Technical Specification BHEL
Technical Specification BHEL
Technical Specification BHEL
FOR Handling at Site Stores / Storage yard, Transportation to Site of Work, Erection, Testing and Commissioning of Electrostatic Precipitator and ducts including Supply and Application of Final Painting for units 1 & 2 of 2 X 600MW sets
at
VOLUME I BOOK - I
TECHNOCOMMERCIAL BID (Book I & II) Book-I consists of o Notice Inviting Tender, o Volume-IA : Technical Conditions of Contract Book-II consists of o Volume-IB : Special conditions of Contract, o Volume-IC : General conditions of Contract o Volume-ID : Forms & Procedures
BHARAT HEAVY ELECTRICALS LIMITED (A Government of India Undertaking) Power Sector, Southern Region 690, Anna Salai, Nandanam, Chennai 35 Tender Specification No. BHEL: PSSR: SCT: 1416 for Handling at Site Stores / Storage yard, Transportation to Site of Work, Erection, Testing and Commissioning of Electrostatic Precipitator and ducts including Supply and Application of Final Painting for units 1 & 2 of 2x 600MW sets at Jindal India Thermal Power Station Derang, Angul,
Orissa
One set of Tender documents consisting of 1) TECHNOCOMMERCIAL BID - 2 copies 2) PRICE BID (Book III) - 2 copies
Refer NIT for Last date of submission Please note this tender document is not transferable For and on behalf of BHARAT HEAVY ELECTRICALS LIMITED
Date: 25/10/2010
================================================================================
To
Dear Sir/Madam Sub : NOTICE INVITING TENDER Sealed offers in two part bid system are invited from reputed & experienced bidders (meeting PRE QUALIFICATION CRITERIA as mentioned in Annexure-I) for the subject job by the undersigned on the behalf of BHARAT HEAVY ELECTRICALS LIMITED as per the tender document. Following points relevant to the tender may please be noted and complied with. 1.0
Sl. No
DESCRIPTION
i ii
TENDER BHEL PSSR SCT 1416 NUMBER Handling at Site Stores / Storage yard, Broad Scope of Transportation to Site of Work, Erection, Testing job
and Commissioning of Electrostatic Precipitator and ducts including Supply and Application of Final Painting for units 1 & 2 of 2x 600MW sets at Jindal
iii a
b c d e iv
India Thermal Power Station Derang, Angul, Orissa DETAILS OF TENDER DOCUMENT Volume-IA Technical Conditions of Contract (TCC) consisting of Scope of work, Technical Applicable Specification, Drawings, Procedures, Bill of Quantities, Terms of payment, etc Volume-IB Special Conditions of Contract (SCC) Applicable Volume-IC General Conditions of Contract (GCC) Applicable Volume-ID Forms and Procedures Applicable Volume-II Price Schedule (Absolute value). Applicable Issue of Tender 1.Sale from BHEL PSSR Regional office at Documents :Chennai Applicable
vi
vii EMD AMOUNT viii COST OF TENDER ix LAST DATE FOR SEEKING CLARIFICATIO N x Schedule of Pre Bid Discussion (PBD) xi INTEGRITY PACT & DETAILS OF INDEPENDENT EXTERNAL MONITOR (IEM)
Start : 27-10-2010 Closes: 15-11-2010 , Time :15.00 Hrs 2.From BHEL website (www.bhel.com) Tender documents can however be downloaded from website till due date of submission Date : 16 /11/ 2010 , Time :15.00Hrs Place : BHEL PSSR :Chennai Tenders can be submitted through representative / in person at SCT Dept, BHEL PSSR, Chennai. Date : 16 /11/ 2010 , Time :15.30Hrs Notes: (1) In case the due date of opening of tender becomes a non-working day, tenders shall be opened on next working day at the same time. (2) Bidder may depute representative to witness the opening of tender Rs 2,00,000/- (Rupees Two Lakhs Only) Rs 2,000/-.
Applicable
Applicable
Applicable Applicable
At least 7 days before the due date of offer submission or two days before the scheduled Applicable date of pre-bid meeting whichever is earlier Along with soft version also, addressing to undersigned & to others as per contact address given below Date: 09/11/2010. Time 10.00AM at BHEL:PSSR:Chennai-35 Applicable. Bidders shall enter into an Integrity Pact (IP) Not with BHEL as per format given at Volume 1D Applicable Formats of this tender. The bidders are required to return this Integrity Pact (IP) along with Techno Commercial Bid duly signed and stamped by the authorized signatory who signs the bid. It may be noted that only those bidders who have entered into such an IP with BHEL would be competent to participate against this tender .i.e. entering into this pact is a preliminary qualifications for the bidders. The Independent External Monitor against this NIT shall be Shri ...
xii
Latest updates
Latest updates on the important dates, Amendments, Correspondences, Corrigenda, Clarifications, Changes, Errata, Modifications, Revisions, etc to Tender Specifications will be hosted in BHEL webpage (www.bhel.com --> Tender Notifications View Corrigendums) and not in the newspapers. Bidders to keep themselves updated with all such information
2.0
The offer shall be submitted as per the instructions of tender document and as detailed in this NIT. Bidders to note specifically that all pages of tender document, including these NIT pages of this particular tender together with subsequent correspondences shall be submitted by them, duly signed & stamped on each page, as part of offer. Rates/Price including discounts/rebates, if any, mentioned anywhere/in any form in the techno-commercial offer other than the Price Bid, shall not be entertained. Unless specifically stated otherwise, bidder shall remit cost of tender and courier charges if applicable, in the form of Demand Draft drawn in favour of Bharat Heavy Electricals Ltd, payable at Power Sector Regional HQ at Chennai issuing the Tender, along with techno-commercial offer. Bidder may also choose to deposit the Tender document cost by cash at the Cash Office as stated above against sl no iv of 1, on any working day; and in such case copy of Cash receipt is to be enclosed with the Techno Commercial offer. Sale of tender Documents shall not take place on National Holidays, holidays declared by Central or State Governments and BHEL PS HQ at Chennai, Sundays and second/ last Saturdays Unless specifically stated otherwise, bidder shall deposit EMD through Demand Draft/Pay Order in favour of Bharat Heavy Electricals Ltd, payable at Chennai. For other details and for One Time EMD please refer General Conditions of Contract. Procedure for Submission of Tenders: The Tenderers must submit their Tenders to Officer inviting Tender, as detailed below: PART-I consisting of PART-I A (Techno Commercial Bid) & PART-I B (EMD/COST of TENDER) in two separate sealed and superscribed envelopes (ENVELOPE-I & ENVELOPE-II) PART-II (Price Bid) in sealed and superscribed envelope (ENVELOPE-III) One set of each document shall be retained by the bidder for their reference.
3.0
4.0
5.0
6.0 Sl no
The contents for ENVELOPES and the superscription for each sealed cover / Envelope are as given below. (All pages to be signed and stamped) Description Part-I A ENVELOPE I superscribed as : PART-I (TECHNO COMMERCIAL BID) TENDER NO : NAME OF WORK : PROJECT: DUE DATE OF SUBMISSION: Remar ks
CONTAINING THE FOLLOWING:i. Covering letter/Offer forwarding letter of Tenderer. ii. Duly filled-in `No Deviation Certificate' as per prescribed format to be placed after document under sl no (i) above. Note: a. In case of any deviation, the same should be submitted separately for technical & commercial parts, indicating respective clauses of tender against which deviation is taken by bidder. The list of such deviation shall be placed after document under sl no (i) above. It shall be specifically noted that deviation recorded elsewhere shall not be entertained. b. BHEL reserves the right to accept/reject the deviations without assigning any reasons, and BHEL decision is final and binding. i). In case of acceptance of the deviations, appropriate loading shall be done by BHEL ii). In case of unacceptable deviations, BHEL reserves the right to reject the tender. iii. Supporting documents/ annexure/ schedules/ drawing etc as required in line with Pre-Qualification criteria. It shall be specifically noted that all documents as per above shall be indexed properly and credential certificates issued by clients shall distinctly bear the name of organization, contact ph no, FAX no, etc. iv. All Amendments / Correspondences / Corrigenda / Clarifications / Changes / Errata etc pertinent to this NIT. v. Integrity Pact Agreement (Duly signed by the authorized signatory) vi. Duly filled-in annexures, formats etc as required under this Tender Specification/NIT
If appli cable
vii. Notice inviting Tender (NIT) viii. Volume I A : Technical Conditions of Contract (TCC) consisting of Scope of work, Technical Specification, Drawings, Procedures, Bill of Quantities, Terms of payment, etc ix. Volume I B : Special Conditions of Contract (SCC) x. Volume I C : General Conditions of Contract (GCC) xi. Volume I D : Forms & Procedures xii. Volume II (UNPRICED without disclosing rates/price, but mentioning only QUOTED or UNQUOTED against each item xiii. Any other details preferred by bidder with proper indexing. PART-I B ENVELOPE II superscribed as: PART-I (EMD/COST of TENDER) TENDER NO : NAME OF WORK : PROJECT: DUE DATE OF SUBMISSION: i. CONTAINING THE FOLLOWING:1. Earnest Money Deposit (EMD) in the form as indicated in this Tender OR Documentary evidence for One Time EMD with BHEL PSSR Chennai 2. Cost of Tender (Demand Draft or copy of Cash Receipt as the case may be) PART-II PRICE BID consisting of the following shall be enclosed ENVELOPE-III superscribed as: PART-II (PRICE BID) TENDER NO : NAME OF WORK : PROJECT: DUE DATE OF SUBMISSION: i ii CONTAINING THE FOLLOWING Covering letter/Offer forwarding letter of Tenderer enclosed in Part-I Volume II PRICE BID ( Duly Filled in Schedule of Rates rate/price to be entered in words as well as figures)
OUTER COVER ENVELOPE-IV (MAIN ENVELOPE / OUTER ENVELOPE) superscribed as: TECHNO-COMMERCIAL BID, PRICE BID & EMD TENDER NO: NAME OF WORK: PROJECT: DUE DATE OF SUBMISSION: i CONTAINING THE FOLLOWING: o Envelopes I o Envelopes II o Envelopes III SPECIAL NOTE: All documents/ annexures submitted with the offer shall be properly annexed and placed in respective places of the offer as per enclosure list mentioned in the covering letter. BHEL shall not be responsible for any missing documents. 7.0 No Deviation with respect to tender clauses and no additional clauses/ suggestions/ in Techno-commercial bid/ Price bid shall normally be considered by BHEL. Bidders are requested to positively comply with the same. BHEL reserves the right to accept or reject any or all Offers without assigning any reasons thereof. BHEL also reserves the right to cancel the Tender wholly or partly without assigning any reason thereof. Also BHEL shall not entertain any correspondence from bidders in this matter (except for the refund of EMD). Assessment of Capacity of Bidders: (Shall be applicable for all Bid Evaluation from 1st Jan 2011) Bidders capacity for executing the job under tender shall be assessed as per the following: I. Assigning Weightages (A) for Similar Jobs Under-Execution: Weightages shall be worked out and assigned based on the average number of Similar Works under execution including works yet to be commenced by the agency, in the following manner: i). Number of Similar Jobs a) No. of jobs in BHEL, PSER b) No. of jobs in BHEL, PSSR c) No. of jobs in BHEL, PSWR d) No. of jobs in BHEL, PSNR : Say J : Say K : Say L : Say M
8.0
9.0
e) No. of jobs with other customers* : Say N (*: Other than BHEL PSER, PSSR, PSWR & PSNR) f) Average No. of Jobs is P= (J+K+L+M+N) divided by 5 ii) Weightage A assigned to bidders based on Average Number of jobs P; a) If P = 0-1, A will be equal to 3 b) If P = 2-3, A will be equal to 2 c)If P = 4-5, A will be equal to 1 d) If P is Above 5, A will be equal to 0 II. Weightage B for Quarterly Performance Reports of Vendors: This shall be based on the averages of the net weighted score obtained by the bidder for the jobs under execution (excluding works not commenced) for the quarter previous to the last quarter reckoned from the date of latest due date of submission, in all four Regions i.e BHEL PSER, PSSR, PSWR & PSNR, in the following manner. i). Ratings by Power Sector Region: a) PS ERs Rating Rer = (X1 + X2 + .. + Xn) b) PS WRs Rating Rwr = (X1 + X2 + .. + Xn) c)PS SRs Rating Rsr = (X1 + X2 + .. + Xn) d) PS NRs Rating Rnr = (X1 + X2 + .. + Xn) Over all Power Sector Region Rating RBHEL= (Rer+ Rwr+ Rsr+ Rnr) divided by (Ner+ Nwr+ Nsr+ Nnr) (where X1, X2, X3,Xn is the net weighted score obtained by the bidder as per the Evaluation of Contractor Performance (Quarterly) against the various contracts N under execution in the respective Region). ii) Weightage B assigned to bidders based on Overall Power Sector Rating (RBHEL): a) If RBHEL is 80% and above, B will be equal to 6 b) If RBHEL is > 70% < 80%, B will be equal to 5 c) If RBHEL is > 60% < 70%, B will be equal to 4 d) If RBHEL is = < 60%, B will be equal to 0 III. Evaluation of Bidders capacity to execute the job under tender: shall be based on the sum of scores obtained in A and B, as below: a) 6 or above : Considered Qualified for the job under tender b) Less than 6: Considered NOT Qualified for the job under tender
IV.
Explanatory note: a) Similar work means Boiler or Turbine or Civil or Electrical or CI, etc as detailed in the scope irrespective of rating of Plant b) Quarter shall be as per the quarter defined in the Evaluation of Contractor performance (Quarterly). For contracts where annexed Quarterly Evaluation performance was not part of the contract, Quarterly Performance Reports previous to the last quarter reckoned from the date of latest due date of submission, given by the respective project site against the contract will be the basis for evaluation. c) Vendors who are not executing any jobs presently in the Region and first timers to the Region, may be considered subject to satisfying all other tender conditions d) Under execution shall mean works in progress upto Boiler Steam Blowing (for Boiler and Auxilliaries) or Synchronisation (for all other jobs including Civil) shall be considered.
10.0
Since the job shall be executed at site, bidders must visit site/ work area and study the job content, facilities available, availability of materials, prevailing site conditions including law & order situation etc before quoting for this tender. They may also consult this office before submitting their offers, for any clarifications regarding scope of work, facilities available at sites or on terms and conditions. No additional claim shall be entertained by BHEL in future, on account of non-acquaintance of above.
11.0 For any clarification on the tender document, the bidder may seek the same in writing or through e-mail, as per specified format, within the scheduled date for seeking clarification, from the office of the undersigned. BHEL shall not be responsible for receipt of queries after due date of seeking clarification due to postal delay or any other delays. Any clarification / query received after last date for seeking clarification may not be normally entertained by BHEL and no time extension will be given. 12.0 BHEL may decide holding pre-bid discussion [PBD] with all intending bidders as per date indicated in the NIT. The bidder shall ensure participation for the same at the appointed time, date and place as may be decided by BHEL. Bidders shall plan their visit accordingly. The outcome of pre-bid discussion (PBD) shall also form part of tender. In the event of any conflict between requirement of any clause of this specification/ documents/ drawings/data sheets etc or requirements of different codes/standards specified, the same to be brought to the knowledge of BHEL in writing for clarification before due date of seeking clarification
13.0
(whichever is applicable), otherwise, interpretation by BHEL shall prevail. Any typing error/missing pages/ other clerical errors in the tender documents, noticed must be pointed out before pre-bid meeting/submission of offer, else BHELs interpretation shall prevail. 14.0 Unless specifically mentioned otherwise, bidders quoted price shall deemed to be in compliance with tender including PBD. 15.0 Bidders shall submit Integrity Pact Agreement (Duly signed by authorized signatory who signs in the offer), if applicable, along with techno-commercial bid. This pact shall be considered as a preliminary qualification for further participation. The names and other details of Independent External Monitor (IEM) for the subject tender is as given at point (xi) of 1 above. 16.0 The Bidder has to satisfy the Pre Qualifying Requirements stipulated for this Tender in order to be qualified. The Price Bids of only those bidders will be opened who will be qualified for the subject job on the basis of prequalification evaluation/ techno-commercial bids, approval/ acceptance of customer (as applicable), etc. and date of opening of price bids shall be intimated to only such bidders. 17.0 In case BHEL decides on a `Public Opening', the date & time of opening of the sealed PRICE BID shall be intimated to the qualified bidders and in such a case, bidder may depute one authorised representative to witness the price bid opening. BHEL reserves the right to open in-camera the PRICE BID of any or all Unsuccessful / Disqualified bidders under intimation to the respective bidders. 18.0 Validity of the offer shall be for six months from the latest due date of offer submission (including extension, if any) or specified otherwise in SCC of tender.
19.0 BHEL reserves the right to decide the successful bidder on the basis of Reverse Auction process. In such case all qualified bidders will be intimated regarding procedure/ modality for Reverse Auction process prior to Reverse Auction and price will be decided as per the rules for Reverse Auction. . However, if reverse auction process is unsuccessful as defined in the RA rules/procedures, or for whatsoever reason, then the sealed PRICE BIDs will be opened for deciding the successful bidder. BHELs decision in this regard will be final and binding on bidder. 20.0 On submission of offer, further consideration will be subject to compliance to tender & qualifying requirement and customers acceptance, as applicable.
21.0
In case the bidder is an Indian Agent of Foreign Principals, Agency agreement has to be submitted along with Bid, detailing the role of the agent along with the terms of payment for agency commission in INR, along with supporting documents. The bidders shall not enter into any undisclosed M.O.U. or any understanding amongst themselves with respect to tender. In case Consortium Bidding is allowed as per Pre Qualifying Requirement, then Prime Bidder and Consortium Partner shall enter into Consortium Agreement. Validity period of Consortium Agreement shall be 6 months after which the same can be re validated. Stand alone bidder cannot become a prime bidder or a consortium bidder in a consortium bidding. Prime bidder shall neither be a consortium partner to other prime bidder nor take any other consortium partners. However, consortium partner may enter into consortium agreement with other prime bidders. In case of non compliance, consortium bids of such Prime bidders will be rejected. .
22.0 23.0
24.0
The bidder shall submit documents in support of possession of Qualifying Requirements duly self certified and stamped by the authorized signatory, indexed and properly linked in the format for PQR. In case BHEL requires any other documents/proofs, these shall be submitted immediately. The bidder may have to produce original document for verification if so decided by BHEL. Order of Precedence In the event of any ambiguity or conflict between the Tender Documents, the order of precedence shall be in the order below: a. Amendments/Clarifications/Corrigenda/Errata etc issued in respect of the tender documents by BHEL b. Notice Inviting Tender (NIT) c. Price Bid d. Technical Conditions of Contract (TCC)Volume-1A e. Special Conditions of Contract (SCC) Volume-1B f. General Conditions of Contract (GCC) Volume-1C g. Forms and Procedures Volume-1D For BHARAT HEAVY ELECTRICALS LTD AGM /SCT
25.0 26.0
Enclosure 01. Annexure-1: Pre Qualifying criteria. 02. Annexure-2: Check List. 03 Other Tender documents as per this NIT.
ANNEXURE - 1 PRE QUALIFYING CRITERIA JOB Handling at Site Stores / Storage yard, Transportation to Site of Work, Erection, Testing and Commissioning of Electrostatic Precipitator and ducts including Supply and Application of Final Painting for units 1 & 2 of 2x 600MW sets at Jindal India Thermal Power Station Derang, Angul, Orissa BHEL PSSR SCT 1416
TENDER NO Sl. No
A Submission of Integrity Pact duly signed (if applicable) B Assessment of Capacity of Bidder to execute the work as per sl no 9 of NIT (if applicable) C Technical a) The bidder should have executed minimum one unit of 210MW or above capacity of Boiler and its auxiliaries in the last seven years. OR The bidder should have executed minimum one unit of 210MW or above capacity of Electro Static Precipitator in the last seven years Note: The term executed means the unit is synchronized. D 1 Financial TURNOVER Bidders must have achieved an average annual financial turnover (audited) of
Bidders claim in respect of fulfilling the PQR Criteria Name and Page no of Description of supporting qualifying criteria document Not applicable Shall be applicable for Bid Evaluation from 1st Jan 2011
Rs 543 lakhs or more over last three financial years i.e., 2007-08, 2008-09 & 2009-10 2 NETWORTH Net worth of the bidder based on the latest audited accounts as furnished for D1 above should be positive. 3 PROFIT Bidders must have earned cash profit in any one of the three financial years in the last three years defined in D1 above E Approval of Customer (if applicable) Note: Names of bidders who stand qualified after compliance of criteria A to D shall be Applicable forwarded to customer for their approval. Price bid of only those bidders shall be opened who are approved by customer. F Consortium criteria (if applicable) Not applicable Explanatory Notes for QR A 1.The word executed means the bidder should have achieved the criteria specified in the QR even if the total contract has not been completed or closed 2.Bidder to submit Audited Balance Sheet and Profit and Loss Account for the respective years as given above along with all annexures (a) The word executing means ----------------------------------------BIDDER SHALL SUBMIT ABOVE PRE-QUALIFICATION CRITERIA FORMAT, DULY FILLED-IN, SPECIFYING RESPECTIVE ANNEXURE NUMBER AGAINST EACH CRITERIA AND FURNISH RELEVANT DOCUMENT IN THE RESPECTIVE ANNEXURES IN THEIR OFFER.
ANNEXURE - 2 CHECK LIST NOTE: - Tenderers are required to fill in the following details and no column should be left blank 1 Name and Address of the Tenderer 2 Details about type of the Firm / Company Details of Contact person for this Tender 3 Name : Mr/Ms Designation: Telephone No: Mobile No: Fax No: DD No: Date : Bank : Amount: Please tick ( ) whichever applicable:ONE TIME EMD / ONLY FOR THIS TENDER To be valid for six months from due date APPLICABILITY Whether the format for compliance with PRE QUALIFICATION CRITERIA (ANNEXURE-I) is Applicable / Not 6 understood and filled with proper supporting applicable documents referenced in the specified format 7 Audited profit and Loss Account for the last three years submitted Applicable / Not applicable Applicable / Not applicable BIDDER REPLY YES / NO
EMD DETAILS 4
5 Validity of offer
Whether all pages of the Tender documents Applicable / Not 9 including annexures, appendices etc are read applicable understood and signed Applicable / Not 10 Integrity Pact applicable Applicable / Not 11 Declaration by Authorised Signatory applicable Applicable / Not 12 No Deviation Certificate applicable
13
Declaration confirming knowledge about Site Applicable / Not Conditions applicable Applicable / Not applicable Applicable / Not applicable Applicable / Not applicable
14 Declaration for relation in BHEL 15 Non Disclosure Certificate 16 Bank Account Details for E-Payment 16 17 18
Capacity Evaluation of Bidder for current Applicable / Not Tender applicable Tie Ups/Consortium Agreement are submitted Applicable / Not as per format applicable Power of Attorney for Submission Tender/Signing Contract Agreement of Applicable / Not applicable Applicable / Not applicable Applicable / Not applicable
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
: (i) Derang, Angul, Orissa. From Bhubaneswar Airport 160 km About 35 km North- west of Talcher Town (ii) District: Angul (iii) State : Orissa : i) Talcher
7. Nearest Major Town & Distance : Angul, 40 km. 8. Nearest Airport & Distance 9. Nearest Highway & Distance 10. Temperature: (Dry bulb) : Bhubaneswar Airport 160 km : 20 km from NH -23 : Absolute Max. 450 C : Absolute Min. 9.70 C : Average 350 C ( Design ) : : 75 % 54 %
11. Relative Humidity Maximum Minimum 12. Annual Rainfall 13. Wind Load 14. Transport: a) By Rail b) Road 15. Seismic Data
: 1287.0mm : 19-28/hr for 240 days, calm for 125 days. : Broad Gauge Railway line of Eastern Railway : District High way : Zone II as defined in IS: 1893 - 2002
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Note:
FOR FURTHER DETAILED SCOPE OF WORKS REFER RELEVANT CHAPTERS IN THIS BOOK
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Sl.No
A Open space for office B Open space for storage C Construction of bidders office, canteen and storage building including supply of materials and other services D Bidders all office equipments, office / store / canteen consumables E Canteen facilities for the bidders staff, supervisors and engineers etc F Fire fighting equipments like buckets, extinguishers etc G Fencing of storage area, office, canteen etc of the bidder 1.3.1.1.2 FOR LIVING PURPOSES OF THE BIDDER
Yes
A Open space B Living accommodation 1.3.1.2.0 1.3.1.2.1 ELECTRICITY Electricity For construction purposes (to be specified whether chargeable or free) Yes
Yes Yes
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Yes
1.3.1.2.2.1 Distribution from single point including supply of materials and service 1.3.1.2.2.2 Supply, installation and connection of material of energy meter including operation and maintenance 1.3.1.2.2.3 Duties and deposits including statutory clearances for the above 1.3.1.2.2.4 Living facilities for office use including charges 1.3.1.2.2.5 Demobilization of the facilities after completion of works 1.3.1.2.3 Electricity for living accommodation of the bidders staff, engineers, supervisors etc on the above lines.(in case BHEL provides this facility, the scope should be given without ambiguity) WATER SUPPLY For construction purposes:
Yes
Yes
1.3.1.3.0 1.3.1.3.1
1.3.1.3.1.1 Making the water available at single point 1.3.1.3.1.2 Further distribution as per the requirement of work including supply of materials and execution 1.3.1.3.2 Water supply for bidders office, stores, canteen etc
Yes Yes
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.3.1.4.2
Yes
1.3.1.6.2
YES
1.3.1.6.3
YES
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Sl.No PART II
Description
Remarks
ERECTION FACILITIES 1.3.2.1.0 1.3.2.1.1 Engineering works for construction Providing the erection drawings for all the equipments covered under this scope Drawings for construction methods Yes
1.3.2.1.2
Yes
1.3.2.1.3
As-built drawings wherever deviations observed and executed and also based on the decisions taken at site- example routing of small bore pipes Shipping lists etc for reference and planning the activities Preparation of site erection schedules and other input requirements Review of performance and revision of site erection schedules in order to achieve the end dates and other commitments Weekly erection schedules based on Sl No 2.1.5 Daily erection / work plan based on Sl No 2.1.7
Yes
Yes
1.3.2.1.4 1.3.2.1.5
Yes
Yes Yes
1.3.2.1.6
Yes
1.3.2.1.7 1.3.2.1.8
1.3.2.1.9
Periodic visit of the senior official of the bidder to site to review the progress so that works are
Yes
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Yes Yes
1.3.3 OPEN SPACE: Open space for building of temporary office shed, contractors stores shed(s) will be provided free of hire charges. Contractor has to make his own arrangements for labour colony. 1.3.4 ELECTRICITY: 1.3.4.1 Electricity will be provided on chargeable basis at the prevailing rate subject to variation as per tariff at one point in the project. The present tariff rate of elelctricity is a) Consumption charges at Rs.3.45 per unit. b) Any dispute regarding consumption, BHEL engineers decision is final. 1.3.4.2 The required energy meter for measuring power consumption will be provided and installed by BHEL. 1.3.4.3 Any duty, deposit involved in getting the Electricity shall be borne by the bidder. As regards contractors office shed also all such expenditure shall be borne by the contractor. 1.3.4.4 Provision of distribution of electrical power from the given single central common point to the required places with proper distribution boards, approved cables and cable laying including supply of all materials like cables, switch boards, pipes etc., observing the safety rules laid down by electrical authority of the State / BHEL / their customer with appropriate statutory requirements shall be the responsibility of the tenderer / contractor.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
PART I CHAPTER IV
NOTE: 1. As there are bound to be interruptions in regular power supply, power cut/ load shedding in any construction site due to inherent power shortage in state; it shall be the responsibility of the contractor to have minimum numbers of diesel operated welding generator sets to get urgent and important work to go on without interruptions. The consumables required to operate the generators are to be provided by the bidders at their cost. No separate payment shall be made for this contingency. 2. Depending upon the nature of work and availability of facilities locally, contractor may have to arrange for a temporary workshop for facilitating uninterrupted progress of work 3. All the T&Ps required for this scope of work, except the T&Ps provided by BHEL are to be arranged by the contractor within the quoted rates.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
PART I CHAPTER - V
Description Suitable higher capacity crane (above 75Tcapacity on need basis) Huck bolting Machine Air blowers for Gas Tightness test ( ESP and Duct)
1 2 3 Note: 1.
BHEL Crane will be available to contractor only after the contractor deploys all of the minimum T& Ps mentioned in sl no 1 to 3 of the table in chapter IV. BHEL may provide either BHEL owned cranes or hired cranes at the discretion of BHEL. In the event of providing BHEL Cranes: Fuel has to be arranged by the bidder. In the event of providing hired cranes: The fuel charges shall be recovered as given below: For 75 T crane: Rs. 120/hr For 150 T/ 135 T/100T crane: Rs 200 /hr For Heavy duty crane: Rs 250 /hr
2.
3.
Besides the T & P mentioned above, which is being made available to the contractor on free of hire charges, any additional crane and other T & P which may be required for successful and timely execution of the work covered within the scope of this tender shall be arranged and provided at site by the contractor at his cost. All the distribution boards, connecting cables, hoses etc., and temporary connection work including electrical connections shall have to be arranged by the contractor at his cost.
4.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
6.
7.
8.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.6.3
1.6.4
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
NOTE: UNIT-2 will have a phase shift of 3 months from Unit-1 1.6.5 In order to meet above schedule in general, and any other intermediate targets set, to meet customer / project schedule requirements, contractor shall arrange & augment all necessary resources from time to time on the instructions of BHEL. 1.6.6 In case the project is to be advanced, the erection works in the scope of the contractor is to be advanced to meet the project requirement. No extra payment whatsoever shall be paid on this account. 1.6.5 CONTRACT PERIOD The contract period for completion of entire work under scope shall be 28 (Twenty eight) months from the START OF CONTRACT PERIOD as specified earlier.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Cl No:
Description
I.7.1.7 I.7.1.8
1.7.2.1
PRO RATA PAYMENTS (85%) ON PRE-ASSEMBLY WHEREVER APPLICABLE ( IF NOT APPLICABLE, THIS PORTION SHALL BE CLUBBED WITH PLACEMENT IN POSITION) PLACEMENT IN POSITION ALIGNMENT WELDING/BOLTING/FIXING HANGERS & SUPPORTS ETC WHEREVER NECESSARY AS PER DRG COMPLETION OF HOPPERS ALONG WITH ALL DOORS, HEATING ELEMENTS, POKING DOORS, ETC COMPLETION OF INNER, OUTER ROOF INSULATOR HOUSING, RECTIFIER TRANSFORMERS, PENT HOUSE MONO RAILS, HOISTS ETC ERECTION OF EMITTING AND COLLECTING RAPPING SYSTEM WITH ALL DRIVES TOTAL FOR PRO RATA PAYMENTS (TOTAL 85%) STAGE/MILESTONE PAYMENTS (15%) AIR & GAS TIGHTNESS TEST
5 5 85 1
--85 5
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.8.4.0 1.8.4.1
1.8.5.0 1.8.5.1
1.8.6.0 Direct Tax 1.8.6.1 BHEL shall not be liable towards Income Tax of whatever nature including variations thereof arising out of this contract as well as tax liability of the bidder and their personnel. Deduction of tax at source at the prevailing rates shall be effected by BHEL before release of payment as a statutory obligation, unless exemption certificate is produced by the bidder. TDS certificate will be issued by BHEL as per the provisions of Income Tax Act.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
DESCRIPTION WEIGHT SCHEDULE ID 1 WEIGHT/ UNIT FOR ESP IN MT(PG-79) 7112.09 1A WEIGHT/ UNIT FOR NON PR.PARTS IN MT (PG 39, 2 48, 57, 89) 3251.65 1B
DESCRIPTION
RATE
1 WEIGHT FOR ESP TWO UNITS IN MT(PG-79) WEIGHT FOR TWO UNITS OF NON PR.PARTS IN 2 MT(PG 39,48,57,89)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
GEARED MOTORS FOR RAPPING MECH 26.84 EMIT SYS FRAME-MIDLE 193.96 OUTER ROOF-EP 293.00 HOPPER RIDGES 79.46 HOPPER UPPER PART 393.01 HOP MLD&LOWER PART 565.78 INSULATOR SUPP PANEL 143.75 ROOF PANEL ASSY 161.30 CASING STRUCTURE 434.66 CASING SHELL/PANEL 588.04 INLET-OUTLET FUNNEL 213.07 RECTIFIER HANDLING SYSTEM 46.00 SPLITTER&GUIDE VANES 29.99 EP PERF TEST EQUIPT 0.85 APP PLATFORM-HOPPER 232.00 WATER WASHING SYSTEM 5.67 INSULATION FOR INNER ROOF 25.00 INTERLOCKS-EP 1.70 ELECTRICALLY OPERTD HOIST&ACCE 7.62 FOUNDATION MATLS FOR ESP 21.92 SUPPOTING STRUCTURES FOR ESP 620.24 HEATING ELEMENTS 0.00 TOOLS & TACKLES 0.31 ESP HIGH VOLTAGE RECTIFIER 270.00 TRANSFORMER (APPROXIMATE WEIGHT ) TOTAL WEIGHT 7112.09 100.00
89 89 39 39 39 39 39 39 39
610 EP GALLERIES & STAIRS 611 ESP ROOF HANDRAILS TOTAL WEIGHT OF PG-89: 012 FOUNDATION MATERIALS 101 COLUMNS FRAMES BEFORE ESP- LEFT 102 COLUMNS FRAMES BEFORE ESP -RIGHT 141 COLS FRAMES NEAR ID FAN -LEFT 142 COLS FRAMES NEAR ID FAN - RIGHT 150 COL FRAMES BETN I.D.FAN AND CHIMNEY 300 PLATFORMS - EXTERNAL STRUCTURE
NON PR.PARTS NON 10.50 PR.PARTS 110.50 NON 26.10 PR.PARTS NON 130.50 PR.PARTS NON 313.15 PR.PARTS NON 168.35 PR.PARTS NON 339.30 PR.PARTS NON 65.25 PR.PARTS NON 208.75 PR.PARTS
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
301 STRUC AND PLATFORM FOR FANS 302 STRUC FOR MOTOR HOOD COVERING 304 FAN HANDLING STRUCTURE FOR FD FAN 305 FAN HANDLING STRUCTURE FOR PA FAN 306 FAN HANDLING STRUCTURE FOR ID FAN 700 HSFG FASTENERS FOR PG 39 810 FLOOR GRILL 820 STAIRS 850 HAND RAIL AND HAND RAIL POSTS
TOTAL WEIGHT OF PG-39: 1500.00 RECT DUCT BOILER OUTLET TO ELEC NON 462 319.87 PRECP PR.PARTS EXPN PIECESBOILER OUTLET TO ELEC NON 464 32.98 PRECP PR.PARTS NON 465 BOF TO EP DUCTING SUPPORTS 39.09 PR.PARTS NON 468 SQ DUCT BOILER OUTLET FLANGE 154.46 PR.PARTS RECT DUCTS-ELEC PRPTR/M.S TO NON 482 107.27 INDDRAFTF PR.PARTS EXPN PIECESELEC PRPTR/M.S TO NON 484 22.27 INDDRAFTF PR.PARTS SUPPORTSETCELEC PRPTR/M.S TO NON 485 37.04 INDDRAFTF PR.PARTS NON 486 EP SPOOL DUCT 154.57 PR.PARTS NON 489 SQ DUCT - EP INTERCONNECTION 73.28 PR.PARTS NON 492 RECT DUCT IND DRAFT FAN TO CHIMNEY 368.09 PR.PARTS NON 494 EXPN PIECESIND DRAFT FAN TO CHIMNEY 11.53 PR.PARTS NON 495 I.D.SYSTEM DUCT SUPPORTS 30.01 PR.PARTS NON 700 BULKED BPS COMPONENTS- PARTIAL 3.50 PR.PARTS
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
993 ERECTION MATERIALS -PARTIAL 141 SEAL AIR ID FAN 460 GUILLOTENE GATE EP INL 466 PLATFORMS AND LADDERS 470 EP OUTLET GATE 480 ID FAN INLET GATE 490 GUILLOTENE GATE ID FAN 491 BLOWER WITH MOTOR 497 KNIFE GATE VALVE 577 ELECT ACTUATOR FOR GAT TOTAL WT OF PG-57:
NOTE FOR WEIGHT SCHEDULE: 1. The weights given are only approximate and for general guidance and they are subject to variation as per design consideration. 2. The information furnished is only a description regarding the items to be erected by the contractor. BHEL reserves the right to add or exclude any components / items / system according to the site requirements / customer requirements to complete the systems in all respects. Any other systems / Components which are integral to ESP & auxiliaries, supplied by BHEL manufacturing units are also to be erected and commissioned by the contractor within the quoted / accepted tonnage rate / lump sum value. Insulation: With respect to insulation, it shall be limited to only the application of insulation for the inner roof of ESP including fixing components Erection & dismantling of air blowers and connecting pipes & ducts, providing blanks/ dummies at the required locations and conducting gastightness test is in the scope contract and shall be carried out with in the quoted price.
3.
4.
5.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.10.16
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.11.2
1.11.3
1.11.4
1.11.5
1.11.6
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.11.8
contractor to obtain prior approval of BHEL, regarding suppliers, type of grouting cements before procurement of grouting cements.
1.11.9 Certain packer plates and shims over and above the quantity received as part of supplies from manufacturing units of BHEL will have to be cut out from steel plates/sheets at site by the contractor to meet site requirement. However machining of the packers, wherever necessary, will be arranged by BHEL at free of cost.
1.11.10 PROCEDURE FOR GROUTING : Contractor has to carryout the grouting as per the work instructions for grouting available at site.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.12.2
1.12.3
1.12.4
1.12.5 1.12.6
1.12.7
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.13.4 Any other systems / Components which are integral to ESP & auxiliaries, supplied by BHEL manufacturing units are also to be erected and commissioned by the contractor within the quoted / accepted tonnage rate / lump sum value. 1.13.5 Insulation: With respect to insulation, it shall be limited to only the application of insulation for the inner roof of ESP including fixing components. 1.13.6 The Erection & Alignment of HV rectifier transformer is in the scope of contractor. However, dry out, testing and commissioning is not in the scope of this contract. 1.13.7 Erection & dismantling of air blowers and connecting pipes & ducts, providing blanks/ dummies at the required locations and conducting gastightness test is in the scope contract and shall be carried out with in the quoted rate. 1.13.8 Fine fittings and other small bore piping have to be routed according to site conditions and hence shall be done only in position as per the site requirement. Necessary sketch for routing these lines should be got approved from BHEL by the contractor. There is a possibility of slight
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.13.20 For skid mounted equipment, the checking and re-alignment required at site is in the scope of wok. 1.13.21 All the shafts of rotating equipment shall have to be properly aligned to those of matching equipment to perfection, accuracy as required and the equipment shall be free from excessive vibration so as to avoid overheating of bearings or other conditions which may tend to shorten the life of the equipment.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
filters, junction boxes, power cylinders, dial gauges, thermometers, flow meters, valve actuators, flow indicators etc., are received in assembled conditions as integral part of equipments. Contractor shall dismantle such instruments and re-erect whenever required prior to commissioning. Some time this may have to be handed over to store or instrumentation contractor.
1.13.26 Attachment, welding of necessary instrumentation tapping points, both for regular measurements and performance testing to be provided on E.S.P / its auxiliaries or pipelines covered within the scope of this tender will also be the responsibility of the contractor and the same will be done as per the instruction of BHEL Engineer. 1.13.27 All the motors/pumps shall be stripped opened, thoroughly serviced with proper care and re-assembled properly before erection by the contractor. During servicing, pre-commissioning & commissioning, if any deficiency is observed the same should be taken up with BHEL Engineer at site and rectified at site without any delay. 1.13.28 All site-fabricated pipes will be issued in running metres as straight. These are to be cut and edge prepared at site to required length to suit layout as
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
e) f) g) h)
1.14.7 The manpower reports shall clearly indicate the manpower deployed, category wise specifying also the activities in which they are engaged. 1.14.8 During the course of erection, if the progress is found unsatisfactory, or if the target dates fixed from time to time for every milestone are to be advanced, or in the opinion of BHEL, if it is found that the skilled workmen like fitters, operators, technicians employed are not sufficient BHEL will induct required additional workmen to improve the progress and recover all charges incurred on this account including all expenses together with BHEL overheads from contractors bills.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.15.2
1.15.3
1.15.4
1.15.5
1.15.6
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.16.4 All required tests (Mechanical and electrical) indicated by BHEL and their clients for successful commissioning are included in the scope of these specifications. These tests / activities may not have been listed in these specifications. All the tests should be repeated till all the equipments satisfy the requirement / obligation of BHEL to their customer. All the repairs (shop welded or site welded) arising out of the failures during testing shall be done by the contractor as part of the work. 1.16.5 For conducting gas tightness test, it may be required to erect the blowers and connecting ducts and commission the same for tightness test. It is the responsibility of the contractor to erect the blowers & dismantle once the test is over. Contractor shall carry out the work with in the quoted rate and BHEL will provide only the required materials, like Blowers and dummies free of hire charges for conducting the test. 1.16.6 Fixing dummy plates at required locations for conducting tightness test and normalising after the test is over, is also covered in the scope of contract and shall be carried out with in the quoted rate. BHEL will provide raw materials for the dummy plates.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.16.14
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.16.19
1.16.20 It shall be the responsibility of the contractor to provide various categories of workers in sufficient numbers along with Supervisors during pre commissioning, commissioning and post commissioning of equipment and attending any problem in the equipment erected by the contractor till handing over. The contractor will provide necessary consumables, T&Ps, IMTEs etc., and any other assistance required during this period.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.16.23 Contractor shall lay all necessary electric cables and switches etc. required for the tests and maintain the system till the tests are completed satisfactorily. 1.16.24 Transportation of oil drums from customer's / BHEL's stores. Filling of lubricants and filling of oil for flushing and first filling and subsequent topping up during commissioning and post commissioning is included in the scope of this contract. The contractor shall have to return all the empty drums to the customer/BHEL stores. Similarly transport of chemicals for various pre-commissioning, commissioning activities and related processes and returning of remaining and/or the empty containers of the chemicals to customer/BHEL stores is the responsibility of the contractor. 1.16.25 The contractor shall carry out the trial run of motors including checking the direction of rotation in the uncoupled condition checking aligning and coupling the motor to the respective driven equipment. Before starting the motor, IR values of insulation shall be recorded and if found necessary the contractor shall dry out to improve the IR value at no extra cost. 1.16.26 Necessary scaffolding and approaches for conducting the above shall also be within the scope of the contract. 1.16.27 Assistance for calibrating / testing the power cylinders / actuators / valves, gauges, instruments, etc. and setting to actuators shall be provided by contractor within the quoted rates.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.17.1 The scope of work shall also include supply and application of final painting of all the erected equipments as required and specified for the components of boiler and its auxiliaries. 1.17.2 In the case of steel fabricated items, raw steel after fabrication has to be cleaned and subsequent painting to be carried out. 1.17.3 All the exposed metal parts of the equipments including piping, structures, hangers etc., wherever applicable after installation unless otherwise specified the surface protected, are to be first painted with at least one coat of suitable primer and required number of finish coats as indicated in the Painting Specification in TCC which matches the shop primer paint used, after thoroughly cleaning the dust, rust, scales, grease oil, and other foreign materials by wire brushing scrapping and chemical cleaning and the same being inspected and approved by BHEL engineers for painting. Afterwards the above parts shall be finished with as per the instructions of BHEL/Customer official. 1.17.4 Paint shall be applied by brushing or by spray painting as per the instruction of BHEL Engineer. Spray painting gun and compressed air arrangement has to be made by the contractor himself. It shall be ensured that brush marks are minimum. 1.17.5 Before applying the subsequent coats the thickness of each coat shall be measured and recorded with BHEL / Customer.
1.17.6 Paint used shall be stirred frequently to keep the pigment in suspension. Paint shall be of the ready mix type in original sealed containers as packed by the paint manufacturer. No thinners shall be permitted. Paint manufacturers instructions shall be followed in method of application, handling, drying time etc., 1.17.7 The scope of painting includes application of colour bands, lettering the names of the systems equipments; tag Nos of valves, marking the directions of flow and other data required by BHEL within the quoted rate.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
1.17.10 The actual colour to be applied shall be approved by the customer before starting of actual painting work. 1.17.11 Primer & finish paint shall be of reputed paint supplier approved by BHEL / Customer. Contractor has to procure paints from the BHEL / Customer approved agencies only, and the paints should be as per the customer painting specification. The quality of the finish paint shall be as per the standards of IS or equivalent as approved by BHEL / Customer. Before procurement of paint the contractor has to obtain the clearance from BHEL authorities. 1.17.12 No paint shall be applied when the surface temp is above 55 deg. Centigrade or below 10 deg. Centigrade, and when the humidity is greater than 90% to cause condensation on the surface or frost / foggy weather. 1.17.13 If needed and insisted either by BHEL / Customer in certain cases, spray painting has to be carried out within the Quoted rates. 1.17.14 Before commencement of final painting, contractor has to obtain written clearance from BHEL / Customer for effective completion of surface preparation. 1.17.15 Before applying the subsequent coats, the thickness of each coat shall be measured and recorded with BHEL/ Customer. 1.17.16 PRESERVATION / TOUCH UP PAINTING 1.17.16.1 Contractor shall carryout cleaning and preservation / touch up painting for the materials / equipments under this tender specification right from pre- assembly stage to till the equipment is cleared for final painting.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
3. 4. 5.
6. 7. 8. 9.
10. During Reverse Auction, the process of reverse auction is unsuccessful then BHEL at its discretion may decide to call the L1 bidder of reverse auction for further negotiation. 11. Sealed bid reverse auction: The opening bid (in the initial auction) of the bidders shall be same as that quoted in their final sealed price submitted to BHEL. The bidder shall confirm in writing to BHEL that their opening bid in both cases shall be same as that quoted in their final sealed price bids submitted to BHEL against this NIT along with Technical bid.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
14. In case BHEL decides not to go for Reverse auction procedure for this tender enquiry, the price bids and price impacts, if any already submitted and available with BHEL shall be opened as per BHEL standard practice. 15. Bids given by the bidders during the reverse auction process will be taken as an offer to execute the work. Bids once made by the bidder, cannot be cancelled/withdrawn and bidders shall be bound to execute the work as mentioned above at the final bid price. BHEL shall take appropriate action as the lowest bidder do not execute the contract as per the rates quoted by him.
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
Technical Conditions of Contract (Document no PS:MSC:TCC, Rev 00, 6th July 2010)
BHARAT HEAVY ELECTRICALS LIMITED Tiruchirappalli - 620 014 PAINTING SCHEME FOR M/s.JINDAL INDIA THERMAL POWER LIMITED 2 X 600 MW DERANG, ANGUL, ORISSA CUSTOMER NO:U6/ 1610 & U6/ 1611
Prepared by Reviewed by Product Eng. / FB Approved by Dr.G.Ravichandran SDGM /P. Lab Sheet No. : 1 of 11 L. Gragori Manager / P. Lab Document No: Q: PL: C3 - PS /1610 Revision No: 01 Dated: 17-08-2009
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 1 of 11
RECORD OF REVISIONS
Rev. No
00
Date
05-08-2009 NEW
Details of revision
Remarks
BHEL STD Painting scheme for Normal Atmosphere. Based on JITPL comments ref: JITPL-BHELTRY-Painting-0008 Dt. 11-08-2009 & reply mail from GM/Engineering/JIPTL Dt. 17-0809
01
17-08-2009
Shade Changed from Black to Dark Admiralty Grey for Hand Rails & Posts and Ladders & Stairs in Sl.No. 2.4 & 2.6
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 2 of 11
Sl. No.
Scheme
No.
PGMA / Description
1.1
1AC
Drum (Except Internals) 04 114, 116, 118, 124, 126, 128, 210, 212, 214, 270
Red Oxide Zinc phosphate Primer (Alkyd Base) to IS 12744 Red Oxide Zinc phosphate Primer (Alkyd Base) to IS 12744 Rust Preventive Fluid to PR: CHEM: 09 04 Red Oxide Zinc phosphate Primer (Alkyd Base) to IS 12744 No Paint
1.2
1AC
--
--
Synthetic 2 InterEnamel paint DFT= national (Long Oil 20m Orange Alkyd) per coat Shade No: 592 to IS 2932 of IS 5 InterSynthetic 2 Enamel paint DFT= national (Long Oil 20m Orange Alkyd) per Shade No: 592 to IS 2932 coat of IS 5 ----
70
1.3
Drum Internals 04 134, 136, 138 Other Machined Components: 43 101, 102, 103, 104, 105, 106, 107
--
--
25
1.4
1AE
--
--
Synthetic 2 Yellow Enamel paint DFT= Shade No: (Long Oil 20m 356 of Alkyd) per coat IS 5 to IS 2932 No Paint ---
70
2.1
11
Foundation Materials and Pin: 35 - 010, 011, 012, 013, 020, 030, 190 38 010 39 - 010, 011, 012, 020, 030, 040 48 019 & Columns below 0 level of PG 35,36, 38 & 39
--
--
--
--
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 3 of 11
Sl. No.
2.2
Scheme
No.
PGMA / Description
Paint
Shade
1A
Buck Stays and Structural Items: Buck stays 08 001, 003, 006, 007, 101, 104, 107, 111, 380, 382, 400, 500, 501, 503, 700, 900, 901, 904, 907, 910 Boiler Supporting Structures 35 100, 110, 111, 112, 120, 121, 122, 130, 131, 132, 133, 134, 135, 136, 140, 141, 142, 143, 144, 150, 151, 152, 153, 160, 161, 162, 171, 172, 173, 174, 181, 182, 183, 184, 185, 186, 191, 192, 193, 194, 195, 196, 210, 211, 212, 213, 214, 220, 221, 222, 230, 231, 232, 240, 250, 310, 311, 312, 320, 321, 322, 330, 331, 332, 340, 341, 342, 350, 351, 352, 360, 361, 362, 380, 381, 382, 383, 390,392, 410, 420, 430, 440, 441, 442, 443, 451, 452, 453, 461, 462, 463, 471, 472, 473, 481, 482, 483, 500, 510, 511, 512, 513, 514, 520, 521,522, 523, 524, 530, 531, 532, 533, 540, 541, 542, 550, 551, 552, 561, 562, 563, 571, 572, 573, 581, 582, 583, 591, 592, 593, 594, 595, 596, 597, 598, 599, 610, 612, 613, 710, 711, 712, 713, 715 36 110,120, 130, 150, 200, 210, 211, 212, 220, 221, 222, 230, 231, 232, 240, 241, 242, 250, 251, 252, 260, 261, 262, 270, 271, 272, 280, 281, 282, 290, 291, 292, 300, 301, 302, 310, 311, 312, 313, 314, 315, 316, 320, 321, 322, 323, 324, 325, 326, 327, 330, 331, 332, 333, 334, 335, 340, 341, 342, 343, 344, 345, 346, 347, 348, 350, 351, 352, 353, 354, 355, 360, 361, 362, 363, 370, 371, 372, 380, 381, 382, 383, 390, 391, 392, 393, 394, 395, 396, 397, 410, 420, 430, 490, 491, 492, 510, 520, 610, 612, 620, 621, 630, 631, 632 38 110, 120, 130, 210, 211, 299, 310, 311, 380, 381, 390, 410, 510, 511, 512, 513, 521, 522, 610, 611, 612, 620, 710, 712, 720, 730 39 - 100, 101, 102, 110, 120, 121, 130, 140, 141, 142, 143, 150, 160, 200, 210, 300, 301, 303, 304, 305, 306, 311, 312, 323, 390, 391, 392, 393, 901 Duct Supports 48 005, 015, 025, 045, 055, 065, 085, 105, 115, 125, 145, 155, 185, 195, 200,205, 215, 225, 235, 245, 255, 265, 275, 295, 305, 315, 325, 335, 345, 355, 365, 375, 385, 415, 425, 435, 445, 455, 465, 475, 485, 495, 665, 805, 815, 825, 845, 855, 865, 875, 885, 995 Piping Centre: 80-800 to 882, 920 to 933, 940
SSPC-SP3/ Red Oxide Zinc Power Tool phosphate Cleaning Primer (Alkyd Base) to IS 12744
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 4 of 11
Sl. No.
2.3
Scheme
No.
PGMA / Description
Paint
Shade
1A
SSPC-SP3/ Red Oxide Zinc Power Tool phosphate Cleaning Primer (Alkyd Base) to IS 12744 SSPC-SP3/ Red Oxide Zinc Power Tool phosphate Cleaning Primer (Alkyd Base) to IS 12744
2.4
1AB
Hand Rails & Posts 35 - 850, 851 36 - 850, 851, 852, 853 38 - 850, 851 39 - 850, 851 Floor grills, Guard plate** 35 811 36 - 010, 810, 811, 812, 813, 814, 815, 816, 840 38 - 810, 811 39 810, 811, 840, 841 Ladders & Stairs 35 820, 821, 822, 823 36 820, 821, 822, 823 38 820, 821 39 820, 830, 831 48 - 466
--
--
Dark Synthetic 2 Enamel paint DFT= Admiralty Grey (Long Oil 20m Alkyd) per coat Shade No. 632 of IS 5 to IS 2932
70
2.5
Floor Grills : Hot dip Galvanizing to a coating weight of 610 gm per sq.m (minimum) and to a coating thickness of 85.0 microns (minimum). ** Guard plates will be painted as given in Sl. No. 2.2.
SSPC-SP3/ Red Oxide Zinc Power Tool phosphate Cleaning Primer (Alkyd Base) to IS 12744 1 DFT= 30m per coat --Dark Synthetic 2 Enamel paint DFT= Admiralty Grey (Long Oil 20m Alkyd) per coat Shade No. 632 of IS to IS 2932 70
2.6
1AB
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 5 of 11
Sl. No.
3.1
Scheme
No.
PGMA / Description
Paint
Shade
10
3.2
Components >95 C Un-insulated other than components coming in Gas Path 09 - 001, 002, 003 21 - 800, 850, 875, 997 24 120, 160, 173, 180, 185, 190, 195, 220, 260, 273, 280, 285, 290, 320, 345, 360, 373, 380, 385, 390, 395, 420, 460, 480, 485, 490, 495, 520, 560, 573, 580, 585, 590, 660, 680, 685, 690, 820, 860, 880, 885 28 220 42 300, 318, 328, 348, 358 48 - 380 Components >95 C Insulated 05 - 137, 139, 147, 153, 154, 155, 158, 159, 175, 188, 195, 220, 227, 229, 231, 236, 241, 246, 251, 265, 281, 283, 296, 330, 340, 341, 350, 493, 879, 900 07 - 101, 102, 104, 106, 107, 108, 109, 200, 201, 202, 203, 204, 211, 212, 214, 215, 216, 217, 218, 221, 222, 223, 225, 226, 229, 231, 232 10 100, 120, 122, 135, 136, 140, 141, 151, 170, 174, 178, 179, 180, 191, 195, 218, 220, 222, 235, 236, 240, 241, 251, 270, 274, 278, 279, 280, 283, 284, 291, 295, 315, 687 15 136, 138, 147, 174, 177, 192, 193, 236, 238, 274, 279, 292, 293, 999 17 138, 177, 776, 807, 900, 903 18 001, 002, 003, 010, 020 19 701, 702, 753, 903 21 600 24 100, 115, 175, 200, 215, 275, 295, 300, 315, 375, 475, 500, 568, 600, 620, 675, 42 - 020, 021, 025, 030, 031, 032, 033, 036, 037, 038, 128, 150, 153, 158, 159, 48 032,034,035,132,135,202, 204, 207, 208, 212, 214, 217, 221, 222, 224, 227, 228, 229, 232, 234, 242, 244, 252, 254, 261, 262, 264, 267, 272, 274, 276, 282, 284, 292, 294, 302, 304, 307,308, 309, 311, 312, 314, 318, 319, 322, 324, 332, 334, 342, 352, 362, 364, 372, 374, 381, 382, 384, 386, 388, 389, 392, 412, 414, 422, 424, 426, 432, 434, 438, 439, 442, 444, 452, 454, 462, 464, 467, 468, 469, 472, 474, 482, 484, 486, 487, 488, 489, 491, 492, 494, 496, 497, 498, 499, 602, 612, 622, 632, 646, 652, 654, 656, 662, 664, 666, 667, 668, 669, 676, 686, 696
--
--
--
Red Oxide
60
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 6 of 11
Sl. No.
3.3
Scheme
No.
PGMA / Description
Paint
--
Shade
--
3.4
3.5
8A
Heat Exchanger Coils: (SH, RH & Economiser Coils) 11 - 036, 037, 038, 074, 077, 078, 095, 135, 136, 138, 170, 174, 175, 178, 179, 235, 236, 237, 238, 248, 250, 251, 271, 272, 274, 275, 277, 278, 279, 280, 336, 337, 338, 340, 342, 356, 358, 370, 374, 377, 378, 395, 585, 587, 591, 606, 608, 616, 618, 682, 683, 684, 685, 686, 687, 688, 691, 694, 716, 717, 718, 767, 768, 769, 787, 791, 882, 883, 884, 885, 887, 916, 917, 918, 967, 968, 969, 986, 987, 988, 991, 994, 999 12 135, 136, 170, 174, 178, 184, 187, 335, 395, 495, 515, 535, 551, 619, 800, 803, 805, 850, 851, 852, 900, 901, 903, 906, 914, 917, 924, 927, 928, 944, 948, 954, 968, 988, 999 16 077, 079, 132, 235, 236, 237, 238, 256, 275, 277, 279, 281, 377, 379 19 - 001, 104, 105, 114, 124, 184, 802, 814, 824, 884, 914, 924, 984 Components coming in Gas Path other than Coils 06 - 033, 036, 037, 041, 043, 046, 047, 052, 054, 089, 090, 091, 092, 093, 094, 130, 133, 136, 137, 141, 143, 146, 147, 152, 154, 189, 190, 191, 192, 193, 194, 231, 331, 350, 400, 430, 466, 467, 500, 530, 609, 611, 613, 614, 616, 620, 621, 623, 624, 630, 631, 633, 634, 636, 637, 639, 640, 641, 643, 644, 646, 647, 649, 650, 651, 652, 653, 654, 655, 657, 658, 659, 670, 689, 690, 691, 692, 693, 694, 695, 709, 713, 714, 715, 716, 720, 723, 730, 731, 733, 734, 737, 740, 741, 743, 744, 747, 749, 750, 751, 753, 755, 789, 790, 830, 840, 850, 851, 857, 895, 896, 897 10 182, 183, 184, 185 16 988, 999 19 703, 704, 708, 763, 783, 850, 851, 900, 988, 999 30 010, 104, 105, 211, 212, 216, 217, 218, 219, 220, 223, 227, 228, 233, 235, 993, 31 010,101, 102, 103, 104, 105, 108, 301, 993 32 001, 002, 005, 006, 007, 008, 009, 011, 012, 021, 022, 023, 024, 025, 026, 027, 031, 033, 041, 042, 043, 044, 050, 055, 061, 073, 110, 120, 210, 620, 720, 810, 910, 993 42 - 129 Uninsulated Fuel Pipes 47 229, 265, 266. 267, 268, 269 Duct for Tube Mill: 48 802, 804, 812, 814, 817, 822, 824, 832, 834, 842, 844, 852, 854, 857, 862, 864, 867, 872, 874, 882, 884,
--
--
--
Red Oxide
60
--
--
--
--
Alumunum
40
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 7 of 11
Sl. No.
4
Scheme
No.
PGMA / Description
Paint
Shade
15
5.1
1A
5.2
Constant Load and Variable Load Hangers (CLH / VLH) 07 - 400, 401, 402, 403, 404, 405, 410, 420, 431 10 - 200 17 904, 906, 919, 929 19 901, 904, 905, 906, 907 24 - 346, 351 Miscellaneous and Casing Sheets: 07-500, 501, 600, 601, 997, 999, 19 101, 102,21 - 601, 987, 24 - 101, 125, 130, 135, 140, 201, 225, 230, 235, 240, 301, 325, 335, 340, 350, 370, 374, 400, 401, 425, 430, 435, 440, 470, 471, 473, 501, 525, 535, 540, 570, 601, 625, 635, 640, 800, 801, 815, 825, 987, 989, 996, 998 35 994, 995, 36 - 613, 903, 999, 37 - 010, 110, 210, 310, 410, 510, 610, 39 - 302, 924 Fuel Firing: 41 100, 110, 200, 310, 320, 330, 340, 350, 390, 410, 420, 430, 450, 460, 470, 997 Steam Blowing Piping: 42 002, 003, 005, 010 42 040, 045, 050, 055, 060, 065, 070, 111, 112, 113, 114, 118, 119, 120, 121, 122, 123, 124, 130, 131, 132, 151, 152, 154, 155, 156, 157, 160, 165, 170, 176, 180, 195, 196, 989, 997, 998 43 000, 001, 002, 003, 004, 005, 006, 007, 008, 997, 999 45 050, 120, 160, 161, 180, 181, 220, 221, 260, 261, 321, 325, 326, 401 47 121, 122, 123, 124, 125, 129, 140, 141, 142, 143, 144, 145, 146, 149, 161, 162, 163, 164, 165, 169, 180, 181, 182, 183, 184, 185, 189, 200, 201, 202, 203, 204, 205, 209, 221, 222, 223224, 225, 241, 242, 243, 244, 245, 246, 247, 248, 249, 261, 262, 263, 264, 647, 648, 649, 650, 746, 953, 959, 963 Duct Plates and Expansion Joints: 48 002, 004, 007, 011, 012, 014, 017, 018, 022, 024, 028, 032, 034, 040, 042, 044, 052, 054, 062, 064, 066,072, 074, 082, 084, 092, 094, 102, 104, 107, 112, 114, 116, 122, 124, 132, 142, 144, 152, 154, 162, 172, 182, 184, 192, 194 Coal Handling: 65 051, 060, 070, 260, 402, 403, 460, 724, 736, 738, 786 67 204, 251, 256, 261, 266, 271, 272, 276, 277, 283, 286, 400, 801, 802, 803, 804, 999 99 201, 299 Erection Materials and Commissioning Components: 04 - 988, 05-993, 06-993, 07 988, 993, 12-993, 24 993, 28 993, 35 993, 36 993, 37 993, 38 993, 39 993, 48 988, 993, 65 988, 97-585,99 045, 099, 501, 502
Aliphatic 1 Phirozi acrylic Poly- DFT=30 Blue urethane paint m per Shade No. %VS=40 (min) coat 176 of IS5 t Synthetic Smoke 2 Enamel paint DFT= 20 Grey (Long Oil Shade No: Alkyd) 692 to IS 2932 of IS 5
SSPC-SP3/ Red Oxide Zinc Power Tool phosphate Cleaning Primer (Alkyd Base) to IS 12744
--
--
70
Red Oxide
Zinc phosphate
--
--
--
--
Red Oxide
60
Sl.
Scheme
PGMA / Description
Surface
Primer coat
Intermediate Coat
Total
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
No.
6.1
No.
10
Preparation & Surface Profile Cast carbon steel valves (Conventional) Cast alloy steel valves (Conventional) All API valves, QCNRV, SV & SRV Silencers, Water Level gauge HP / LP system 22-101,889 Forged valves SSPC-SP3/ Power Tool Cleaning
Paint Heat Resistant Aluminium Paint to IS 13183 Gr.I Coating weight of 1500 mg per sq.ft.
Red Oxide Zinc phosphate Primer (Alkyd Base) to IS 12744 HB Chlorinated Rubber based Zinc Phosphate Primer DFT= 50m per coat High Build Epoxy Mastic Aluminium PrimerGeneral Purpose Aluminium Paint to IS 2339
No. of coats 2
Paint --
No. of coats --
Paint --
No. of coats --
Shade
--
DFT m (min) 40
6.2
--
Phosphating
--
--
--
--
--
--
--
6.3
1AS
--
--
Synthetic 2 Enamel paint DFT= 20 (Long Oil Alkyd) to IS 2932 Chlorinated Rubber Based Finish Paint DFT= 30m per coat 2
70
6.4
36
--
--
160
6.5
35
--
--
6.6
8A
Hand Wheels
--
--
Aliphatic acrylic 1 French Poly-urethane DFT=30 Blue paint m per Shade No: %VS=40 (min) coat 166 IS 13213 of IS 5 ----
130
40
PS for Arrows shall be as per valves and the final shade will be Post Office Red-Shade No. 538 of IS 5
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 9 of 11
NOTES: 1. This painting scheme covers a comprehensive list of PGMAs being used in 125 / 210 / 250 / 500/600 MW and Industrial Boilers under Fossil Boilers working in normal environment, in an effort to standardise the painting scheme. Therefore, the entire list of PGMAs will not be applicable for any specific project and only those PGMAs applicable for the project may be used, while choosing the painting scheme applicable. 2. Rust Preventive coating should be given on HSFG Bolt & Nut threads. 3. All threaded & machined surfaces and all retainers A & C types are to be applied with a coating of Temporary Rust Preventive oil. 4. 5. 6. 7. All surfaces of foundation materials, insulation pins, Anchor channels, Sleeves shall be coated with Temporary Rust Preventive Fluid and during execution of civil works; the dried film of coating shall be removed using organic solvents. PGMAs under Sub-Vendor items are not indicated. Please refer respective Engineering Document for all sub-vendor items. Wherever it is not specified, it shall be as per the painting scheme of the applicable PGMA. No painting is required for Aluminium, Stainless Steel components and galvanized items. Abrasive blast cleaning to SSPC-SP6 (Sa 2) grade shall be done to prepare the surface of hot worked pipes prior to application of primer. Wherever inside surfaces of components under PGMA 48 XXX, need protection till erection, and all running meter items for spares and main item two coats of Red-oxide zinc phosphate primer paint to IS12744 to a DFT of 60 microns shall be applied, after power tool cleaning. For items meant for Spares and subcontracting where no further processing is involved, the painting scheme selected shall be the same as that of similar product configuration/ description. The Temporary Rust Preventive coating that has already been applied on any component, tubes, pipes etc., shall be visually inspected for good adherence. If the coating is intact, direct coating of alkyd based red oxide paints over the coating is permitted. In case, the coating has peeled off over a large area, then the coating is to be removed by suitable solvents / heating to 350 400 C for an hour before primer paint application but, in this case, it should be ensured that the minimum surface cleanliness required for primer paint application shall be SSPC SP2 (equivalent Hand Tool cleaning). All currently active PGMAs are covered. Requirements for Missing / new PGMA s will be included under the relevant section, following the appropriate paint logic.
8.
9.
10. Ground shade/colour finish paints & identification tag/ band for equipments, piping, pipe service, boiler supporting structures and other boiler components shall be followed as per tender. 11. In components, wherever plates/sheets of thickness less than or equal to 5 mm, tubes/ rods/drain pipe are used, power tool /hand tool cleaning to SSPC-SP3/ SSPC-SP-2 shall be followed and the painting shall be done as described in Sl no: 5.1. 12. Touch-up painting of damaged areas shall be carried out as per clause applicable painting scheme. 13. Only weldable primer shall be applied on surfaces, which require to be welded subsequently at site. At those locations no other paint shall be applied. 14. For internal protection of Pipes, tubes, headers and other pressure parts, Volatile Corrosion Inhibitor (VCI) pellets shall be put ( after sponge testing/ draining/ or drying ) and subsequently end capped. The dosage of VCI pellets shall be approximately 100 gm/ Cu..m. For tubes typically 4 5 tablets per end are to be put. For C & I items the dosage of self indicating Silica Gel ( colourless) shall be 250 gm/ cu.m. ( About 2 to 3 bags weighing approximately 100 grams each) . VCI pellets shall not be used for stainless steel components and its composite associates. 15. All threaded components of spring assemblies and turnbuckles shall be galvanized and achromatized to 15 microns minimum thickness. 16. Painting scheme for all temporary structures shall be PS 1AE i.e. 1 coat of Red oxide Zinc Phosphate primer (Alkyd Bse) to IS 12744-DFT-30 and 2 coats of Synthetic Enamel paint (Long Oil Alkyd) to IS 2932-DFT-2X20 Shade Yellow Shade No. 356 of IS 5- Total DFT 70.
Sl.
Material
Painting Scheme Details for procurement & application purposes Generic nature of paint Theoretical No. of Volume DFT in Shade
Shade
Mode
Over
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 10 of 11
No . 1 2 3 4 5 6 7 8
Code of Paint 120016131800 120011111900 120011121900 120011311200 120011140000 120012141700 120013310200 120017101800 Heat Resistant Aluminium paint to IS 13183 Grade I Red oxide Zinc Phosphate primer paint to IS 12744 Red oxide Zinc Phosphate Dip coat primer paint to PR: CHEM: 09-03 Long oil alkyd synthetic enamel finish paint to IS2932 Temporary Rust preventive fluid to PR: CHE: 09 04 Epoxy Zinc rich primer to IS14589 Gr. II Aliphatic acrylic polyurethane paint to IS13213 De Oxy Aluminate Weldable Primer- Colour Aluminium HB CR Based Zinc Phosphate Primer
pack
microns (min) per coat ----40 30 -Aluminium Red Oxide Red Oxide Reqd. shade Amber Grey Phirozi Blue./Fren ch Blue Aluminium
of appln . Brush / Spray Brush / Spray Dip Brush / Spray Brush / Spray Spray Spray
1 1 1 1 1 2 2 1
Brush / Spray 9 120014111700 10 1 40 50 Grey -Brush / Spray 10 120014300100 CR Based Finish Paint 10 1 30 30 French 166 Brush / Blue Spray High Build Epoxy Mastic Aluminium Primer- 8 2 80 100 Aluminium --Spray 11 12001213800 The covering capacity of paints specified is only approximate. The paints and Rust Preventive fluid shall be procured from BHELs approved suppliers. ** Values are indicative.
Painting Scheme for JINDAL INDIA THERMAL POWER LTD- Cust.No.1610 & 1611
Page 11 of 11