 2 2 3 3 2 2 2 2 3 3 3 2 2 2 3 3 3 3 2 2 3 3 3 3 3 3 3 4 4 4 4 7 4 4 4 4 4 7 7 4 4 4 4 7 7 7 1200 1050 900 750 600 450 300 Dimensions R W 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 A 393 446 499 552 605 658 711 499 552 605 658 711 764 817 605 658 711 764 817 870 924 711 764 817 870 924 1242 1030 817 870 924 977 1030 1083 1136 924 977 1030 1083 1136 1189 1242 1030 1083 1136 1189 1242 1295 1348 B 230 261 292 324 355 386 417 292 324 355 386 417 448 479 355 386 417 448 479 510 541 417 448 479 510 541 727 603 479 510 541 572 603 634 665 541 572 603 634 665 696 727 603 634 665 696 727 758 790 C 163 185 207 229 251 273 295 207 229 251 273 295 317 339 251 273 295 317 339 361 383 295 317 339 361 383 405 426 339 361 383 405 426 448 470 383 405 426 448 470 492 514 426 448 470 492 514 536 558 X 291 441 591 741 891 1041 1191 335 485 635 785 935 1085 1235 379 529 679 829 979 1129 1279 423 573 723 873 1023 1411 1323 467 617 767 917 1067 1217 1367 511 661 811 961 1111 1261 1411 555 705 855 1005 1155 1305 1455 Y 446 552 658 764 870 977 1083 552 658 870 977 1083 1189 658 764 870 977 1083 1189 1295 764 870 977 1083 1189 1613 1401 870 977 1083 1189 1295 1401 1507 977 1083 1189 1295 1401 1507 1613 1083 1189 1295 1401 1507 1613 1719 764
Example of a Speedway 30 flat elbow part number is as follows: SW4/FE30/300/450/GA Speedway SW4 Flat Elbow, 30, 300mm Wide, 450mm Radius, Hot Dip Galvanized Finish.
Example of a Speedway 45 flat elbow part number is as follows: SW6/FE45/600/300/SS Speedway SW6 Flat Elbow, 45, 600mm Wide, 300mm Radius, Stainless Steel.

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X C C X
Y A 60o R W
o
Y B 90o R W 75 F
B 75 F
F = Flange Width (SW4 = 19.5mm, SW5 & SW6 = 25mm) Speedway 60 Flat Elbows
Part Number FE60/150/300 FE60/300/300 FE60/450/300 FE60/600/300 FE60/750/300 FE60/900/300 FE60/1050/300 FE60/150/450 FE60/300/450 No of Rungs 2 2 3 3 3 5 5 2 3 3 3 5 5 5 3 3 3 5 5 5 5 3 3 5 5 5 5 5 3 5 5 5 5 5 9 5 5 5 5 5 9 9 5 5 5 5 9 9 9 1200 1050 900 750 600 450 300 Dimensions R W 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 A 437 502 567 632 697 762 827 567 632 697 762 827 892 957 697 762 827 892 957 1022 1087 827 892 957 1022 1087 1152 1217 957 1022 1087 1152 1217 1282 1347 1087 1152 1217 1282 1347 1412 1476 1217 1282 1347 1412 1476 1541 1606 B 292 335 378 421 465 508 551 378 421 465 508 551 595 638 465 508 551 595 638 681 725 551 595 638 681 725 768 811 638 681 725 768 811 854 898 725 768 811 854 898 941 984 811 854 898 941 984 1028 1071 C 252 290 327 365 402 440 477 327 365 402 440 477 515 552 402 440 477 515 552 590 627 477 515 552 590 627 665 702 552 590 627 665 702 740 777 627 665 702 740 777 815 852 702 740 777 815 852 890 927 X 365 515 665 815 965 1115 1265 440 590 740 890 1040 1190 1340 515 665 815 965 1115 1265 1415 590 740 890 1040 1190 1340 1490 665 815 965 1115 1265 1415 1565 740 890 1040 1190 1340 1490 1640 815 965 1115 1265 1415 1565 1715 Y 502 632 762 892 1022 1152 1282 632 762 892 1022 1152 1282 1412 762 892 1022 1152 1282 1412 1541 892 1022 1152 1282 1412 1541 1671 1022 1152 1282 1412 1541 1671 1801 1152 1282 1412 1541 1671 1801 1931 1282 1412 1541 1671 1801 1931 2061
Part Number FE90/150/300 FE90/300/300 FE90/450/300 FE90/600/300 FE90/750/300 FE90/900/300 FE90/1050/300 FE90/150/450 FE90/300/450 FE90/450/450 FE90/600/450 FE90/750/450 FE90/900/450 FE90/1050/450 FE90/150/600 FE90/300/600 FE90/450/600 FE90/600/600 FE90/750/600 FE90/900/600 FE90/1050/600 FE90/150/750 FE90/300/750 FE90/450/750 FE90/600/750 FE90/750/750 FE90/900/750 FE90/1050/750 FE90/150/900 FE90/300/900 FE90/450/900 FE90/600/900 FE90/750/900 FE90/900/900 FE90/1050/900 FE90/150/1050 FE90/300/1050 FE90/450/1050 FE90/600/1050 FE90/750/1050 FE90/900/1050 FE90/1050/1050 FE90/150/1200 FE90/300/1200 FE90/450/1200 FE90/600/1200 FE90/750/1200 FE90/900/1200 FE90/1050/1200 No of Rungs 2 3 4 4 5 5 7 3 4 4 5 5 7 7 4 4 5 5 7 7 7 4 5 5 7 7 7 7 5 5 7 7 7 7 13 5 7 7 7 7 13 13 7 7 7 7 13 13 13 1200 1050 900 750 600 450 300 Dimensions R W 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 B 450 525 600 675 750 825 900 600 675 750 825 900 975 1050 750 825 900 975 1050 1125 1200 900 975 1050 1125 1200 75 1350 1050 1125 1200 1275 1350 1425 1500 1200 1275 1350 1425 1500 1575 1650 1350 1425 1500 1575 1650 1725 1800 C 450 525 600 675 750 825 900 600 675 750 825 900 975 1050 750 825 900 975 1050 1125 1200 900 975 1050 1125 1200 75 1350 1050 1125 1200 1275 1350 1425 1500 1200 1275 1350 1425 1500 1575 1650 1350 1425 1500 1575 1650 1725 1800 X 525 675 825 975 1125 1275 1425 675 825 975 1125 1275 1425 1575 825 975 1125 1275 1425 1575 1725 975 1125 1275 1425 1575 1725 1875 1125 1275 1425 1575 1725 1875 2025 1275 1425 1575 1725 1875 2025 2175 1425 1575 1725 1875 2025 2175 2325 Y 525 675 825 975 1125 1275 1425 675 825 975 1125 1275 1425 1575 825 975 1125 1275 1425 1575 1725 975 1125 1275 1425 1575 1725 1875 1125 1275 1425 1575 1725 1875 2025 1275 1425 1575 1725 1875 2025 2175 1425 1575 1725 1875 2025 2175 2325
FE60/450/450 FE60/600/450 FE60/750/450 FE60/900/450 FE60/1050/450 FE60/150/600 FE60/300/600 FE60/450/600 FE60/600/600 FE60/750/600 FE60/900/600 FE60/1050/600 FE60/150/750 FE60/300/750 FE60/450/750 FE60/600/750 FE60/750/750 FE60/900/750 FE60/1050/750 FE60/150/900 FE60/300/900 FE60/450/900 FE60/600/900 FE60/750/900 FE60/900/900 FE60/1050/900 FE60/150/1050 FE60/300/1050 FE60/450/1050 FE60/600/1050 FE60/750/1050 FE60/900/1050 FE60/1050/1050 FE60/150/1200 FE60/300/1200 FE60/450/1200 FE60/600/1200 FE60/750/1200 FE60/900/1200 FE60/1050/1200
Example of a Speedway 60 flat elbow part number is as follows:
Example of a Speedway 90 flat elbow part number is as follows: SW6/FE90/450/600/GA Speedway SW6 Flat Elbow, 90, 450mm Wide, 600mm Radius, Hot Dip Galvanized Finish.
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SW5/FE60/900/750/GX Speedway SW5 Flat Elbow, 60, 900mm Wide, 750mm Radius, Deep Galvanized Finish.
Speedway Inside & Outside Risers

Speedway inside risers (IR) and outside risers (OR) are designed to create fixed angular non-coplanar connections between cable runs and can be used in both vertical and horizontal orientations. Speedway inside risers (or vertical inside bends) create internal changes in direction; outside risers (or vertical outside bends) create external changes in direction. Speedway risers are available in widths from 150mm to 1050mm as standard. Speedway risers are available with angles of 30, 45, 60 & 90 and in standard radii of 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm & 1200mm. 300mm radius inside and outside risers are stocked as standard and are supplied unless otherwise specified. For both inside and outside risers, the radius is measured to the inside flange of the riser fitting. The width of the Speedway riser is measured along the length of the rung. These measurements ensure that the Speedway riser has an exact width and radius to match the Speedway straight ladder and other Speedway fittings. The angle of the Speedway inside and outside riser is measured relative to the ends of the side wall profile. Sufficient land is provided to suit the use of the Speedway coupling system. The unique Speedway profile is maintained along the full length of the side wall, thereby maximising the width available for cable containment.
Radius R
Speedway 30 Inside Riser

(SW5/IR30/300/300 shown)
Speedway 45 Outside Riser

(SW5/OR45/300/600 shown)

(SW5/OR60/300/300 shown)
Speedway 90 Inside Riser

(SW5/IR90/300/300 shown)
Angle

(SW5/OR90/300/300 shown)
Width W

Ladder Type / Riser Type / Width / Radius / Finish & Material SW5/IR90/450/300/SS Stainless SW6/OR60/600/750/GX Speedway SW5 Inside Riser, 90, 450mm Wide, 300mm Radius, Steel Speedway SW6 Outside Riser, 60, 600mm Wide, 750mm Radius, Deep Galvanized Finish
Rungs in the Speedway risers are located at the intersection between adjacent facets and are spaced to give a maximum linear distance of no more than 300mm between rungs and between rungs on adjacent Speedway cable ladder and fittings. The rungs are orientated with the continuous slot uppermost to allow compliance with recommendations for cable restraint, especially where cables are used which have a high potential fault current level.
Contact our Sales Team for availability on non-standard inside & outside riser configurations.
speedway inside & outside risers

22
Outside Riser Inside Riser R
Y Y R 30 W W2 X W W2 Speedway 30 Inside & Outside Risers

Width W mm Radius R mm No of Rungs X & Y mm SW4 202 SW5 213 SW6 225 SW4 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 939 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 W2 mm Part Number SW5 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 SW6 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 IR45/150/300 IR45/300/300 IR45/450/300 IR45/600/300 IR45/750/300 IR45/900/300 IR45/1050/300 IR45/150/450 IR45/300/450 IR45/450/450 IR45/600/450 IR45/750/450 IR45/900/450 IR45/1050/450 IR45/150/600 IR45/300/600 IR45/450/600 IR45/600/600 IR45/750/600 IR45/900/600 IR45/1050/600 IR45/150/750 IR45/300/750 IR45/450/750 IR45/600/750 IR45/750/750 IR45/900/750 IR45/1050/750 IR45/150/900 IR45/300/900 IR45/450/900 IR45/600/900 IR45/750/900 IR45/900/900 IR45/1050/900 IR45/150/1050 IR45/300/1050 IR45/450/1050 IR45/600/1050 IR45/750/1050 IR45/900/1050 IR45/1050/1050 IR45/150/1200 IR45/300/1200 IR45/450/1200 IR45/600/1200 IR45/750/1200 IR45/900/1200 IR45/1050/1200 Part Number
45
Speedway 45 Inside & Outside Risers

Width W mm Radius R mm No of Rungs X & Y mm SW4 285 SW5 301 SW6 318 SW4 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 939 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 W2 mm SW5 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 SW6 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100
IR30/150/300 IR30/300/300 IR30/450/300 IR30/600/300 IR30/750/300 IR30/900/300 IR30/1050/300 IR30/150/450 IR30/300/450 IR30/450/450 IR30/600/450 IR30/750/450 IR30/900/450 IR30/1050/450 IR30/150/600 IR30/300/600 IR30/450/600 IR30/600/600 IR30/750/600 IR30/900/600 IR30/1050/600 IR30/150/750 IR30/300/750 IR30/450/750 IR30/600/750 IR30/750/750 IR30/900/750 IR30/1050/750 IR30/150/900 IR30/300/900 IR30/450/900 IR30/600/900 IR30/750/900 IR30/900/900 IR30/1050/900 IR30/150/1050 IR30/300/1050 IR30/450/1050 IR30/600/1050 IR30/750/1050 IR30/900/1050 IR30/1050/1050 IR30/150/1200 IR30/300/1200 IR30/450/1200 IR30/600/1200 IR30/750/1200 IR30/900/1200 IR30/1050/1200
144
165
190
191
213
277
288
300
391
407
450
164
185
210
235
257
352
363
375
497
513
600
184
205
230
279
301
427
438
450
604
619
750
204
225
250
323
345
502
513
525
710
725
900
224
246
271
367
389
577
588
600
816
831
1050
244
266
291
411
433
652
663
675
922
937
1200
264
286
311
455
476
Example of a Speedway 30 inside riser part number is as follows:
Example of a Speedway 45 outside riser part number is as follows: SW5/OR45/900/1050/GA Speedway SW5 Outside Riser, 45, 900mm Wide, 1050mm Radius, Hot Dip Galvanized Finish
23
SW6/IR30/600/450/SS
Speedway SW6 Inside Riser, 30, 600mm Wide, 450mm Radius, Stainless Steel
501
1200
955
458
1050
849
414
900
742
370
750
636
326
600
530
282
450
424
238
150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 For Outside Riser change IR to OR Y Y
300
300

Outside Riser Inside Riser
Y Y R
60 W W2 X Speedway 60 Inside & Outside Risers

Width W mm Radius R mm No of Rungs X & Y mm SW4 349 SW5 368 SW6 390 SW4 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 939 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 W2 mm Part Number SW5 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 SW6 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 IR90/150/300 IR90/300/300 IR90/450/300 IR90/600/300 IR90/750/300 IR90/900/300 IR90/1050/300 IR90/150/450 IR90/300/450 IR90/450/450 IR90/600/450 IR90/750/450 IR90/900/450 IR90/1050/450 IR90/150/600 IR90/300/600 IR90/450/600 IR90/600/600 IR90/750/600 IR90/900/600 IR90/1050/600 IR90/150/750 IR90/300/750 IR90/450/750 IR90/600/750 IR90/750/750 IR90/900/750 IR90/1050/750 IR90/150/900 IR90/300/900 IR90/450/900 IR90/600/900 IR90/750/900 IR90/900/900 IR90/1050/900 IR90/150/1050 IR90/300/1050 IR90/450/1050 IR90/600/1050 IR90/750/1050 IR90/900/1050 IR90/1050/1050 IR90/150/1200 IR90/300/1200 IR90/450/1200 IR90/600/1200 IR90/750/1200 IR90/900/1200 IR90/1050/1200 Part Number
W W2
X Speedway 90 Inside & Outside Risers

Width W mm Radius R mm No of Rungs X & Y mm SW4 404 SW5 425 SW6 450 SW4 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089 189 939 489 639 789 939 1089 189 339 489 639 789 939 1089 189 339 489 639 789 939 1089
W2 mm SW5
IR60/150/300 IR60/300/300 IR60/450/300 IR60/600/300 IR60/750/300 IR60/900/300 IR60/1050/300 IR60/150/450 IR60/300/450 IR60/450/450 IR60/600/450 IR60/750/450 IR60/900/450 IR60/1050/450 IR60/150/600 IR60/300/600 IR60/450/600 IR60/600/600 IR60/750/600 IR60/900/600 IR60/1050/600 IR60/150/750 IR60/300/750 IR60/450/750 IR60/600/750 IR60/750/750 IR60/900/750 IR60/1050/750 IR60/150/900 IR60/300/900 IR60/450/900 IR60/600/900 IR60/750/900 IR60/900/900 IR60/1050/900 IR60/150/1050 IR60/300/1050 IR60/450/1050 IR60/600/1050 IR60/750/1050 IR60/900/1050 IR60/1050/1050 IR60/150/1200 IR60/300/1200 IR60/450/1200 IR60/600/1200 IR60/750/1200 IR60/900/1200 IR60/1050/1200
404
425
254
275
300
554
575
479
498
520
450
450
554
575
329
350
375
704
725
609
628
650
600
600
704
725
404
425
450
854
875
739
758
779
750
750
854
875
479
500
525
X 1004 Y 1004
X 1025 Y 1025
554
575
600
X 1154 Y 1154
X 1175 Y 1175
629
650
675
X 1304 Y 1304
X 1325 Y 1325
704
725
Example of a Speedway 60 outside riser part number is as follows: SW5/OR60/450/900/GX Speedway SW5 Outside Riser, 60, 450mm Wide, 900mm Radius, Deep Galvanized Finish.
750
Example of a Speedway 90 inside riser part number is as follows: SW4/IR90/300/750/GA Speedway SW4 Inside Riser, 90, 300mm Wide, 750mm Radius, Hot Dip Galvanized Finish.
X 1350 Y 1350
Y 1129
Y 1147
Y 1169
1200
1200
X 1200 Y 1200
Y 1018
Y 1093
999
1050
1050
X 1050 Y 1050
869
888
909
900
900
900
900
750
750
600
600
450

90
SW6 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100
200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100 200 350 500 650 800 950 1100
300
300
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Speedway Articulated Risers

Speedway articulated risers (AR) are designed to create adjustable angular non-coplanar connections between Speedway cable runs and can be used in both vertical and horizontal orientations. Speedway articulated risers consist of pre-assembled units, each comprising of end connectors and one or more middle sections which can be adjusted on site to suit specific installation requirements. The articulated riser has a number of advantages over fixed risers: universal application there is no requirement to select both inside and outside risers. any number of middle sections can be added to achieve very large radii and allow strong support along an undulating cable route. the pattern of fixing holes allows for infinite angle and radius adjustment. can be used to form a bridge, an S bend, or an offset to suit installation routing problems on site. the end connectors are vertical adjustable couplers and, by using the easi-bend slots, can be adjusted on site to create combined horizontal & vertical offset connections, or combined riser/tee connections onto the side wall of a main run. Speedway articulated risers are available in widths from 150mm to 1050mm as standard. Intended to be locked into place after installation, the Speedway articulated riser is not designed to allow for relative movement between adjacent cable runs.
speedway articulated risers
Speedway Articulated Riser (AR1)

arranged to form an inside riser
arranged to form a large radius inside riser
forming a riser/tee connection to a cable ladder run

Ladder Type / AR + No. of Segments / Width / Finish & Material. SW6/AR3/900/SS Speedway SW6 Articulated Riser, 3 Segment, 900mm Wide, Stainless Steel.
Articulated risers for Speedway SW4 & SW5 are common order as follows: SW4/5/AR1/300/GX Speedway SW4/5 Articulated Riser, 1 Segment, 300mm Wide, Deep Galvanized Finish.
25

arranged to form a bridge
Speedway Articulated Risers

The following table shows the combination of angle and radius which can be formed for a number of differing middle sections. The radius for both the inside and outside articulated riser is measured relative to the rung position.
Speedway Articulated Risers - Angle & Section Details
Part Number AR1 AR2 AR3 AR1 AR2 AR3 AR4 AR1 AR2 AR3 AR4 AR5 AR6 AR1 AR2 AR3 AR4 AR5 AR6 AR7 AR8 Angle No of Sections 1 2 3 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 Radius R mm Inside Articulated Risers Outside Articulated Risers SW4 & SW5 1148 1718 2327 781 1163 1562 1945 592 882 1178 1466 1753 2041 399 596 793 986 1178 1370 1562 1753 SW6 1160 1731 2340 793 1176 1574 1957 605 894 1191 1479 1766 2053 411 608 806 998 1191 1383 1574 1766 SW4 & SW5 1070 1640 2250 737 1122 1484 1867 514 804 1100 1388 1676 1963 330 527 715 908 1100 1292 1484 1676 SW6 1058 1628 2237 724 1109 1472 1855 502 791 1088 1376 1663 1950 318 515 703 896 1088 1280 1472 1663
Speedway AR3 Articulated Riser forming an inside riser
45
60
Speedway AR3 Articulated Riser forming an outside riser
90
When using the Speedway articulated riser as a bridge the following dimensions should be used as a guide.
Speedway Articulated Risers - Bridge Dimensions
Part Number AR3 AR3 AR4 AR3 Radius R mm 300 450 600 No of Sections 3 3 4 3 A mm 715 801 961 840 B mm 855 941 1101 980 C mm 165 113 242 80 D mm SW4/5 204 152 251 118 SW6 216 164 293 131
B A
C R
Speedway AR3 Articulated Riser forming bridge on horizontal cable run
The following table gives the maximum horizontal and vertical offsets which can be achieved for articulated risers with 1 to 4 sections whilst maintaining a radius of 300mm relative to the rung position.
Speedway Articulated Risers - Vertical Offset Dimensions
Part Number AR1 AR2 AR3 AR4 Radius R mm No of Sections 1 2 3 4 A mm 216 399 600 823 B mm 356 539 740 963 E mm 208 441 663 865 F mm SW4/5 183 416 638 840 SW6 208 441 663 865
300
E F
Consult our Technical Team for further offset dimensional information and guidance in the selection of the correct number of middle sections.
Speedway AR3 Articulated Riser forming a vertical offset
speedway articulated risers

26
30
Speedway Equal & Unequal Tees

Speedway equal tees (ET) and unequal tees (UT) are designed to create perpendicular coplanar connections between horizontal cable runs (ladder installed in horizontal plane) and between vertical cable runs (ladder installed in vertical plane). Speedway tees are available in widths from 150mm to 1050mm as standard. Speedway tees are available with standard radii of 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm & 1200mm. 300mm radius tees are stocked as standard and are supplied unless otherwise specified. The radius of the Speedway tee is measured relative to the rung position. The widths of the Speedway tee are measured along the length of the outermost rung on each branch. These measurements ensure that the Speedway tee has exact widths and radii to match the Speedway straight ladder and other Speedway fittings. The Speedway tee radiused side walls are manufactured with a repeatable and true radius which eliminates the traditional approach of make it fit during installation. Each radiused side wall has a 75mm straight section at each end to facilitate connection to straight ladder and other fittings using the standard range of Speedway couplers.
Equal Tee (ET)
Main width Wm & branch width Wb are identical
speedway equal & unequal tees
The rungs in the Speedway tees are spaced to give a maximum linear distance of no more than 465mm between adjacent rungs/rungs on adjacent ladder and fittings. The rungs are orientated with the open face uppermost to suit the use of cleats and similar cable restraint devices. This allows compliance with current recommendations for cable restraint, especially where cables are used which have a high potential fault current level. Tees have a primary or main width (Wm) and a secondary or branch width (Wb). Tees with the same primary and secondary widths are called equal tees. Tees with differing main and branch widths are called unequal tees.
Speedway 300mm Radius Tees
Part Number ET/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 450mm Branch UT/300/450 300mm Branch ET/300 150mm Branch UT/300/150 Type Dimensions mm R 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 600mm Branch 300 300 300 300 300 300 300 750mm Branch 300 300 300 300 300 300 300 900mm Branch 300 300 300 300 300 300 300 1050mm Branch 300 300 300 300 300 300 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 450 450 450 450 450 450 450 525 525 525 525 525 525 525 600 600 600 600 600 600 600 675 675 675 675 675 675 675 750 750 750 750 750 750 750 825 825 825 825 825 825 825 900 900 900 900 900 900 900 B 450 525 600 675 750 825 900 450 525 600 675 750 825 900 450 525 600 675 750 825 900 450 525 600 675 750 825 900 450 525 600 675 750 825 900 450 525 600 675 750 825 900 450 525 600 675 750 825 900 X 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 1200 1200 1200 1200 1200 1200 1200 1350 1350 1350 1350 1350 1350 1350 1500 1500 1500 1500 1500 1500 1500 1650 1650 1650 1650 1650 1650 1650 1800 1800 1800 1800 1800 1800 1800 Y 525 675 825 975 1125 1275 1425 525 675 825 975 1125 1275 1425 525 675 825 975 1125 1275 1425 525 675 825 975 1125 1275 1425 525 675 825 975 1125 1275 1425 525 675 825 975 1125 1275 1425 525 675 825 975 1125 1275 1425
Wm Main Width
75
75 R Radius
Wb Branch Width
UT/300/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 UT/300/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 UT/300/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 UT/300/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050
Unequal Tee (UT)
Main width Wm & branch width Wb are different
Wm Main Width
75
75 R Radius
Wb Branch Width
See the following pages for examples of product codes and ordering details. Contact our Sales Team for availability on non-standard equal tee & unequal tee configurations.
27
See page 27 for dimension notation.

Order details for equal tees are as follows:
Y B
Ladder Type / ET / Width / Radius / Finish & Material. SW4/ET/450/300/SS Speedway SW4 Equal Tee, 450mm Wide, 300mm Radius, Stainless Steel.
Wb Wm 75 75 R A X
Ladder Type / UT / Main Width Wm / Branch Width Wb / Radius / Material & Finish. SW6/UT/900/600/900/GA Speedway SW6 Unequal Tee, 900mm/600mm Wide, 900mm Radius, Hot Dip Galvanized Finish. SW5/UT/300/750/450/GX Speedway SW5 Unequal Tee, 300mm/750mm Wide, 450mm Radius, Deep Galvanized Finish.

Part Number ET/150 150mm Branch UT/300/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 300mm Branch ET/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 450mm Branch UT/300/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 600mm Branch UT/300/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 750mm Branch UT/300/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 900mm Branch UT/300/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 1050mm Branch UT/300/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050 Type Dimensions mm R 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 600 600 600 600 600 600 600 675 675 675 675 675 675 675 750 750 750 750 750 750 750 825 825 825 825 825 825 825 900 900 900 900 900 900 900 975 975 975 975 975 975 975 1050 1050 1050 1050 1050 1050 1050 B 600 675 750 825 900 975 1050 600 675 750 825 900 975 1050 600 675 750 825 900 975 1050 600 675 750 825 900 975 1050 600 675 750 825 900 975 1050 600 675 750 825 900 975 1050 600 675 750 825 900 975 1050 X 1200 1200 1200 1200 1200 1200 1200 1350 1350 1350 1350 1350 1350 1350 1500 1500 1500 1500 1500 1500 1500 1650 1650 1650 1650 1650 1650 1650 1800 1800 1800 1800 1800 1800 1800 1950 1950 1950 1950 1950 1950 1950 2100 2100 2100 2100 2100 2100 2100 Y 675 825 975 1125 1275 1425 1575 675 825 975 1125 1275 1425 1575 675 825 975 1125 1275 1425 1575 675 825 975 1125 1275 1425 1575 675 825 975 1125 1275 1425 1575 675 825 975 1125 1275 1425 1575 675 825 975 1125 1275 1425 1575 Part Number ET/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050 1050mm Branch UT/300/1050 900mm Branch UT/300/900 750mm Branch UT/300/750 600mm Branch UT/300/600 450mm Branch UT/300/450 300mm Branch ET/300 150mm Branch UT/300/150

Type Dimensions mm R 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 750 750 750 750 750 750 750 825 825 825 825 825 825 825 900 900 900 900 900 900 900 975 975 975 975 975 975 975 1050 1050 1050 1050 1050 1050 1050 1125 1125 1125 1125 1125 1125 1125 1200 1200 1200 1200 1200 1200 1200 B 750 825 900 975 1050 1125 1200 750 825 900 975 1050 1125 1200 750 825 900 975 1050 1125 1200 750 825 900 975 1050 1125 1200 750 825 900 975 1050 1125 1200 750 825 900 975 1050 1125 1200 750 825 900 975 1050 1125 1200 X 1500 1500 1500 1500 1500 1500 1500 1650 1650 1650 1650 1650 1650 1650 1800 1800 1800 1800 1800 1800 1800 1950 1950 1950 1950 1950 1950 1950 2100 2100 2100 2100 2100 2100 2100 2250 2250 2250 2250 2250 2250 2250 2400 2400 2400 2400 2400 2400 2400 Y 825 975 1125 1275 1425 1575 1725 825 975 1125 1275 1425 1575 1725 825 975 1125 1275 1425 1575 1725 825 975 1125 1275 1425 1575 1725 825 975 1125 1275 1425 1575 1725 825 975 1125 1275 1425 1575 1725 825 975 1125 1275 1425 1575 1725

28
Order details for unequal tees are as follows:
Y B
Example of a Speedway unequal tee part number is as follows: SW6/UT/600/900/900/GX

Wb Wm 75 75 R A X
Speedway SW6 Unequal Tee, 600/900mm Wide, 900mm Radius, Deep Galvanized Finish.

Part Number ET/150 150mm Branch UT/300/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 300mm Branch ET/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 450mm Branch UT/300/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 600mm Branch UT/300/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 750mm Branch UT/300/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 900mm Branch UT/300/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 1050mm Branch UT/300/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050 Type Dimensions mm R 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 900 900 900 900 900 900 900 975 975 975 975 975 975 975 1050 1050 1050 1050 1050 1050 1050 1125 1125 1125 1125 1125 1125 1125 1200 1200 1200 1200 1200 1200 1200 1275 1275 1275 1275 1275 1275 1275 1350 1350 1350 1350 1350 1350 1350 B 900 975 1050 1125 1200 1275 1350 900 975 1050 1125 1200 1275 1350 900 975 1050 1125 1200 1275 1350 900 975 1050 1125 1200 1275 1350 900 975 1050 1125 1200 1275 1350 900 975 1050 1125 1200 1275 1350 900 975 1050 1125 1200 1275 1350 X 1800 1800 1800 1800 1800 1800 1800 1950 1950 1950 1950 1950 1950 1950 2100 2100 2100 2100 2100 2100 2100 2250 2250 2250 2250 2250 2250 2250 2400 2400 2400 2400 2400 2400 2400 2550 2550 2550 2550 2550 2550 2550 2700 2700 2700 2700 2700 2700 2700 Y 975 1125 1275 1425 1575 1725 1875 975 1125 1275 1425 1575 1725 1875 975 1125 1275 1425 1575 1725 1875 975 1125 1275 1425 1575 1725 1875 975 1125 1275 1425 1575 1725 1875 975 1125 1275 1425 1575 1725 1875 975 1125 1275 1425 1575 1725 1875 Part Number ET/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050 1050mm Branch UT/300/1050 900mm Branch UT/300/900 750mm Branch UT/300/750 600mm Branch UT/300/600 450mm Branch UT/300/450 300mm Branch ET/300 150mm Branch UT/300/150 Type

Dimensions mm R 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 1050 1050 1050 1050 1050 1050 1050 1125 1125 1125 1125 1125 1125 1125 1200 1200 1200 1200 1200 1200 1200 1275 1275 1275 1275 1275 1275 1275 1350 1350 1350 1350 1350 1350 1350 1425 1425 1425 1425 1425 1425 1425 1500 1500 1500 1500 1500 1500 1500 B 1050 1125 1200 1275 1350 1425 1500 1050 1125 1200 1275 1350 1425 1500 1050 1125 1200 1275 1350 1425 1500 1050 1125 1200 1275 1350 1425 1500 1050 1125 1200 1275 1350 1425 1500 1050 1125 1200 1275 1350 1425 1500 1050 1125 1200 1275 1350 1425 1500 X 2100 2100 2100 2100 2100 2100 2100 2250 2250 2250 2250 2250 2250 2250 2400 2400 2400 2400 2400 2400 2400 2550 2550 2550 2550 2550 2550 2550 2700 2700 2700 2700 2700 2700 2700 2850 2850 2850 2850 2850 2850 2850 3000 3000 3000 3000 3000 3000 3000 Y 1125 1275 1425 1575 1725 1875 2025 1125 1275 1425 1575 1725 1875 2025 1125 1275 1425 1575 1725 1875 2025 1125 1275 1425 1575 1725 1875 2025 1125 1275 1425 1575 1725 1875 2025 1125 1275 1425 1575 1725 1875 2025 1125 1275 1425 1575 1725 1875 2025
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Y B
Example of a Speedway equal tee part number is as follows:

Wb Wm 75 75 R A X
SW5/ET/300/600/GA Speedway SW5 Equal Tee, 300mm Wide, 600mm Radius, Hot Dip Galvanized Finish.

Part Number ET/150 150mm Branch UT/300/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 300mm Branch ET/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 450mm Branch UT/300/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 600mm Branch UT/300/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 750mm Branch UT/300/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 900mm Branch UT/300/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 1050mm Branch UT/300/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050 Type Dimensions mm R 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 1200 1200 1200 1200 1200 1200 1200 1275 1275 1275 1275 1275 1275 1275 1350 1350 1350 1350 1350 1350 1350 1425 1425 1425 1425 1425 1425 1425 1500 1500 1500 1500 1500 1500 1500 1575 1575 1575 1575 1575 1575 1575 1650 1650 1650 1650 1650 1650 1650 B 1200 1275 1350 1425 1500 1575 1650 1200 1275 1350 1425 1500 1575 1650 1200 1275 1350 1425 1500 1575 1650 1200 1275 1350 1425 1500 1575 1650 1200 1275 1350 1425 1500 1575 1650 1200 1275 1350 1425 1500 1575 1650 1200 1275 1350 1425 1500 1575 1650 X 2400 2400 2400 2400 2400 2400 2400 2550 2550 2550 2550 2550 2550 2550 2700 2700 2700 2700 2700 2700 2700 2850 2850 2850 2850 2850 2850 2850 3000 3000 3000 3000 3000 3000 3000 3150 3150 3150 3150 3150 3150 3150 3300 3300 3300 3300 3300 3300 3300 Y 1275 1425 1575 1725 1875 2025 2175 1275 1425 1575 1725 1875 2025 2175 1275 1425 1575 1725 1875 2025 2175 1275 1425 1575 1725 1875 2025 2175 1275 1425 1575 1725 1875 2025 2175 1275 1425 1575 1725 1875 2025 2175 1275 1425 1575 1725 1875 2025 2175 Part Number ET/150 UT/450/150 UT/600/150 UT/750/150 UT/900/150 UT/1050/150 UT/150/300 UT/450/300 UT/600/300 UT/750/300 UT/900/300 UT/1050/300 UT/150/450 ET/450 UT/600/450 UT/750/450 UT/900/450 UT/1050/450 UT/150/600 UT/450/600 ET/600 UT/750/600 UT/900/600 UT/1050/600 UT/150/750 UT/450/750 UT/600/750 ET/750 UT/900/750 UT/1050/750 UT/150/900 UT/450/900 UT/600/900 UT/750/900 ET/900 UT/1050/900 UT/150/1050 UT/450/1050 UT/600/1050 UT/750/1050 UT/900/1050 ET/1050 1050mm Branch UT/300/1050 900mm Branch UT/300/900 750mm Branch UT/300/750 600mm Branch UT/300/600 450mm Branch UT/300/450 300mm Branch ET/300 150mm Branch UT/300/150

Type Dimensions mm R 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Wm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Wb 150 150 150 150 150 150 150 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 A 1350 1350 1350 1350 1350 1350 1350 1425 1425 1425 1425 1425 1425 1425 1500 1500 1500 1500 1500 1500 1500 1575 1575 1575 1575 1575 1575 1575 1650 1650 1650 1650 1650 1650 1650 1725 1725 1725 1725 1725 1725 1725 1800 1800 1800 1800 1800 1800 1800 B 1350 1425 1500 1575 1650 1725 1800 1350 1425 1500 1575 1650 1725 1800 1350 1425 1500 1575 1650 1725 1800 1350 1425 1500 1575 1650 1725 1800 1350 1425 1500 1575 1650 1725 1800 1350 1425 1500 1575 1650 1725 1800 1350 1425 1500 1575 1650 1725 1800 X 2700 2700 2700 2700 2700 2700 2700 2850 2850 2850 2850 2850 2850 2850 3000 3000 3000 3000 3000 3000 3000 3150 3150 3150 3150 3150 3150 3150 3300 3300 3300 3300 3300 3300 3300 3450 3450 3450 3450 3450 3450 3450 3600 3600 3600 3600 3600 3600 3600 Y 1425 1575 1725 1875 2025 2175 2325 1425 1575 1725 1875 2025 2175 2325 1425 1575 1725 1875 2025 2175 2325 1425 1575 1725 1875 2025 2175 2325 1425 1575 1725 1875 2025 2175 2325 1425 1575 1725 1875 2025 2175 2325 1425 1575 1725 1875 2025 2175 2325

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Speedway Crosses
Speedway crosses (EC) are designed to create intersecting coplanar connections between horizontal cable runs (ladder installed in horizontal plane) and between vertical cable runs (ladder installed in vertical plane). Speedway crosses are available in widths from 150mm to 1050mm as standard. Speedway crosses are available with standard radii of 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm & 1200mm. 300mm radius crosses are stocked as standard and are supplied unless otherwise specified. The Speedway cross is manufactured with a repeatable and true radius which eliminates the traditional approach of make it fit during installation. Each radiused side wall has a 75mm straight section at each end to facilitate connection to Speedway straight ladder and other Speedway fittings using the standard range of Speedway couplers. The radius of the Speedway cross is measured relative to the rung position. The width of the Speedway cross is measured along the length of the rung. These measurements ensure that the Speedway cross has an exact width and radius to match the Speedway straight ladder and other Speedway fittings. Rungs in the Speedway crosses are spaced to give a maximum linear distance of no more than 465mm between adjacent rungs/rungs on adjacent ladder and fittings. The rungs are orientated with the open face uppermost to suit the use of cleats and similar cable restraint devices. This allows compliance with current recommendations for cable restraint, especially where cables are used which have a high potential fault current level.
W Width
75
75 R Radius
W Width
speedway crosses
(300mm wide 300mm radius)
Speedway Cross
All branches have identical widths
Speedway Cross
Equal crosses, where the branches have identical widths, are supplied as standard. Short and long adjustable couplers, as well as abrupt reducers, can be used to convert equal crosses into unequal crosses. The short and long adjustable couplers give maximum width reductions of 150mm and 300mm respectively. Abrupt reducers can be used where larger width reductions are required. Consult our Sales Team on the availability of non-standard crosses where differing branch widths and differing radii are required to suit specific installation requirements.
(600mm wide 300mm radius)
Speedway Cross
31
Short adjustable coupler (SAC)

used to create unequal cross
Speedway Crosses
75
75 R
Speedway Crosses
Part Number EC/150/300 EC/300/300 EC/450/300 EC/600/300 EC/750/300 EC/900/300 EC/1050/300 EC/150/450 EC/300/450 EC/450/450 EC/600/450 EC/750/450 EC/900/450 EC/1050/450 EC/150/600 EC/300/600 EC/450/600 EC/600/600 EC/750/600 EC/900/600 EC/1050/600 EC/150/750 EC/300/750 EC/450/750 EC/600/750 EC/750/750 EC/900/750 EC/1050/750 EC/150/900 EC/300/900 EC/450/900 EC/600/900 EC/750/900 EC/900/900 EC/1050/900 EC/150/1050 EC/300/1050 EC/450/1050 EC/600/1050 EC/750/1050 EC/900/1050 EC/1050/1050 EC/150/1200 EC/300/1200 EC/450/1200 EC/600/1200 EC/750/1200 EC/900/1200 EC/1050/1200 Type R 300 300 300 300 300 300 300 450 450 450 450 450 450 450 600 600 600 600 600 600 600 750 750 750 750 750 750 750 900 900 900 900 900 900 900 1050 1050 1050 1050 1050 1050 1050 1200 1200 1200 1200 1200 1200 1200 W 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 Dimensions mm A B 450 450 525 525 600 600 675 675 750 750 825 825 900 900 600 600 675 675 750 750 825 825 900 900 975 975 1050 1050 750 750 825 825 900 900 975 975 1050 1050 1125 1125 1200 1200 900 900 975 975 1050 1050 1125 1125 1200 1200 1275 1275 1350 1350 1050 1050 1125 1125 1200 1200 1275 1275 1350 1350 1425 1425 1500 1500 1200 1200 1275 1275 1350 1350 1425 1425 1500 1500 1575 1575 1650 1650 1350 1350 1425 1425 1500 1500 1575 1575 1650 1650 1725 1725 1800 1800 X 900 1050 1200 1350 1500 1650 1800 1200 1350 1500 1650 1800 1950 2100 1500 1650 1800 1950 2100 2250 2400 1800 1950 2100 2250 2400 2550 2700 2100 2250 2400 2550 2700 2850 3000 2400 2550 2700 2850 3000 3150 3300 2700 2850 3000 3150 3300 3450 3600 Y 900 1050 1200 1350 1500 1650 1800 1200 1350 1500 1650 1800 1950 2100 1500 1650 1800 1950 2100 2250 2400 1800 1950 2100 2250 2400 2550 2700 2100 2250 2400 2550 2700 2850 3000 2400 2550 2700 2850 3000 3150 3300 2700 2850 3000 3150 3300 3450 3600

Ladder Type / EC / Width / Radius / Finish & Material. SW4/EC/450/300/GA Speedway SW4 Cross, 450mm Wide, 300mm Radius, Hot Dip Galvanized Finish.
300mm Radius
Contact our Sales Team for availability on non-standard cross configurations.
600mm Radius
Examples of Speedway cross part numbers are as follows: SW6/EC/300/600/GX Speedway SW6 Cross, 300mm Wide, 600mm Radius, Deep Galvanized Finish. SW4/EC/750/300/SS Speedway SW4 Cross, 750mm Wide, 300mm Radius, Stainless Steel.
1200mm Radius
speedway crosses
32
1050mm Radius
900mm Radius
750mm Radius
450mm Radius
SW6/EC/900/600/SS Speedway SW6 Cross, 900mm Wide, 600mm Radius, Stainless Steel.
Speedway Reducers
Speedway reducers are used to create coplanar reductions in widths between straight ladders and between straight ladder & fittings of the same ladder type, fulfilling the same role as abrupt reducers and short/long adjustable couplers but using a purpose-made fitting capable of self-support as part of a cable run. Speedway straight reducers (RS reducer straight) are used to create a concentric reduction, having an equal width reduction along both sides. Left hand reducers (RL reducer left) and right hand reducers (RR reducer right) are used to create offset reductions to suit particular installation requirements. Left hand reducers have the width reduction on the left when viewed from the primary width. Right hand reducers have the width reduction on the right when viewed from the primary width. Speedway reducers are available for widths of 150mm to 1050mm as standard. The widths of the Speedway reducer are measured along the length of the two rungs. These measurements ensure that the Speedway reducer has an exact width to match the Speedway straight ladder and other Speedway fittings. The Speedway reducer has an overall length of 500mm irrespective of ladder type and width reduction. Each reducer has two rungs as standard. The reducer rungs are orientated with the open face uppermost to suit the use of cleats and similar cable restraint devices. This allows compliance with current recommendations for cable restraint, especially where cables are used which have a high potential fault current level.
Speedway SW4 Straight Reducer (SW4/RS) Shown connecting two straight ladders
speedway reducers
Speedway Straight Reducer (RS)

Reduces equally on both sides

Ladder Type / Reducer Type / Primary Width Wp / Secondary Width Ws / Finish & Material SW6/RR/450/300/SS Speedway SW6 Reducer Right, 450mm to 300mm Wide, Stainless Steel
SW4/RS/600/150/GA Speedway SW6 Reducer Straight, 600mm to 150mm Wide, Hot Dip Galvanized Finish Contact our Sales Team for availability on non-standard reducer configurations.
Speedway Left Hand Reducer (RL)

Reduces on the left hand side
Primary Width Wp
33
500mm Secondary Width Ws
Speedway Reducer Right (RR)

Reduces on the right hand side
Speedway Reducers
Speedway Reducer Dimensions

Dimensions mm Type Part Number RS/300/150 RS/450/150 RS/600/150 RS/750/150 RS/900/150 RS/1050/150 RS/450/300 Reducer Straight (RS) RS/600/300 RS/750/300 RS/900/300 RS/1050/300 RS/600/450 RS/750/450 RS/900/450 RS/1050/450 RS/750/600 RS/900/600 RS/1050/600 RS/900/750 RS/1050/750 RS/1050/900 RL/300/150 RL/450/150 RL/600/150 RL/750/150 RL/900/150 RL/1050/150 RL/450/300 RL/600/300 Reducer Left (RL) RL/750/300 RL/900/300 RL/1050/300 RL/600/450 RL/750/450 RL/900/450 RL/1050/450 RL/750/600 RL/900/600 RL/1050/600 RL/900/750 RL/1050/750 RL/1050/900 RR/300/150 RR/450/150 RR/600/150 RR/750/150 RR/900/150 RR/1050/150 RR/450/300 RR/600/300 Reducer Right (RR) RR/750/300 RR/900/300 RR/1050/300 RR/600/450 RR/750/450 RR/900/450 RR/1050/450 RR/750/600 RR/900/600 RR/1050/600 RR/900/750 RR/1050/750 RR/1050/900 Wp 300 450 600 750 900 1050 450 600 750 900 1050 600 750 900 1050 750 900 1050 900 1050 1050 300 450 600 750 900 1050 450 600 750 900 1050 600 750 900 1050 750 900 1050 900 1050 1050 300 450 600 750 900 1050 450 600 750 900 1050 600 750 900 1050 750 900 1050 900 1050 1050 750 900 600 450 300 150 750 900 600 450 300 150 750 900 600 450 300 150 Ws X SW4 339 489 639 789 939 1089 489 639 789 939 1089 639 789 939 1089 789 939 1089 939 1089 1089 339 489 639 789 939 1089 489 639 789 939 1089 639 789 939 1089 789 939 1089 939 1089 1089 339 489 639 789 939 1089 489 639 789 939 1089 639 789 939 1089 789 939 1089 939 1089 1089 SW5 & SW6 350 500 650 800 950 1100 500 650 800 950 1100 650 800 950 1100 800 950 1100 950 1100 1100 350 500 650 800 950 500 650 800 950 1100 650 800 950 1100 800 950 1100 950 1100 1100 350 500 650 800 950 1100 500 650 800 950 1100 650 800 950 1100 800 950 1100 950 1100 1100 500 500 500 500 500 500 500 500 500 500 500 1100 500 500 500 500 500 500 500 Y
Wp
Ws Y
Speedway Straight Reducer (RS)

Example of a Speedway straight reducer is as follows: SW5/RS/900/300/GX Speedway SW5 Reducer Straight, 900mm to 300mm, Deep Galvanized Finish.
Wp
Ws Y
Speedway Reducer Left (RL)

Example of a Speedway left hand reducer is as follows: SW4/RL/1050/750/SS Speedway SW4 Reducer Left, 1050mm to 750mm, Stainless Steel.
Wp
Ws
Speedway Reducer Right (RR)

Example of a Speedway right hand reducer is as follows: SW6/RR/450/150/GA Speedway SW6 Reducer Right, 450mm to 150mm, Hot Dip Galvanized Finish.
speedway reducers
34
Speedway ACCESSORIES
The Speedway cable ladder system is complimented by a range of accessories designed to aid installation and to add additional functionality & flexibility to the Speedway cable ladder system. From versatile fixing clamps and brackets to junction box mounting plates and instrumentation tubing clamp plates, the following accessories represent cost-effective & practical solutions to most installation requirements.
External Flange Clamp

(EFC)
External Flange Clamp (EFC)

The external flange clamp (EFC) forms a simple but effective means of connecting Speedway cable ladder and fittings to the supporting structure. Designed for use with either channel (BS 6946 strut type) or structural steelwork, the external flange clamp has an M10 clearance hole. Forming a secure clamping attachment onto the bottom flange of the Speedway profile, the external flange clamp can be used with all Speedway SW4, SW5, & SW6 cable ladder and fittings.
speedway accessories
The external flange clamp is suitable for securing horizontal runs of Speedway cable ladder and fittings in the horizontal plane. Safe working load 200kg per pair of external flange clamps when supporting edge mounted Speedway cable ladder. External flange clamps are not suitable for supporting Speedway cable ladder installed as part of a vertical run.
used to secure cable ladder to channel section (strut type)
External flange clamp
D C

SW / EFC / Finish & Material. SW/EFC/GA
used to secure cable ladder to structural section (requires M10 clearance hole or slot)
External flange clamp
Speedway External Flange Clamp, Hot Dip Galvanized Finish.
The following table gives the recommended fixing hole centres and general dimensions when using external flange clamps.
Speedway External Flange Clamp Installation Details
Ladder Type Speedway SW4 Speedway SW5 Speedway SW6 A 39.5 44.5 Dimensions mm B C 50 W+79 55 W+89 D W+100 W+110
W = Ladder Width
35
Speedway ACCESSORIES
Adaptable Fixing Bracket (AFB)
The Speedway adaptable fixing bracket (AFB) provides a bolted connection between the supporting structure and the Speedway cable ladder & fittings. The adaptable fixing bracket is recommended for use in supporting vertical runs of Speedway cable ladder and fittings and for applications where the Speedway cable ladder is edge-mounted (i.e. installed in the vertical plane running horizontally). The adaptable fixing bracket gives multiple fixing options for attaching and securing Speedway cable ladder and fittings. Forming a secure bolted connection into the lower row of slots, the adaptable fixing bracket is suitable for use with Speedway SW4, SW5, & SW6 cable ladder and fittings. For those applications where space is limited, the adaptable fixing bracket can be fitted internally within the Speedway cable ladder. The unique design of the adaptable fixing bracket is such that there is no decrease in the effective loading area of the cable ladder when installed in this manner. The adaptable fixing bracket can also be used singularly or in pairs to suspend Speedway cable ladder from threaded rod. For Speedway SW4 & SW5 cable ladder, the adaptable fixing bracket forms a simple but effective end connector to walls and floors. The adaptable fixing bracket is supplied with one ladder fixing as standard. Safe working load 300kg per pair of adaptable fixing brackets when supporting edge mounted Speedway cable ladder. Safe working load 215 kg per pair of adaptable fixing brackets when supporting Speedway cable ladder installed as part of a vertical run.
Adaptable fixing bracket used to secure Speedway cable ladder to structural steelwork Adaptable fixing bracket can be fitted internally to save space Adaptable fixing bracket used to secure Speedway cable ladder to channel
Adaptable fixing bracket (AFB)

Supplied with one ladder fixing
Adaptable fixing bracket can be fitted internally to save space

SW / AFB / Material & Finish. SW/AFB/SS Speedway Adaptable Fixing Bracket, Stainless Steel. Supplied complete with one ladder fixing, additional ladder fixings can be ordered separately as follows: 389AA31 389AA81 Speedway Ladder Fixing Set Hot Dip Galvanized. Speedway Ladder Fixing Set Stainless Steel A4.
Adaptable fixing bracket used in pairs to secure Speedway cable ladder to threaded rod hangers Adaptable fixing bracket used to secure vertical Speedway SW4 or SW5 cable ladder to threaded rod hangers
The following table gives the recommended fixing hole centres and general dimensions when using adaptable fixing brackets.
Speedway Adaptable Fixing Bracket Installation Details
Ladder Type Speedway SW4 Speedway SW5 Speedway SW6 A mm 51 53.5 Installed Externally B C D mm mm mm 64.5 W+102 W+129 67 W+107 W+138 A mm 41.5 39.5 Installed Internally B C D mm mm mm 62.5 W-83 W+39 65 W-79 W+50 Adaptable fixing bracket used to secure Speedway cable ladder to threaded rod hangers
W = Ladder Width
D C
D W
Adaptable fixing bracket used to secure Speedway SW4 or SW5 cable ladder to wall (or floor)
Adaptable fixing bracket located externally on cable ladder
Adaptable fixing bracket located internally on cable ladder
36
Speedway Hold Down Bracket (HDB)
The Speedway hold down bracket (HDB) is a simple but effective means of securing Speedway cable ladder and fittings to the supporting structure. The hold down bracket has a single M10 clearance slot which allows for easy adjustment to suit predrilled fixing holes in the supporting structure. The hold down bracket is equally suited for installation on channel (BS 6946 strut type) or steelwork. Safe working load 135kg per pair of hold down brackets when supporting edge mounted Speedway cable ladder. Hold down brackets are not suitable for supporting Speedway cable ladder installed as part of a vertical run.
Speedway Hold Down Bracket Installation Details
Ladder Type Speedway SW4 Speedway SW5 Speedway SW6 Dimensions mm A 39.5 45 B 59.5 65 W = Ladder Width C W+79 W+90 D W+119 W+130
Angle Securing Bracket (ASB)

The Speedway angle securing bracket (ASB) is designed to connect Speedway SW4, SW5, & SW6 cable ladder to supporting structural angles. The 40mm x 11.5mm slots in both faces of the angle securing bracket make installation quick & easy (M10 fixing recommended). The angle securing bracket is supplied with one ladder fixing bracket as standard.
Speedway Angle Securing Bracket Installation Details
Ladder Type Speedway SW4 Speedway SW5 Speedway SW6 Dimensions mm A W + 35 W + 36 W = Ladder Width B W + 85 W + 86 C 24 24
D C
Speedway angle securing bracket fitted onto Speedway cable ladder
25mm x 11.5mm slot
Speedway Angle Securing Bracket (ASB) Supplied with one ladder fixing.
W Speedway Hold Down Bracket (HDB)
C A B

SW / ASB / Finish & Material.
Speedway hold down bracket fitted onto Speedway cable ladder
SW/ASB/SS
Speedway Angle Securing Bracket, Stainless Steel.

Ladder Type / HDB / Finish & Material. SW5/HDB/GA Speedway SW5 Hold Down Bracket, Hot Dip Galvanized Finish.
Supplied complete with one ladder fixing.
37
Structural Connector Bracket (SCB)
As an alternative to using a vertical adaptable coupler plate, the Speedway structural connector bracket (SCB) is specifically designed for connecting Speedway cable ladder runs to walls and floors. The structural connector bracket has two 11mm diameter (M10 clearance) fixing holes and is supplied complete with all necessary ladder fixings.
Speedway Strucrural Connector Bracket Installation Details
Ladder Type Speedway SW4 Speedway SW5 Speedway SW6 Dimensions mm A 46.5 47 B 66.5 67 C W+93 W+94 D W+133 W+134 E 30 30 55
Drop Out Bracket (DOB)

The Speedway drop out bracket (DOB) facilitates connection of vertical ladder to horizontal ladder, allowing on-site use to form vertical tee connections. Additional slots in the drop out bracket allow secondary tray and other items to be attached to the cable ladder.
W = Ladder Width
D C
E 11mm B W A
Speedway drop out bracket securing a vertical cable tray to a horizontal cable run
Speedway Structural Connector Bracket (SCB) Supplied with ladder fixings
Speedway structural connecting bracket securing horizontal cable ladder to vertical channel support
Speedway Drop Out Bracket (DOB) Supplied with ladder fixings
Speedway structural connector bracket securing a horizontal cable ladder to a wall

Ladder Type / SCB / Finish & Material. SW6/SCB/GA Speedway SW6 Structural Connector Bracket, Hot Dip Galvanized Finish.
Speedway drop out bracket securing a vertical cable ladder to a horizontal cable run
Structural connector brackets for SW4 and SW5 are common, order as follows: SW45/SCB/SS Speedway SW4/5 Structural Connector Bracket, Stainless Steel Supplied complete with ladder fixings.

Ladder Type / DOB / Finish & Material. SW4/DOB/GA Speedway SW4 Drop Out Bracket, Hot Dip Galvanized Finish Supplied complete with two ladder fixings.
38
Straight Ladder Divider (DIV/SL1.5)
Speedway straight ladder dividers (DIV/SL1.5) are available for cable segregation and separation purposes along the length of a cable run. Straight ladder dividers are available in three heights to suit Speedway SW4, SW5, & SW6 cable ladder. Straight ladder dividers are 1500mm in length and have a fully returned top edge to prevent damage to cables.
Speedway Straight Ladder Dividers
Ladder SW4 SW5 SW6 Part No SW4/DIV/SL1.5 SW5/DIV/SL1.5 SW6/DIV/SL1.5 1500 Dimensions mm L H 70 85 110 20 1 F T Ladder SW4 SW5 SW6
Fitting Divider (DIV/FL1.5)

Speedway fitting dividers (DIV/FL1.5) are available for cable segregation and separation purposes on fittings. The Speedway fitting divider is supplied as a straight length and is notched to allow for forming around flat elbows, tees, crosses & reducers. Speedway fitting dividers are available in three heights to suit Speedway SW4, SW5, & SW6 cable ladder fittings. Speedway fitting dividers are 1500mm in length and have a fully returned top edge to prevent damage to cables.
Speedway Fitting Dividers
Part No SW4/DIV/FL1.5 SW5/DIV/FL1.5 SW6/DIV/FL1.5 1500 Dimensions mm L H 70 85 110 20 1 F T
Straight Ladder Divider (DIV/SL1.5)
supplied as straight length for forming on site
Fitting Divider (DIV/FL1.5)
H T
H T
Straight ladder divider as installed on Speedway straight cable ladder

Ladder Type / DIV / SL1.5 / Finish & Material. SW6/DIV/SL1.5/TT Speedway SW6 Straight Ladder Divider, 1.5m long, 304 Grade Stainless Steel.
Fitting divider as installed on a Speedway tee fitting

Ladder Type / DIV / FL1.5 / Finish & Material. SW4/DIV/FL1.5/GA Speedway SW4 Fitting Divider, Hot Dip Galvanized Finish.
Straight ladder dividers are not supplied with fixings (3 required per straight divider). Recommended fixings M6 channel nut and M6 x 12 pan head screw (& M6 flat washer for stainless steel dividers). Consult our Sales Team for further details.
Fitting dividers are not supplied with fixings (minimum of 3 required per fitting divider). Recommended fixings M6 channel nut and M6 x 12 pan head screw (& M6 flat washer for stainless steel dividers). Consult our Sales Team for further details.
39
Riser Divider (DIV/RL0.3)
Speedway riser dividers (DIV/RL0.3) are available for cable segregation and separation purposes on riser fittings. The Speedway riser divider is suitable for use on inside and outside risers as well as the articulated riser. Speedway riser dividers are available in three heights to suit Speedway SW4, SW5, & SW6 risers. Riser dividers are 300mm in length and have a fully returned top edge to prevent damage to cables.
Speedway Riser Dividers
Ladder SW4 SW5 SW6 Part No SW4/DIVRL0.3 SW5/DIV/RL0.3 SW6/DIV/RL0.3 300 Dimensions mm L H 70 85 110 1 T
Cable Drop Out (CDO)

Speedway cable drop-outs (CDO) are designed to provide a smooth transition for cable, particularly those with a small diameter, where these enter and leave the cable ladder. Cable drop-outs are available to suit Speedway cable ladder of widths from 150mm to 1050mm as standard and are common to all Speedway ladder types. Other widths are available contact our Sales Team for details.
Speedway Cable Drop Out Installation Details
Cable Drop Out Type Dimensions mm C D SW/CDO/150 130 N/A SW/CDO/300 280 150 SW/CDO/450 430 300 SW/CDO/600 120 60 580 450 SW/CDO/750 730 600 SW/CDO/900 880 750 SW/CDO/1050 1030 900 SW/CDO/150 has a single central fixing slot A B R
95
L T
Riser Divider DIV/RL0.3 A D B
Riser divider installed on a Speedway 90 Inside Riser

Ladder Type / DIV / RL0.3 / Finish & Material. SW5/DIV/RL0.3/SS Speedway SW5 Riser Divider, Stainless Steel. Riser dividers are not supplied with fixings (1 required per riser divider). Recommended fixings M6 channel nut and M6 x 12 pan head screw (& M6 flat washer for stainless steel dividers). Consult our Sales Team for further details. The required number of riser dividers is dependant on the type of riser in use. Consult our Sales Team for further details.

SW / CDO / Width / Finish & Material. SW/CDO/750/GA Speedway Cable Drop Out, 750mm Wide, Hot Dip Galvanised Finish. Cable drop-outs are not supplied with fixings. Recommended fixings M6 channel nut and M6 x 12 pan head screw (& M6 flat washer for stainless steel dividers). Consult our Sales Team for further details.
40
Cable Drop Out SW/CDO
End Plate (EP)
Speedway end plates (EP) provide a neat termination for open ends of cable ladders. Speedway end plates are available in widths from 150mm to 1050mm as standard. Other widths are available contact our Sales Team for details. Each Speedway end plate has 25mm x 11.5mm fixing slots at 100mm centres which allow the end plate to be used for securing the cable ladder to a wall or floor.
Speedway End Plate Installation Details
End Plate Type EP/150 EP/300 EP/450 EP/600 EP/750 EP/900 EP/1050 W 150 300 450 600 750 900 1050 W3 Dimensions mm H SW4 & SW6 SW5 T Number of Fixing Slots 2 3 5 6 8 9 11 End plate shown securing cable ladder to wall (or floor for vertical installation)

Ladder Type / EP / Width / Finish & Material. SW6/EP/600/SS Speedway SW6 End Plate, 600mm Wide, Stainless Steel.
172 322 472 622 80 105 772 922 1072 W = Ladder Width
End plates for SW4 & SW5 are common, order as follows: SW45/EP/300/GA Speedway SW4/5 End Plate, 300 wide, Hot Dip Galvanized Finish.
Suppled complete with ladder fixings.
T W3
Earth Bonding Strap (EBS/01)

The Speedway earth bonding strap (EBS01) is designed for use in installations where an additional means of earthing or electrical bonding is specified. The Speedway earth bonding strap comprises of a 16mm2 tinned copper braid crimped into M10 tinned copper end connectors. The Speedway earth bonding strap is common to Speedway SW4, SW5, & SW6.
supplied with ladder fixings
End Plate (EP)
Speedway earth bonding strap as installed on a Speedway cable ladder
Speedway Earth Bonding Strap EBS/01

EBS/01 Speedway Earth Bonding Strap Recommended fixings for the earth bonding strap are an M10 x 25 hex head set screw, M10 shake-proof washer and M10 hex nut. These are available as a set, order details as follows:
End plate shown closing end of cable ladder run
389AA55 389AA65
Speedway EBS01 Fixing Set Hot Dip Galvanized Finish. Speedway EBS01 Fixing Set Stainless Steel.
41
Refer to the Technical Data section for full details on the electrical continuity properties of the Speedway cable ladder system.
Speedway Mounting Plate (SMP)
The Speedway mounting plate (SMP) provides a means of attaching junction boxes and other items to the Speedway cable ladder system. Mounting plates are available to suit all Speedway cable ladder widths up to & including 900mm for attachment across the face of the cable ladder. The 300mm Speedway mounting plate (SW/SMP/300/#) can also be attached between rungs on all widths of Speedway cable ladder and can be mounted either within the cable space or below the cable ladder.
Speedway Mounting Plate Dimensions
Type SW/SMP/150 SW/SMP/300 SW/SMP/450 SW/SMP/600 SW/SMP/750 SW/SMP/900 Ladder Width 150 300 450 600 750 900 Dimensions mm X 200 350 500 650 800 950 Y A 175 325 475 625 775 925 B T

SW / SMP / Width / Finish & Material. SW/SMP/450/GA Speedway Mounting Plate, 450mm Wide, Hot Dip Galvanised Finish.
Mounting plates are not supplied with ladder fixings. Recommended fixings for attachment to Speedway rungs M6 channel nut & M6 x 12 pan head screw (plus M6 flat washer for stainless steel). Recommended fixings for attaching across the face of the Speedway cable ladder M6 x 12 pan head screw & M6 nut (plus M6 flat washer for stainless steel). Consult our Sales Team for further details. Alternative mounting plate designs can be manufactured to special order Consult our Design Team for further details.
Protective End Caps (PEC)

60 2
100
Protective end caps (PEC) are available for Speedway SW4, SW5, & SW6 profiles. Manufactured in flexible yellow PVC material as standard, the protective end cap provides a visible and safe means of identifying & covering the open ends of Speedway cable ladder and fittings. A low smoke/zero halogen version is available contact our Technical Team for details.
150mm Speedway Mounting Plate

SW/SMP/150
300mm Speedway Mounting Plate

SW/SMP/300
B X
Speedway SW5 Protective End Cap

SW5/PEC

SW6/PEC
A Y T

SW4/PEC Protective end caps installed on Speedway SW4 cable ladder

(two required per open end of ladder or fitting) Ladder Type / PEC
(SW/SMP/300) shown installed across rungs
300mm mounting plate
300mm mounting plate (SW/SMP/300)

shown installed across the face of 300mm wide cable ladder
SW6/PEC Speedway SW6 Protective End Cap.
42
Junction Box Plates (JBP)
Speedway junction box plates (JBP) provide a versatile means of attaching junction boxes, switches and other equipment directly onto Speedway cable ladder and fittings. Junction box plates are available in five standard sizes to suit all secondary equipment mounting requirements.
Speedway Junction Box Plates
Type JBP01 JBP02 JBP03 JBP04 JBP05 X 160 210 310 65 150 Dimensions mm Y A 165 120 215 120 315 120 90 47 110 120 T 2 2 3 2 2 No of fixings 2 2 3 1 2
Junction Box Plate JBP02
Alternative junction box plates can be produced to suit specific site installation requirements consult our Design Team for further details.
A
Junction Box Plate JBP01 shown mounted in two possible orientations on Speedway cable ladder
Junction Box Plate JBP05 shown mounted in three possible orientations on Speedway cable ladder

SW / JBP Type / Finish & Material. SW6/JBP02/SS Speedway Junction Box Plate 02, Stainless Steel. Junction box plates are not supplied with ladder fixings. Recommended fixings for attachment to Speedway cable ladder M6 x 12 pan head screw and M6 nut (& M6 flat washer for stainless steel). Consult our Sales Team for further details.
43
Tube Clamp Plates (TCP)
Speedway tube clamp plates (TCP) are specifically designed for use with tubing clamp systems which require 7mm wide fixing slots at 20mm or 40mm slot centres. Speedway tube clamp plates are also available with fixing slots at 25mm or 50mm slot centres ( to order these items replace the 0 in the part number with 5). The slots in the tube clamp plates are either 20mm x 7mm (TCP01, TCP02, & TCP03) or 35mm x 7mm (TCP04, & TCP05).
Speedway Tube Clamp Plate TCP03 For direct fixing, for use with Speedway SW4, SW5 & SW6, and for attachment to strut & Speedway rungs. Supplied complete with ladder fixings
40mm (or 50mm) 7mm 20mm & 35mm 20mm (or 25mm)
All tube clamp plates (except TCP04) have additional M6 clearance fixing holes to allow for securing to any suitable flat surface and have square fixing slots to facilitate attachment to the side wall of the Speedway cable ladder system using the standard Speedway cable ladder fixing set. Tube clamp plate TCP03 is also suitable for attachment to channel (strut type) and will attach directly to the Speedway rung this will allow routing of instrumentation tubing both within the cable space and along the underside of the Speedway cable ladder. Tube clamp plate TCP04 is suitable for attachment to the side of Speedway SW4, SW5, & SW6 cable ladders. Tube clamp plate TCP05 is designed specifically for use with Speedway SW6 cable ladder.
Speedway Tube Clamp Plate TCP01 For direct fixing or for use with Speedway SW4, SW5 & SW6. Supplied complete with ladder fixings
Speedway Tube Clamp Plate TCP03 shown fixed to Speedway cable ladder rungs
Speedway Tube Clamp Plate TCP04 For direct fixing or for use with Speedway SW4, SW5 & SW6. Supplied complete with ladder fixings.
Speedway Tube Clamp Plate TCP05 For direct fixing or for use with Speedway SW6. Supplied complete with ladder fixings
Speedway Tube Clamp Plate TCP02 For direct fixing or for use with Speedway SW4, SW5 & SW6. Supplied complete with ladder fixings

SW / Tube Clamp Plate Type / Finish & Material. SW/TCP03/SS Speedway Tube Clamp Plate TCP03, Stainless Steel.
44
The tube clamp plates will allow easy and convenient routing of both instrumentation tubing and cables on the same Speedway cable ladder run.
Insulating Assemblies
A comprehensive range of nylon insulating assemblies are available to suit those installations where there is a requirement to prevent bi-metallic corrosion between the Speedway cable ladder system and the support structure. A typical example is a stainless steel Speedway cable ladder system mounted on galvanised or painted steel supports. The insulating assembly is based on nylon base pads, nylon bushes and nylon washers which, when used with the Speedway external flange clamp or the Speedway adaptable fixing bracket, totally encapsulate the fixings and provide electrical separation between the Speedway cable ladder system and the supporting structure.
Insulating Assembly Components- External Flange Clamp (EFC)
Item 1 2 3A 4A 5 6 7 Part Number 318AK$$ 315AE90 SW/EFC/SS 315AN10 315AN01-## 315AE05 315AD90 Description M10 Hex Head Set Screw Stainless Steel M10 Flat Washer Stainless Steel Speedway External Flange Clamp Stainless Steel Nylon Pad (66.5 x 50 x 4mm) Nylon Bush - Length = ## M10 Flat Washer Nylon M10 Hex Nut Stainless Steel
1 2
3A
4A
Insulating Assembly Detail External Flange Clamp (EFC)
5 6 2
1 2 3B
Insulating Assembly Components- Hold Down Bracket (HDB)

Item 1 2 3B 4B 5 6 7 Part Number 318AK$$ 315AE90 SW/HDB/SS 315AN18 315AN01-## 315AE05 315AD90 Description M10 Hex Head Set Screw Stainless Steel M10 Flat Washer Stainless Steel Speedway Hold Down Bracket Stainless Steel Nylon Pad (75 x 50 x 4mm) Nylon Bush - Length = ## M10 Flat Washer Nylon M10 Hex Nut Stainless Steel
4B
5 6 2 7
Insulating Assembly Detail Hold Down Bracket (HDB)
Insulating Assembly Components- Adaptable Fixing Bracket (AFB)

Item 1 2 3C 4C 5 6 7 Part Number 318AK$$ 315AE90 SW/AFB/SS 315AN12 315AN01-## 315AE05 315AD90 Description M10 Hex Head Set Screw Stainless Steel M10 Flat Washer Stainless Steel Speedway Adaptable Fixing Bracket (AFB) Nylon Pad (80 x 55 x 4mm) Nylon Bush - Length = ## M10 Flat Washer Nylon M10 Hex Nut Stainless Steel
1 2
$$ - Thread length code. See table below. ## = Thickness of supporting steelwork in mm. The minimum thread length for the 318AK$$ M10 fixing bolt is 22mm plus the thickness of the supporting steelwork. Refer to the table below for details of the fixing bolts.
318AK$$ Fixing Bolt Details
Part Number 318AK82 318AK83 318AK84 318AK85 Thread Length 25mm 30mm 35mm 40mm Description M10 x 25 Hex Head Set Screw Stainless Steel M10 x 30 Hex Head Set Screw Stainless Steel M10 x 35 Hex Head Set Screw Stainless Steel M10 x 40 Hex Head Set Screw Stainless Steel Insulating Assembly Detail Adaptable Fixing Bracket (AFB)
3C
4C
5 6 2
The length of the 315AN01-## nylon bush is the thickness of the supporting steelwork. For example, 315AN01-10 has a length of 10mm to suit 10mm thick steelwork. The nylon bush requires a 17mm diameter hole in the supporting steelwork. Consult our Design Team for details of insulating assemblies to suit channel (BS 6946 strut type) and rolled hollow sections.
Thread Length mm M10 Fixing Bolt 318AK$$
## 16mm
45
Minimum Thread Length = 22mm + Steel Thickness mm
Nylon Bush 315AN01-##

Nylon Bush Length ## = Steel Thickness mm
Speedway Supports
A range of supports and accessories compliment the Speedway cable ladder system. General purpose single and double channel cantilevers, heavy duty props, heavy duty cantilevers, and a comprehensive channel (strut type) support system manufactured to BS 6946 with a full range of beam clamps and interconnecting brackets offer solutions to suit all particular site requirements. # For Finish and Material use suffix as on page 8. IC/CARM/SC/P/300/SS Single Channel Cantilever Arm Bracket, 300mm Long, Stainless Steel.
For other cantilever arm lengths, suffix IC/CARM/SC/P or IC/CARM/BB/P with the required cantilever arm length in mm, for example: IC/CARM/SC/P/500/SS Single Channel Cantilever Arm Bracket, 1500mm Length, Stainless Steel.
Cantilever Arm Bracket Single Channel (IC / CARM / SC)

The single channel cantilever arm bracket (IC/CARM/SC) is suitable for supporting light to medium loads. The single channel cantilever arm bracket is available in lengths from 150mm to 1200mm for supporting Speedway cable ladder and cable tray. Where heavier load carrying performance is required, the single channel cantilever arm bracket can be reinforced using a cantilever arm prop (IC/PROP/length/#) see page 48. The single channel cantilever arm bracket, based on a conventional strut profile, is suitable for use with both external flange clamps (SW/EFC/#), adaptable fixing brackets (SW/AFB/#) and hold down brackets (SW/HDB/#). The loading table below gives the recommended maximum load for each size of single channel cantilever arm bracket for supporting uniformly distributed loads (UDL) such as cable tray or for supporting Speedway cable ladder (which should be uniformly loaded to apply two equal point loads onto the cantilever arm).
IC/CARM/SC Dimensions & Safe Working Loads
Cantilever Type IC/CARM/SC/P/150/# IC/CARM/SC/P/300/# IC/CARM/SC/P/450/# IC/CARM/SC/P/600/# IC/CARM/SC/P/750/# IC/CARM/SC/P/900/# IC/CARM/SC/P/1050/# IC/CARM/SC/P/1200/# Arm Length L (mm) 150 300 450 600 750 900 1050 1200 Factor of Safety = 3. Shaded details use not recommended without use of prop (340PA) Maximum UDL (kg) 363 182 121 91 59 41 Ladder Width (mm) --150 300 450 600 750 900 1050 Maximum Ladder Load (kg) --145 104
Single Channel Cantilever Arm Bracket

340AU
8 127 95 15
IC/CARM/SC cantilever arm bracket supporting Speedway cable ladder
Typical pendant assembly comprising of IC/CARM/SC cantilever arm brackets
L W
L W
Longer cantilever arm lengths are available for use as part of a pendant assembly where the single channel cantilever arm is suspended vertically to create a support system in conjunction with cantilever arm brackets as shown opposite. Consult our Design Team for loading information.
A
IC/CARM/SC/P Cantilever with Adaptable Fixing Brackets installed externally
B
IC/CARM/SC/P Cantilever with Adaptable Fixing Brackets installed internally

IC/CARM/SC/P/600/GK Intelok / Cantilever Arm / Single Channel /Plain / 600mm / Galvanized structural steel. Product range (IC) / Product type (CARM) / Channel config (SC) / Slotting (P) / Length (600mm) / Finish (G) & Material (K).
IC/CARM/SC Speedway Fixing Details
Ladder Type A B C D L SW4 W + 102mm W - 83mm W + 79mm W + 123mm SW5 SW6 W + 107mm W - 79mm W + 89mm W + 134mm W + 150mm W = Ladder Width mm
L W
L W
C
IC/CARM/SC/P Cantilever with External Flange Clamps
D
IC/CARM/SC/P Cantilever with Hold Down Brackets
speedway supports
46
Speedway Supports
Cantilever Arm Double Channel (IC / CARM / BB)
The double channel cantilever arm bracket (IC/CARM/BB) is suitable for supporting medium to heavy loads. The double channel cantilever arm bracket is available in lengths from 150mm to 1200mm for supporting Speedway cable ladder and cable tray. Where heavier load carrying performance is required, the double channel cantilever bracket can be reinforced using a cantilever arm prop (IC/CARM/BB). The double channel cantilever arm bracket, based on conventional back to back strut profiles, is suitable for use with Speedway external flange clamps (SW/EFC/#), adaptable fixing brackets (SW/AFB/#) and hold down brackets (SW-/HDB/#). The loading table below gives the recommended maximum load for each size of double channel cantilever arm bracket for supporting uniformly distributed loads (UDL) such as cable tray or for supporting Speedway cable ladder (which should be uniformly loaded to apply two equal point loads onto the cantilever arm).
IC/CARM/BB Dimensions & Safe Working Loads
Cantilever IC/CARM/BB/P/150/GM Arm Length Maximum UDL L (mm) kg 150 300 450 600 750 900 1050 1200 997 498 332 249 199 166 142 118 Ladder Width mm --150 300 450 600 750 900 1050
# For Finish and Material use suffix as on page 8. IC/CARM/BB/P/900/SS Back to back Channel Cantilever, 900mm Long, Stainless Steel.
For other cantilever arm lengths, see previous table with the required cantilever arm length in mm, for example: IC/CARM/BB/P/500/SS Double Channel Cantilever Arm Bracket, 500mm Length, Stainless Steel.
Double Channel Cantilever Arm Bracket

IC/CARM/BB
8
Maximum Ladder kg --398 285 221 181 153 133 117
IC/CARM/BB cantilever arm bracket supporting Speedway cable ladder
150
speedway supports
IC/CARM/BB/P/300/GM IC/CARM/BB/P/450/GM IC/CARM/BB/P/600/GM IC/CARM/BB/P/750/GM IC/CARM/BB/P/900/GM IC/CARM/BB/P/1050/GM IC/CARM/BB/P/1200/GM
120 15
Factor of Safety = 3
Typical pendant assembly comprising of IC/CARM/BB cantilever arm brackets
Longer cantilever arm lengths are available for use as part of a pendant assembly where the double channel cantilever arm bracket is suspended vertically to create a support system in conjunction with cantilever arms as shown opposite. Consult our Design Team for loading information.
L W
L W

IC/CARM/BB/P/300/GK Intelok / Cantilever Arm / Back to Back /Plain / 300mm / Galvanized structural steel. Product range (IC) / Product type (CARM) / Channel config (BB) / Slotting (P) / Length (300mm) / Finish (G) & Material (K).
IC/CARM/BB Speedway Fixing Details
Ladder Type A B C D L SW4 W + 102mm W - 83mm W + 79mm W + 123mm W = Ladder Width mm SW5 W + 107mm W - 79mm W + 89mm W + 134mm W + 150mm SW6
A
IC/CARM/BB Cantilever with Adaptable Fixing Brackets installed externally
B
IC/CARM/BB Cantilever with Adaptable Fixing Brackets installed internally
L W
L W
47
C
IC/CARM/BB Cantilever with External Flange Clamps
D
IC/CARM/BB Cantilever with Hold Down Brackets
Speedway Supports
Cantilever Arm Prop (IC / PROP / SC / length)
The cantilever arm prop (IC/PROP) is used where there is a requirement to increase the effective safe working loads of single channel cantilever arm brackets (IC/CARM/SC) and double channel cantilever arm brackets (IC/CARM/BB). The cantilever arm prop is particularly effective when used to reinforce cantilever arm brackets carrying the heavier duty Speedway cable ladders with their correspondingly higher load bearing capabilities. The cantilever arm prop is available in three sizes:
X Cantilever Arm Prop IC/PROP
Part Number IC/PROP/300-450/# IC/PROP/600-750/# IC/PROP/900-1200/# Cantilever Length 300mm & 450mm 600mm & 750mm 900mm, 1050mm & 1200mm
Cantilever Arm Prop

IC/PROP
15mm
The table below gives the fixing centres and recommended maximum safe working load for each size of cantilever arm prop when supporting Speedway cable ladder.
IC/PROP Dimensions & Safe Working Loads
Cantilever Prop Type Length (mm) IC/PROP/ 300-450 IC/PROP/ 600-750 IC/PROP/ 900-1200 300 450 600 750 900 1050 1200 Prop Fixing Centres X Y (mm) (mm) Maximum Ladder Load Single Channel Cantilever kg Double Channel Cantilever kg
120 189.5 IC/CARM/SC/P/300/GA 120 189.5 IC/CARM/SC/P/450/GA 315 527 315 527 425 718
IC/CARM/SC/P/750/GA IC/CARM/SC/P/900/GA
748 IC/CARM/BB/P/300/GA 2136 238 IC/CARM/BB/P/450/GA 286 IC/CARM/BB/P/750/GA 680 817 512 338
IC/CARM/SC/P/600/GA 1587 IC/CARM/BB/P/600/GA 4531
369 IC/CARM/BB/P/900/GA 1053
425 718 IC/CARM/SC/P/1050/GA 179 IC/CARM/BB/P/1050/GA 425 718 IC/CARM/SC/P/1200/GA 118 IC/CARM/BB/P/1200/GA Factor of Safety = 3
Other cantilever arm props are available to suit specific site installation requirements consult our Design Team for further details. Where used with IC/PROP single channel cantilever arm brackets, it will be necessary to drill the single channel to accept a fixing for the cantilever arm prop.
Cantilever Arm Prop IC/PROP/300-450 fitted to IC/CARM/BB/P/300 cantilever arm bracket

IC/PROP/Type IC/PROP/300-450/GA Cantilever Arm Prop, 300-450mm/ Hot Dip Galvanized Mild steel. For stainless steel, use SS as follows: IC/PROP/600-750/SS Cantilever Arm Prop, 600-750mm type, Stainless Steel. Cantilever arm props are not supplied with fixings consult our Sales Team for recommendations.
Cantilever Arm Prop IC/PROP/900-1200/GA fitted to IC/CARM/SC/P/900/GM type cantilever arm pendant assembly
speedway supports
48
Speedway Supports
Heavy Duty Cantilever (HDC)
The Speedway heavy duty cantilever (HDC) provides a specific means of supporting Speedway cable ladder on vertical fixed structures or channel (strut type) uprights. The heavy duty cantilevers are available to suit Speedway SW4, SW5 & SW6 cable ladders for all widths up to and including 900mm wide. Each heavy duty cantilever has fixing slots to accept the Speedway external flange clamps (SW/EFC/#), adaptable fixing brackets (SW/AFB/#) and hold down brackets (SW-/HDB/#). The slot pattern allows the adaptable fixing bracket to be fitted either internally or externally on the Speedway cable ladder. The heavy duty cantilever arm back plate has a minimum of two 15mm diameter fixing holes (see table below for details) to accept fixings up to and including M14. The loading table below gives the recommended maximum load for each size of heavy duty cantilever arm for supporting uniformly distributed loads (UDL) such as cable tray or for supporting Speedway cable ladder (which should be uniformly loaded to apply two equal point loads onto the cantilever arm).
Speedway Heavy Duty Cantilevers - Safe Working Loads
Part Number Ladder size 150 300 450 600 750 900 Maximum Load kg UDL Ladder 629 419 496 690 871 1045 315 210 248 345 435 522 Speadway Heavy Duty Cantilever (450mm to 900mm)
Speedway Heavy Duty Cantilever (HDC)

(SW/HDC/600 shown)
Speedway Heavy Duty Cantilever (HDC)

(SW/HDC/300 shown)
speedway supports
Arm Length mm
SW/HDC/150 SW/HDC/300 SW/HDC/450 SW/HDC/600 SW/HDC/750 SW/HDC/900
300 450 600 750 900 1050 Factor of Safety = 3
L B A
Heavy duty cantilevers with non-standard arm lengths and alternative fixing slot configurations are available consult our Design Team for further information. Installation dimensions are given in the following table.
Speedway Heavy Duty Cantilevers - Installation Details
Part Number SW/HDC/150 SW/HDC/300 SW/HDC/450 SW/HDC/600 SW/HDC/750 SW/HDC/900 Ladder Width mm 150 300 450 600 750 900 L 300 450 600 750 900 1050 Dimensions mm No of A Holes 2 70 2 70 3 55 3 105 3 155 3 205 B N/A N/A 40 40 40 40
15mm A L
Speadway Heavy Duty Cantilever (150mm to 300mm)
15mm
SW/HDC/600 Heavy Duty Cantilever shown supporting Speedway SW5/ SL/600 cable ladder

SW / HDC / Ladder Width / Finish & Material. SW/HDC/450/SS Speedway Heavy Duty Cantilever, 450mm Wide, Stainless Steel. Contact our Sales Team for order details for non-standard heavy duty cantilevers. Heavy duty cantilevers are not supplied with fixings consult our Sales Team for recommendations.
49
Speedway Supports
Ladder Trapeze Hanger (LTH)
The Speedway ladder trapeze hanger (LTH) provides a dedicated and effective means of installing Speedway cable ladder using a trapeze support arrangement. Each ladder trapeze hanger has fixing slots to accept the Speedway external flange clamps (SW/EFC/#), adaptable fixing brackets (SW/AFB/#) and hold down brackets (SW-/HDB/#). The slot pattern allows the adaptable fixing bracket to be fitted either internally or externally on the cable ladder. The ladder trapeze hanger has 25 x 13.5 end slots to suit the use of M10 or M12 threaded rod hangers. M10 threaded rod hangers can also be utilised for securing the Speedway cable ladder using Speedway external flange clamps (SW/EFC), adaptable fixing brackets (SW/AFB) and hold down brackets (SW/HDB). The loading table below gives the recommended maximum load for each size of ladder trapeze hanger when used with Speedway cable ladder (which should be uniformly loaded to apply two equal point loads onto the ladder trapeze hanger).
Speedway Ladder Trapeze Hanger - Safe Working Loads
Part Number SW/LTH/150 SW/LTH/300 SW/LTH/450 SW/LTH/600 SW/LTH/750 SW/LTH/900 SW/LTH/1050 Ladder Width mm 150 300 450 600 750 900 1050 Factor of Safety = 3 Ladder Load kg 1137 1039 994 969 952 941 917
Speedway Ladder Trapeze Hanger

(SW/LTH)
L Y X 25 25 25 11.5
13.5
Ladder trapeze hanger suspended on M10 threaded rod. Adaptable fixing bracket (SW/ AFB) secured using same threaded rod
Non-standard ladder trapeze hangers and alternative fixing slot configurations are available consult our Design Team for further information. Installation dimensions are given in the following table.
Speedway Ladder Trapeze Hanger - Installation Details
Part Number SW/LTH/150 SW/LTH/300 SW/LTH/450 SW/LTH/600 SW/LTH/750 SW/LTH/900 SW/LTH/1050 Ladder Width mm 150 300 450 600 750 900 1050 L 370 520 670 820 970 1120 1270 Dimensions mm X Y A 40 40 40 40 40 40 40 75 75 75 75 75 75 75 243 393 543 693 843 993 1143 B 325 475 625 775 925 1075 1225 Ladder trapeze hanger suspended on M12 threaded rod. Adaptable fixing bracket (SW/AFB) secured using M10 fixings

SW / LTH / Ladder Width / Finish & Material.
The maximum safe working load is based on securing the ladder support channel using four hex nuts and flat washers for each hanger rod as shown.
SW/LTH/600/GA
Speedway Ladder Trapeze Hanger, 600mm Wide, Hot Dip Galvanized Finish.
Contact our Sales Team for order details for non-standard ladder support channels. Ladder support channels are not supplied with fixings consult our Sales Team for recommendations.
speedway supports
50
Speedway Supports
Trapeze Support Channel (IC/CNL/D)
The Speedway trapeze support channel (IC/CNL/D) provides a versatile means of installing Speedway cable ladder using a trapeze support arrangement. Based on slotted deep channel (strut type) to BS6946, the Speedway trapeze support channel has 26 x 13 slots at 50mm pitch and is suited to either M10 or M12 threaded rod hangers. The slotted deep channel is supplied to an exact size to suit each width of Speedway cable ladder and has the slots arranged uniformly along the length of the channel to simplify installation. The continuous open slot on the trapeze support channel facilitates the use of either Speedway external flange clamps (SW/EFC/#), adaptable fixing brackets (SW/AFB/#) or hold down brackets (SW-/HDB/#) for securing the Speedway cable ladder. The loading table below gives the recommended maximum load for each size of trapeze support channel when used with Speedway cable ladder (which should be uniformly loaded to apply two equal point loads onto the ladder trapeze hanger).
Y Speedway Trapeze Support Channel - Safe Working Loads
Part Number Ladder size 150 300 450 600 750 900 1050 Factor of Safety = 3 Ladder Load kg 321 322 323 324 324 325 325
Speedway Trapeze Support Channel
13
25 X 50 A
speedway supports
IC/CNL/D/S/SL150/# IC/CNL/D/S/SL300/# IC/CNL/D/S/SL450/# IC/CNL/D/S/SL600/# IC/CNL/D/S/SL750/# IC/CNL/D/S/SL900/# IC/CNL/D/S/SL1050/#
Trapeze support channel suspended on M10 threaded rod and supporting Speedway SW5 cable ladder
Consult our Design Team for loading information on nonstandard trapeze support channels and non uniform loading configurations. Installation dimensions are given in the following table.
Speedway Trapeze Support Channel - Installation Details

Part Number IC/CNL/D/S/SL150/# IC/CNL/D/S/SL300/# IC/CNL/D/S/SL450/# IC/CNL/D/S/SL600/# IC/CNL/D/S/SL750/# IC/CNL/D/S/SL900/# IC/CNL/D/S/SL1050/# Ladder Width mm 150 300 450 600 750 900 1050 Dimensions mm L 350 500 650 800 950 1100 1250 X 41.3 41.3 41.3 41.3 41.3 41.3 41.3 Y 41.3 41.3 41.3 41.3 41.3 41.3 41.3 A 300 450 600 750 900 1050 1200

IC / CNL / D / S / SL Length / Finish & Material. Product range (IC) / Product type (CNL) / Channel config (D) / Slotting (S) / Length (SL) / Finish (S) & Material (S). IC/CNL/D/S/SL750/SS Speedway Ladder Trapeze Hanger, 750mm Wide, Stainless Steel. Contact our Sales Team for order details for non-standard ladder support channels. Ladder support channels are not supplied with fixings consult our Sales Team for recommendations.
# Add finish and material see page 8.
51
Speedway Supports
Heavy Duty Trapeze Support Channel (IC/CNL/BBD)
The Speedway heavy duty trapeze support channel (IC/CNL/ BBD) provides a versatile means of installing Speedway cable ladder using trapeze support arrangements. Based on slotted back-to-back deep channel (strut type) to BS 6946, the Speedway heavy duty trapeze support channel has 26 x 13 slots at 50mm pitch and is suited to either M10 or M12 threaded rod hangers. The slotted deep back-to-back channel is supplied to an exact size to suit each width of Speedway cable ladder and has the slots arranged uniformly along the length of the channel to simplify installation. The continuous open slot on the heavy duty trapeze support channel facilitates the use of either Speedway external flange clamps (SW/EFC/#), adaptable fixing brackets (SW/AFB/#) or hold down brackets (SW-/HDB/#) for securing the Speedway cable ladder. Additional equipment can be attached to the underside of the heavy duty support channel consult our Design Team for further details. The loading table below gives the recommended maximum load for each size of heavy duty trapeze support channel when used with Speedway cable ladder (which should be uniformly loaded to apply two equal point loads onto the heavy duty trapeze hanger).
Speedway Heavy Duty Trapeze Support Channel - Safe Working Loads
Part Number IC/CNL/BBD/S/SL150/# IC/CNL/BBD/S/SL300/# IC/CNL/BBD/S/SL450/# IC/CNL/BBD/S/SL600/# IC/CNL/BBD/S/SL750/# IC/CNL/BBD/S/SL900/# IC/CNL/BBD/S/SL1050/# Ladder size 150 300 450 600 750 900 1050 Factor of Safety = 3 Ladder Load kg 912 914 917 919 920 921 922 Heavy Duty trapeze support channel suspended on M10 threaded rod and supporting Speedway SW5 cable ladder
Speedway Heavy Duty Trapeze Support Channel
13
Y 25 50 X A
Consult our Design Team for loading information on nonstandard heavy duty trapeze support channels and non uniform loading configurations. Non-standard heavy duty trapeze hangers and alternative fixing slot configurations are available consult our Design Team for further information. Installation dimensions are given in the following table.

IC / CNL / BBD / S / SL300 / Finish & Material. Product range (IC) / Product type (CNL) / Channel config (BBD) / Slotting (S) / Length (SL) / Finish (S) & Material (S). IC/CNL/BBD/S/SL300/SS Speedway Heavy Duty Trapeze Hanger, 300mm Wide, Stainless Steel. Contact our Sales Team for order details for non-standard ladder support channels. Ladder support channels are not supplied with fixings consult our Sales Team for recommendations.
Speedway Heavy Duty Trapeze Support Channel - Installation Details

Part Number IC/CNL/BBD/S/SL150/# IC/CNL/BBD/S/SL300/# IC/CNL/BBD/S/SL450/# IC/CNL/BBD/S/SL600/# IC/CNL/BBD/S/SL750/# IC/CNL/BBD/S/SL900/# IC/CNL/BBD/S/SL1050/# Ladder Width mm 150 300 450 600 750 900 1050 Dimensions mm L 350 500 650 800 950 1100 1250 X 41.3 41.3 41.3 41.3 41.3 41.3 41.3 Y 82.6 82.6 82.6 82.6 82.6 82.6 82.6 A 300 450 600 750 900 1050 1200
speedway supports
52
Speedway Covers
Covers
Three types of covers are available for the Speedway cable ladder system:
Closed Covers (CC) Closed covers fit directly onto the side
walls of the Speedway ladder & fittings to provide mechanical protection and shielding for cables and other equipment within the cable space.
Straight Ladder Closed Cover
Ventilated Covers (CL) Louvre covers are similar to closed

covers but with the addition of louvers for improved air flow through the cable space. Louvre covers are particularly useful where heavy duty power cables are being used.
Straight Ladder Louvre Cover
Peaked Covers (CP) Peaked covers are closed covers which

are formed into a peak with an overall height of 50mm to shed sand, snow, water, etc. Peaked covers are only available for straight covers as standard consult our Design Team for details of peaked covers for fittings. All Speedway covers feature integral joint strips and pre-formed M6 threaded fixing holes which allow for quick and easy connection between adjacent covers. Straight ladder covers have an integral joint strip at one end whereas covers for fittings have integral joint strips on each end. Each cover is supplied with the required number of cover to cover joint fixings and cover installation fixings as standard (see next page for details). Closed and louvre covers of widths 450mm and above are supplied complete with bracing kits (see next page for details).
Integral Joint Strip Detail Straight Ladder
Straight Ladder Peaked Cover
speedway covers
Covers are supplied as standard in the gauges given in the following table. Other gauges up to and including 2mm are available to order.
Standard Cover Gauges
Material Pre-galvanised (indoor use only) Hot Dip Galvanised Stainless Steel Gauge 1.0mm 1.2mm 1.0mm
Covers for straight ladder have an integral joint strip on one end
Supplied flat for forming on site
Riser Closed Cover
Integral Joint Strip Detail - Fittings
Straight ladder covers are supplied in lengths of 1.5m (excluding the integral joint strip) and, for gauges of up to and including 1.2mm, have fully returned edges along the length of the cover. Covers for fittings are supplied to the exact size of the fitting and, for riser covers of gauges of up to and including 1.2mm, have fully returned edges along the full length of the cover. Covers for risers are supplied flat and feature easi-bend slots to allow the cover to be formed on site for attachment to the riser fitting. Covers for larger fittings are supplied as a kit which assembles to form the full cover. These covers are supplied with all necessary assembly fixings and have integral jointing strips with preformed M6 threaded fixing holes to aid assembly. Closed covers are punched with centreline slots to provide for water drainage.
Covers for fittings have an integral joint strip on each end
600mm Wide 300mm Radius Flat Elbow Closed Cover

Covers to suit all Speedway products except Outside Risers do not include ladder type: SW/Cover Type/Width/Radius/Material. SW/CC/SL1.5/600/GA Speedway Closed Cover, Straight Ladder, 600mm Wide, Hot Dip Galvanized Finish. Speedway Ventilated Louvres, 45 Flat Elbow, 750mm Wide, 600mm Radius, Stainless Steel.
SW/CL/FE45/750/600/SS
Covers to suit Speedway Outside Risers include ladder type: SW Type/Cover Type/Riser Type/Width/Radius/Material. SW5/CC/OR60/600/450/SS Speedway SW5 Closed Cover, 60 Ouside Riser, 600mm Wide, 450mm Radius, Stainless Steel.
53
Speedway Covers
Cover Fixing Kits (VCF)
Speedway covers are supplied complete with the required number of cover installation fixing kits (VCF3) and cover to cover joint fixing kits (VCF8). The cover fixing kits are common to closed, ventilated and peaked covers. Each cover fixing kit comprises of an M6 pan headed screw with an M6 square nut (or M6 hex nut & M6 flat washer) and an M6 shakeproof washer as standard. The covers are secured using pre-punched slots which are incorporated into the flanges of all Speedway ladder and fittings. The number of fixing kits supplied with each type of cover is given in the following table and cover to cover fixing to suit width.
Speedway Cover Fixing Kit Requirements
Ladder & Fitting Type Number Straight Ladder 8 30 Flat Elbows 6 45 Flat Elbows 6 60 Flat Elbows 6 90 Flat Elbows 6 Inside & Outside Risers 2 x no. of facets* (minimum of 4) Equal & Unequal Tees 9 Crosses 12 Reducers 4 * N of facets = N of rungs plus 1. See Risers for details.
Bracing Kits (CBK)

Bracing kits are provided for additional strengthening of closed and ventilated covers for all widths of 450mm and above. Bracing kits are not required for covers of widths less than 300mm. All closed and vented covers of widths 450mm and above have pre-formed threaded fixing holes as standard to accept the bracing kits. The following table gives the number of bracing kits supplied for each type of ladder & fitting cover.
Speedway Bracing Kit Requirements
Ladder & Fitting Type Straight ladder 30 Flat Elbows 45 Flat Elbows 60 Flat Elbows 90 Flat Elbows Inside Risers Outside Risers Equal & Unequal Tees Crosses Reducers All Widths 450mm All Widths 450mm Number of Bracing Kits Widths 450mm 2 per 1.5m cover Widths 450mm Radius 600mm 1 per cover Widths 450mm Radius > 600mm 1 per cover Widths 450mm Radius 600mm 2 per cover Widths 450mm Radius > 600mm 2 per cover Widths 450mm Radius 600mm 2 per cover Widths 450mm Radius > 600mm 2 per cover Widths 450mm Radius 600mm 2 per cover Widths 450mm Radius > 600mm 3 per cover Not Required Radius 600mm As required 750mm max pitch Radius > 600mm Radius 600mm As required 750mm max pitch Radius > 600mm Not Required
It is recommended that additional cover fixing kits are ordered to suit contingency requirements during installation (10% is suggested).
It is recommended that additional bracing kits are ordered to suit contingency requirements during installation (5% is suggested).
When supplied as part of a cover assembly, the Speedway cover bracing kit will utilise the fixings supplied with the cover to cover connections.
For Hot Dip Galvanised Covers: VCF3/G Cover Fixing Kit

M6 x 12 mushroom headed bolt, shakeproof washer and square nut
For Stainless Steel Covers: VCF3/SS Cover Fixing Kit
M6 x 12 pan head screw, M6 flat washer, shakeproof washer and M6 hex nut
Speedway Cover Bracing Kit
Comprising of a channel section and all necessary fixings
VCF3/SS Cover fixing kit shown securing cover to Speedway cable ladder
Order details for additional cover fixing kits are as follows:

SW/VCF3/Finish & Material. SW/VCF3/SS Speedway Cover Fixing Kit, Stainless Steel.
Installation details for Speedway cover bracing kits showing assembly positions at the cover joint and at the cover mid point
Order details for additional bracing kits are as follows:

SW/CBK/Width/Finish & Material. SW/CBK/900/GA Speedway Cover Bracing Kit, 900mm Wide, Hot Dip Galvanized Finish.
Consult our Design Team for cover fixing recommendations in locations subject to severe weather conditions.
speedway covers
54
Fixings
Channel Nut - Long Spring

Thread Size M6 M8 M10 M12 Zinc Plated UCM6/L UCM8/L UCM10/L UCM12/L Galvanized GAUCM6/L GAUCM8/L GAUCM10/L GAUCM12/L Stainless Steel SSUCM6/L SSUCM8/L SSUCM10/L SSUCM12/L Thread Size Length mm 12 16 20 25 30 35 40 20 25 30 35 40 20 25 30 35 40 20 25 30 35 40
Hex Head Set Screw

Zinc Plated M6X12HS M6X16HS M6X20HS M6X25HS M6X30HS M6X35HS M6X40HS M8X20HS M8X25HS M8X30HS M8X35HS M8X40HS M10X20HS M10X25HS M10X30HS M10X35HS M10X40HS M12X20HS M12X25HS M12X30HS M12X35HS M12X40HS Galvanized Stainless Steel SSM6X12HS/A4 SSM6X16HS/A4 SSM6X20HS/A4 SSM6X25HS/A4 SSM6X30HS/A4 SSM6X35HS/A4 SSM6X40HS/A4 SSM8X20HS/A4 SSM8X25HS/A4 SSM8X30HS/A4 SSM8X35HS/A4 SSM8X40HS/A4 SSM10X20HS/A4 SSM10X25HS/A4 SSM10X30HS/A4 SSM10X35HS/A4 SSM10X40HS/A4 SSM12X20HS/A4 SSM12X25HS/A4 SSM12X30HS/A4 SSM12X35HS/A4 SSM12X40HS/A4
M6
M8
Channel Nut - Short Spring

Thread Size M6 M8 M10 M12 Zinc Plated UCM6/S UCM8/S UCM10/S UCM12/S Galvanized GAUCM6/S GAUCM8/S GAUCM10/S GAUCM12/S Stainless Steel SSUCM6/S SSUCM8/S SSUCM10/S SSUCM12/S
M10
M12
GAM8X20HS GAM8X25HS GAM8X30HS GAM8X35HS GAM8X40HS GAM10X20HS GAM10X25HS GAM10X30HS GAM10X35HS GAM10X40HS GAM12X20HS GAM12X25HS GAM12X30HS GAM12X35HS GAM12X40HS
Channel Nut - Plain

Thread Size M6 M8 M10 M12 Zinc Plated UCM6/N UCM8/N UCM10/N UCM12/N Galvanized GAUCM6/N GAUCM8/N GAUCM10/N GAUCM12/N Stainless Steel SSUCM6/N SSUCM8/N SSUCM10/N SSUCM12/N
Mushroom Head Bolt & Square Nut

Thread Size M6 M6 M6 M6 Length mm 12 16 20 25 Zinc Plated M6X12RNB M6X16RNB M6X20RNB M6X25RNB
Hex Nut
Thread Size M6 M8 M10 M12 Zinc Plated M6HN M8HN M10HN M12HN Galvanized GAM8HN GAM10HN GAM12HN Stainless Steel SSM6HN/A4 SSM8HN/A4 SSM10HN/A4 SSM12HN/A4
fixings
Hex Nyloc Nut

Thread Size M6 M8 M10 M12 Zinc Plated Galvanized M6NYL M8NYL GAM8NYL M10NYL GAM10NYL M12NYL GAM12NYL Delta Finish Stainless Steel SSM6NYL/A4 SSM8NYL/A4 SSM10NYL/A4 SSM12NYL/A4
55
Fixings
Pan Head Screw

Thread Size Length mm 12 16 20 25 30 35 40 Zinc Plated M6X12PH M6X16PH M6X20PH M6X25PH M6X30PH M6X35PH M6X40PH Stainless Steel SSM6X12PH/A4 SSM6X16PH/A4 SSM6X20PH/A4 SSM6X25PH/A4 SSM6X30PH/A4 SSM6X35PH/A4 SSM6X40PH/A4 Size M6 M8 M10 M12 Zinc Plated M6FW M8FW M10FW M12FW
Flat Washer
Galvanized GAM6FW GAM8FW GAM10FW GAM12FW Stainless Steel SSM6FW/A4 SSM8FW/A4 SSM10FW/A4 SSM12FW/A4 Nylon M6FW/NYL M8FW/NYL M10FW/NYL M12FW/NYL
M6
Internal Tooth Shake Proof Washer

Thread Size M6 M8 M10 M12 Zinc Plated M6SW M8SW M10SW M12SW Galvanized GAM6SW GAM8SW GAM10SW GAM12SW Stainless Steel SSM6SW/A4 SSM8SW/A4 SSM10SW/A4 SSM12SW/A4
Pan Head Screw, Hex Nut & Flat Washer

Thread Size Length mm 12 16 20 25 30 35 40 Stainless Steel SSM6X12PH/NW/A4 SSM6X16PH/NW/A4 SSM6X20PH/NW/A4 SSM6X25PH/NW/A4 SSM6X30PH/NW/A4 SSM6X35PH/NW/A4 SSM6X40PH/NW/A4
Single Coil Spring Washer

Thread Size M6 M8 M10 M12 Zinc Plated M6SPW M8SPW M10SPW M12SPW Galvanized GAM6SPW GAM8SPW GAM10SPW GAM12SPW Stainless Steel SSM6SPW/A4 SSM8SPW/A4 SSM10SPW/A4 SSM12SPW/A4
M6
Nylon Bush
Size M6 M8 M10 M12 Outside Diameter mm 8 8 16 16 $$ = Bush length in mm Part Number 315AN25-$$ 315AN03-$$ 315AN01-$$ 315AN04-$$
Studding
Size M6 M8 M10 M12 Length m 3 3 3 3 Zinc Plated M6R3 M8R3 M10R3 M12R3 Galvanized GAM6R3 GAM8R3 GAM10R3 GAM12R3 Stainless Steel SSM6R3 SSM8R3 SSM10R3 SSM12R3
Ladder Fixing Sets

Galvanized M10 x 16 Cup Square Hex Bolt M10 Internal Tooth Shake Proof Washer Stainless Steel M10 Hex Nut 389AA81 389AA31
fixings
56
Technical Data
This compilation of technical data is intended to supply essential information relating to cable ladder systems and to aid in the selection of the correct Speedway cable ladder system & supports. This will ensure that the specified cable ladder installation is adequately protected against corrosion and has suitable strength & rigidity to provide reliable support at minimum installed cost. Our Design Team is available to answer any questions relating to particular site requirements which may not be answered in the following sections.
Speedway SW4 Straight Ladder 25 15 23 T 103.5 11.5 36 103.5 T 11.5 36 Speedway SW4 Fittings 15 25 7.5 23
1 Speedway Cable Ladder General Information

1.1 Slot Patterns
Details of the slot patterns for the Speedway cable ladder system are given in the following diagrams. These slot patterns are common for each Speedway cable ladder type, irrespective of material gauge.
44.5
44.5
19.5 120
T = Side Wall Gauge (1.5mm standard gauge)
19.5 12 x 7 40 12 x 7
The slot pattern for the Speedway SW4 fittings is repeated at each end of the fitting side wall and centrally on radiused side walls (elbows, tees & crosses).
Speedway SW5 Straight Ladder
25
15 44.5
Speedway SW5 Fittings
15
25
7.5 44.5
technical data
125
11.5 36 44.5 125
11.5 36 44.5
25 120
T = Side Wall Gauge (2.0mm standard gauge)
25 12 x 7 40 12 x 7
Speedway SW6 Straight Ladder
25
15 44.5
Speedway SW6 Fittings
15 25
7.5 44.5
T 150
11.5 61 150
11.5 61
44.5
44.5
25
25 120 12 x 7 40 12 x 7
57
T = Side Wall Gauge (2.0mm standard gauge. 2.5mm for Long Span Cable Ladder)
Technical Data
Speedway Rung 14 11 20.6
1.3 Free Base Area

Speedway straight cable ladder has the following free base area (FBA):
Ladder Type Free Base Area 86.5% Classification to BS EN ISO 61537 Y
18
22.3
41.3
25
Speedway SW4 Speedway SW5 Speedway SW6
T = Rung Gauge (1.5mm, 2.0mm or 2.5mm)
1.4 Cross-sectional Area

Speedway cable ladder has the following cross-sectional area (CSA):
Speedway SW4 Ladder SW4/SL/150/# SW4/SL/300/# SW4/SL/450/# SW4/SL/600/# SW4/SL/750/# SW4/SL/900/# SW4/SL/1050/# CSA mm2 12366 24066 35766 47466 59166 70866 82566 Speedway CSA SW5 Ladder mm2 SW5/SL/150/# 15975 SW5/SL/300/# 30975 SW5/SL/450/# 45975 SW5/SL/600/# 60975 SW5/SL/750/# 75975 SW5/SL/900/# 90975 SW5/SL/1050/# 105975 Speedway SW6 Ladder SW6/SL/150/# SW6/SL/300/# SW6/SL/450/# SW6/SL/600/# SW6/SL/750/# SW6/SL/900/# SW6/SL/1050/# CSA mm2 20075 38825 57575 76325 95075 113825 132575
For small order quantities, Speedway rungs of material gauge 2.5mm may be supplied with slots of size 26mm x 13mm pitched at 50mm centres.
1.2 Standard Material Gauges

The gauges for the standard Speedway cable ladder & fittings have been determined by providing the most cost effective and efficient combination of material gauges for the side walls and rungs to suit the designed application of each type of Speedway cable ladder system. The following table shows the standard material gauges for the Speedway cable ladder system in mild steel/hot dip galvanized finish (GA), stainless steel (SS) and for silicon rich steel/deep galvanized finish (GX). These gauges are supplied as standard unless otherwise specified.
Speedway Cable Ladder System Standard Material Gauges
Ladder Type Speedway SW4 Material & Finish GA SS GX GA Speedway SW5 SS GX GA Speedway SW6 Speedway Long Span Ladder SS GX SS 2.5mm SS - Stainless Steel 2mm GX - Silicon Rich/Deep Galvanized 2mm 2mm 2mm 2mm 1.5mm 1.5mm 1.5mm Side Wall Gauge Rung Gauge 150 mm 300 mm 450 mm 600 mm 750 mm 900 mm 2mm 1050 mm
# Add Finish & Material. See page 8.
1.5 Speedway Cable Ladder Specification

The following is a typical specification for a cable ladder system which embodies the key features of the Speedway cable ladder system. 1 The cable ladder system shall be based on two longitudinal outward facing side members with returned edge flanges to improve safety during handling, installation and cablepulling activities. The longitudinal side members shall form the main structural elements of the cable ladder system and shall be longitudinally ribbed for enhanced stiffness and rigidity.
The profile of the side members shall present a smooth surface to allow for easier cable pulling and to minimise the opportunities for damage to the cable insulation. The longitudinal side members shall have a height of: 103.5mm and a flange width of 19.5mm (for Speedway SW4) 125mm and a flange width of 25mm (for Speedway SW5) 150mm and a flange width of 25mm (for Speedway SW6). The longitudinal side member shall have a wall thickness of: 1.5mm* (for Speedway SW4). 2.0mm* (for Speedway SW5 & Speedway SW6). * or required side wall thickness see 1.2 for details.
GA - Mild Steel/Hot Dip Galvanized
The Speedway cable ladder system is also available in a combination of non-standard side wall and rung gauge combinations from 1.5mm to 2.5mm to suit specific installation requirements. Details of the possible material gauge combinations for the Speedway side walls and rungs are given in the following table.
Speedway Cable Ladder System Non-Standard Material Gauge Combinations
Ladder Type Material & Finish GA Speedway SW4 SS GX GA Speedway SW5 SS GX GA Speedway SW6 Speedway Long Span Ladder SS GX SS N/A SS - Stainless Steel 2.5mm 1.5mm 2mm 1.5mm 2mm N/A Side Wall Gauge Rung Gauge 2.5mm N/A 2.5mm N/A 2.5mm N/A 2.5mm GX - Silicon Rich/Deep Galvanized
The side members of the straight cable ladder shall be fully slotted to minimise weight. The slot pattern in the side members shall allow for cutting of the straight cable ladder at any point along the length without the need to drill the side member when connecting to adjacent straight cable ladder and cable ladder fittings using the standard means of coupling. The two longitudinal side members shall be connected by individual transverse members (rungs) which shall be welded at low level to the inside face of the side members to give a loading depth of: 78mm for Speedway SW4, 100mm for Speedway SW5 & 125mm for Speedway SW6.
GA - Mild Steel/Hot Dip Galvanized
Consult our Design Team for guidance on the correct selection of non-standard material gauge combinations.
technical data
58
The profile of the side members shall remain constant for the straight cable ladder and the cable ladder fittings.
Technical Data
8 The transverse members shall be evenly spaced at 300mm centres along the length of the straight cable ladder. The transverse members for horizontal bends (flat elbows) shall be located at either 0 or 7.5 and multiples thereof around the fitting subject to a maximum spacing of 465mm between adjacent transverse members when measured as a linear distance along the outside face of the horizontal bend. The transverse members for horizontal intersection fittings (tees and crosses) shall be evenly spaced at intervals not exceeding 465mm. The transverse members for vertical bends (inside and outside risers) shall be evenly spaced at intervals not exceeding 300mm centres. The transverse members shall be of channel profile with a width of 41.3mm and a height of 20.6mm. The transverse members shall have a continuous open slot to suit the mounting of cable restraint devices (cleats, etc.) and other equipment using standard channel nuts and fixings. The base of the transverse members shall have slots of size 18mm x 11mm at 25mm centres to suit the use of cable ties and banding. 13 The straight cable ladder shall have a length of 3000mm or 6000mm as specified. 14 The cable ladder fittings shall have fixed angles of 90, 60, 45 and 30. 15 Radiused cable ladder fittings shall have a radius of 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm & 1200mm. The radius of the fitting shall be measured relative to the inside face on the radiused side wall. 16 The cable ladder system shall be manufactured using: For Mild Steel Hot Dip Galvanized Finish; mild steel of grade D11 to BS EN 10111 and shall be hot dip galvanized after manufacture to BS EN ISO 1461. For Stainless Steel (Marine Grade); using stainless steel material 1.4404 (316 marine grade) to BS EN 10088. For Silicon-rich Steel Deep Galvanized Finish; silicon-rich steel (generally complying to grade S355 to BS EN 10025) and shall be deep galvanized after manufacture to twice the coating thickness specified by BS EN ISO 1461. 17 The couplers shall be profiled to match the profile of the cable ladder. The couplers shall be secured using M10 square-shouldered bolts with rounded heads. The bolts shall be secured with M10 hex nuts and M10 shake-proof washers as standard. The couplers shall have a slot pattern which prevents slip between adjacent straight ladder lengths (including cut lengths of straight cable ladder) and between cable ladder fittings. The couplers shall have a slot pattern which allows for easy connection to cut lengths of straight cable ladder without the need for onsite drilling.
10 The transverse members shall have a wall thickness of: Hot Dip Galvanised Finish; 1.5mm* for widths up to and including 600mm, and a wall thickness of 2.0mm* for widths above 600mm (for Speedway SW4) 1.5mm* for widths up to and including 600mm, and a wall thickness of 2.0mm* for widths above 600mm (for Speedway SW5)
technical data
2.0mm* (for Speedway SW6) Stainless Steel; 1.5mm* (for Speedway SW4) 2.0mm* (for Speedway SW5) 2.0mm* (for Speedway SW6) Deep Galvanised Finish; 1.5mm* (for Speedway SW4) 1.5mm* (for Speedway SW5) 2.0mm* (for Speedway SW6) * or required rung wall thickness see 1.2 for details. 11 The transverse members for straight cable ladder shall be orientated with the continuous slot facing alternately upwards and downwards. The transverse members for cable ladder fittings shall be orientated with the continuous slot facing upwards to allow for the securing of cable restraint devices (cleats, etc.) at every rung position. 12 The width of the straight cable ladder and the cable ladder fittings shall be measured relative to the inside faces of the side members. The widths of the straight cable ladder and cable ladder fittings shall be 150mm, 300mm, 450mm, 600mm, 750mm, 900mm & 1050mm.
2 Installation Recommendations
2.1 Loads
A correctly designed and specified cable ladder installation should take into account the nature and extent of the loads which will be imposed on the cable ladder system. These loads comprise of dead loads including the self-weight of the cable ladder system, the weight of the cables and secondary equipment attached to the cable ladder, imposed loads which occur during installation of the cable ladder system and during cable pulling operations, and external loads such as wind, snow, & ice. Cable ladders are often employed in locations where the wind speeds may cause considerable lateral loading and careful consideration must be given to design to ensure a satisfactory installation. An awareness of the worst possible climate conditions is necessary when specifying the correct Speedway cable ladder system. The load-deflection information given in 3.4 is based on static loading of the Speedway cable ladder installation and does not take into account dynamic effects such as earthquake loading, etc.
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Technical Data
In designing a cable ladder installation it is good practice to allow at least a 20% excess capacity in a new installation for future expansion. Such a provision is of great economic advantage when there is a later need for additional cables. Speedway straight cable ladder can provide cost-effective support for cable loads at spans of 3m to 6m. For longer spans, or for carrying significantly increased cable loads, the Speedway Long Span Ladder should be used; the slightly increased cost of this ultra-heavy duty cable ladder in comparison to the standard Speedway cable ladder is easily offset by the cost savings arising from a reduced number of supports and the reduction in installation costs. When considering support positions it should be remembered that it is necessary to support accessories when a change of direction takes place i.e. bends, tees, risers etc. This is to ensure that undue corner cantilever reaction is minimised. Recommendations for the location of supports for Speedway cable ladder fittings are given in section 2.4.
2.2 Support Spacing

The space between the supports of a cable ladder installation is referred to as the span. Supports for cable ladder should, as far is practicable, be spaced so as to create the most economical load/span ratio to suit the capacity of the cable ladder system. This will give the most advantageous solution when considering procurement and installation costs. As a general rule of thumb, the load-carrying capability of the Speedway cable ladder system increases as the span decreases, so a lighter duty cable ladder system can be specified for shorter spans. Conversely, a heavier duty Speedway cable ladder system will need to be specified for longer spans.
2.3 Location of Couplers

The maximum bending moments acting on a cable ladder run occur in the cable ladder side members at the supports and at the mid span position. For this reason it is good practice to avoid locating couplers in a cable ladder run either directly on supports or at the mid span position. It is also good practice to avoid locating couplers in the end span of a continuous beam installation as the bending moments in the end span are, for simple end support installations, much higher than those found in the intermediate spans. These limitations cannot always be achieved in a cable ladder installation and are not a mandatory requirement for the Speedway coupling system where the loading information given in 3.4 is valid irrespective of the location of the couplers. The ideal positions to locate the connections in a cable ladder run are at approximately a quarter of a span from the supports where the bending moment, and hence the stress, are minimal. Positioning the couplers at the quarter span positions is of benefit during installation, assisting in alignment of the cable ladders and allowing unhindered securing of the cable ladder to the supports.
W kg/m UDL End Span Intermediate Span L R2 = WL BM = WL2/24 R3 = WL L R4 = WL L R5 = WL 0.5L L R6 = 0.5WL
L R1 = 0.5WL L = Span W = Load UDL = Uniformly Distributed Load R = Reaction at support BM = Bending Moment
BM = WL2/12
Bending Moment distribution for a continuous beam with fixed ends (The Bending Moment for end spans in a continuous beam with simple end supports will be higher than that shown)
0.25L
0.25L
L
Location of couplers at point of least Bending Moment (Approximately of the span away from the supports)
technical data
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Technical Data
2.4 Support Locations for Speedway Fittings
The following illustrations show the recommended support positions when installing Speedway cable ladder fittings. The supports should be fully fixed to provide maximum support for the Speedway cable ladder fitting. For more specific recommendations relating to particular site installations please contact our Design Team.
2.4.2 Speedway Inside & Outside Risers

Speedway Inside Risers (all angles)
For inside risers (30, 45, 60 & 90), supports should be placed within 600mm of the end of the inside riser.
600mm Inside Riser 600mm
2.4.1 Speedway Flat Elbows

For 30 flat elbows, supports should be placed within 600mm of the end of the flat elbow. For 30 flat elbows with radii of 450mm and above, an intermediate support should be located radially at 15 under the flat elbow. Speedway 30 Flat Elbows
30
Speedway Outside Risers (all angles)

600mm Outside Riser 600MM 600mm
600MM
15 For outside risers (30, 45, 60 & 90), supports should be placed within 600mm of the end of the outside riser.
technical data
For 45 flat elbows, supports should be placed within 600mm of the end of the flat elbow. For 45 flat elbows with radii of 450mm and above, an intermediate support should be located radially at 22.5 under the flat elbow.
Speedway 45 Flat Elbows Speedway Inside & Outside Risers in Offset Arrangement
45 Outside Riser 1800mm 600mm 600mm 22.5 = 600mm 60 Inside Riser = Central Support 600mm
Speedway 60 Flat Elbows For 60 flat elbows, supports should be placed within 600mm of the end of the flat elbow. An intermediate support should be located radially at 30 under the flat elbow.
600mm 600mm 30
For inside & outside risers (30, 45, 60 & 90) forming an offset of length up to 1800mm, supports should be placed within 600mm of the end of the offset and centrally on the inclined cable ladder. 600mm
Outside Riser
Speedway 90 Flat Elbows For 90 flat elbows, supports should be placed within 600mm of the end of the flat elbow. An intermediate support should be located radially at 45 under the flat elbow.
>1800mm
600mm
600mm
90 600mm Inside Riser
600mm
61
600mm
45
For inside & outside risers (30, 45, 60 & 90) forming an offset of length over 1800mm, supports should be placed within 600mm of the ends of the inside & outside risers. The inclined cable ladder should be supported in accordance with the support recommendations for a straight cable ladder run.
Technical Data
2.4.3 Speedway Equal & Unequal Tees
Speedway Equal & Unequal Tees (300mm Radius)
600mm 300mm 300mm Radius 450mm Radius & Above
Speedway Equal & Unequal Tees (450mm Radius & Above)
2/3R
600mm 300mm 300mm
2/3R
2/3R
600mm
For equal and unequal tees with radii of 300mm, supports should be located within 300mm of the tee on each branch in the cable ladder run.
For equal and unequal tees with radii of 450mm and above, supports should be located within 600mm of the tee on each branch in the cable ladder run. Intermediate supports should be placed at approximately 2/3 of the radius (R) on each branch of the tee as shown. Speedway Crosses (450mm Radius & Above)
2.4.4 Speedway Crosses

Speedway Crosses (300mm Radius)
600mm 300mm 300mm Radius 450mm Radius & Above
2/3R
600mm 2/3R 300mm 300mm 2/3R
2/3R 600mm
300mm
600mm
For crosses with radii of 300mm, supports should be located within 300mm of the cross on each branch in the cable ladder run.
For crosses with radii of 450mm and above, supports should be located within 600mm of the cross on each branch in the cable ladder run. Intermediate supports should be placed at approximately 2/3 of the radius (R) on each branch of the cross as shown.
2.4.5 Speedway Reducers

500mm 500mm 500mm
600mm 600mm 600mm 600mm 600mm
600mm
For all widths of straight reducer, left-hand reducer, and right-hand reducer, supports should be located on the cable ladder run within 600mm of the reducer as shown.
technical data
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Technical Data
2.5 Loading of Supports
It is important that cable ladder and cable ladder supports are loaded in a symmetrical manner such that undue stresses are kept to a minimum. The safe working load figures for the Speedway cable ladder and the Speedway cantilever type supports is based on a uniform loading within the Speedway cable ladder and on the assumption that the correct length of cantilever is used in each case. Where cantilevers of additional length are used to support Speedway cable ladder, care should be taken to position the cable ladder as close to the backplate of the cantilever as the installation routing will allow. Where the Speedway cable ladder is not filled to capacity, or is carrying heavy cables, care should be taken to position the cables as close to the cantilever backplate as the installation routing will allow. For those installations where the routing of the cable ladder or the position of heavy cable loads cannot be undertaken in accordance with the above, the IC/PROP/Size cantilever arm prop should be used to correctly support the cantilever arm. Safe working load information for Speedway supports is given on page 46 - 52 Supports. For further information and guidance on the loading of supports please contact our Design Team.
2.6 Low Temperature Applications

Consideration should be given to the likely affects of low temperatures when specifying cable management products for installation at a location subject to sub zero temperatures. The Speedway cable ladder system is manufactured using generic low carbon steels and austenitic stainless steels general guidance on the low temperature performance of these materials is as follows: Low Carbon Steels Low carbon steels used in the manufacture of commercially available cable management systems exhibit a ductile to brittle transition at low temperatures. At these low temperatures an impact can cause cracking which will propagate faster than the elastic deformation, resulting in failure of the product by brittle fracture. Brittle fracture can be avoided by specifying structural grade steels that have certified minimum impact values. These structural steel grades are typically certified at temperatures of 0C, -20C, and -40C, showing a decreasing impact value as the temperature decreases. Vantrunk has manufactured the Speedway cable ladder system for low temperature applications using structural steels of 2.0mm and 2.5mm thickness. These steels have been independently tested at temperatures of -46C giving average charpy values of 20 joules for 2.0mm thickness and 30 joules for 2.5mm thickness. Austenitic Stainless Steels Austenitic stainless steels, including grade 1:4404 to BS EN 10088-2 (marine grade 316) which is used in the manufacture of the Speedway cable ladder system and accessories, are not affected by sub zero temperatures. These stainless steels do not suffer a loss in either ductility or toughness and are not susceptible to failure by brittle fracture at low temperatures below -20C. Please contract our Design Team for further information relating to low temperature applications.
technical data
Avoid locating cable ladder on the end of cantilever support
Locate cable ladder close to the cantilever backplate
2.7 Expansion & Contraction

It is important that thermal expansion and contraction are considered when designing and installing a cable ladder installation. Even in relatively moderate climates there will be sufficient seasonal thermal movement which could easily place undue stresses on the cable ladder installation and the supporting structure. To incorporate thermal movement in the design of a cable ladder installation it is important to establish the maximum temperature differential which is likely to be encountered at the site of the installation. The temperature differential is based on the maximum and minimum seasonal temperatures. This temperature differential will determine the maximum spacing between expansion couplers within the cable ladder installation. To facilitate correct installation of the expansion couplers it will be necessary to measure the temperature of the cable ladder at the time of installation and to use this temperature to determine the required setting gap between the adjoining lengths of cable ladder. This will ensure that the movement provided by the
Avoid placing unsymmetrical cable loads on the extremes of cantilever supports
Locate unsymmetrical cable loads close to the cantilever backplate
63
Use the cantilever prop (IC/PROP/Size See page 48) to support offset cable ladder or unsymmetrical cable loads.
Technical Data
Speedway expansion coupler is not compromised by incorrect assembly at the time of installation. The Speedway expansion coupler is designed to allow movement up to a maximum of 28mm. This movement allowance is the basis for determining both the maximum allowable spacing between expansion couplers and the required setting gap at the time of installation. The maximum allowable spacing between expansion couplers is given in the adjacent table for both hot dip galvanized and stainless steel Speedway cable ladder. Intermediate values can be obtained using the formula given under the table. As an example: Maximum temperature = +35C Minimum temperature = -15C Temperature differential = 50C For a temperature differential of 50C, based on a hot dip galvanized cable ladder system, expansion couplers should be fitted every 46m. For ease of installation, expansion couplers should be fitted at every 15th 3m cable ladder, giving 45m between expansion couplers.
Maximum Allowable Spacing Speedway Expansion Couplers
Temperature Differential At Location of Installation C 10 20 30 40 50 60 70 80 90 100 F 50 68 86 104 122 140 158 176 194 212 Maximum Spacing Between Expansion Couplers Hot Dip Galvanized m 229.5 114.8 76.5 57.4 45.9 38.3 32.8 28.7 25.5 23.0 ft 629.6 314.8 209.9 157.4 125.9 104.9 89.9 78.7 70.0 63.0 Stainless Steel m 175.0 87.5 58.3 43.8 35.0 29.2 25.0 21.9 19.4 17.5 ft 480.1 240.0 120.0 96.0 80.0 68.6 60.0 53.3 48.0 160.0
The Speedway expansion couplers should be correctly assembled refer to 2.10 for further details.
45 40 35 30 25 20 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 0 2
2 1 3
45 40 35 30 25 20 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 20 22 24 26 28
Maximum Seasonal Temperature ( oC )
10
12
14
16
18
Expansion Coupler Setting Gap (mm)
Where installed with expansion couplers, the Speedway cable ladder should be secured to the supporting structure using the Speedway external flange clamp (EFC) The Speedway external flange clamp should be installed with nylon spacer pads (part number 315AN13) which will allow the Speedway cable ladder to expand and contract in a restrained manner.
Minimum Seasonal Temperature ( oC )
External flange clamp (EFC) Nylon spacer (315AN13)
600mm
To determine the setting gap at the time of installation the following chart should be used. A diagonal line (1) should be constructed between the two vertical axes using the maximum and minimum seasonal temperatures, for example, +35C & -10C. A horizontal line (2) should be constructed for the temperature of the Speedway cable ladder at the time of installation, for example +20C. A vertical line (3) should be constructed from the intersection of the diagonal and horizontal lines to give the required setting gap, for this example the expansion couplers should be set with a gap of 9.4mm. To ensure safe and correct installation, the Speedway cable ladder should be supported within 600mm on each side of connections fitted with expansion couplers.
Setting gap 600mm
For those installations where is it is not practical to fit supports within 600mm on each side of the expansion joint, or for those installations where there is a requirement to provide an expansion coupler capable of accommodating more than 28mm of movement, consideration should be given to the use of the Speedway full moment expansion couplers. The Speedway full moment expansion coupler is capable of carrying the full load of the Speedway cable ladder at the expansion joint without the need to provide local support. Typical examples of this type of installation requirement include pipe racks with expansion joints at 50m intervals.
technical data
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Technical Data
The Speedway full moment expansion coupler provides for a maximum designed movement of 75mm without the need for local support at the location of the expansion joint. The Speedway full moment expansion coupler can accommodate movement in excess of 75mm; however, local support will be required at the location of the expansion joint. Consult our Technical Team for full details on the installation requirements for the Speedway full moment expansion coupler (including detailed assembly requirements and gap setting at the time of installation). Earth continuity bonding straps (part number EBS01) of cross sectional area 16 mm2 are available for use with Speedway cable ladder where a non-conductive surface finish i.e. epoxy coated etc, has been specified or where the installation requires an additional means of bonding.
2.9 Bimetallic Corrosion

Bimetallic corrosion (also referred to as galvanic or electrolytic corrosion) occurs when two dissimilar metals are in close contact with an electrolyte. An electrolyte is a medium which allows the flow of an electrical current. The presence of water as moisture can act as an electrolyte. The rate of corrosion depends upon the differences in electrical potential of the metals as defined by the Galvanic Series (see chart below), the strength of the electrolyte, the period for which the electrolyte is present, and the geometry of the connection between the dissimilar metals. When corrosion occurs it is the anodic metal (which is higher in the galvanic series) that will corrode in preference to the cathodic metal (which is lower in the galvanic series). If corrosion takes place between two dissimilar metals, the metal which is higher in the galvanic series will corrode in preference to the metal which is lower in the galvanic series.
Setting gap for Speedway full moment expansion coupler (CS/EXP). Supports are not required at the location of the expansion joint.
2.8 Electrical Continuity Characteristics

In tests conducted to verify the electrical continuity characteristics of the Speedway cable ladder it has been established that the standard Speedway coupling system provides adequate electrical continuity, ensuring equipotential bonding and connection to earth. The Speedway cable ladder system has been tested for electrical continuity to BS EN 61537:2002 (Section 11.1). Details are given in the following table.
Electrical Continuity to BS EN 61537
Ladder Type Speedway SW4 Material & Finish Impedance across joint Impedance per metre length Hot Dip Galvanized Stainless Steel Hot Dip Galvanized Speedway SW5 <50m <5m Stainless Steel Hot Dip Galvanized Speedway SW6 Stainless Steel BS EN 61537 requires a maximum impedance of 50m across the coupled joint and 5m per metre length without a joint
Lower in Series
Galvanic Series Chart

Magnesium Higher in Series Zinc Aluminium Low Alloy Steels Mild Steel 1.4301 Stainless Steel (304) 1.4404 Stainless Steel (316) Copper
technical data
-0.2
-0.4
-0.6
-0.8
-1.0
-1.2
-1.4
-16
-1.8
Potential Difference (Calomel electrode in salt water at 25C)
The electrical continuity of the Speedway cable ladder joints has been tested to NEMA VE 1-1996 (Section 5.1). Details are given in the following table.
Electrical Continuity to NEMA VE 1
Ladder Type Speedway SW4 Material & Finish Resistance across joint Hot Dip Galvanized Stainless Steel * Hot Dip Galvanized Speedway SW5 <33m Stainless Steel * Hot Dip Galvanized Speedway SW6 Stainless Steel NEMA VE 1 requires a net resistance of no more than 33m across the coupled joint. * Requires use of earth bonding strap EBS01
It is common to find dissimilar metals such as stainless steel and mild steel or zinc (as found on a hot dip galvanized item) in contact in a damp atmosphere (i.e. sea water, rain, etc.). This arrangement is typically found in coastal and offshore applications where painted structures or heavyweight galvanized steel brackets are used to support stainless steel cable ladders on the exterior of an installation. Whilst it is possible to use a layer of paint or grease to separate the stainless steel cable ladder from a zinc coating or any exposed mild steel arising from drilling of the support structure, these should not be considered as a long term means of
65
Technical Data
providing electrical separation between the dissimilar metals. The best solution is to electrically isolate the two dissimilar metals. The Speedway cable ladder system includes a range of nylon pads, bushes, and washers which entirely separates the cable ladder and the fixings from the support structure to prevent bimetallic corrosion. In a typical insulating assembly the ladder securing device (external flange clamp, hold down bracket, or adaptable fixing bracket), securing bolt, nut, & washer are entirely of stainless steel and are therefore compatible with the stainless steel cable ladder. 1 Locate the Speedway straight coupler on the outside of the two abutting components of the Speedway cable ladder installation (ladder to ladder, ladder to fitting or fitting to fitting) with the profile of the straight coupler aligned to the central ribbed profile on the abutting components. 2 Position the Speedway straight coupler over the two components such that a series of square apertures are created by the alignment of the slot patterns in the coupler and the slot patterns in the two abutting components. For joints between uncut Speedway cable ladders, uncut Speedway cable ladders to Speedway fittings, and between Speedway fittings, the straight coupler should sit centrally across the joint. For connecting cut sections of Speedway cable ladder it may be necessary to reposition the coupler to create the series of square apertures. 3 Insert an M10 x 16 square shouldered bolt into one of the square apertures from the inside of the Speedway cable ladder with the threaded portion of the bolt protruding through the side wall of the component and the Speedway straight coupler.
Insulating assembly for external flange clamp (EFC)
4 Fit an M10 shake-proof washer onto the threaded portion of the bolt, followed by an M10 hex nut.
Insulating assembly for hold down bracket (HDB)
5 Tighten the fixing assembly by hand. 6 Repeat for the remaining fixing sets. 7 Fully secure the abutting components to the supporting structure. 8 Check the alignment of the Speedway straight coupler and the abutting components and adjust as necessary to give a fair and true alignment. 9 Tighten the hex nuts on the Speedway straight coupler to a torque of 46Nm.
Speedway Expansion Couplers

Insulating assembly for adaptable fixing bracket (AFB)
The Speedway expansion couplers are supplied with 8 fixing sets, each comprising of an M10 x 25 square shouldered bolt, an M12 flat washer and two M10 hex nuts. Refer to 2.7 for details on the spacing between expansion couplers and the required gap setting procedure at the time of installation. 1 Locate the Speedway expansion coupler on the outside of the two abutting Speedway cable ladders with the profile of the expansion coupler aligned to the central ribbed profile on the Speedway cable ladders. Note - the Speedway expansion coupler should not be used to connect cut sections of Speedway cable ladder.
2.10 Assembly Recommendations

Instructions for the correct assembly of Speedway straight couplers and expansion couplers are given below.
Speedway Straight Couplers

The Speedway straight couplers are supplied with the correct number of fixing sets (4 for Speedway SW4 and 8 for Speedway SW5 & SW6), each comprising of an M10 x 16 square shouldered bolt, an M10 shake-proof washer and an M10 hex nut.
technical data
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Technical Data
2 Position the Speedway expansion coupler equally over the two abutting Speedway cable ladders. 3 Insert an M10 x 25 square shouldered bolt into one of the square apertures from the inside of the Speedway cable ladder with the threaded portion of the bolt protruding through the Speedway cable ladder and the Speedway expansion coupler.
3 Loading Information
To enable the selection of the most appropriate Speedway cable ladder for a particular installation it is necessary to consider the loads which must be supported and the distance between supports (the span). These loads are broadly classed as dead loads, imposed loads and point loads.
3.1 Dead Loads

Dead loads include the weight of any cables, pipes and secondary equipment carried on or installed on the cable ladder plus the self weight of the cable ladder and any component of the cable ladder (covers, connectors, accessories, etc.). Weight data for cables is readily available from the cable manufacturer or supplier and is usually quoted in terms of kilograms per metre (kg/m). The weight per metre from the cables (or pipes, etc) is the sum of the individual cable (or pipe, etc) weights. Weight data for secondary equipment should also be readily available from the equipment manufacturer or supplier and is usually quoted in terms of kilograms (kg). The unit weight for the secondary equipment can be converted into a equivalent weight per metre by using the following formula:
Equivalent weight per metre Wm = 2 x unit of equipment (kg) kg/m Span (m)
4 Fit an M12 flat washer and an M10 hex nut onto the threaded portion of the M10 x 25 bolt. 5 Tighten the M10 hex nut by hand such that the fixing assembly is free to move within the slots in the Speedway cable ladder and the Speedway expansion coupler (some light resistance to movement is preferable). 6 Repeat for the remaining fixing sets. 7 Check the alignment of the Speedway expansion coupler and the Speedway cable ladders and adjust as necessary to give a fair and true alignment. 8 Check the setting gap (see 2.7). 9 Secure the Speedway cable ladders to the supporting structure using external flange clamps (EFC) and nylon spacer pads (315AN13).
technical data
10 Fit a second M10 hex nut onto each of the hand tight fixing assemblies. Using an M10 spanner to hold the first M10 hex nut in place, tighten the second M10 hex nut onto the first M10 hex nut to a torque of 46Nm. Check that the completed assembly is free to move (some light resistance to movement is preferable). 11 Repeat for the remaining fixing sets. 12 Check the installed Speedway expansion coupler for freedom of movement (some light resistance to movement is preferable). Consult our Technical Team for installation instructions for the Speedway full moment expansion coupler.
For example, a secondary item of equipment with a weight of 12kg has an equivalent weight per metre Wm of 8kg/m for a span of 3m. This figure should be added to the sum of the individual cable weights (or pipe, etc). When determining the location of secondary items of equipment, care should be taken to either mount these items centrally across the cable ladder using the Speedway mounting plates, or place these items adjacent to, or directly onto, the cable ladder side members and as close to the cable ladder supports as the installation will allow. The allowable loading figures given in the tables below include the self weight of the Speedway cable ladder. The weight data for additional installed components (covers, mounting accessories, etc) for the Speedway cable ladder system can be provided on request by our Design Team.
3.2 Imposed Loads

Imposed loads include wind, ice and snow. The effects of imposed loads will vary from one installation to another and further advice relating to the specific influences of each should be sought at the design stage. The following information on imposed loads is given as a general guide only. Wind Loads Wind loads exert a sideways force on the cable ladder. The sideways force is based on the wind speed and is derived from the equation Vp N/m2 = 0.6V2 where V is the wind speed in m/s. The wind speed will vary relative to the height above the ground and the degree of exposure. The following table gives an indication for the sideways force which will be exerted on the Speedway cable ladder in an exposed location at an ambient temperature of 20C and average relative humidity for the United Kingdom.
2.11 Electromagnetic Compatibility (EMC)

In normal use Speedway cable ladder can be considered to be passive in respect of electromagnetic influences, emission and immunity. When Speedway cable ladder is installed as part of a wiring installation, the installation may emit or may be influenced by electromagnetic signals. The degree of influence will depend on the nature of the installation within its operating environment and the electrical equipment connected by the wiring. As a minimum precaution to minimise the occurrence of electromagnetic influences, power and data/signal cables should be run on separate cable routings or at least separated by means of dividers. Our Design Team should be consulted for further information on electromagnetic compatibility issues.
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Technical Data
The tabulated wind loads are based on Speedway cable ladder installed in the horizontal plane. In this orientation the structural properties of the Speedway cable ladders are sufficient to resist most normal wind loads. The wind loadings will be significantly higher for edge-mounted Speedway cable ladder and for this reason edge-mounted ladder should not be installed in areas of high wind exposure. If covers are to be fitted to Speedway cable ladder in locations subject to high wind loads further advice should be sought from our Design Team regarding additional securing means. Ice Loads
Wind Loads on Speedway Cable Ladder

Beaufort Scale 0 1 2 3 4 5 6 7 8 Description Wind Speed m/s Min Calm Light air Light breeze Gentle breeze Moderate breeze Fresh breeze Strong breeze Near gale Gale 0.00 0.30 1.60 3.40 5.50 Max 0.20 1.50 3.30 5.40 7.90 Pressure N/m2 Min 0.00 0.05 1.54 6.94 18.15 38.40 Max 0.02 1.35 6.53 17.50 37.45 68.69 Wind Loads - kg/m Speedway SW4 Min Max 0.00 0.00 0.00 0.01 0.01 0.06 0.06 0.16 0.16 0.34 0.35 0.62 0.64 1.04 1.05 1.59 1.61 2.34 Speedway SW5 Min 0.00 0.00 0.02 0.08 0.20 0.43 0.79 1.31 2.00 Max 0.0 0.02 0.07 0.20 0.42 0.77 1.29 1.98 2.90 Speedway SW6 Min 0.00 0.00 0.02 0.10 0.25 0.53 0.97 1.60 2.45 Max 0.00 0.02 0.09 0.24 0.52 0.95 1.58 2.43 3.56
8.00 10.70 10.80 13.80 13.90 17.10 17.20 20.70
69.98 114.26 115.93 175.45 177.50 257.09
When determining the total load to be supported by the Speedway cable ladder an allowance should be made for those locations where ice formation is likely. The table below shows the additional load imposed by a layer of ice 10mm thick and having a density of 916kg/m3.
Ice Load (10mm thick) on Speedway Cable Ladder
Width W mm 150 300 450 600 750 900 1050 Ice Load kg/m Speedway SW4 1.72 3.10 4.47 5.84 7.22 8.59 9.97 Speedway SW5 1.83 3.21 4.58 5.95 7.33 8.70 10.08 Speedway SW6 1.83 3.21 4.58 5.95 7.33 8.70 10.08
An allowance can be made for the influence of point loads at the design stage when determining the total load to be carried by the Speedway cable ladder system. Typical point loads are in the order of 75kg to 150kg. When specifying a point load requirement it should be noted that the value of the point load should be kept to a minimum as incorporating the point load will reduce the allowable cable load for the Speedway cable ladder. Loading graphs which include the influence of a mid span point load are available on request. Speedway cable ladder is not intended to be used as a walkway and on no account should point loads be applied to the rungs. On those occasions where it is necessary to apply a point load care should be taken to apply the load evenly onto the two side members, preferably using a board or similar support to distribute the load over as long a section of the cable ladder as possible.
Snow Loads The magnitude of the additional load imposed by snow will be influenced by a number of factors including the density of the snow, the degree of drifting which will alter the profile of the snow accumulating on the Speedway cable ladder, and the nature of the cable ladder installation (i.e. covers fitted or percentage of cable loading area occupied by cables). The density of snow can vary from 160kg/m3 to 481kg/m3 depending on the level of wetness and compactness. The table below assumes that the snow has a density of 160kg/m3 and is applied to a uniform height of 100mm.
Snow Load (100mm thick) on Speedway Cable Ladder
Width W mm 150 300 450 600 750 900 1050 Snow Load kg/m Speedway SW4 Speedway SW5 3.01 3.20 5.41 5.60 7.81 8.00 10.21 10.40 12.61 12.80 15.01 15.20 17.41 17.60 Assumed snow density = 160 kg/m3 Speedway SW6 3.20 5.60 8.00 10.40 12.80 15.20 17.60
Correct application of point load onto Speedway cable ladder using a board to spread the load evenly onto the side members
3.4 Load-Deflection Tables

When correctly mounted and secured, cable ladder can be considered to be a continuous beam. This implies that the cable ladder run is regularly supported and that the cable ladders at the extremities of the run are firmly anchored. The load bearing capacity of a cable ladder is limited by the lesser of the maximum allowable stress induced in the side members and rungs or the maximum deflection acceptable in the same members. The maximum allowable stress is usually limited to two-thirds of the materials lower yield stress. This gives a safety factor of two against the ultimate tensile strength. Maximum deflection, (in the absence of a particular customer need) is not allowed to exceed 1/360th of the distance between supports (span) longitudinally or 1/200th of the rung length (cable ladder width) transversely. Although unusual, there may be occasions when it is difficult or indeed impossible to anchor the cable ladder securely in position. Under these circumstances
3.3 Point Loads

Point loads are often applied to the cable ladder during installation, cable pulling and in-service inspection.
technical data
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Technical Data
the ladder is simply supported and its load bearing ability is substantially reduced. As a rough guide maximum loads should be limited to two thirds of those shown in the loading graphs and increased deflection values should be accepted for each span. The data given in the tables is for ladder installed as a continuous beam and allows for the weight of the ladder itself. The safe working load values represent a uniformly distributed load and a factor of safety of 1.5. This information is given for guidance only. The Speedway cable ladder system, components, and accessories have been tested to BS EN ISO 61537:2002. Further details can be provided by our Design Team.
Loading Data - Mild Steel Hot Dip Galvanized Finish
Width W mm 2m SW4/SL3/150/GA 150 334 SW4/SL3/300/GA 300 333 SW4/SL3/450/GA 450 333 SW4/SL3/600/GA 600 332 SW4/SL3/750/GA 750 267 SW4/SL3/900/GA 900 204 SW4/SL3/1050/GA 1050 147 SW5/SL3/150/GA 150 SW5/SL3/300/GA 300 SW5/SL3/450/GA 450 SW5/SL3/600/GA 600 SW5/SL3/750/GA 750 SW5/SL3/900/GA 900 SW5/SL3/1050/GA 1050 SW6/SL3/150/GA 150 SW6/SL3/300/GA 300 SW6/SL3/450/GA 450 SW6/SL3/600/GA 600 SW6/SL3/750/GA 750 SW6/SL3/900/GA 900 SW6/SL3/1050/GA 1050 Ladder Type 2.5m 212 212 211 211 209 204 147 Span & Safe Working Load kg/m 3m 3.5m 4m 4.5m 5m 5.5m 146 106 81 146 106 80 145 105 79 145 105 79 143 103 77 142 103 77 142 102 76 301 220 167 131 105 301 219 166 130 104 300 219 166 130 104 300 218 165 129 103 298 217 164 127 102 251 216 163 127 101 181 181 162 126 100 218 171 137 112 217 170 136 111 216 169 135 110 216 168 135 110 215 168 134 109 214 167 133 108 181 166 132 107 6m
Loading Data - Silicon-rich Steel Deep Galvanized Finish

Ladder Type SW4/SL3/150/GX SW4/SL3/300/GX SW4/SL3/450/GX SW4/SL3/600/GX SW4/SL3/750/GX SW4/SL3/900/GX SW4/SL3/1050/GX SW5/SL3/150/GX SW5/SL3/300/GX SW5/SL3/450/GX SW5/SL3/600/GX SW5/SL3/750/GX SW5/SL3/900/GX SW5/SL3/1050/GX SW6/SL3/150/GX SW6/SL3/300/GX SW6/SL3/450/GX SW6/SL3/600/GX SW6/SL3/750/GX SW6/SL3/900/GX SW6/SL3/1050/GX Width W mm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 2m 681 681 680 456 288 197 142 2.5m 435 434 433 433 288 197 142 Span & Safe Working Load kg/m 3m 3.5m 4m 4.5m 5m 301 106 81 300 106 80 299 105 79 299 105 79 288 103 77 197 103 77 142 102 76 619 453 346 272 219 618 452 345 271 219 617 452 344 271 218 454 451 344 270 217 287 287 287 269 216 196 196 196 196 196 141 141 141 141 141 442 348 280 441 347 280 441 346 279 440 346 278 366 345 277 250 250 250 180 180 180 5.5m 6m
Speedway SW5
Speedway SW4
Speedway SW4
230 230 229 228 227 227 180
192 192 191 190 189 189 180
Our Design Team should be consulted for more detailed information and for advice on any specific application.
Speedway SW5
4.1 Materials
The following materials are used in the manufacture of the Speedway cable ladder system, components and accessories:
93 92 91 91 90 89 88
technical data
Mild steel Hot-rolled mild steel grade DD11 to BS EN 10111:1998 Cold-rolled mild steel grade DC01 to BS EN 10130:1999 Structural steel grade S275 to BS EN 10025-2:2004 Structural steel grade S355J2G3 to BS EN 10025-2:2004 Stainless steel Marine grade stainless steel 1.4404 to BS EN 10088-2: 1995 Non-marine grade stainless steel 1.4301 to BS EN 10088-2: 1995 Silicon-rich steel Cor-ten A steel (or equivalent) Hot dip galvanized (before manufacture) Grade S250+Z275 to BS EN 10326: 2004 steel
Speedway SW6
Loading Data - 1.4404 Stainless Steel (316 Marine Grade)

Ladder Type SW4/SL3/150/SS SW4/SL3/300/SS SW4/SL3/450/SS SW4/SL3/600/SS SW4/SL3/750/SS SW4/SL3/900/SS SW4/SL3/1050/SS SW5/SL3/150/SS SW5/SL3/300/SS SW5/SL3/450/SS SW5/SL3/600/SS SW5/SL3/750/SS SW5/SL3/900/SS SW5/SL3/1050/SS SW6/SL3/150/SS SW6/SL3/300/SS SW6/SL3/450/SS SW6/SL3/600/SS SW6/SL3/750/SS SW6/SL3/900/SS SW6/SL3/1050/SS Width W mm 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 150 300 450 600 750 900 1050 2m 443 443 442 442 282 194 140 2.5m 282 282 281 281 280 194 140 Span & Safe Working Load kg/m 3m 3.5m 4m 4.5m 5m 195 142 108 194 142 108 194 141 107 193 141 106 193 140 106 192 140 105 140 139 105 402 294 224 176 142 402 294 223 175 141 401 293 223 175 140 400 292 222 174 140 350 292 222 174 140 240 240 222 174 139 174 174 174 173 139 291 228 184 290 228 183 289 227 182 289 226 182 288 226 181 237 225 180 171 171 171 5.5m 6m
Speedway SW4
Speedway SW5
4.1.1 Mild Steel

The Speedway cable ladder system, components and accessories are manufactured using three different types of mild steel, each of which is matched for performance and strength to the product and the intended application. These mild steel materials are hot-rolled steel, cold-rolled steel and structural steel grade. Mild steel products require subsequent finishing on completion of manufacture to provide a means of corrosion protection.
Mechanical Properties of Mild Steel
Property Material Grade DD11 DC01 S275 Yield Strength ReH N/mm2 170 to 360 280 Max 275 Min Tensile Strength Rm N/mm2 440 270 to 410 430 to 580 Elongated A% 23 28 14
151 150 149 148 148 147 146
125 125 124 123 123 122 121
4 Materials & Finishes

Details relating to the standard materials and finishes for the Speedway cable ladder system, components, and accessories are given in the following sections. The choice of material and finish has been based on many years experience in providing cable management products and support systems for use in industrial and onshore/offshore installations.
69
Speedway SW6
Speedway SW6
Technical Data
Hot-rolled Mild Steel Grade DD11 to BS EN 10111:1998 (formerly HR4 to BS 1449 Part 1) DD11 hot-rolled mild steel is a cold forming material used for bending and drawing applications. This material is suitable for welding and hot dip galvanizing. Cold-rolled Mild Steel Grade DC01 to BS EN 10130:1999 (formerly CR4 to BS 1449 Part 1) DC01 cold-rolled steel grade is a cold-forming material for forming and deep drawing applications. This material is suitable for welding and hot dip galvanizing. Structural Steel Grade S275 to BS EN 10025-2:2004 (formerly 43A to BS 1449 Part 1) S275 steel is a weldable, high-strength structural steel with good galvanizing properties. Stainless steels offer excellent performance at both high and low temperatures and, unlike some mild steels, are not susceptible to brittle fracture arising from impact at low temperature. Independent tests have shown that stainless steel cable ladders can withstand a temperature of 1000C for a period of 5 minutes without collapse (contact our Design Team for further details). As the corrosion resistance of stainless steel is derived from the self-repairing oxide film it is important that the surface of the stainless steel remains uncontaminated, allowing the inherent corrosion resistance of the stainless steel to be maintained. Possible sources of contamination includes mild steel from cutting and drilling operations on site, and impingement of small particles created by welding and grinding of mild steel in close proximity to the stainless steel product. Care must be taken both during and after installation to avoid such contamination. Stainless Steel Grade 1.4404 to BS EN 10088-2: 1995 (formerly marine grade 316 to BS 1449 Part 2) Marine grade 1.4404 stainless steel is a corrosion resistant steel ideally suited for aggressive environments where severe conditions are prevalent, i.e. coastal and offshore applications. 1.4404 is a molybdenum-bearing austenitic stainless steel with high corrosion resistant properties, particularly to pitting and crevice corrosion. 1.4404 has excellent forming and welding characteristics. Post-weld annealing is not required when welding gauges used for the manufacture of the Speedway cable ladder system. Stainless Steel Grade 1.4301 to BS EN 10088-2: 1995 (formerly grade 304 to BS 1449 Part 2). The non-marine grade 1.4301 stainless steel is not normally used unless required for a specific order. When used, the non-marine grade stainless steel is bonded and controlled throughout the manufacturing processes to eliminate errors in supplying non-marine grade stainless steel to applications requiring the superior marine grade stainless steel. Non-marine grade 1.4301 is a general purpose stainless steel which is used extensively in the food and processing industries. 1.4301 has excellent forming and welding characteristics. Post-weld annealing is not required when welding gauges used for the manufacture of the Speedway cable ladder system.
Mechanical Properties of Stainless Steel
Property Material Grade 1.4404 1.4301 Proof Strength 0.2% Rp0.2 N/mm2 240 Min 240 Min Tensile Strength Rm N/mm2 530 to 680 530 to 680 Elongation A80 % 40 40
Structural Steel Grade S355J2G3 to BS EN 10025-2:2004

S355J2G3 is a weldable, high strength structural steel with good galvanizing properties and Charpy impact rating at -20C. Ideal for low temperature environments.
4.1.2 Stainless Steel

The Speedway cable ladder system, components and accessories are manufactured using two different types of stainless steel, each of which is matched for performance and strength to the product and the intended application. These materials are 1.4404 marine grade stainless steel (316) and 1.4301 non-marine grade stainless steel (304). Unless a postmanufacturing finishing process is requested, stainless steel products do not require subsequent finishing on completion of manufacture to provide a means of corrosion protection. The corrosion resistance of stainless steel arises from a passive, chromium-rich, oxide film that forms naturally on the surface of the steel. Although extremely thin at 1.5 nanometres (i.e. 1.5 x 10-9 metres) thick, this protective film is strongly adherent, and chemically stable (i.e. passive) under conditions which provide sufficient oxygen to the surface. The key to the durability of the corrosion resistance of stainless steels is that if the film is damaged it will normally self repair in the presence of oxygen. In contrast to mild steel type materials which suffer from general corrosion where large areas of the surface are affected, stainless steels which have a passive oxide film are normally resistant to general corrosion. Stainless steels should not be considered to be indestructible, the oxide film can be broken down under certain conditions and corrosion can result, this typically taking the form of pitting or crevice corrosion. The stainless steel used in the manufacture of Speedway cable ladder, components and accessories has excellent corrosion and oxidation resistance due to the high chromium content. Grades 1.4301 and 1.4404 are austenitic stainless steels which incorporate nickel to strengthen the oxide film and improve performance in more aggressive environments. The addition of molybdenum to the 1.4404 marine grade improves resistance to pitting corrosion. The austenitic stainless steels have excellent resistance to attack by acids, alkalis and other chemicals.
4.1.3 Silicon-rich Steels

The Speedway cable ladder system, components and accessories can be manufactured using proprietary grades of silicon-rich material such as Cor-ten A or Indaten 355, which are matched for performance and strength to the product and the intended application. Cable management products produced using silicon-rich steels require subsequent finishing on completion of manufacture to provide a means of corrosion protection. Silicon-rich steels have high yield strengths,
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Technical Data
making these materials ideal for heavy duty applications. A particular property of these materials is the high silicon content which gives an affinity to attract thicker coatings of zinc when galvanized (see Finishes Deep Galvanizing).
Mechanical Properties of Silicon-rich Steels
Property Material Grade Cor-ten A HiTrac 1000 Yield Strength Rp N/mm2 355 Min 355 Min Tensile Strength Rm N/mm2 480 Min 510 to 680 Elongation A% 19 19
Zinc Coatings Compared in Terms of Coating Thickness

Coating Thickness m 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Hot dip galvanised to BS EN ISO 1461 (6mm steel) Deep galvanised coating (6mm steel) Centrifuge galvanizing to BS 7371 Part 6 Zinc spraying to BS EN 22063: Zn4 Continuously galvanised sheet to BS EN 10326: Z275 Zinc plating to Fe/Zn5 of BS EN 12329 Sherardizing to grade 1 of BS 4921 Paints and coatings incorporating zinc dust
4.1.4 Hot Dip Galvanized Mild Steel

Hot dip galvanized mild steels which are zinc coated at the time of manufacture are referred to as pre-galvanized steels. Grade S250 to BS EN 10326 is a structural grade steel with guaranteed minimum tensile properties and is used in the manufacture of channel profiles (strut type) to BS 6946.
Mechanical Properties of Pre-galvanised Steel
Property Material Grade S250 Yield Strength Rp N/mm2 250 Tensile Strength Rm N/mm2 330 Elongation A% 19
Pure zinc Zinc-iron alloy Dispersed zinc pigment
Pre-galvanized Finishes to BS EN ISO 10326:2004

Pre-galvanized steel is also referred to as continuous hot dip zinc coated steel. Pre-galvanized steel comprises of sheet metal which has been hot dip galvanized in continuous production lines where the processes are linked together. The base material is flat rolled sheet in coil form which is suitably treated and annealed before being passed through a bath of molten zinc. The galvanizing process is carefully controlled to give a uniform coating thickness on the steel. Hot dip galvanized steel of grade S250+Z275 to BS EN 10326:2004 has an average triple spot zinc coating mass of 275g/m2 which is measured relative to both surfaces of the steel. Based on a conversion of 7.14g/ m2 equating to 1m, 275g/m2 gives a zinc coating thickness of 19.25m per surface. The zinc coating on pre-galvanized steels remains firmly attached, even under the most severe forming operations and continues to give general and sacrificial protection after forming and fabrication. Pre-galvanized steels are supplied in a spangle finish which has been treated to prevent the short term formation of zinc corrosion products.
4.2 Finishes
The following are available for Speedway cable ladder system, components, and accessories:
technical data
Galvanizing Hot dip galvanized to BS EN 10326 (pre-galvanized) Hot dip galvanized to BS EN 1461 (post-galvanized) Deep Galvanized to BS EN ISO 1461 (post-galvanized) Coatings Epoxy coated over mild steel Epoxy coated over hot dip galvanizing
PP GA GX EA FA
Passivated Stainless steel 316, pickled & passivated after manufacture NS
Hot Dip Galvanized Finishes to BS EN ISO 1461

The hot dip galvanizing process provides a continuous layer of zinc-iron alloys and zinc on the surface of the products manufactured in steel. The hot dip zinc coating provides a continuous barrier to moisture and other contaminants, thereby protecting the steel substrate. During the galvanizing process, a layer of zinc-iron alloy develops on the surface of the steel product. When the steel product is withdrawn from the zinc bath, a layer of pure zinc is left on the zinc-iron alloy. The layer of pure zinc gives a newly galvanized item a bright finish. This bright finish will gradually fade as the surface layer of the zinc oxidises, leaving a uniform dull grey appearance. The average amount of zinc which can be deposited on a product is expressed in terms of thickness and is measured in m. The actual zinc coating thicknesses will vary depending on the thickness of the steel, the chemical composition of the steel, and the period of immersion within the zinc bath. BS EN ISO 1461 specifies a number of thickness ranges for products to be galvanized, each of which has a specified minimum average
4.2.1 Galvanizing
The coating of steel using zinc, either before manufacture (pre-galvanized) or after manufacture (post-galvanized) is a cost effective and practical means of protecting the steel from corrosion. The zinc coating protects the steel in three ways. Firstly, the zinc coating weathers at a very slow rate giving a long and predictable life. Secondly, the zinc coating corrodes preferentially to provide sacrificial protection of any small areas of steel exposed through cutting, drilling, or accidental damage; scratches and small areas of damage are sealed by weathering products from the zinc. Thirdly, if the damaged area is larger, the sacrificial protection provided by the surrounding zinc prevents creepage typically associated with other protective finishes such as paint coatings. The thickness of the zinc coating is dependant on the method of application. The following table shows the typical zinc coating thicknesses for a number of galvanizing and related processes, and includes zinc-based paints for comparison purposes.
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Technical Data
local reading and minimum mean average reading. Details are given in the table below.
Zinc Coating Details to BS EN ISO 1461
Coating Weight & Thickness Dipped Articles Article & Thickness Steel t 6mm Steel 3mm t < 6mm Steel 1.5mm t < 3mm Steel t < 1,5mm Castings t 6mm Castings t < 6mm Local Coating (minimum) g/m2 m 505 70 395 55 325 45 250 35 505 70 430 60 Local Coating (minimum) g/m2 m 45 35 20 45 35 Mean Coating (minimum) g/m2 m 610 85 505 70 395 55 325 45 575 80 505 70 Mean Coating (minimum) g/m2 m 395 325 180 395 325 55 45 25 55 45
0 0.1 300 Zinc Coating m
Zinc Coating Thickness vs Silicon Content for Deep Galvanised, Silicon-Rich Steels
400
200
Coating Weight & Thickness Centrifuged Articles Article & Thickness
100 Based on a bath temperature of 460oC and an immersion time of 9 min.
Articles with threads Dia 20mm 325 6mm Dia < 20mm 250 < 6mm 145 Other articles (including castings) t 3mm 325 t < 3mm 250
Wet storage stain
0.2 0.3 0.4 Silicon content of steel %
0.5
Deep Galvanizing to BS EN ISO 1461

The use of silicon-rich steels such as Cor-ten A and Hi-Trac 1000 allows much heavier galvanized coatings to be obtained. Average coating thicknesses of two to three times that for mild steel can be achieved. It is for this reason that silicon-rich steels are termed reactive steels and the galvanizing process deep galvanizing. The influence of the silicon does not increase consistently but rather follows a curve as shown in the following diagram. This curve gives average values and variations can be expected between different silicon-rich steels with the same silicon content but from different steel casts. These variations are attributed to the fact that whilst the total silicon contents can be equal, the amount of silicon that is bound to oxygen within the steel can vary. More or less silicon is then dissolved in the steel, and it is only this amount that influences the reaction. The silicon can be unevenly distributed on the surface of the steel and this will lead to uneven variations in the coating thickness after galvanizing. Another property of the galvanized coatings on silicon-rich steels is the colour. During the galvanizing process, a zinc layer builds up on the zinc-iron alloy layers which are adhering to the surface of the steel. The reaction rate can be such that this pure zinc layer is transformed completely to zinc-iron alloy before the article has had time to cool. This results in a coating which can be much darker in appearance, varying in colour and thickness across the surface of the galvanized item. This appearance does not alter the corrosion resistance of the zinc coating. Due to the variations in coating thickness associated with deep galvanizing of silicon-rich materials it is normal to specify the finish as deep galvanized to twice the coating thickness specified by BS EN ISO 1461.
Wet storage stain can be prevented by correct transport and storage provisions. For transportation over long distances, galvanized items should be protected by waterproof cover to prevent moisture ingress. For storage, galvanized items should be kept off the ground in a dry environment. If stacked in a potentially wet environment, the galvanized items should be separated from one another to provide free circulation of air. If possible, the stacking should be at an angle to facilitate drainage of water. In normal use, light wet storage stain is not serious and does not reduce the life expectancy of the galvanized coating. The affected area should be dried and exposed to the atmosphere to allow the zinc to form a protective carbonate layer. The appearance of the wet storage stain will gradually fade to that of a normally weathered galvanized steel. Where more stubborn wet storage stain deposits are evident, these should be removed using a stiff bristle (non wire) brush and, if necessary, a cleaning solution should be used. Typical solutions would be ammonia (5%) or acidified sodium dichromate (5% sodium dichromate with 0.1% sulphuric acid). In both instances, the cleaning solutions should be thoroughly rinsed off after treatment and
technical data
72
Galvanized steel is protected from corrosion by a layer of zinc-iron alloys and a layer of pure zinc. After galvanizing, a protective zinc carbonate film forms over the surface of the zinc. The formation of this protective layer is only possible when the galvanized surface is exposed to free flowing air. Stacking freshly galvanized articles in contact with one another prevents the free circulation of air, and in wet or humid conditions, may result in the development of wet storage stain. Wet storage stain, often referred to as white rust, appears as a white, powdery covering. The white rust, comprising of zinc oxide and zinc hydroxide corrosion products, is voluminous and can appear to be more detrimental to the galvanized coating that it actually is.
Technical Data
the article allowed to dry. contaminant accelerating the corrosion rate of zinc is sulphur dioxide (SO2). The resistance of zinc to atmospheric corrosion is dependent on the protective zinc carbonate film which forms on the surface of the zinc. The sulphur dioxide reacts with moisture to destroy the protective film and this leads to the corrosion of the zinc coating. Research undertaken by the Galvanizers Association has resulted in the publishing of a series of charts depicting the average atmospheric corrosion rate for zinc for the United Kingdom and Ireland. These charts indicate that the average local atmospheric corrosion rates for zinc have decreased, reflecting the general decrease in the levels of sulphur dioxide in the atmosphere. Current atmospheric corrosion rates for zinc within the United Kingdom and the Republic of Ireland are given in the Zinc
Life expectancy of zinc coatings

The life expectancy of a zinc coating is largely determined by its thickness. Thicker coatings give longer life (the period to first maintenance). When exposed to atmosphere the zinc coating will weather and corrode, leading to a gradual diminution in the coating thickness. Under conditions of normal atmospheric exposure the level of corrosion is low and is typically at a rate which is between 1/10th and 1/40th of that of the steel base. When subject to conditions of high humidity or condensation, the rate of corrosion of the zinc coating can be increased significantly. The level of contamination in the atmosphere can also adversely affect the corrosion rate of the zinc coating. The most significant
technical data
73
Cartographic reproduction by Lovell Johns Limited. Copyright: Galvanizers Association 2001. Based on Ordnance Survey 1:1,500,000 map with the permission of the controller of the Stationery Office.
Zinc Millennium Map.
Technical Data
Millennium Map and are in the range of 0.5m to 2.5m per year (corrosivity categories C2 C3 to ISO 14713). The corrosion rate for zinc is generally linear for a given local environment. This allows predictions of the life expectancy of a galvanized product, to first maintenance, based on the zinc coating thickness and the zinc corrosion rates given in the Zinc Millennium Map. For example, a hot dip galvanized product with a coating thickness of 55m will last approximately 110 years in a location where the atmospheric corrosion rate of zinc is 0.5m per year, and approximately 22 years in a location where the atmospheric corrosion rate is 2.5m per year. Further information regarding hot dip galvanizing and the Zinc Millennium Map can be obtained from the Galvanizers Association. The Zinc Millennium Map provides specific information for the United Kingdom and Ireland. For other locations, reference can be made to BS EN ISO 14713 (Protection against corrosion of iron and steel in structures Zinc and aluminium coatings Guidelines). BS EN ISO 14713 provides general guidelines on corrosion rates
Environmental Categories & Corrosion Rates for Zinc Galvanizing
Category C1 C2 Interior Interior Exterior Interior Exterior Interior C4 Exterior C5 Exterior Environment Dry Occasional condensation Rural High humidity, some air pollution Urban inland or mild coastal Swimming pools, chemical plants Industrial inland or urban coastal Industrial with high humidity or salinity coastal 2 to 4 Corrosion Rate m/year <0.1 0.1 to 0.7
4.2.2 Coatings
A number of coatings have been used for the coating of cable management products. By far the most cost effective, versitile, and advantageous is epoxy. Epoxy coatings are based on thermosetting epoxy resins which are applied electrostatically as a powder spray which is cured and hardened in an oven. The powder spray application ensures complete and even coverage of the surface. Epoxy coatings give a thin, hard and durable finish which provides good chemical resistance, excellent adhesion, and coating flexibility. Epoxy coatings are available in a variety of colours. Black is supplied as standard unless otherwise requested. Epoxy over Mild Steel Epoxy coatings can be applied directly to mild steel to give a corrosion resistant finish. The steel products are subject to a degreasing treatment to remove all surface contaminants and then epoxy powder coated to a dry film thickness of 75 microns. Epoxy over Hot Dip Galvanized Mild Steel Whilst hot dip galvanizing provides a long lasting and cost effective means of protecting steel from corrosion, the performance of the zinc coating can be enhanced by the addition of an epoxy coating. This type of finish is referred to as a duplex coating. The duplex coating can be used to add colour for aesthetic or safety purposes and provide additional protection for the steel in aggressive environments. The epoxy provides resistance to chemical degradation, and the underlying layer of zinc prevents creepage under the epoxy coating. The hot dip galvanized steel products are treated by an acid etch, a chromate pre-treatment and then epoxy powder coated to a dry film thickness of 75 microns.
C3
0.7 to 2
4.2.3 Passivated
4 to 8
for zinc in differing environmental conditions, details of which are given in the table below. The corrosion rates should be considered as an indication only and provide a broad means of estimating the life expectancy of a zinc coating. This information should be treated as a general guide and further information should be sought relating to the specific zinc corrosion rates at the installation site. Using these broad corrosivity rates, the following table shows the life expectancy of galvanized cable management products for corrosion categories C2 to C5.
Life Expectancy for Zinc Coated Products Based on Classification to BS EN ISO 14713 Life Expectancy - Years
0
C2 Interior - occasional condensation Exterior - rural 0.1m to 0.7m per year C3 Interior - high humidity, some air pollution Exterior - urban inland or mild coastal 0.7m to 2m per year C4 Interior - swimming pools, chemical plants Exterior - industrial inland or urban coastal 2m to 4m per year C5 Exterior - industrial with high humidity or high salinity coastal 4m to 8m per year Mild steel to BS EN ISO 1461 55m coating thickness Silicon-rich steel to BS EN ISO 1461 140m coating thickness Pre-galvanised steel to BS EN ISO 10326 19.25m coating thickness
20
40
60
80 100 110 120 140 160 180 200
+500
Stainless steel is corrosion resistant because of the presence of a thin, dense, self-healing passive chromium-rich layer on the surface of the metal. This protective layer acts as a barrier between the metal and the environment and reduces the rate of dissolution of the metal. If this chromium oxide film is damaged the steel will, in most circumstances, oxidise and reform the protective layer (self-healing). When the surface of stainless steel is subject to mechanical treatments such as grinding or machining stresses, an increased roughness will occur in the outer surface layers damaging the oxide film, occasionally leaving impurities on the surface and preventing the passive film from reforming. This can also happen in general handling. In addition, many grades of stainless steel are adversely affected by processes such as welding or heat treatment which can result in the formation of surface oxide films which can prevent the natural passive chromium oxide layer from forming. The heat discolouration marks found around the welds of stainless steel products is a form of oxide which does not necessarily adversely influence corrosion resistance unless the material is exposed to the most extremely aggressive environments e.g. when used for acid containment, etc. It should not be necessary to remove this discolouration in situations where the stainless steel offers satisfactory corrosion resistance for a particular installation.
technical data
74
Technical Data
If the passive oxide layer is damaged and the self-healing process does not occur the stainless steel will corrode, this will take the form of pitting, intercrystalline corrosion, or stress corrosion cracking. The rate of corrosion is accelerated in the presence of chloride compounds. Consequently, it is important to specify the correct grade of stainless steel, to use the correct welding techniques, and to avoid contamination with carbon steel during manufacturing processes. The use of 1.4404 marine grade stainless steel (316 S31 grade) reduces the potential corrosion problems associated with the welding of stainless steel. As manufactured, the stainless steel Speedway cable ladder sytem will show heat discolouration marks at areas of welding. The areas may have reduced corrosion resistance but this may be sufficient for most environments. For all normal installations this has become the accepted standard of finish. For special prestigious projects where the required standard of finish precludes the presence of discolouration, the stainless steel can be treated by means of pickling and passivating. The pickling process removes the surface of the stainless steel by etching in a heated nitric/hydrofluoric acid solution. Pickling will remove surface debris, leaving the stainless steel clean and allowing the passive chromium oxide film to form; the surface of the stainless steel can then be described as being in the passive condition. A further treatment is then applied in which a solution of nitric acid is used to thicken the existing passive layer of chromium oxide whilst reducing the time taken to form the film. The entire process leaves the stainless steel with a uniform dull grey colour. ISO 9223 BS EN 10025:1993 BS EN 10025-2:2004 Corrosion of metals & alloys Corrosivity of atmospheres. Replaced by BS EN 10025-2:2004. Hot rolled products of structural steels. Technical delivery conditions for nonalloy structural steels (formerly BS EN 10025:1993). Stainless steels. Technical delivery conditions for sheet/plate and strip for general purposes (formerly BS 1449 Part 2). Continuously hot rolled low carbon steel sheet & strip for cold forming. Technical delivery conditions. Cold rolled low carbon flat products for cold forming. Technical delivery conditions. Replaced by BS EN 10136:2004. Continuously hot-dip coated strip and sheet of structural steels. Technical delivery conditions.
BS EN 10088-2:1995
BS EN 10111:1998
BS EN 10130:1999
BS EN 10147:2000 BS EN 10326:2004
5 Classification to BS EN ISO 61537
technical data
For details of the classification of the Speedway cable ladder system, components and accessories to BS EN ISO 61537:2006 (Cable tray systems and cable ladder systems for cable management) please refer to our Design Team. For details relating to the CE-marking of the Speedway cable ladder system, components and accessories, and to the details relating to the Technical File, please refer to our Design Team.
BS EN ISO 14713:1999 Protection against corrosion of iron and steel in structures Zinc and aluminium coatings Guidelines. BS EN 10327:2004 Continuously hot dip coated strip & sheet of low carbon steels for cold forming. Technical delivery conditions. BS EN 50085-1:1999 Cable trunking and cable ducting systems for electrical installations. General requirements (formerly BS 4678 Part 1). Cable tray systems & cable ladder systems for cable management. Cable tray systems & cable ladder systems for cable management. Metal Cable Tray Systems (also CSA International C22.2 No 126.1-98). Cable Tray Installation Guidelines. Continously hot-dip coated strip & sheet of low carbon steels for cold forming. Technical delivery conditions.
BS EN 61537:2006 IEC 61537:2001 NEMA VE 1-1998 NEMA VE 2-2000 BS EN 10327:2004
6 Reference Standards
The following is a list of the standards relating to the cable management products covered by this catalogue: BS 729 BS 1449 Part 1 BS 1449 Part 2 BS EN ISO 1461:1999 Replaced by BS EN ISO 1461. Replaced by BS EN 10111, 10130 & 10025. Replaced by BS EN 10088-2. Hot dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods (formerly BS 729). Replaced by BS EN 10147. Specification for metal channel cable support systems for electrical installations.
BS 2989 BS 6946:1988
75
Conversion Factors for Units

FPS to SI units
Acceleration 1 ft/s2 Angular Velocity 1 rev/min Area 1 in2 1 ft2 1 yd2 1 acre Density 1 lb/ft3 Energy 1 ft pdl 1 ft lbf 1 kWh 1 therm Force 1pdl 1 lbf Length 1 in 1ft 1yd 1 mi Mass 1 oz 1 lb 1 cwt 1 ton Moment of Force 1lbf ft Plane angle 1o Power 1 ft lbf/s 1 hp 1 in Hg 1 lbf/in2 1 tonf/in2 1 lb/in2 (psi) 1 Btu/ (lboF) Velocity 1 ft/s 1 mi/h Volume 1in3 1 ft3 1 yd3 1 pt 1 gal = 16.387 cm3 = 0.028317 m3 = 0.76456 m3 = 0.56826 litre = 4.5461 litre 1 cm3 1 m3 1 m3 1 litre 1 litre = 0.061024 in3 = 35.315 ft3 = 1.3080 yd3 = 1.7598 pt = 0.21997 gal = 0.30480 m/s = 1.6093 km/h 1 m/s 1 km/h = 3.2808 ft/s = 0.62137 mi/h = 1.3558 W = 0.74570 kW = 33.864 mbar = 6.8948 kPa = 15.444 N/mm2 = 0.00689 N/mm2 = 4.1868 kJ/(kgo C) 1W 1 kW 1 mbar 1 kPa 1 N/mm2 1 N/mm2 1 kJ/(kgo C) = 0.73756 ft lbf/s = 1.3410 hp = 0.02953 in Hg = 0.14504 lbf/in2 = 0.064749 tonf/in2 = 145.03774 lb/in2 (psi) = 0.23885 Btu/ (lboF) = 0.01745 rad 1 rad = 57.296 o = 1.3558 Nm 1 Nm = 0.73756 lbf ft = 28.350 g = 0.45359 kg = 50.802 kg = 1.0161 tonne 1g 1 kg 1 kg 1 tonne = 0.035274 oz = 2.2046 lb = 0.019684 cwt = 0.98421 ton = 2.54 cm = 0.30480 m = 0.91440 m = 1.6093 km 1 cm 1m 1m 1 km = 0.39370 in = 3.2808 ft = 1.0936 yd = 0.62137 mi = 0.13826 N = 4.4482 N 1N 1N = 7.2330 pdl = 0.22481 lbf = 0.042140 J = 1.35582 J = 3.6000 MJ = 0.1051 GJ 1J 1J 1 MJ 1 GJ = 23.730 ft pdl = 0.73756 ft pdf = 0.27778 kWh = 9.4781 therm = 16.018 kg/m3 1 kg/m3 = 0.062428 lb/ft3 = 6.4516 cm2 = 0.092903 m2 = 0.83613 m2 = 0.40469 ha 1 cm2 1 m2 1 m2 1 ha = 0.15500 in2 = 10.764 ft2 = 1.1960 yd2 = 2.4711 acre = 0.10472 rad/s 1 rad/s = 9.5493 rev/min = 0.30480 m/s2 1 m/s2 = 3.2808 ft/s2
SI to FPS units
Pressures and Stress
Specific Heat Capacity
76
Cable Management Systems

Cable Ladder, Cable Tray, Steel Framing, Wire Basket Cable Tray, Trunking and Accessories
Goddard Road, Astmoor, Runcorn, Cheshire, WA7 1QF, UK Telephone: +44 (0)1928 564211 11KV 33KV CABLE JOINTS & CABLE TERMINATIONS Facsimilie: +44 (0)1928 580157
CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS Vantrunk Limited FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE ROLLERS, CUT-OUTS
E m a i l : s a l e s @ v a n t r u nwww.cablejoints.co.uk k . c o. u k w w w. v a n Tel u n k .191 490k and Derrick UK 477 5371 t r 0044 cThorne o. u 1547 Fax 0044 191
Tel 0044 117 977 4647 Fax 0044 117 9775582
FURSE EARTHING
All illustrations, drawings and descriptive matter in this publication are of a generally informative nature only and do not form part of the specification or description of the goods. All dimensions shown are nominal. Vantrunk Limited reserves the right to make, without notice, such modifications in specifications, design, materials or finishes as it deems necessary or desirable. Copyright, patent, intellectual property and drawings remain the property of Vantrunk Limited and must not be reproduced without written permission.
c Copyright of Vantrunk Limited

3A4 / 80_09 Designed by Liverpool Graphics Ltd T: +44 (0)151 722 7458 E: [email protected]

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CABLE JOINTS, CABLE TERMINATIONS, CABLE GLANDS, CABLE CLEATS FEEDER PILLARS, FUSE LINKS, ARC FLASH, CABLE

11KV 33KV CABLE JOINTS & CABLE TERMINATIONS FURSE EARTHING

Speedway Cable Ladder

Total Cable Management Solutions

For All Applications

Across Continents & Seas

Features & Advantages

Total Cable Management Solutions

Total Cable Management Solutions

Other Vantrunk catalogues

total cable management solutions

total cable management solutions

total cable management solutions

total cable management solutions

BS-EN-ISO 9001:2000 QUALITY MANAGEMENT SYSTEM

Power & Lighting Trunking Systems

Floor Trunking Systems

Skirting, Dado & Bench Trunking

Speedway Cable Ladder System

Speedway SW6 Ladder Profile

Speedway SW4 Ladder Profile

2.0mm Standard Gauge

Speedway SW5 Ladder Profile

1.5mm Standard Gauge

Finishes & Materials

speedway cable ladder system

Speedway Cable Ladder System

Speedway Cable Ladder Fittings

Speedway Cable Ladder

speedway cable ladder system

Right Hand Reducers

Speedway SW4, SW5, & SW6 Cable Ladder.

Left Hand Reducers

Speedway SW6 Long Span Cable Ladder.

Speedway SW4, SW5, & SW6 Cross Braced Ladder.

Speedway Part Numbering Guide

System Type / Ladder Type / Width / Finish & Material

System type is SW unless indicated otherwise.

Finish & Material

speedway part numbering guide

Speedway Straight Ladder

Speedway Cable Ladder

speedway cable ladder

Order details are as follows:

For 6m lengths, change SL3 to SL6:

Speedway Cable Ladder

Speedway SW4 - Dimensions & Weights

Speedway SW4 Medium Duty Cable Ladder

Speedway SW5 - Dimensions & Weights

Speedway SW5 Heavy Duty Cable Ladder

Speedway SW6 - Dimensions & Weights

Speedway SW6 Extra Heavy Duty Cable Ladder

speedway cable ladder

For Finish and Material use suffix as on page 8.

SW6 Straight Coupler SW6/CS/#

SW5 Straight Coupler SW5/CS/#

SW4 Straight Coupler

Straight Couplers (CS)

SW5 Straight Coupler