FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line

FASTIN-FASTON Connectors

FASTIN-FASTON Product Line

These are the multipleconnector version of the

basic FASTON Product
Line. Primarily used as
harness connectors,
they make possible
simultaneous and quick
attachment of up to eight
separate circuits with a
maximum of 19 leads.
Some housings can be
panel mounted or left
free-hanging and is ideally
suited for such applications
as electric ranges, washers,
dryers and other appliances
and automotive wiring.
Receptacles and tabs,
with the exception of small
locking lances to help
retention in housing, are
similar to those in the
FASTON Product Line.
FASTIN-FASTON
connectors are CSA
approved and recognized
under the component
program of Underwriters
Laboratories Inc.
Notes: Temperature range of
housing is rated at up to 125C to
permit use of assembly in areas of
relatively high temperatures. Circuits
are identified by numbered points on
both male and female housings.

62
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

312 Series

.345
[8.76]

Housing
.950
[24.13]

.690
[17.53]

.870
[22.10]

Material
Nylon

1.100
[27.94]

UL 94
V2

Color
Black

Part Number
480100-1

FASTIN-FASTON Product Line

312 Series
Receptacles
Fits Tab .032 [0.81] Thick
.900
[22.86]

.380
[9.65]
.358
[9.09]

Wire Range
AWG
20-16
18-14
16-12

Insulation
Diameter
.090-.130
2.29-3.30
.083-.122
2.11-3.10
.160 Max.
4.06
.

Material
and Finish

Terminal
Part Number

Brass

160557-1

Tin Plated Brass

160863-4

Tin Plated Brass

160251-2

312 Series
Tab
Tab Thickness .032 [0.81] Thick
.630
[16.00]

1.228
[31.20]

.307
[7.80]

Wire Range
AWG
12-10

Insulation
Diameter
.149-.193
3.78-4.90

Material
and Finish

Terminal
Part Number

Brass

170105-1

Note: All part numbers are RoHS compliant.

63
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

250 Series

.410
Max.
[10.41]

.260
[6.60]

Single Circuit Connectors

(Housings)

1.280
[32.51]
.529
Max.
[13.44]

.945
[24.00]

.393
[9.98]

Receptacle Housing

Material

UL 941

Color

Nylon

V2
V2
V2
V0

Natural
Black
Red
Natural

Part Numbers
Receptacle
Tab
480054-3
480053-3
480054-4
480053-4
480054-5
480053-5
521290-1
521289-1

R
R

X
X
X
X

X
X
X
X

Flammability rating.

250 Series

FASTIN-FASTON Product Line

Tab Housing

.080
[2.03]

Receptacles with
Mating Dimple
(For use with single
circuit connectors)

.295
[7.49]

.750
[19.05]

.305
[7.75]

Fits Tab .032 [0.81]

Stock Thickness .016 [0.41]

Wire Range
AWG

Insulation
Diameter

18-14

.100-.170
2.54-4.32

16-12
(2) 16
11-10
1
2

.160-.210
4.06-5.33
(2) .130 Max.
3.30
.157-.205
3.99-5.21

Material
and Finish
Brass
Tin Plated Brass
Brass

Terminal
Part Number
42281-1
42281-2
60634-11

Brass

60249-1

X
X
X

X
X
X

Quick-Change
Applicator No.2
687940-2
687940-2
687940-2

466057-2

R
R

Tin Plated Brass

60249-2

466057-2

Brass
Tin Plated Brass

160914-1
160914-2

No front slot.
Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

250 Series
Tabs
(For use with single or
multiple circuit connectors)

.250
[6.35]

.250
[6.35]

.620
[15.75]

Stock Thickness .015 [0.38]

.620
[15.75]

A
Wire Range
AWG

Style

22-18

Tab Insulation
Thk. Diameter

Dim.
L

.032
0.81

.085-.125
2.16-3.18

1.105
28.07

.032
0.81

.100-.170
2.54-4.32

1.105
28.07

.016
0.41
.032
0.81

.120-.145
3.05-3.68
.120-.170
3.05-4.32

1.100
27.94
1.105
28.07

18-14

14-10
1
2

Material
and Finish
Brass
Tin Plated Brass
Brass
Tin Plated Brass

Terminal
Part No.
62553-11
62553-31
42460-11
42460-21

Tin Plated Brass

42580-21

Tin Plated Brass

X
X
X
X

X
X
X
X

Quick-Change
Applicator No.2
687982-2
687982-2
687839-2
687839-2

687839-2

466092-2

R
R

60701-1

Used for back-to-back with a combined thickness of .032 [0.81].

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Note: All part numbers are RoHS compliant.

64
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

250 Series

.945
[24.00]

6 Circuit Connectors
(Housings)

.710
[18.03]

1.500
[38.10]

.760
[19.30]

Receptacle Housing

1
2

Material

UL 941

Color

Nylon

V2

Natural
Black

1.275
[32.39]

1.240
[31.50]

Tab Housing
Part Numbers
Receptacle
Tab
480003-5
480004-5
1-480281-02..
1-480282-0...

R
R

X
X

X
X

Flammability rating.
No mounting ears.

250 Series
Receptacles without
Mating Dimple
(For use with multiple
circuit connectors)

.295
[7.49]

.750
[19.05]

.305
[7.48]

Fits Tab .032 [0.81]

Stock Thickness .012 [0.30]

Wire Range
AWG
22-18

18-14
16-12 or
(2) 16
12-10
1

Insulation
Diameter
.085-.125
2.16-3.18
.060-.100
1.52-2.54

Material
and Finish

Terminal
Part Number

Tin Plated Brass

60295-2

687981-2

Tin Plated Brass

60413-1

687979-3

.100-.170
2.54-4.32

Brass
Tin Plated Brass

42100-1
42100-2

X
X

X
X

687932-2
687932-2

Tin Plated Brass

60253-2

466058-2

Brass
Pre-Tin Plated Brass

180351-1
180351-2

.160-.210
4.06-5.33 or
(2) .130
3.30 Max.
.134-.200
3.40-5.08

FASTIN-FASTON Product Line

.035
[0.89]

Quick-Change
Applicator No.1

R
R

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

.525
[13.34]

250 Series

2.125
[53.98]

8 Circuit Connectors
(Housings)
.945
[24.00]

Mating Face

8 Circuit Connectors (Receptacle Housing)

1
2

Material

UL 941

Color

Nylon

V2

Natural

Housing
Part Number
480173-1.
520965-12

R
R

Flammability rating of plastic material.

All circuits accept receptacles without locking dimple.

Note: All part numbers are RoHS compliant.

65
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

250 Series
8 Circuit Connectors
(Housings) (Continued)

Lead End

Proper Terminal Placement in Receptacle Housing

Wire Range
AWG

Circuits

Locking
Dimple

22-18

1, 2, 3, 4, 7 & 8

No

1, 2, 3, 4, 7 & 8

No

5&6

Yes

1, 2, 3, 4, 7 & 8

No

5&6

Yes

Insulation
Range
.085-.125
2.16-3.18
.060-.100
1.52-2.54
.100-.170
2.54-4.32
.100-.170
2.54-4.32
.160-.210
4.06-5.33 or
(2) .130
3.30 Max.

FASTIN-FASTON Product Line

18-14

16-12 or
(2) 16

1
2

Terminal
Part Number1

R
R

60295

60413

42100

42281

60253

602492

.160-.210
4.06-5.33 or
(2) .130
3.30 Max.

For dimensions and plating, refer to Terminal Specifications.

Power receptacle with locking dimple.
.658
[16.71]

2.240
[56.90]

1.275
[32.39]

Mating Face

8 Circuit Connectors (Tab Housings)

Material

UL 941

Color

Nylon
Nylon

V2
V2

Natural
Black

Housing
Part Number
480174-1
480174-7

R
R

Flammability rating.

Lead End (Back of Housing)

Proper Terminal Placement in Tab Housings

Wire Range
AWG

Circuits

22-18

1 thru 8 (All)
1 thru 8 (All)

18-14
1, 7 & 8
14-10
Note: All part numbers are RoHS
compliant.

1
2

1 thru 8 (All)

Insulation
Range
.085-.125
2.16-3.18
.100-.170
2.54-4.32
.120-.145
3.05-3.68
.120-.170
3.05-4.32

Terminal
Part Number1

R
R

625532

424602

425802

60701

For dimensions and plating, refer to Terminal Specifications.

Back-to-back.

66
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

250 Series
2 Circuit T Housing
.303
[7.70]
.550
[13.97]

.400
[10.16]

.910
[23.11]

.630
[16.00]

1.173
[29.79]

.784
[19.91]

.261
[6.63]

.406
[10.31]

Receptacle Housing

UL 941

Color

Nylon

V2

Black

Part Numbers
Receptacle
Tab
480115-3

480116-32

R
R

Flammability rating.
For use only with Fish Hook Tabs.

FASTIN-FASTON Product Line

Material

Tab Housing

Packard Style Receptacles

.250
[6.35]

.319
[8.10]

Wire Range
AWG

Insulation
Diameter

18-14

.154 Max.
3.91
.
........

Material
and Finish
Brass
Pre-Tin Plated Brass
Brass
Pre-Tin Plated Brass

.690
[17.53]

Terminal
Part Number
640417-111
640417-211
640418-111
640418-211

Applicator No.

R
R

466704-2
466704-2
466704-2
466704-2

No Dimple.

250 Series
Fish Hook Tabs

.268
[6.81]

1.065
[27.05]

1.015
[25.78]

.308
[7.82]

.248
[6.30]

.248
[6.30]

Note: All part numbers are RoHS

compliant.

Wire Range
AWG

Style

18-14

16-14

Stock
Thk.
.032
0.81
.032
0.81
.032
0.81

B
Insulation
Diameter
.100-.142
2.54-3.61
.110-.142
2.79-3.61
.090-.130
2.29-3.30

Material
and Finish

Terminal
Part Number

Brass

640416-1

466707-4

Tin Plated Brass

640416-2

466707-4

Tin Plated Brass

60794-2

687888-6

R
R

Applicator No.

67
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

187 Series

.675
[17.15]

Modular Connector
Housings

.275
[6.99]

.290
[7.37]

1.160
[29.46]

1.565
[39.75]

1.565
[39.75]

.187
[4.75]
.320
[8.13]
.145
Dia.
[3.68]

1.325
[33.66]

Receptacle Housing

FASTIN-FASTON Product Line

.320
[8.13]

1.325
[33.66]

.145
Dia.
[3.68]

Tab Housing

Material

UL 941

Color

Nylon

V2

Natural

Part Numbers
Receptacle
Tab
1-480252-0
1-480251-02

2-480251-02

R
R

X
X

X
X

Flammability rating.
Special mounting mates with all receptacle housings listed above.

.040
[1.02]

187 Series
Modular Connector
Receptacles

.220
[5.59]

Fits Tab .016 [0.41]

Insulation Diameter
.090-.130 [2.29-3.30] or
(2) .110 [2.79] Max.

Wire Range
AWG
20-16 or
(2) 20
1

Stock
Thickness
.012
0.30

.750
[19.05]

Material
and Finish

Terminal
Part No.

Pre-Tin Brass

60435-1

R
R

Quick-Change
Applicator No. 1
687993-2

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

187 Series
Modular Connector Tabs
Tab Thickness .016 [0.41]
Insulation Diameter
.090.130 [2.29-3.30]
or (2) .110 [2.79] Max.

.145
[3.68]

Wire Range
AWG
20-16 or
(2) 20
1

Stock
Thickness
.016
0.41

.955
[24.26]

Material
and Finish

Terminal
Part No.

Pre-Tin Brass

60434-1

R
R

Quick-Change
Applicator No. 1
687995-2

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Note: All part numbers are RoHS compliant.

68
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

110 Series
Receptacle Housings

.197
[5.00]

.197
[5.00]
Typ.

.181
[4.60]

.173
[4.39]

W
H

H
H
L

Material

Color

Nylon

Natural

Nylon

Natural

Nylon

Natural

Nylon

Natural

Nylon

Natural

Nylon

Natural

W
.236
5.99
.248
6.30
.551
14.00
.748
19.00
.945
24.00
.423
10.74

Dimensions
H
L
.236
.710
5.99
18.01
.442
.710
11.23
18.01
.200
.710
5.00
18.03
.200
.710
5.00
18.03
.200
.710
5.00
18.03
.344
.708
8.74
17.98

Part
Number

R
R

626062-01

626064-01

925014-01

925015-01

925016-0

626056-01

FASTIN-FASTON Product Line

Number of
Positions

Type

Not shown.

110 Series
Tab Housings
W

L
H

1.417
[35.99]

H
H
L
L

.819
[20.80]

Type

Number of
Positions

Material

Color

Nylon

Natural

Nylon

Natural

Nylon

Natural

Nylon

Black

Nylon

Natural

W
.327
8.31
.264
6.71
.629
15.98
.629
15.98
.512
13.00

Dimensions
H
L
.327
1.00
8.31
25.43
.516
1.00
13.11
25.43
.284
1.08
7.21
27.48
.284
1.08
7.21
27.48
.433
1.08
11.00
27.33

Part
Number

R
R

626063-0

626065-0

925475-1

925475-2

626057-0

Note: All part numbers are RoHS compliant.

69
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTIN-FASTON Product Line (Continued)

110 Series
Receptacles

.146
[3.71]

Wire Range
AWG
24-20
22-18
20-16

FASTIN-FASTON Product Line

18-14

Tab
Fit
.032
0.81
.020
0.51
.032
0.81
.032
0.81

.250
[6.35]

Insulation
Diameter
.050-.080
1.27-2.03
.080-.120
2.03-3.05
.080-.120
2.03-3.05
.060-.110
1.52-2.79

.550
[13.97]

Material
and Finish

Terminal
Part No.

Pre-Tin Brass

1217281-2

Pre-Tin Brass

....63241-3

Pre-Tin Brass

....62572-6

Pre-Tin Brass

1217321-2

R
R

110 Series
Tabs

.110
[2.79]

.500
[12.70]

.110
[2.79]

.866
[22.00]

Wire Range
AWG

Style
A

20-16
B

.500
[12.70]

.866
[22.00]

Tab
Thk.
.032
0.81
.032
0.81

Insulation
Diameter
.090-.120
2.30-3.05
.090-.120
2.30-3.05

Material
and Finish
Tin Plated
Brass
Tin Plated
Brass

Terminal
Part No.

R
R

160743-4

160762-4

Note: All part numbers are RoHS compliant.

70
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

FASTON Receptacles Loose Piece

FASTON Terminals
Strip/Loose Piece Cross
Reference
FASTON terminals have
been designed for speed of
application using selected
terminating machines;
however, hand tools are
also available for those
terminals listed.

RECEPTACLES 250 Series

Wire Range
AWG
22-18

18-14

18-12
16-12
14-10
12-10

Strip
Part No.
41772
61988-2
41274
41774
42219-1
61944-1
61944-2
42100-1
42100-2
42281-1
42281-2
60290-2
41532
42742-1
41728
41450
62049-2
60851-1

Loose Piece
Part No.
60878-2
62274-1
41729
42025-1
60705-1
60279-1
60279-2
42238-1
42238-2
42282-1
42282-2
60419-2
41898
60102-1
42021
61227-1
62090-1
60851-3

Description
Premier Receptacle
Receptacle/Tab Combination
Premier Receptacle
Hermetic Receptacle
Premier Receptacle
Piggyback Receptacle
Piggyback Receptacle
FASTIN-FASTON
FASTIN-FASTON
FASTIN-FASTON
FASTIN-FASTON
F Crimp Flag
Tab-Lok Flag
Tab-Lok Flag
Premier Receptacle
Premier Receptacle
Piggyback
Hermetic Flag

Hand Tool
Part No.
91514-1
91514-1
90165-1
90165-1
90165-1
189508-1
189508-1
720725-1 or 91557-1

90165-1

90045
47417
47417
47094
90120

Receptacles 187 Series

20-16

Strip
Part No.
42452-1
42452-2
42373-2
60435-1
62026-1

Loose Piece
Part No.
42566-1
42566-2
42638-2
60520-1
62228-1

Description
Premier Receptacle
Premier Receptacle
Premier (No Insulation)
FASTIN-FASTON
Piggyback Receptacle

FASTON Terminals Strip/

Loose Piece Cross Reference

Wire Range
AWG

Hand Tool
Part No.
91509-1
91509-1

90088

Receptacles 110 Series

Wire Range
AWG
22-18

Strip
Part No.
42068-1
62003-2
60900-1

Loose Piece
Part No.
42470-1
62112-2
61454-1

Strip
Part No.
60294-1
41412
42460-2
63066-1

Loose Piece
Part No.
61316-1
41778
42565-2
63067-1

Strip
Part No.
62395-1

Loose Piece
Part No.
62836-1

Description
Receptacle
Receptacle/Tab Combination
Tab Receptacle

Hand Tool
Part No.
91511-1

59528-1

250 Series Tabs

Wire Range
AWG
22-18
18-14
N/A

Description
FASTIN-FASTON
Crimp Type
FASTIN-FASTON
P.C.B. Tabs

Hand Tool
Part No.
91514-1

90165-1

110 Series Tabs

Wire Range
AWG
N/A

Description
P.C.B. Tabs

Hand Tool
Part No.

Note: All part numbers are RoHS compliant.

71
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles

Product Facts

Reduced insertion force

Locks onto tabs containing

holes

Housing insulates and

serves as a removal tool

Snap action tells

assembler receptacle is
mated properly

Terminated by automatic or
semi-automatic equipment

Single and multiple circuit

housings available

Recognized under the

Component Program of
Underwriters Laboratories
Inc., File Nos.
E66717 and
E28476
R

Certified by Canadian
Standards Association
File No.
LR7189A

Positive Lock Receptacles

Positive Lock receptacles

are specifically designed to
provide ease of assembly
and secure retention to
mating tabs. These unique
features are attainable by
the reduced insertion force
of the product and the
locking dimple. The
receptacle locks onto
mating tabs containing
holes and is removable only
by deflecting an integrally
designed depressor prior to
withdrawal. The depressor
can be deflected manually
by thumb pressure, or
automatically by a cam
inside a specially designed
nylon housing. If the
housing is employed,

removal of the terminal from

the tab is performed by
simply applying withdrawal
force to the housing. In
addition to providing a
means of disconnecting the
terminal, the housing
performs its traditional
insulating function.
Aside from reduced
insertion forces, Positive
Lock receptacles give the
assembler a definite
mechanical snap when
the terminal is correctly
seated over the mating tab.
This facilitates correct
assembly in hard-to-reach
areas such as under
dashboards, recessed
switch tabs, etc.

Safety is enhanced by the

locking capability of the
product. Unless the
depressor is deliberately
deflected, either manually
or by withdrawal force
applied directly to the
optional housing, a terminal
will not easily come off of
the tab. Thus, the potential
of exposed live parts or
disruption of critical circuitry
due to improperly seated or
accidentally removed
terminals is greatly
reduced.

72
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark I
250 Series Receptacles
Stock Thickness .016 [0.41]
Fits Tab .032 [0.81]
Recognized under the Component
Program of Underwriters
Laboratories Inc.,
UL File No. E28476

.291
[7.39]
.878
[22.30]

Wire Range
AWG

Insulation
Diameter
.090-.130
2.29-3.30
.135-.195
3.43-4.95
.095-.155
2.41-3.94
.140-.170
3.56-4.32
.135-.200
3.43-5.08

20-16

18-14

14-11
12-10
1
2

Material
and Finish

Receptacle

Brass/Pre-Tin

Part Numbers
Quick Change
Applicator No.2
R

Hand Tool

1-160759-1

567181-2

654174-1

Brass/Tin

63812-11

680140-2

Brass/Tin

154718-3

466542-3

525651-1

Brass/Tin

154717-3

466883-2

525651-1

Brass/Pre-Tin

790319-3

567417-2

A Style Housing only.

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.
For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Positive Lock Receptacles

Receptacle Housings
Material 94 V-2, 6/6 Nylon

1 Position

.387
[9.83]

.220
[5.59]

.283
[7.19]

.955
[24.26]

.357
[9.07]

.445
[11.30]
.430
[10.92]

.214
[5.44]

Style
.
A
.
B
H

1.020
[25.91]

.354
[8.99]

2 Position

.715
[18.16]

.705
[17.91]

.394
[10.01]

Part No.
154719-0.
154719-1.
520961-11
926521-2.
926522-1.
926522-2.

Press-to-release with secondary

lock.

.354
[8.99]

.362
[9.19]

.957
[24.31]

Color
Black
Natural
Black
Black
Black
Natural

.291
[7.39]
.596
[15.14]

.957
[24.31]

H
Note: All part numbers are RoHS compliant.

73
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark I
250 Series Flag Receptacle
Stock Thickness .016 [0.41]
Fits Tab .032 [0.81]

.488
[12.40]

.783
[19.89]

.291
[7.39]

Positive Lock Receptacles

Wire Range
AWG

Insulation
Diameter

Material
and Finish

20-16

.087-.130
2.21-3.30

Brass/Pre-Tin

Part Numbers
Quick Change
Receptacle
Applicator No. 1
926820-4

680436-2

Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5.

For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics.

Mark I
250 Series
Receptacle Housings
Material 94 V-2, 6/6 Nylon
.866
[22.00]
.228
[5.79]

.591
[15.01]

.319
[8.10]

Color
Black

Part Number
926291-1

.370
[9.40]

Note: All part numbers are RoHS compliant.

74
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark II
250 Series
Straight Receptacles
.255
[6.48]

.300
[7.62]

.055
Max.
[1.40].........

Wire Range
AWG
22-18

18-14

15-10

Insulation
Diameter
.060-.100
1.52-2.54
.059-.122
1.50-3.10
.090-.155
2.29-3.94
.090-.155
2.29-3.94
.090-.155
2.29-3.94
.090-.155
2.29-3.94
.090-.135
2.29-3.43
.110-.200
2.79-5.08
.150-.200
3.81-5.08

Mark II
250 Series
Receptacle Housings
1 Circuit

Material
and Finish
Brass,
Tin Plated
Pre-Tin Brass
Brass
Brass,
Tin Plated
Brass,
Tin Plated
Brass,
Tin Plated
Pre-Tin Brass
Pre-Tin Brass
Brass,
Tin Plated

.394
[10.00]

.327
[8.30]

.283
[7.20]

1.094
[27.80]

.354
[9.00]

Stock
Thickness
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.018
0.46

L
(Overall Length)
.886
22.50
.976
24.80
.886
22.50
.886
22.50
.886
22.50
.886
22.50
1.015
25.80
1.015
25.80
.913
23.20

R
R

Terminal
Part No.

63119-1

170327-1

63097-2

63097-1

63809-1

63442-1

170328-1

170329-1

63239-1

Positive Lock Receptacles

12-10

Tab
Thickness
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.025
0.64
.020
0.51
.032
0.81
.032
0.81
.032
0.81

.449
[11.40]
.421
[10.70]

.311
[7.90]

.315
[8.00]

.354
[9.00]

1.094
[27.80]

.063
[1.60]

A
Style

B
Material

UL 94

V2

6/6 Nylon

V0

6/6 Nylon

V0

Color
Natural
Black
Yellow
Green
Blue
Red
Natural
Black
Yellow
Green
Blue
Red
Natural
Yellow
Green
Blue
Red
Black

R
R

X
X

X
X

Part
Number
172076-1
172076-2
172076-4
172076-5
172076-6
172076-7
2-172076-1
2-172076-2
2-172076-4
2-172076-5
2-172076-6
2-172076-7
177627-1
177627-4
177627-5
177627-6
177627-7
177627-9

Note: All part numbers are RoHS compliant.

75
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark II
250 Series
Receptacle Housings
2 Circuit

.380
[9.65]
1.080
Ref.
[27.43]

1.080
Ref.
[27.43]
.040
[1.02]

.380
[9.65]

.595
[15.11]
.622
[15.80]

.313
[7.95]

.595
[15.11]

1.135 .015
[28.83 0.38]

.362
[9.19]

1.135 .015
[28.83 0.38]

.362
[9.19]
2 Plcs.

.197
[5.00]

.598
[15.20]

Style

Material

UL 94

V2

Positive Lock Receptacles

.433
[11.00]

.354
[9.00]

.290
Ref.
[7.37]

.290
[7.37]

6/6 Nylon

V0
V0
B

6/6 Nylon
V2

6/6 Nylon

V0

Color

R
R

Natural
Red
Black
Green
Blue
Yellow
Brown
Natural
Red
Blue
Natural
Red
Natural
Natural
Yellow
Blue
Red

Mark II
250 Series
Receptacle Housings
4 Circuit

1.094
[27.80]

X
X

X
X

Part
Number
520935-1
520935-2
520935-3
520935-4
520935-5
520935-6
520935-7
1-520935-1
1-520935-2
1-520935-5
521229-1
521229-2
521588-1
178833-1
178833-4
178833-6
178833-7

1.390
[35.30]

.354
[9.00]

1.094
[27.80]

1.350
[34.20]

.433
[11.00]

Style

Material

UL 94

Color

6/6 Nylon

V2

Natural

R
R

Part
Number
174429-1

Note: All part numbers are RoHS compliant.

76
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark II
250 Series
Flag Receptacles
Stock Thickness .016 [0.41]
Fits Tab .032 [0.81]
.307
[7.80]
.653
[16.60]

.307
[7.80]

Wire Range
AWG
22-18
18-14
12-10

Insulation
Diameter
0.59-.110
1.50-2.80
.110-.205
2.80-5.20
.110-.205
2.80-5.20

Material
and Finish

R
R

Terminal
Part No.

Pre-Tin Brass

172761-1

Pre-Tin Brass

172763-1

Pre-Tin Brass

172765-1

Positive Lock Receptacles

Mark II

.748
[19.00]

250 Series
Flag Style Receptacle Housing
1 Circuit

.220
[5.60]

.898
[22.80]

Style

Material

UL 94

V2
A

6/6 Nylon
V0

Color
Natural
Blue
Green
Red
Natural
Blue
Yellow

R
R

X
X

X
X

Part
Number
172469-1
172469-2
172469-4
172469-7
1-172469-1
1-172469-2
1-172469-3

Note: All part numbers are RoHS compliant.

77
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark II
187 Series
Straight Receptacles
.220
[5.59]

.220
[5.59]

.196
[4.98]

.236
[5.99]
L

L
.030
Max.
[0.76].........

A
Wire Range
AWG

Style
A
B

24-20

20-16

Positive Lock Receptacles

18-14
(2) 18
1
2

Tab
Fit
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.020
0.51

Insulation
Diameter
.060-.110
1.52-2.79
.060-.105
1.52-2.67
.060-.110
1.52-2.79
.060-.105
1.52-2.67
.060-.105
1.52-2.67
.074-.134
1.87-3.40
.074-.134
1.87-3.40
.090-.130
2.29-3.30
.090-.130
2.29-3.30
.060-.110
1.52-2.79
.090-.130
2.29-3.30
.083-.142
2.11-3.61
(2) .216
5.49

Material
and Finish
Brass,
Post Tin Plated

Pre-Tin
Phos. Bronze
Brass,
Tin Plated
Brass,
Pre-Tin
Brass,
Tin Plated
Brass,
Tin Plated

Stock
Thickness
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30

L
(Overall Length)
.755
19.17
.850
21.60
.755
19.17
.850
21.60
.850
21.60
.850
21.60
.850
21.60
.755
19.17
.755
19.17
.740
18.80
.755
19.17

Brass,
Pre-Tin

.012
0.30

.850
21.60

Pre-Tin Brass
Pre-Tin Brass
Phos. Bronze,
Nickel Plated
Pre-Tin
Phos. Bronze
Pre-Tin Brass

R
R

Terminal
Part No.

63196-1

170324-1

170324-2

170324-5

170325-1

170325-3

63195-1

63232-11

63498-12

63313-11

63407-21

170326-1

Low profile not for use in housing.

For use with housing 521125.

Mark II

.367
[9.32]

.331
[8.40]

187 Series
Receptacle Housings
1 Circuit

.201
[5.10]

.205
[5.21]
.957
[24.30]

.291
[7.40]

.290
[7.37]

A Use with
(.187 x .020 [4.74 x 0.51])
Style

Material

B Use with
(.187 x .032 [4.75 x 0.81])
UL 94

V2

6/6 Nylon

V0

Note: All part numbers are RoHS

compliant.

6/6 Nylon

.974
[24.74]

V2

Color
Natural
Black
Yellow
Green
Blue
Red
Natural
Black
Yellow
Green
Blue
Red
Natural

R
R

Part
Number
172074-1
172074-2
172074-4
172074-5
172074-6
172074-7
173974-1
173974-2
173974-4
173974-5
173974-6
173974-7
521125-1

78
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

.522
[13.26]

Mark II
187 Series
Receptacle Housings
2 Circuit

.524
[13.30]

.315
[8.00]

.563
[14.30]

.299
[7.60]

.461
[11.70]
.087
[2.20]

1.028
[26.10]

.299
[7.60]

1.028
[26.10]

.512
[13.00]

A 6 mm Pitch

.500
[12.70]

B 6 mm Pitch,
with Polarized Guide
.685
[17.40]

1.028
[26.10]

.299
[7.60]

C 7 mm Pitch
.882
[22.40]

.200
[5.10]

.200
[5.10]

.279
[7.10]

.279
[7.10]
.957
[24.30]

.957
[24.30]

D 10 mm Pitch
Style

Material

UL 94

6/6 Nylon

V2

6/6 Nylon
V0

X
X

X
X

.590
[15.00]

Style

Material

UL 94

Natural
Black
Yellow
Blue
Natural
Black
Yellow
Green
Blue
Red
Natural
Black
Yellow
Blue
Red
Natural
Black
Yellow
Blue

V2

6/6 Nylon
V0

6/6 Nylon

V0

6/6 Nylon

V0

Color

R
R

Part
Number
175578-1
175578-2
175578-4
175578-6
1-175578-1
1-175578-2
1-175578-4
1-175578-5
1-175578-6
1-175578-7
179720-1
179720-2
179720-4
179720-6
179720-7
176498-1
176498-2
176498-4
176498-6

Positive Lock Receptacles

V0

Part
Number
172210-1
172210-2
172210-4
172210-6
1-172210-1
1-172210-2
1-172210-4
1-172210-5
1-172210-6
1-172210-7
174587-1
174587-4
1-174587-1
1-174587-4
1-174587-5
1-174587-6
1-174587-7

R
R

Natural
Black
Yellow
Blue
Natural
Black
Yellow
Green
Blue
Red
Natural
Yellow
Natural
Yellow
Green
Blue
Red

V2

Color

E 15 mm Pitch, for Electro-Magnetic

.921
[23.39]
.280
[7.11]

.378
[9.60]

1.720
[43.70]

.201
[5.11]
.957
[24.31]

1.035
[26.30]

.520
[13.20]
.307
[7.80]

F 16 mm Pitch
Style

Material

6/6 Nylon

G For Microswitch
UL 94

V0

V2
G

6/6 Nylon

Note: All part numbers are RoHS

compliant.

V0

Color
Natural
Yellow
Green
Blue
Natural
Natural
Yellow
Blue
Red

R
R

Part
Number
353148-1
353148-4
353148-5
353148-6
174712-1
1-174712-1
1-174712-4
1-174712-6
1-174712-7

79
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark II
187 Series
Receptacle Housings
3 Circuit and
4 Circuit

.378
[9.60]

1.720
[43.70]

1.035
[26.30]

.768
[19.50]

A 3 Circuit
For Micro-Switch

Material

UL 94
V2

Positive Lock Receptacles

6/6 Nylon
V0

6/6 Nylon

V0

.957
[24.30]

.894
[22.70]

.307
[7.80]

Style

.953
[24.20]

.291
[7.40]

.034
[1.00]
.370
[9.40]

B 4 Circuit
For Timer

Color
Natural
Yellow
Blue
Natural
Yellow
Natural

R
R

X
X

X
X

Part
Number
172075-1
172075-4
172075-6
1-172075-1
1-172075-4
174513-1

Note: All part numbers are RoHS compliant.

80
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark III
250 Series
Receptacles
Stock Thickness .016
Accepts .032 Tab

.770
[19.56]

.300
[7.62]

Part Number
Quick Change
Applicator No.1
63933-1
680161-2
63933-2
680161-2
63854-1
680411-2
63854-2
680411-2

Wire Range
AWG

Insulation
Diameter

Material and
Finish

22-18

.060-.110
1.52-2.79

18-14

.090-.155
2.28-3.93

Brass
Brass/Tin
Brass
Brass/Tin

X
X
X
X

X
X
X
X

16-12 or (2) 18
or (2) 16 or
(1) 18 and (1) 16

.120-.170
3.04-4.31

Brass

1217092-1

680646-2

Brass/Tin

1217092-2

680646-2

Receptacles

Quick-Change applicator Part No. with -1 is for a T terminating unit used in automatic machines; -2 is for a K
AMP-O-LECTRIC bench machine.

Mark III
Receptacle Housings
.394
[10.00]

.981
[24.92]

.370
[9.40]

.980
[24.89]

.981
[24.92]

.360
[9.14]
.960
[24.38]

One Circuit Housing

A

.595
[15.11]

.980
[24.89]

Two Circuit Wax Motor Housing

Two Circuit Water Valve Housing

.212
[5.38]

1.500
[38.10]

.370
[9.40]

.285
[7.24]

1.310
[33.27]

.981
[24.92]

.536
[13.61]

Two Circuit Water Valve Housing

with Latch

Two Circuit Housing

Style

Material

UL 941

Color2

Part
Number

Nylon

V2

Natural

521120-1

Nylon

V0

Natural

521766-1

V2
D

Nylon
V0

Note: All part numbers are RoHS

compliant.

Nylon

V2

Nylon

V0

.326
[8.28]

.576
[14.72]

Natural
Red
Red
Green
Blue
Natural
Putty
Blue
Natural

Positive Lock Receptacles

.260
[6.60]

.960
[24.38]

.595
[15.11]

Accepts

R
R

250 Series
Positive Lock Mark III
Terminals.
250 Series FASTON
and Positive Lock Mark III
Terminals. Examples
include 63306 and 63854.

521253-1
521253-2
1-521253-2
250 Series FASTON and
1-521253-3
Positive Lock Mark III Terminals.
1-521253-7 Examples Include 63306 and 63854
521119-1
521119-2
521119-4
250 Series
521955-1
MK III Positive Lock Receptacles
63993, 63854, 1217092

X
X
X
X
X

X
X
X
X
X

81
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

Mark III
.102
[2.59]

187 Series Receptacles

.248
[6.30]
.670
[17.02]

.234
[5.94]

Wire Range
AWG

Insulation
Dia.

22-18

.090-.130
2.29-3.30

18-14
18-14
(2) 18

Mating Tab
Thickness
.020
0.51
.032
0.81
.020
0.51
.020
0.51
.032
0.81

.150-.200
3.81-5.08
.150-.200
3.81-5.08

Material
and Finish
Tin Plated
Brass
Tin Plated
Brass

Terminal
Part No.
1217113-2

680645-2

1217097-2

680645-2

Brass

1217114-1

680652-2

Tin Plated
Brass

1217114-2

680652-2

Brass

1217096-1

680652-2

R
R

Applicator

Mark III
187 Series
Receptacle Housings

1.710
[43.43]

.232
[5.89]

Positive Lock Receptacles

.175
[4.50]

.315
[8.00]
.905
[22.99]

.280
[7.11]

.905
[22.99]
.735
[18.67]

Part Number 521187-1

Material

UL 94

Color

Nylon
Nylon

V2
V2

Natural
Natural

Mark III

Color

Nylon
Nylon

Natural
Natural

Part Number 521198-1

R
R

X
X

Part
Number
521187-1
521198-1

.980
[24.89]

.980
[24.89]

HVAC Motor
Receptacle Housings

Material

.795
[20.19]

R
R

X
X

X
X

Part
Number
521780-1
521781-1

1.655
[42.04]

1.344
[34.38]

.400
[10.16]

Note: All part numbers are RoHS

compliant.

Part Number 521781-1

4-Position

.400
[10.16]

Part Number 521780-1

5-Position

82
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock Receptacles (Continued)

110 Series
Straight Receptacles

.071
[1.80]
.148
[3.75]

.677
[17.20]
.236
[6.00]

Wire Range
AWG

Tab
Fit
.020
0.51
.020
0.51

24-20
20-16

Insulation
Diameter
.040-.070
1.02-1.78
.080-.122
2.03-3.10

Material
and Finish
Pre-Tin Brass
Pre-Tin Brass

Receptacle Housing
Applicable Contact
Part Number 175411, 174777

Stock
Thickness
.010
0.25
.010
0.25

.020
[0.50]

R
R

Terminal
Part No.

175411-1

174777-1

.866
[22.00]

.228
[5.80]

.024
[0.60]

.197
[5.00]

.748
[19.00]
.787
[20.00]

.234
Max.
[5.95]

.827
[21.00]

Positive Lock Receptacles

A For 1 Circuit

.787
[20.00] .307
[7.80]

B For 3 Circuit

Style

Material

UL 94

Color

6/6 Nylon

V2

6/6 Nylon

V0

Natural
Natural
Yellow
Blue
Red

Part
Number
174779-1
178832-1
178832-4
178832-6
178832-7

R
R

Tab Dimension
For Signal Circuit
For 3 Circuit

For 1 Circuit
Top View

Sagging of the tabs hole must

not exceed 0.08 mm.

Top View

.047 .004
[1.20 0.10]

45

.020 .004
[0.50 0.10]

Butting surface
of housing

.047 .004
[1.20 0.10]

.020 .004
[0.50 0.10]

45

.110 .005
[2.80 0.13]
.138
Min.
[3.50]

Side View

.354 .005
[9.00 0.13]
10

.020
[0.51]

.354 .005
[9.00 0.13]

Side View

10

.003 Through Hole

[0.08] Max.

.110 .004
[2.80 0.10]
.217 .004
[5.50 0.10]
.279 .004
[7.10 0.10]

.150 .004
[3.80 0.10]

.063 .004
[1.60 0.10]

Section X-X

.087
Min.
[2.20]

.116
Min.
[2.95]

.020
[0.51]

.315
[8.00]

Housing
Area

Type A
(When using tab shoulder for butting)

.020
[0.50]
45

.110 .005
[2.80 0.13]

.063 .004
[1.60 0.10]

.047 .004
[1.20 0.10]

Type B
(When using resin, etc., for butting)

.630 .012
[16.00 0.30]

.236 .089
[6.00] [2.25] Min.
Min.

.315
[8.00]

Housing Outline
10

.020 .001
[0.50 0.03]

Note: All part numbers are RoHS compliant.

83
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock RAST 5 Connector System

Product Facts
Mates with .250 x .032
[6.35 x 0.81] tabs built on
5 mm centerlines

Keying and polarization

features

Utilizes Positive Lock

Mark III Receptacles

Terminals available for

22-18 AWG, 18-14 AWG
single wire or 18-16 AWG
double wire applications

Plain brass and tin plated

terminals available

Positive Lock RAST 5

Connector System

The Positive Lock RAST 5

connector system has been
designed to mate with a
control, switch or printed
circuit board that has .250 x
.032 [6.35 x 0.81] thick tabs
built on 5 mm centerlines.
This system utilizes our
popular Positive Lock Mark
III Receptacles and a series
of housings to provide
customers with a reliable
solution to their wire
management needs. This
line of connectors offers
keying and polarization
features built into the
housings that eliminate
mismating and crossed
wires. Two through eight
circuit housings facilitate
improved assembly

operations and the Positive

Lock Terminal provides
excellent retention of the
connector.
The acronym RAST 5 in the
title is a reference to the
European design standard
for appliance wiring and
component design, Raster
Anschluss Steck Technik
5 mm. This standard
outlines a system of keying,
polarization and latching
that is popular in Europe
and other parts of the world.
The Positive Lock RAST 5
system has been designed
to mate with many of the
components built with a
RAST 5 standard interface.
This system is an excellent
way for OEMs or their

subcontractors to use
existing lead makers and
termination equipment to
produce connectors that
mate to controls with RAST
interfaces.
While the origins of this
product are in the appliance
industry, many other
industries are embracing
this style of connector.
Marine, exercise equipment
and hand tool manufacturers
are recent examples of
customers beginning to use
this system. Any application
where .250 x .032 [6.35 x
0.81] tabs are built on 5 mm
centerlines is a potential
candidate for this popular
connector system.

See Tyco Electronics catalog

296599 for additional RAST
products.

84
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Positive Lock RAST 5 Connector System (Continued)

Mark III
250 Series Receptacles
Stock Thickness .013 [0.33]
Tab size .032 [0.81]

.293
[7.44]

.300
[7.62]

Wire Range
AWG

ID

22-18

.060-.110
1.52-2.79

18-14

.090-.155
2.29-3.94
.190 Max.
4.83
.
.120-.170
3.04-4.32
(2) .120
3.05 Max.
.
(2) .120
3.05 Max.
.

(2) 18
16-12
(2) 18
(2) 16

.771
[19.58]

Material
and Finish
Brass
Tin Plated Brass

Part Number
1217378-1
1217378-2

Applicator
No.

Brass

1217094-1

680653-2

Tin Plated Brass

1217094-2

680653-2

Brass

1217095-1

680654-2

Tin Plated Brass

1217095-2

680654-2

Positive Lock RAST 5

Connector System

Receptacle Housings

R
R

.362
Max.
[9.20]

Material 94 V-0, 6/6 Nylon

.500
[12.70]
Ref.

.792
Ref.
[20.12]

.786
[19.96]
Max.
.980 .015
[24.89 0.38]

Description
2 Position
3 Position
4 Position
5 Position
6 Position
7 Position
8 Position

R
R

X
X
X
X
X
X
X

X
X
X
X
X
X
X

Part Number
521204-1
521205-1
521206-1
521207-1
521208-1
521209-1
521210-1

Note: All part numbers are RoHS compliant.

85
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs

Product Facts

One-piece Fully Insulated

Premier Line FASTON
Receptacle crimp helps
prevent shock and short
hazards

Designed for correct lead-in

of tab

Designed for full mating

with a variety of tab styles
including those with
shoulders

Funnel wire entry

Wire Stop

Visual inspection of crimp

and wire brush

Assemblies are color-coded

by wire size

Assemblies contain wire

size and tab size
designation

Mating tab thickness

marked on terminal and
visible through housing
(.110, .187 and .205 Series)

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

Application tooling
available to meet
production requirements

Tin plated copper alloy

terminals

UL rated at + 105C

Terminates 26-10 AWG

solid, fused and stranded
wire (Flags terminate
stranded wire only)

Performance Capabilities

Meets UL-310 specification

for quick connect terminals;
UL listed under
File No. E-66717

Meets CSA C22.2, No. 153

specification for quick
connect terminals;
CSA Certified under
File No. LR 7189

VDE tested according to DIN

VDE 0627/9.91, specification
for connectors and plug and
socket devices,
VDE Reg. No.
600-volt application
capability (1,000 volts for
signs and fixtures)

The Ultra-Fast Fully Insulated

FASTON Receptacle and
Tab offers the advantage of
a completely protected
terminal and a wire crimp
with comparable
electromechanical
performance to open barrel
F crimp FASTON Terminals.
The User-Friendly design
combines easy mating with
rounded corners. The .187
and .250 series receptacles
incorporate a two-stage roll
configuration and a cantilever mounted dimple which
provides easy insertion and
multiple independent points
of contact for reduced tab
interface resistance.
Ultra-Fast Fully Insulated
FASTON Receptacles,
Flag Receptacles and Tabs
preclude the need for costly
electrical safety interlocks or
special protective shields to
help prevent shock hazards.
In addition, electrical short
circuits from exposed leads
are eliminated, even in
equipment requiring close
contact spacing.
The Ultra-Fast FASTON
Receptacle, Flag Receptacle

and Tab are preinsulated

assemblies featuring a
housing molded from
type 6/6 nylon material
with a +130C UL
temperature rating.
The Ultra-Fast FASTON
Receptacle housing
completely encloses a tin
plated copper alloy Premier
FASTON receptacle which
has been stress-relieved for
increased durability and
resistance to abuse. The
FASTON receptacle is
recessed sufficiently within
the housing to allow its use
in 600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a variety
of tabs, including those with
shoulders. The housing has
a slotted membrane which
is displaced by two tab
shoulders allowing proper
engagement of tab and
receptacle while maintaining
the fully insulated
characteristic.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal rolls.

This permits positive

engagement, even in blind
mating locations.
The Ultra-Fast FASTON
Tab housing completely
encloses a tin plated copper
alloy FASTON tab. The
FASTON tab is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
housing is designed to
completely encapsulate the
tab and receptacle when the
two are mated.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination. In addition,
a crimp code on the platform
hand tool is indented into the
housing during the crimping
operation which identifies
that the proper crimp dies
were used.
Depending on
production requirements,
Tyco Electronics provides
a complete selection of
terminating equipment from
hand tools to automatic
lead makers.

86
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)

Test Specifications
The following information and accompanying graphs are
taken from Tyco Electronics Product Qualification Testing
of Ultra-Fast FASTON product. Tests were conducted on
representative production samples, and all values shown
are averages of group results. The values shown are typical
results and may vary due to differences in processing,
application and methods of testing.
Current vs. Temperature Rise (16 AWG)

To test a product, it must be subjected to 500 on and off

cycles at twice the rated current for the particular wire size.
The temperature rise is measured on the 24th cycle and
the 500th cycle. The maximum temperature rise is limited
to 85C above ambient temperature with a maximum of
15C increase on any sample between the 24th and 500th
cycles. Our testing of 16 AWG wire application indicated a
25.5C maximum temperature rise up to 500 cycles, with a
maximum increase of 0.8C from the 24th to the 500th
cycle for one sample in the test group.
Engagement/Separation

The forces caused by the rolls of FASTON style terminals

determine the contact interface integrity of a mated
receptacle and tab. These forces must be high enough to
prevent oxidation and corrosion from forming inside the
contact area. As these forces are raised to increase the
electrical performance, the engagement and separation
forces for mating the contacts are significantly increased.
For this reason, the Premier Low Insertion Force FASTON
concept of receptacle design has been carried over to the
Ultra-Fast FASTON products. This feature provides
consistent engagement and separation forces while
maintaining a high standard of electrical reliability.

Current Cycling vs. Temperature Rise (16 AWG)

Crimp Tensile

Maintaining a safe temperature rise during cyclic

applications of excessive current is the toughest challenge
for the crimp-thru-plastic concept. The ability of the
Ultra-Fast FASTON product line to meet this goal sets
it apart from other preinsulated terminations.
Tyco Electronics experience in crimp development results
in a termination that exhibits stable heating characteristics
which are well within the safety requirements of the
industry.

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

The heat generated by the current passing through

a termination is a primary limit to the load-carrying
capabilities of the application. A low termination resistance
will produce a lower temperature rise as current is applied.
In order to evaluate this characteristic, UL has established
current ratings for each wire size and set a maximum
temperature rise to assure safe operation. For example, 16
AWG stranded wire has a UL 310 maximum temperature
rise of 30C above ambient temperature at the rated current
of 10 amps. In the testing of the Ultra-Fast FASTON product
applied to 16 AWG wire, the temperature rise was found to
be below 10C at the rated current. In fact, the temperature
rise did not exceed 30C until the current was above 20
amps, more than twice the rated current.

UL does not have requirements for wire gauges below 22 AWG.

Note: Minimum requirements are per Tyco Electronics specifications.
1

The crimp tensile strength of a wire-to-terminal connection

is important in guarding against such hazards as wire
flexing, vibration and wire strain. However, maximum tensile
strength does not insure maximum electrical performance.
An acceptable compromise between tensile strength and
electrical performance must always be reached, using
recommended crimp heights.
87

Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)

Ultra-Fast Fully Insulated
FASTON Receptacles
Material
Housing Nylon Type 6/6
Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Violet 26-22 AWG
Red 22-18 AWG
Blue 16-14 AWG
Yellow 12-10 AWG

Description Wire Range Ins.

AWG
Dia. Max.
26-22

.100
2.54

.120
3.05
.110/.125
Series

22-18
.230
5.84
16-14

.260
6.60

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

.135
3.43
22-18
.230
5.84
.187
Series
.160
4.06
16-14
.260
6.60

.205
Series

22-18

.135
3.43
.135
3.43

22-18
.230
5.84
.250
Series

.160
4.06
16-14
.260
6.60
12-10

1
2
3

.320
8.13

Dimensions
Part Numbers
Mating
Terminal Base
Tab
Material
A
B
C
D
Strip
Loose Piece
.145 .275 .138 .735 .020 x .110/.125
1
17-520366-21
Brass
7-520365-2
3.68 6.99 3.51 18.67 0.51 x 2.79/3.18
.016 x .110/.125
12-520081-21
Brass
2-520080-21
0.41 x 2.79/3.18
.160 .275 .167 .735 .020 x .110/.125
2-520084-2
Brass
2-520083-23
4.06 6.99 4.24 18.67 0.51 x 2.79/3.18
.032 x .110/.125
2-520273-2
Brass
2-520272-23
0.81 x 2.79/3.18
.020 x .110/.125

Brass
2-520306-23
.155 .275 .295 .865 0.51 x 2.79/3.18
3.94 6.99 7.49 21.97 .032 x .110/.125
Brass
2-520310-23

0.81 x 2.79/3.18
.175 .275 .325 .865 .020 x .110/.125
2

Brass
3-520370-2
4.45 6.99 8.26 21.97 0.51 x 2.79/3.18
3
2-520182-2
Brass
2-520181-2
.020 x .187
0.51 x 4.75
Phos. Brz. 2-520181-4

.165 .336 .200 .855

4.19 8.53 5.08 21.72
.032 x .187
3
3
2-520194-2
Brass
2-520193-2
0.81 x 4.75
.020 x .187
Brass
2-520261-23
2-520262-2
0.51 x 4.75
.165 .336 .295 .935
4.19 8.53 7.49 23.75
.032 x .187
Brass
2-520274-23
2-520275-2
0.81 x 4.75
.020 x .187
3
3-350816-2
Brass
3-350815-2
0.51 x 4.75
.185 .336 .225 .855
4.70 8.53 5.72 21.72
.032 x .187
Brass
3-520124-23
3-520125-2
0.81 x 4.75
.020 x .187
Brass
3-520150-23
3-520151-2
0.51 x 4.75
.185 .336 .325 .935
4.70 8.53 8.26 23.75
.032 x .187

Brass
3-520276-23
0.81 x 4.75
.020 x .205
3

Brass
2-521406-2
0.81 x 5.21
.195 .409 .200 .855
4.95 10.39 5.08 21.72
.032 x .205

Brass
2-521308-23
0.81 x 5.21
3
Brass
2-520183-2
2-520184-2
.195 .409 .200 .855
.032 x .250
4.95 10.39 5.08 21.72
0.81 x 6.35
Phos. Brz. 2-520183-43
2-520184-4
Brass
2-520263-23
2-520264-2
.195 .409 .295 .935
.032 x .250
4.95 10.39 7.49 23.75
0.81 x 6.35

Phos. Brz. 2-520263-43

Brass
3-350819-23
3-350820-2
.195 .409 .225 .855
.032 x .250
4.95 10.39 5.72 21.72
0.81 x 6.35
3-520117-2
Phos. Brz. 3-520116-23
Brass
3-520140-23
3-520141-2
.195 .409 .325 .935
.032 x .250
4.95 10.39 8.26 23.75
0.81 x 6.35

Phos. Brz. 3-520140-43

.250 .409 .388 .935
.032 x .250
3
4-520448-2
Brass
4-520447-2
6.35 10.39 9.86 23.75
0.81 x 6.35

UL Recognized, CSA Certified.

UL Recognized 8 AMPS Max. CSA Certified.
Available with black insulator Part Number 9-XXXXXX-2.

Note: All part numbers are RoHS compliant.

88
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)

Ultra-Fast Fully
Insulated FASTON Tabs
Material
Housing Nylon Type 6/6
Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG
Yellow 12-10 AWG

Description Wire Range

AWG
22-18
.250
Series
16-14

12-10
.187
Series
1

22-18

Ins. Dia
Max.
.135
3.43
.230
5.84
.160
4.06
.260
6.60
.320
8.13

A
.290
7.37
.290
7.37
.290
7.37
.290
7.37
.352
8.94

Dimensions
B
C
.522 .205
13.26 5.21
.522 .295
13.26 7.49
.522 .230
13.26 5.84
.522 .325
13.26 8.26
.522 .388
13.26 9.86

D
.855
21.72
.935
23.75
.855
21.72
.935
23.75
.935
23.75

Tab Terminal Base

Size
Material

.032 x .250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x. 250
0.81 x 6.35
.032 x .250
0.81 x 6.35
.020 x .187
.250 .448 .205 .793 0.51 x 4.75
6.35 11.38 5.21 20.14 .032 x .187
0.81 x 4.75

.135
3.43

Part Numbers
Strip
Loose Piece

Brass

2-520102-2

2-520103-2

Brass

2-521144-2

2-521192-2

Brass

3-520106-2

3-520107-2

Brass

3-521142-2

3-521191-2

Brass

4-521097-2

4-521098-2

Brass

2-521102-2

2-521103-2

Brass

2-521104-21

2-521105-21

Available with black insulator Part Number 9-XXXXXX-2.

Ultra-Fast Fully Insulated

FASTON Flag Receptacles
Material

1
Description Wire Range Ins. Dia.
AWG
Max.

22-18

.165
4.19

.185
4.70

.187
Series
16-14

.260
6.60
.205
Series

22-18

22-18
.250
Series

1
2

16-14

.165
4.19
.165
4.19
.230
5.84
.185
4.70
.260
6.60

Dimensions
C
D

Mating
Tab

Terminal Base
Material

.020 x .187
.187 .320 .235 .636 .515 0.51 x 4.75
4.75 8.13 5.97 16.15 13.08 .032 x .187
0.81 x 4.75
.020 x .187
.187 .320 .255 .632 .515 0.51 x 4.75
4.75 8.13 6.48 16.05 13.08 .032 x .187
0.81 x 4.75
.020 x .187
.187 .320 .325 .668 .565 0.51 x 4.75
4.75 8.13 8.26 16.97 14.35 .032 x .187
0.81 x 4.75
.187 .385 .235 .636 .580 .032 x .205
4.75 9.78 5.97 16.15 14.73 0.81 x 5.21
.187 .385 .235 .636 .580 .032 x .250
4.75 9.78 5.97 16.15 14.73 0.81 x 6.35
.187 .385 .295 .665 .630 .032 x .250
4.75 9.78 7.49 16.89 16.00 0.81 x 6.35
.187 .385 .255 .632 .580 .032 x .250
4.75 9.78 6.48 16.05 14.73 0.81 x 6.35
.187 .385 .325 .668 .630 .032 x .250
4.75 9.78 8.26 16.97 16.00 0.81 x 6.35

Ultra-Fast Fully Insulated

FASTON Receptacles and Tabs

Housing Nylon Type 6/6

Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG
Yellow 12-10 AWG

Part Numbers
Strip
Loose Piece

Brass

2-520334-22 2-520335-2

Brass

2-520336-22 2-520337-2

Brass

3-520338-22 3-520339-2

Brass

3-520340-22

Brass

3-520997-22

Brass

3-521247-2

Brass

2-521164-22

Brass

2-520128-22 2-520129-2

Brass

2-520856-22

Brass

3-520132-2 3-520133-2

Brass

3-521013-22

Stranded wire only.

Available with black insulator Part Number 9-XXXXXX-2.

Note: All part numbers are RoHS compliant.

89
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs

Product Facts

Ultra-Fast Plus Fully Insulated

FASTON Receptacles and Tabs

One-piece Fully Insulated

Premier line FASTON
Receptacle with insulation
crimp helps prevent shock
and short hazards

Designed for correct lead-in

of tab

Designed for full mating

with a variety of tab styles
including those with
shoulders

DIN IEC 380/VDE 0806/08.81

DIN IEC 601-1 Part 1/VDE 0750
T1/05.82

Funnel wire entry

Wire stop

Visual inspection of crimp

and wire brush

Assemblies are color-coded

by wire size

Assemblies contain wire

size and tab size designation

Mating tab thickness marked

on terminal and visible
through housing (110 and
187 Series)

Application tooling available

to meet production
requirements

Tin plated copper alloy

terminals

UL rated at +105C

Terminates 22-14 AWG

solid, fused and stranded
wire

Complies with the IEC

380, 601, 950, and UL
1950 requirements for a
secondary means of
insulation fixing

DIN VDE 0700 T1/02.81

Ultra-Fast Plus Fully

Insulated FASTON
Receptacles and Tabs
preclude the need for costly
electrical safety interlocks
or special protective shields
to help prevent shock
hazards. In addition,
electrical short circuits
from exposed leads are
eliminated, even in
equipment requiring close
contact spacing.

Meets UL-310 specification

for quick connect terminals;
UL listed under File
No. E-66717
R

Ultra-Fast Plus Fully

Insulated FASTON
Receptacles and Tabs offer
all the advantages of the
standard Ultra-Fast product
plus an insulation crimp.

Insulation Crimp Cross Section

Performance Capabilities

Tested by TUV File No.

E9071003 as suitable for end
product certification to the
following standards:

EN 60 950/09.87

600-volt application
capability (1,000 volts for
signs and fixtures)

Meets CSA C22.2, No.153

Specification for quick
connect terminals;
CSA Certified under
File No. LR 7189
VDE tested according to
DIN VDE 0627/ 9.91,
specification for connectors
and plug and socket
devices VDE Reg. No.

Ultra-Fast Plus FASTON

Receptacles and Tabs are
preinsulated assemblies
featuring a co-molded
housing produced from two
different nylon materials.
The receptacle/ tab and
wire barrel portions of the

housing are molded from

type 6/6 nylon material with
a +130C UL temperature
rating. The insulation barrel
is molded from a premium
grade nylon selected to
retain the insulation crimp
shape. This premium
nylon exhibits minimal
springback, thus providing
actual insulation crimp
tensile strength as well as
strain relief for applications
where extreme wire
dressing and/or vibration
are present.
The Ultra-Fast Plus FASTON
Receptacle housing
completely encloses a tin
plated copper alloy Premier
FASTON receptacle which
has been stress relieved for
increased durability and
resistance to operator
abuse. The FASTON
receptacle is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a
variety of tabs, including
those with shoulders. The
housing has a slotted
membrane which is
displaced by two tab
shoulders allowing proper

engagement of tab and

receptacle while
maintaining the fully
insulated characteristics.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal
rolls. This permits positive
engagement, even in blind
mating locations.
The Ultra-Fast Plus FASTON
Tab housing completely
encloses a tin plated
copper alloy FASTON tab.
The FASTON tab is
recessed sufficiently within
the housing to allow its use
in 600-volt applications.
The housing is designed to
completely encapsulate the
tab and receptacle when
the two are mated.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination.
Depending on
production requirements,
Tyco Electronics provides
a complete selection of
terminating equipment from
hand tools to automatic
lead makers.

90
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued)

Ultra-Fast Plus Fully
Insulated FASTON
Receptacles
Material
Housing Nylon
Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG

Description Wire Range Ins. Dia.

AWG
Range
.110/.125
Series

22-18

22-18

Dimensions
A

.250
Series

22-18
16-14

2-520932-2

Brass

2-520979-2

Brass

2-520401-2

2-520409-2

Brass

2-520403-2

2-520411-2

Brass

3-520402-2

3-520410-2

Brass

3-520404-2

3-520412-2

Brass

2-520405-2

2-520407-2

Brass

3-520406-2

3-520408-2

Terminal Base
Material

Strip

Loose Piece

Brass

2-521360-2

Brass

2-521361-2

Brass

2-521055-2

Brass

3-521057-2

Mating
Tab

.060-.135
1.52-3.43

.165 .336 .200 .855

4.24 8.53 5.08 21.72

.090-.160
2.29-4.06

.185 .336 .225 .855

4.70 8.53 5.72 21.72

.060-.135
1.52-3.43
.090-.160
2.29-4.06

.195
4.95
.195
4.95

.200
5.08
.225
5.72

Loose Piece

Brass

.160 .275 .167 .735

4.06 6.99 4.24 18.67

Part Numbers
Strip

.855
21.72
.855
21.72

.060-.120
1.52-3.05

.409
10.39
.409
10.39

Terminal Base
Material

.020 x .110/.125
0.51 x 2.79/3.18
.032 x .110/.125
0.81 x 2.79/3.18
.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75
.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75
.032 x .250
0.81 x 6.35
.032 x .250
0.81 x 6.35

.187
Series
16-14

Mating
Tab

Ultra-Fast Plus Fully Insulated

FASTON Receptacles and Tabs

Ultra-Fast Plus Fully

Insulated FASTON Tabs
Material
Housing Nylon
Flammability UL 94 V-2
Terminal Tin plated, copper alloy
Color Code (Translucent)
Red 22-18 AWG
Blue 16-14 AWG

Description Wire Range Ins. Dia.

AWG
Range
.187
Series

.250
Series

22-18

22-18
16-14

Dimensions
A

.060-.135
1.52-3.43

.250 .488 .205 .793

6.35 11.38 5.21 20.14

.020 x .187
0.51 x 4.75
.032 x .187
0.81 x 4.75

.060-.135
1.52-3.43
.090-.160
2.29-4.06

.290
7.37
.290
7.37

.032 x .250
0.81 x 6.35
.032 x .250
0.81 x 6.35

.522
13.26
.522
13.26

.205
5.21
.230
5.84

.855
21.72
.855
21.72

Part Numbers

Note: All part numbers are RoHS compliant.

91
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs

Product Facts

Reduced insertion force

Designed for correct lead-in

of tab

Mates with typical 110, 187

and 250 Series tab styles
including those with
shoulders

UL rated at +105C

110 Series accepts 22-18

AWG [0.31 mm2], 187
Series accepts 20-16 AWG
[0.51.4mm2] wire and 250
Series accepts 22-10 AWG
[0.35 mm2] wire

Visual inspection of crimp

and wire brush

Terminated by automatic or
semi-automatic equipment
to meet production
requirements

Complies with the IEC 380,

601 and 950 and UL 1950
requirements for a
secondary means of
insulation fixing

Listed by Underwriters
Laboratories Inc.,
File No. E66717
R

CSA Certified,
File No. LR 7189
VDE tested according
to DIN VDE 0627/
9.91, VDE Reg. No.

Ultra-Pod Fully Insulated

FASTON Receptacles

Technical Documents
Product Specification
108-1285
108-2215
Application Specification
114-2124

Hand Tools Insertion

250 Series314916-1
250 Series Flag314919-1

Hand Tools Extraction

250 Series314917-1

Ultra-Pod Fully Insulated

FASTON Receptacles offer
the newest in one-step
automatic application of
insulated quick connects.
The unique integral plastic
carrier designed specifically
for this product allows
insulated F-Crimp
terminations to be produced
quickly and easily. Applied
cost savings are attainable
with either bench or
high-speed automatic
termination equipment
and the elimination of any
secondary insulation
operations. Both the
crimping of the terminal and
the terminal insulating occur
in a single stroke of the
press and applicatorthe
crimping on the downstroke and the insulating on
the up-stroke.

The receptacles contained

within the Ultra-Pod
FASTON Receptacle
assemblies are tested and
customer qualified and
can be used in existing
applications where
insulation has been
accomplished by other
means. The low insertion
force design provides easier
tab insertion, reduces
operator fatigue and
improves the productivity
and reliability of the end
assembly operation.
The insulating housing is
produced by a unique
molding process which
provides an integral carrier
and eliminates the crimp
location problems related to
secondary carriers. This
housing, produced from
130C rated 6/6 nylon,

covers the FASTON

receptacle sufficiently to
provide for use in 600-volt
applications. Most
importantly, this insulating
system helps eliminate the
workplace hazards and
labor costs of chemically
expanded or heat shrink
tubing.
Depending on
production requirements,
Tyco Electronics provides
a complete selection of
terminating equipment from
bench press to automatic
lead maker.

92
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)

Insulation Support

B
D
A

Description

.110
Series

Wire
Range

22-18

Ins. Dia.
Range

.080-.120
2.03-3.05

.151
3.83

Dimensions
B
C

.224
5.69

.205
5.21

UL 941

Color

Material
and Finish

Part Numbers

.020
0.51

V-2

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Black

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Tin Plated Brass
Nickel Plated Steel
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass

521228-12
521228-22
521436-12
521436-22
521437-12
521437-22
520973-12
520973-22
521225-12
521225-22
520982-12
520982-22
521284-12
521284-22
521293-14
521293-24
521586-14
521586-24
520988-12
520988-22
521368-12
521368-22
520963-12
520963-22
521367-12
521367-22
521011-22
521011-12,3
521637-1
521637-2
521632-1
521632-2
520974-12
520974-22
521366-12
521366-22

.805
20.45

.032
0.81

.020
0.51
20-16
.187
Series

.090-.130
2.29-3.30

.170
4.32

.295
7.49

.200
5.08

.775
19.68
.032
0.81

18-16 or
2-18

22-18

18-14

(2) .105 Max.

2.67

.090-.130
2.29-3.30

.120-.170
3.05-4.32

.170
5.33

.195
4.95

.195
4.95

.295
7.49

.370
9.40

.370
9.40

.200
5.08

.225
5.72

.225
5.72

.775
19.68

.945
24.00

.945
24.00

.020
0.51

.032
0.81

.032
0.81

.250
Series
18-14 or
2-18

(2) .105 Max.

2.67

.195
4.95

.370
9.40

.225
5.72

.945
24.00

.032
0.81

14-10

.130-.180
3.30-4.57

.195
4.95

.370
9.40

.225
5.72

.945
24.00

.032
0.81

Ultra-Pod Fully Insulated

FASTON Receptacles

Mating
Tab

Flammability rating of plastic material.

150C rated nylon.
UL Recognized.
4 UL pending for double wire termination.
1
2
3

Note: All part numbers are RoHS compliant.

93
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)

Flag Insulation Support

CB
D
A

Description

Wire
Range

Ins. Dia.
Range

Dimensions
B
C

Mating
Tab

UL 941

Color

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

V-2

Natural

V-0

Natural

.020
0.51
22-18

.060-.110
1.52-2.79

.170
4.32

.295
7.49

.485
12.32

.680
17.27
.032
0.81

.187
Series
.020
0.51
18-14
(2) 20 or
(2) 18

(2) .105 Max.

2.66

.170
4.32

.295
7.49

.485
12.32

.680
17.27
.032
0.81

22-18

.050-.100
1.27-2.54

.200
5.08

.370
9.40

.585
14.86

.680
17.27

.032
0.81

Natural
.250
Series

V-2
18-14

18-14
(2) 20 or
(2) 18

.110-.160
2.79-4.06

(2) .105 Max.

2.66

.200
5.08

.200
5.08

.370
9.40

.370
9.40

.585
14.86

.585
14.86

.680
17.27

.680
17.27

.032
0.81

.032
0.81

Black
V-0

Natural

V-2

Natural

V-0

Natural

Material
and Finish

Part Numbers

Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass
Tin Plated Brass
Nickel Plated Steel
Brass
Tin Plated Brass
Brass
Brass
Tin Plated Brass

521470-1
521470-2
521596-1
521596-2
521598-1
521598-2
521600-1
521600-2
521471-12
521471-22
521597-12
521597-22
521599-12
521599-22
521601-12
521601-22
521050-1
521050-2
521411-1
521411-2
520971-1
520971-2
520971-4
521087-13
521282-1
521282-2
521112-1
521633-1
521633-2

Flammability rating of plastic material.

UL pending for double wire terminations.
3
No UL or CSA approvals.
1

Ultra-Pod Fully Insulated

FASTON Receptacles

Note: All part numbers are RoHS compliant.

94
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)

Positive Lock
Insulation Support
B

Description

Wire
Range

Ins. Dia.
Range

.187
Series

18-14

.110-.180
2.79-4.57

.186
4.72

.250
Series

1
2

18-14

.110-.180
2.79-4.57

.205
5.21

Dimensions
B
C
.307
7.80

.370
9.40

.265
6.73

.245
6.22

Mating
Tab

UL 941

Color

.812
20.62

.020
0.51

V-2

Natural

.950
24.13

V-0

Natural

V-2

Natural

V-0

Natural

.032
0.81

Material
and Finish

Part Numbers

Brass
Tin Plated Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass

521271-12
521271-22
521212-22
521213-12
521213-22
521317-12
521317-22

Material
and Finish

Part Numbers

Brass
Tin Plated Brass
Brass
Tin Plated Brass
Brass
Tin Plated Brass

521217-1
521217-2
521451-1
521451-2
521227-12
521227-22

Flammability rating of plastic material.

UL Recognized, CSA Certified

Tabs
Insulation Support
B
C

A
D

Description

Wire
Range

Ins. Dia.
Range

18-14

.130-.180
3.30-4.57

.275
6.99

.250
Series
12-10

.275
6.99

.450
11.43
.450
11.43

.310
7.87
.310
7.87

D
1.120
28.45
1.120
28.45

Tab

UL 941

Color

V-2

Natural

V-0

Natural

V-2

Natural

.032
0.81
.032
0.81

Ultra-Pod Fully Insulated

FASTON Receptacles

1
2

.150-.200
3.81-5.08

Dimensions
B
C

Flammability rating of plastic material.

No UL or CSA approvals

Note: All part numbers are RoHS compliant.

95
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

PIDG FASTON Receptacles and Tabs

Product Facts

Pre-insulated terminal
designed for complete and
uniformed reliability in the
most difficult circuit
environment

Consists of an unplated or
tin plated brass body or a
tin plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel

Design of the tool dies and

construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area

The Tyco Electronics Mated

Tool/Terminal Concept

PIDG FASTON
Receptacles and Tabs

Tyco Electronics
compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
Terminal and the crimping
tool are designed as
precisely matched devices

Dies are precisionengineered from the finest

hard-metal alloys

Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding precalibration in the crimping
jaws of Tyco Electronics
automated crimping
machines

Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.

Tyco Electronics
compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding pre-

calibration in the crimping

jaws of Tyco Electronics
automated crimping
machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.

The Crimp

Crimping pressure does not

overstress nor understress
the terminal barrel
machined dies fully bottom
to the precise crimp height

Resulting termination is
free of contamination

Resistant to most shock and

critical environments

Tensile strength approaches

that of the wire itself

Temperature Rating: 105 C

Wire
Range
22-16
16-14
12-10
1

E66717
Recognized
22-16 Stranded
16-14 Stranded
12-10 Stranded

LR7189
Certified

300 V Max.,
105C Max.1

UL and CSA Nylon.

96
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

PIDG FASTON Receptacles and Tabs (Continued)

Receptacles

Receptacle Style

Material

Related Product Data

A No dimple with wire stop

B Dimple with wire stop
C No dimple, no wire stop

Insulation Nylon
Receptacle Body Brass per
ASTM B-36 or Phosphor Bronze per
ASTM B-139
Plating Tin per MIL-T-10727
except where noted.
Metallic Sleeve Copper per
ASTM B-152
Plating Tin per MIL-T-10727

Application Tooling reference

page 73 of Catalog 82042 for tooling

.250
Series

Series

Wire Size
Circular Mils
[mm2]

Style

22-18
509-1,900
[0.26-0.96]

16-14
2,050-5,180
[1.04-2.62]

.205
Series

Dimensions
W
L
Nom.
Max.
.300
7.62

.900
22.86

.300
7.62

.900
22.86

.250
14-12
3,831-6,4701
[1.94-3.28]

.300
7.62

1.012
25.70

.250
Low
Insertion

22-18
509-1,900
[0.26-0.96]
16-14
2,050-5,180
[1.04-2.62]

.187
Series

.110
SeriesStandard

.110
SeriesLow Insertion

Red
Blue

.170
4.32

Brass

.018
0.46

.032
0.81

640905-1*

640905-2

640904-1

Blue

Brass

.032
0.81
.032
0.81
.032
0.81
.032
0.81
.032
0.81

696108-2

696109-1

Phos. Brz.

.018
0.46
.018
0.46
.018
0.46
.018
0.46
.018
0.46

696108-1

Yellow

.250
6.35
.250
6.35
.250
6.35
.250
6.35
.250
6.35

61198-2

61198-4

Red

Green

Yellow

Loose
Piece

Part Numbers
Tape
Mounted

Strip
Form

.032
0.81
.032
0.81

640903-1*

640903-2

640902-1

Recept.
Matl.

Stock
Thk.

Fits
Tab
Thk.

Brass
Brass

.018
0.46
.018
0.46

Brass
Phos. Brz.
Brass

55675-12

55675-22

42844-1*

42844-3

60544-3

42844-2*

640907-1*

640907-2

640906-1

.300
7.62

1.012
25.70

.300
7.62

.900
22.86

Red

.145
3.68

Brass

.016
0.41

.032
0.81

184262-1

184262-2

184261-1

.300
7.62

.900
22.86

Blue

.173
4.39

Brass

.016
0.41

.032
0.81

184265-1

184265-2

184264-1

Red

Brass

.020
0.51
.020
0.51
.020
0.51
.032
0.81
.020
0.51
.032
0.81

696018-2

640909-1*

640909-2

Brass

.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41
.016
0.41

696018-1

Blue

.135
3.43
.140
3.56
.140
3.56
.140
3.56
.170
4.32
.170
4.32

Yellow

.082
2.08

Brass

.016
0.41

Red

.140
3.56
.140
3.56

Brass

.016
0.41
.016
0.41

.250
6.35

.800
20.32

Red
Red/Black

.205
Red

.187

16-14
2,050-5,180
[1.04-2.62]

26-24
238-475
[0.12-0.24]
22-18
509-1,900
[0.26-0.96]

.250
6.35

.800
20.32

.230
5.84

.700
17.78

.230
5.84

.800
20.32

Not UL or CSA approved or listed.

* Available in small packaging quantities.

1
2

Blue

Red

Brass
Brass
Brass
Brass

Brass

Wire range is limited as noted.

Unplated receptacle body.

3
4

640174-1

PIDG FASTON
Receptacles and Tabs

22-18
509-1,900
[0.26-0.96]

Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56

Terminal
Insulation
Color

Green
12-10
5,180-13,100
[2.62-6.64]

.
640908-1
.

640911-1*

640911-2

640910-1

640913-1*

640913-2

640915-1*

640915-2

.020
0.51

641321-1*

641321-2

641320-1

.020
0.51
.040
1.02

640917-1*

640917-2

640916-1

640578-2

Requires Tool 90276-2

Requires Die 90281-1

Note: All part numbers are RoHS compliant.

97
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

PIDG FASTON Receptacles and Tabs (Continued)

Receptacles (Continued)

.230
5.84
.230
5.84

.800
20.32
.900
22.86

Blue

Wire
Insulation
Diameter
Max.
.170
4.32
.250
6.35

.235
5.84

.800
20.32

Blue

.170
4.32

Brass

.016
0.41

.032
0.81

184235-1

184235-2

184234-1

.230
5.84

.800
22.86

Red

.145
3.68

Brass

.016
0.41

.032
0.81

184268-1

184268-2

184267-1

.734
18.64
.734
18.64
.734
18.64
.734
18.64

Natural

.016
0.41
.020
0.51
.032
0.81
.032
0.81

61048-2

61060-1*

61060-2

61059-2

60894-1*

60894-2

60893-2

Brass

.012
0.30
.012
0.30
.012
0.30
.012
0.30

61048-1*

Black

.110
2.79
.110
2.79
.110
2.79
.110
2.79

Brass

.148
3.76
.148
3.76
.148
3.76
.148
3.76

61678-2

.160
4.06

.700
17.78

Yellow

.082
2.08

Brass

.016
0.41

.020
0.51

641324-1

641324-2

.160
4.06

.796
20.22

Red

.140
3.56

Brass

.016
0.41

.012
0.30
.016
0.41
.020
0.51
.032
0.81
.020
0.51
.032
0.81
.016
0.41
.032
0.81

350871-1

Series

Wire Size
Circular Mils
[mm2]

Style

.187

16-14
2,050-5,180
[1.04-2.62]

16-14
509-1,900
[0.26-0.96]
22-18
509-1,900
[0.26-0.96]

.187
Low
Insertion

22-18
509-1,900
[0.26-0.96]

.110
Standard

26-24
238-475
[0.12-0.24]

22-18
509-1,900
[0.26-0.96]

.110
Low
Insertion

16-14
2,050-5,180
[1.04-2.62]

B
C

Dimensions
W
L
Nom.
Max.

.160
4.06

Terminal
Insulation
Color
Blue

Natural
Natural

.800
20.32

.160
4.06

.800
20.32

Blue

.160
4.06
.160
4.06

.800
20.32
.796
20.19

Blue
Blue

Stock
Thk.

Fits
Tab
Thk.

Brass
Brass

.016
0.41
.016
0.41

.020
0.51
.032
0.81

Brass
Brass

.140
3.56

Red

Recept.
Matl.

Brass

.170
4.32

Brass

.170
4.32
.170
4.32

Brass
Brass

.016
0.41

.016
0.41
.016
0.41
.016
0.41

Loose
Piece

Part Numbers
Tape
Mounted

Strip
Form

640919-1*

640919-2

640918-1

696108-1

696108-2

640921-1

640921-2

640923-1*

640923-2

640922-1

640925-1*

640925-2

640924-1

640929-1*

640929-2

640931-1*

640931-2

640927-1

640927-2

641317-1

Not

UL or CSA approved or listed.

*Available in small packaging quantities.

Receptacles

PIDG FASTON
Receptacles and Tabs

(Insulation Restricting)

.110
SeriesStandard

Series
.110
Standard
.110 Low
Insertion

Wire Size
Circular Mils
[mm2]
22
754
[0.38]
16
2,800
[1.42]

Style

Dimensions
W
L
Nom.
Max.

.110
SeriesLow Insertion

Material

Related Product Data

Insulation Nylon
Receptacle Body Brass per
ASTM B-36
Receptacle Style B Dimple with
wire stop
Plating Tin per MIL-T-10727
Metallic Sleeve Copper per
ASTM B-152
Plating Tin per MIL-T-10727 or
Nickel per QQ-N-290

Application Tooling reference

page 73 of Catalog 82042 for tooling

Terminal
Wire
Insulation Insulation
Color
Diameter
Solid/Stripe
Max.

Recept.
Matl.

Stock
Thk.

Fits
Tab
Thk.

Loose
Piece

Part Numbers
Tape
Mounted

Strip
Form

.148
3.76

.780
19.81

Red /
Green

.040-.080
1.02-2.03

Brass

.012
0.30

.016
0.41

55319-1

55319-3

.160
4.06

.821
20.85

Blue /
Blue

.064-.130
1.63-3.30

Brass

.016
0.41

.016
0.41

55318-3

Note: All part numbers are RoHS compliant.

98
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

PIDG FASTON Receptacles and Tabs (Continued)

Tooling for Insulated FASTON Receptacles and Tabs 26 to 10 AWG Wire Range

48518-2
59824-1

Tape Dies for

69875 AMP-TAPETRONIC
No Applicator Required
69877-2
59826-1

Tools for Tape Mounted Terminations

Tape Dies for
AMP-O-LECTRIC1 Model G
Applicator 567200-3
69877-2
59826-1*

Tape Dies for

AMPOMATOR CLS III G,
CLS IV Applicator 687658-1
69877-2
59826-1

Tools for Strip Form Terminations

AMPOMATOR
CLS III G, CLS IV
Applicators

466788-32

90185-1

90248-2

90248-2

90248-2

466554-32

59824-1
90246-1
59824-1

59827-1
90240-2
59828-1

59827-1*
90240-2
59828-1*

59827-1
90240-2
59828-1

466789-32

466790-42

Wire Size

Hand Tool

26-24
22-18
22-18
(Natural)
16-14
14-12
12-10

*Only UL and CSA approved.

1AMP-O-LECTRIC Model K 565435-5 uses applicator 567200-2.
2Die included with applicator.

Positive Lock Receptacle

Low Insertion Force with

Locking Device

Description

Wire
Range

Ins. Dia.
Max.

For Tab
.250 x .032

16-14

.190
4.83

W
.362
9.19

Tab

Dimensions
L
E
.850
.315
21.59
8.00

Material
and Finish

Part Number

Tin Plated Brass

165536-1

Material
and Finish

Part Number

Tin Plated Brass

696362-1

Tin Plated Brass

696369-1

Tin Plated Brass

696372-1

Material
and Finish

Part Number

Tin Plated Brass

156667-1

Tin Plated Brass

156666-1

Description

Ins. Dia.
Max.

22-18

.157
3.99
.197
5.00
.256
6.50

16-14
12-10

W
.250
6.35
.250
6.35
.250
6.35

PIDG FASTON
Flag Receptacles

Dimensions
L
.866
22.00
.866
22.00
.950
24.13

E
.300
7.62
.300
7.62
.300
7.62

PIDG FASTON
Receptacles and Tabs

For Receptacle
.250 x .032

Wire
Range

Description

Note: All part numbers are RoHS

compliant.

For Tab
.250 x .032

Wire
Range

Ins. Dia.
Max.

22-18

.134
3.40
.157
3.99

16-14

W
.300
7.62
.300
7.62

Dimensions
L
E
.720
.610
18.29
15.49
.720
.610
18.29
15.49

99
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

PIDG FASTON Receptacles and Tabs (Continued)

Fully Insulated Receptacles

Insulation Sleeve Nylon

Description

For Tab
.250 x .032

Wire
Range

Ins. Dia.
Range

22-18

.128
3.25
.165
4.19
.225
5.72

16-14
12-10

Dimensions
W
L
.375
.891
9.53
22.63
.375
.881
9.53
22.38
.375
.998
9.53
25.35

Budget Line PIDG FASTON

Receptacles

Material
and Finish

Part Number

Tin Plated Brass

696357-1

Tin Plated Brass

696366-1

Tin Plated Brass

696371-1

Material

PIDG FASTON
Receptacles and Tabs

Insulation PVC, UL 94V-0

Receptacle Body Brass
Plating Tin
Metallic Sleeve Copper
Plating Tin

Series

Wire Size
Circular Mils
[mm2]
22-18

.250

16-14
16-14

Dimensions
W
L
Nom.
Nom.
.300
7.62
.300
7.62
.300
7.62

.819
20.80
.819
20.80
.917
23.29

Terminal
Color
Red
Blue
Yellow

Wire
Insulation
Diameter
Max.
.150
3.81
.185
4.70
.244
6.20

Fits
Tab
Thk.
.032
0.81
.032
0.81
.032
0.81

Part Numbers
Loose
Tape
Piece
Mounted
696301-1

696301-2

696302-1

696302-2

696303-1

696303-2

Note: All part numbers are RoHS compliant.

100
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling
AMP-O-LECTRIC Model G
Termination Machines

A totally new design of

our most popular machine
for bench-top operation.
It features a quiet and
highly-reliable direct motor
drive, electronic controls
for ease of setup and
operation, and improved
guarding and lighting for
operator convenience and
safety. All versions also
include either manual or
automatic precision
adjustment for crimp height.
For use with miniature style
applicators only.

AMP-3K/40 and AMP-5K/40

Terminating Machines

Specifications
Weight Approximately 240 lb
[110 kg]
Height 20 [508] without reel
Width 18.7-25.3 [475-643]
depending on type of applicator used
Depth 21.5-28.1 [546-713]
depending on type of applicator used
Electrical 120 or 220 VAC,
50 or 60 Hz
Air 90-110 psi [6.21-7.59 bar] when
required for use with air-feed applicators
For complete information, request
Catalog 65828.

Specifications
Height 20 [510] (without reel
support)
Weight Approx. 150 lb [68 kg]
Capacity
AMP-3K/40 3,000 lb [1361 kg] max.
crimp force; AMP-5K/40 5,000 lb
[2268 kg] max. crimp force
Noise 76 dBa maximum at 3,000 lb
[1361 kg] full capacity; 80 dBa
maximum at 5,000 lb [2268 kg] full
capacity
Electrical 100-240 VAC, 50/60 Hz
(6A) Average <1 A at 120 VAC when
used as a bench-top unit at 2 000 cycles
per hour operating rate
Air 90-100 psi [6.21-6.90 bar],
6 scfm [0.00282 m3/s] (when required
for use with air-feed applicators)
Note: Optional Air Feed Valve Assembly
required.

3,000 lb [1361 kg] max.

crimp force (AMP-3K/40)
5,000 lb [2268 kg] max.
crimp force (AMP-5K/40)

Tool-less removal of
applicators and guards

Jog capability

Quiet, fast operation

80/76 dBa and cycle time
less than 0.400 seconds

Accepts Heavy Duty Mini

style applicators

Wide range of optional

equipment such as
tool-less precision crimp
height adjust, batch
counter, CQM capability
and work light

Order Catalog 1654856 for

specs and part numbers

Application Tooling

The AMP-3K/40 and

AMP-5K/40 Terminators
are designed for customers
that require the increased
output and quality of a
semiautomatic machine
at a competitive price.
By incorporating the most
commonly requested
features as standard
and offering a long list of
optional equipment, these
terminators offer flexibility to
meet the specific needs of
various applications at the
lowest possible cost.

101
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling (Continued)

Optional Stripping
Module for the AMP-3K/40,
AMP-5K/40 and
AMP-O-LECTRIC Model G

The EDGE Electronic

Applicator Counter

Crimp Force Monitor (CFM)

The combination of the

Stripping Module with
the AMP-O-LECTRIC
Model G Terminator or the
AMP 3-K/40, AMP 5-K/40
provides an economical,
proficient method of
stripping wire and crimping
terminals on the same
machine. Wires are stripped
moments before crimping,

meaning there is virtually no

chance of damaging wire
conductors during handling
or storage. Once the wire is
fed into the start sensor the
Stripping Module does the
rest, improving placement
accuracy.

The versatile EDGE

applicator counter tracks
wearable tool usage for the
most effective maintenance
planning. The completely
electronic counter, with
clear LCD display, indicates
cycles since installation.

By performing maintenance
at measured intervals with
pre-set limits, operators
avoid breakdowns and
rejects caused by tool wear
or mis-adjustment.

Its known worldwide,

and meets our standards
or a high performance
terminating system. Thats
how you can be sure.

Real-time monitoring of
every crimp

Special applicators are

not required

Use with the AMP-3K/40

and AMP-5K/40 presses
from Tyco Electronics

Frame-mounted force
sensor

For more information, request

Catalog 1309085-2.

For bench or fullyautomatic machines

Features

Specifications

1 or 2 Channels

128 x 128 Dot Matrix

Zone & Peak Force

Analysis

Force Trigger

Encoder Proximity Trigger

Electrical 110-230 VAC Single

Phase, 50-60 Hz, 15 watts
Size (Monitor)
178mm x 137mm x 95mm
Weight (Monitor)
1.02kg (single channel),
1.05kg (double channel)

Absolute Force
Measurement

Monitors the wire barrel

crimp of open-barrel,
uninsulated contacts and
terminals

High quality crimping

with verification means
higher production and
productivity.

Application Tooling

Your Quality Program calls

for more than a Good
Crimping System. It
demands proof the proof
you get with the SLE crimp
force monitor. It has highresolution piezo-quartz
sensor technology for a
more precise identification
of typical crimping faults.
Sure, you can sample and
test crimp height with a
micrometer. In fact, thats
how you standardize your
process. But for ongoing
quality control, testing every
crimp, SLE is the choice.

For more information, request

Catalog 1309085.

For more information, request

Catalog 1773385.

102
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling (Continued)

AMP-TAPETRONIC Machine,
Part Number 69875

AMP-O-LECTRIC Model K
Terminating Machine with
a permanently-mounted
applicator that accepts
interchangeable die sets
to apply a variety of tapemounted terminals and
splices. Many of the die
sets can also be used in
AMP-O-LECTRIC
Terminating Machines with
a tape applicator.
For more information, contact
Tyco Electronics.

Modular Insertion System

(MIS) Bench Machines,
217600 Series,
662820 Series (shown)

Gamma 333 PC
Lead-Making Machine,
Three Stations

Bench machines for inserting

a variety of products into pc
boards. Uses the same interchangeable insertion heads
as the Comp-U-Sertor II
Machines. Series 217600
features a manually-operated
X-Y positioning fixture and
locator spotlight. The
machine cycles when the
board hole is placed on the
anvil and both triggers on the
dual handles attached to the
X-Y fixture are depressed.
Series 662820, without board
fixturing, cycle automatically
when the hole is properly
located. A stabilizing disk
over the anvil helps keep the
board level.

Specifications

With its capacity to

accommodate an additional
processing station on side
1, the Gamma 333 PC can
perform a number of new
processes. It can produce
two-ended crimp leads,
process double crimp
connections with three
different terminals or apply
seals on one end of the wire.
Tinning and ink jet marking
are two further options.
Process monitoring is
integrated into the system,
ensuring perfect trimming
and stripping of the wires.

Specifications

Width 18 [457]
Depth 24 [610]
Height 18 [457]
Weight 250 lb [113 kg]
Electrical 120 to 220 VAC,
50 or 60 Hz (217600); 120 or
240 VAC, 60 Hz, single phase,
120 VA (662820)
Air 80 psi [5.52 bar] min.,
15 scfm [0.00708 m3/s] min.
Insertable Area 18 x 22
[457 x 559] max.
For more information, request
Catalog 296059.

Application Tooling

Length 125 [3137]

Width 54.2 [1377]
Height 70.5 [1790]
Length Range 2.36 in-32.8 ft
[60-10,000] (optional 30mm)
Cross-Section Range
AWG 26-AWG 10 [0.125mm2-5mm2]
Noise Level <76dB (without
crimping modules)
Electrical 3x208 - 480V,
50-60Hz; 6kVA
Compressed Air 5-6 bar
Air Consumption 6.5m3/h
Weight 1850 lbs [840 kg] with two
crimping modules
For more information, request
Catalog 1307901.

Note: All part numbers are RoHS compliant.

103
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling (Continued)

AMPOMATOR System III
Leadmaker

Specifications

Flexible and efficient

terminating system

Single and double wire

applications

User friendly & proven

subsystems and
accessories

Meets the demanding

requirements of the
Automotive and
Appliance Industries

Application Tooling

P300 and P350 Automatic

Insertion Machines

The System III is

available with the new
AMP-O-LECTRIC ST III
Terminator

The System III accepts

various accessories

SLE Crimp Quality

Monitoring

Choose either Komax

or PAWOMAT Seal
Application Module

Automatic insertion
machines for the application
of reeled pins, tabs and
receptacles. Available with
up to 3 insertion heads to
apply different products.
The PCB is positioned by
an XY table powered by
stepper-motors (optional
servo drives for higher
insertion rates). Available
in stand-alone or inline
(SMEMA) configuration for
fully automatic operation.
Optional equipment
includes insertion force
monitoring, vision system,
board thickness
measurement and
adjustable lower anvil.

Length Range 60mm - 650m

[2.36-2133"] Optional from 35mm [1.38"]
Length Accuracy 1mm [0.04"] or
< 0.2% depending on wire length
Stripping Lengths 0.1-15mm
[0.004-0.591"]
Wire Sizes 24-10 AWG [0.20 -6mm2]
Wire Draw-In Speed 10 m/s max.
Electrical Power 3 phase,
208-480 V / 50-60 Hz
Weight 1080 kg [2,381 lb]
Dimensions 3988 x 1702 x 2006 mm
[157 x 67 x 79"] L x W x H
Air Pressure 5-6 bar [73-87 PSI]
Air Volume 9 m3/hr [5.3ft3/min]
Noise < 75 db without crimping
modules
For more information, request
Catalog 1654956-5.

Specifications
Width 57.5 [1,460]
Depth 64.5 [1,640]
Height 60 [1,520]
Weight Depending on configuration
Electrical 110 V, 60 Hz
Air 87 psi [6 bar]
Insertable Area 24 x 16
[600 x 400]
For more information, contact
Tyco Electronics.

104
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling (Continued)

Battery Crimp Tool Kit,
1725837-1

CCII, Straight Action

Hand Tool (SAHT)

Dies close in a
straight line

Contact locator and

support

Wire stop

Insulation crimp
adjustment
(4 positions)

Ejects crimped contact

Approximate weight
1.3 lb [0.59 kg]

Compatible with all SDE

dies

Weighs 3.46 lb [1.57kg]

w/battery, 14 [360] long

Completely portable
(approx. 100 crimps per
charge)

Kit includes tool, 2

batteries & charger

Terminates wire range of

10-22 AWG (6 - .03mm2)

Pressure sensitive, cycle

control

CERTI-CRIMP II, SA Battery

Powered Crimp Tool Kit,
Part Number 1213805-( )

Quick
Release Pin

CERTI-CRIMP II
SA Adapter
Quick Release Pins
Typical CERTI-CRIMP II
Straight Action Head

SDE Electric Terminator

626 Pneumatic

CERTI-CRIMP II, Straight

Action Head Adapter,
Part No. 1213860-1
Allows the use of
CERTI-CRIMP II,
SA heads with the
Electric Terminator.

CERTI-CRIMP II,
SAHT Adapter (CE)
Part No. 1583527-1

Double Action Hand Tool

(DAHT)

Dies travel in arc-like path

Locator on tools for

FASTON, MATE-N-LOK,
PIDG and PLASTI-GRIP
terminals

Insulation adjustment
on tools for FASTON,
MATE-N-LOK, PIDG and
PLASTI-GRIP terminals

Approximate weight
1.2 lb [0.54 kg]

CERTI-CRIMP DA Battery
Powered Crimp Tool Kit,
Part Number 1213804-( )

DAHT Adapter
Assembly
Crimping Head
Mounting Holes

Typical DAHT
Crimp Head

Application Tooling

Quick-Release
Pins

626 Pneumatic

Small Tool Holders

Part No. 189766-1
Part No. 356303-1
(w/ratchet)
Note: All part numbers are RoHS compliant.

2614 Series (CE)

105
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling (Continued)

SDE Hand Tool Frames

SDE Battery Crimp Tool Kits

626 Pneumatic

SDE Electric Terminator

SDE Crimp Die

Location

SDE Crimp Head

6-26 SDE Kit,

1213855-1

For Closed Barrel Terminals,

(Shoulder Dies)

Part Number
1490076-2

PRO-CRIMPER III,
Part Number 354940-1
(Frame Only)

For Open Barrel Terminals,

(Pin Dies)

Platform Die Hand Tool,

Part No. 58078-3

Same frame configuration

as TETRA-CRIMP Hand
Tool

Dies are interchangeable

Adjustable terminal
locator

Approximate weight 1.4

lb [0.64 kg]

626 Pneumatic

Large Tool Holders

Part No. 189767-1
Part No. 356302-1
(w/ratchet)
626 Series (CE)

Application Tooling

TETRA-CRIMP Hand Tool,

Part No. 59824-1

Dies travel in arc-like path

Multiple color-coded
crimping
cavities

Terminal locator and wire

stop

Ratchet control release

Approximate weight 1.4

lb [0.64 kg]

626 Pneumatic

Large Tool Holders

Part No. 189767-1
Part No. 356302-1
(w/ratchet)
Platform Die Set Adapter
Part No. 679992-1

Note: All part numbers are RoHS compliant.

106
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Application Tooling (Continued)

Universal Handle,
Part Numbers
465629-1 (Short) and
465629-2 (Long)

This tool with interchangeable tips is used to mate

standard and Tab-Lok Flag
FASTON Receptacles to
tabs. It features an adjustable strap. The short tip
holder is 1.87 [47.5], the
long is 5.87 [149]. For
further information, request
Instruction Sheet 408-7141.

Model 626 Pneumatic Tool

This modular system

consists of a hand- or footactuated power unit plus
interchangeable tool
holders, crimp head
assemblies, and die sets,
when applicable. It is light
weight, and features an
optional positive-cycle
control that helps eliminate
partial crimps. The tool can
be easily held or bench
mounted.

Specifications
Weight 2.3-3.3 lb [1.0-1.5 kg]
Length 11.6-12.9 [295-327]
Outside Diameter 1.83 [46.5]
Grip Span 2.19 [55.6] over button
or handle
Air 90-100 psi [6.21-6.89 bar],
11.4 in3 [0.00018 m3] displacement
Cycle Time 0.7-0.8 sec (16-14
AWG [1.3-2 mm2] PIDG Terminals)
For further information, request
Catalog 124208.

Application Tooling

Note: All part numbers are RoHS compliant.

107
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Technical Documents
Various technical documents are available for your use:
Production Specifications describe technical performance, characteristics and verification
tests. They are intended for the Design, Component and Quality Engineer.
108-1285
108-1706
108-2000
108-2002
108-2017
108-2043
108-2044
108-2086
108-2215
108-3017
108-5126
108-5127

Ultra-Pod Fully Insulated FASTON Receptacles

250/205 Srs FASTON PCB Receptacles
.250 Hermetic
.187 Modular FASTIN-FASTON
Ultra-Fast FASTON Tabs
Ultra-Fast FASTON Receptacles
Ultra-Fast Plus FASTON Receptacles
187 Srs AMPLIVAR FASTON Flag Receptacles
Ultra-Pod Fully Insulated .187 Flag FASTON Receptacles
Positive Lock Mark I
.187 Positive Lock Mark II
.250 Positive Lock Mark II

Application Specifications describe requirements for using the product in its intended
application and/or crimping information. They are intended for the Packaging Design
Engineer and the Machine Setup Person
114-1002
114-2023
114-2025
114-2028
114-2032
114-2036
114-2065
114-2070
114-2074
114-2078
114-2079
114-2082
114-2097
114-2123
114-2124
114-2126
114-2144
114-2146
114-2152
114-2153
114-2155
114-2156
114-35000

Pre-Insulated Diamond Grip (PIDG) FASTON Receptacle Contacts

FASTIN-FASTON Receptacle and Tab Contacts, 187 Series
FASTIN-FASTON Receptacle and Tab Contacts, 250 Series
Flag Receptacle Contacts, .110 Series
Reversible Flag, 250 Series
FASTON Receptacle Contacts, All Series (110, 187, 205, 250 and 312)
FASTIN-FASTON Receptacle Contacts, All Series (110, 187, 205, 250
and 312)
AMPLIVAR FASTON Tab Contact
Positive Lock Receptacles, Mark II and Mark III
FASTON Tab-Lok Contacts, 187, 205 and 250 Series
F-Crimp Flag Receptacle
Piggyback Flag Tab, All Series
High-temperature FASTON Tab
Ultra-Fast, Ultra Fast Flag and Ultra-Fast Plus FASTON Terminals
Ultra-Pod FASTON Fully Insulated Receptacles and Tabs
Center Strip Flag FASTON
AMPLIVAR Receptacles, All Series
AMPLIVAR F-F Tabs
187 Srs AMPLIVAR FASTON Flag Receptacles
Positive Lock Mark I Receptacle Connectors, .250 Series
187 Srs FASTON C-Crimp Receptacles
250/205 Srs FASTON PCB Receptacles
Wire Preparation and Crimp Inspection Guide

Instruction Sheets provide instruction for assembling or applying the product. They are
intended for the Manufacturing Assembler or Operator.

Technical Documents

Instruction Material covering operation, setup, maintenance, repair, etc. is included with
each machine, tool or die set. If this material is required prior to receiving your tooling, call
the Tyco Electronics Customer Service Hotline 800-722-1111 for the applicable document.

108
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Part Number Index

Note: This index lists all cataloged parts
by base no. only. Complete part nos. (with
prefixes and/or suffixes) are shown on the
page(s) indicated.

Page
16
16
13
13, 71
39
39
39
38
39
38
34
34, 71
14
14, 71
38
39
39
39
38
16, 54
16, 54, 71
38
39
14
14, 71
71
12
12, 71
14, 71
71
17
17
17
71
32
71
71
17
27, 55
27, 55, 71
38
65, 66, 71
39
38
21, 55
21, 55
21
38
13, 71
21
21
27, 55
71
21
64, 66, 71
71
21
22, 55, 59, 71
22, 55, 59
28, 55
28, 55
13, 60

Part No.
42404
42415
42437
42452
42453
42460
42470
42474
42475
42486
42490
42506
42510
42511
42559
42563
42565
42566
42579
42580
42617
42618
42638
42640
42660
42692
42710
42712
42713
42742
42743
42770
42781
42799
42800
42801
42802
42822
42844
42845
55318
55319
55675
60080
60089
60102
60118
60195
60196
60197
60214
60249
60252
60253
60274
60279
60284
60290
60294
60295
60312
60384

Page
16
27, 55
14
22, 55, 59, 71
22, 55, 59
64, 66, 71
71
34
34
25
35
38
12, 60
16, 54
37
17
71
71
14
64, 66
23, 55, 59
25
71
12
13, 55
13
21, 55
21, 55
21, 55
16, 71
12, 55
34
21
23
25
23
39
37
97
16, 55
98
98
97
39
27
71
27, 55
21
23
27, 55
23
64, 66
32
65, 66
17
71
47
54, 71
71
65, 66
32
30

Part No.
60385
60413
60415
60419
60432
60434
60435
60443
60447
60465
60487
60520
60524
60529
60544
60573
60577
60601
60605
60613
60621
60634
60635
60641
60645
60650
60674
60701
60705
60729
60736
60742
60764
60794
60850
60851
60878
60893
60894
60900
60904
60920
60921
60922
60938
60967
60991
61029
61045
61048
61059
61060
61070
61084
61095
61107
61134
61156
61158
61177
61187
61188

Page
30
65, 66
27
71
32
68
68, 71
42
41
37
24, 55, 59
71
32
25
97
22, 55, 59
27, 55
28, 55
29
41
22
64
14
17
17
13
21
64, 66
71
27, 55
54
24
20
67
35
17, 71
71
98
98
32, 71
21, 55
42
41
41
16
28
29
25
43
98
98
98
29, 54
22
14
13
50
16, 54
27, 55
18
20
20

Part Number Index

Part No.
41143
41194
41202
41274
41290
41291
41292
41339
41370
41398
41411
41412
41449
41450
41478
41480
41481
41482
41484
41531
41532
41617
41619
41727
41728
41729
41771
41772
41774
41778
41800
41801
41802
41898
41989
42021
42025
42041
42067
42068
42095
42100
42115
42117
42197
42198
42199
42214
42219
42233
42234
42236
42238
42239
42281
42282
42299
42373
42374
42398
42399
42400

109
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Part Number Index (Continued)

Part Number Index

Part No.
61198
61202
61227
61281
61316
61362
61365
61368
61372
61375
61399
61400
61407
61408
61454
61457
61459
61481
61489
61499
61530
61543
61549
61616
61664
61678
61687
61758
61761
61765
61810
61813
61818
61836
61892
61907
61914
61944
61945
61951
61960
61968
61969
61971
61988
62003
62011
62016
62021
62022
62026
62048
62049
62050
62056
62057
62061
62068
62069
62080
62090
62091

Page
97
12, 55
71
34
71
34
37
12
29
13
12
28, 55
40
28
71
28, 55
29
29, 54
32
37
29
48
29
32
40
98
35
23
40
43
43
32
27, 55
39
23
48
40
15, 71
24
40
37
50
23
29
15, 71
28, 71
18
24
18
18
23, 71
20
71
28, 55
18
18
42
15
30
30
71
18

Part No.
62092
62094
62109
62112
62122
62137
62138
62139
62166
62168
62181
62187
62191
62221
62223
62228
62253
62261
62274
62276
62298
62314
62321
62336
62345
62352
62354
62384
62395
62399
62403
62409
62411
62418
62428
62437
62445
62447
62474
62500
62523
62531
62553
62572
62576
62585
62589
62591
62627
62628
62650
62669
62718
62751
62806
62813
62814
62817
62836
62850
62852
62887

Page
12
27, 55
15
71
35
22, 55, 59
22, 55
23
38
39
22
22, 55, 59
28, 55
48
15
71
15
39
71
15
42
38
29
29, 54
28, 55
32
21
35
50, 71
32
48
45
47
54
15
50
36
36
28
14
27
34
64, 66
70
40
27
32
25
41
42
45
50
19
47
47
19
19
25
71
28
28
35

Part No.
62922
62942
62968
62998
63009
63010
63011
63012
63021
63038
63066
63067
63093
63096
63097
63104
63119
63127
63136
63137
63138
63140
63165
63195
63196
63223
63225
63232
63239
63241
63242
63248
63274
63300
63301
63306
63313
63314
63315
63316
63317
63347
63365
63390
63391
63407
63419
63435
63442
63445
63470
63471
63475
63477
63484
63497
63498
63500
63508
63512
63522
63525

Page
36
57
28
15
19
19
19
19
57
37
45, 71
45, 71
28, 57
19
60, 75
33
60, 75
12
36
20
35
36
36
78
78
34
12
78
60, 75
70
28
42
41
33
33
14, 56, 59, 60, 81
78
20
20
26
26
22
14, 56
33
32
78
14
14
75
17, 54
24
28
55, 56
23, 55, 56
36
35
78
13
19
26
33
48

Part No.
63537
63538
63539
63555
63560
63568
63577
63592
63596
63603
63604
63609
63617
63622
63623
63633
63634
63646
63647
63650
63651
63655
63674
63677
63688
63693
63696
63697
63699
63703
63705
63747
63748
63749
63751
63753
63755
63756
63757
63761
63769
63771
63785
63794
63809
63812
63820
63824
63832
63837
63838
63839
63849
63850
63854
63860
63862
63873
63887
63893
63896
63900

Page
13
19
15
17
28
27
16
29
24
48
17
13, 56
17
30
30
41
27
23
20
45
17
13
13
12
13
13
25
24
43
28
27
42
25
24
23
35
45
50
14
34
24
37
23
50
75
73
12
46
24
27
48
45
46
23
59, 60, 81
49
46
22
32
35
14
45

110
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Part Number Index (Continued)

Page
19
22
43
22
35
81
31
31
31
31
40
46
46
47
47
28
23
28
19
47
47
38
16
49
45
29
13
47
43
20
43
73
73
73
99
99
63
63
70
73
70
63
64
99
63
59, 61, 78
59, 61, 78
59, 61, 78
75
60, 75
75
55
55
54
78
59, 80
75
79
77
77
77
77

Part No.
173974
174429
174513
174587
174712
174777
174779
175411
175578
176498
177627
178832
178833
179720
180351
184234
184235
184261
184262
184264
184265
184267
184268
280232
336369
350815
350816
350819
350820
350871
353148
360010
360040
360041
360042
480003
480004
480019
480053
480054
480100
480115
480116
480173
480174
480251
480252
480281
480282
480296
480298
480306
480307
480416
480417
480418
480435
480458
480487
520080
520081
520083

Page
78
76
80
79
59, 79
83
83
83
79
61, 79
75
83
76
61, 79
65
98
98
97
97
97
97
98
98
54
54
88
88
88
88
98
61, 79
59
54
49
49
65
65
54
64
64
63
67
67
65
66
68
68
65
65
54
54
54
54
54
55
55
55
55
54
88
88
88

Part No.
520084
520102
520103
520106
520107
520116
520117
520124
520125
520128
520129
520132
520133
520140
520141
520150
520151
520171
520181
520182
520183
520184
520193
520194
520206
520212
520217
520219
520220
520261
520262
520263
520264
520272
520273
520274
520275
520276
520306
520310
520334
520335
520336
520337
520338
520339
520340
520365
520366
520370
520401
520402
520403
520404
520405
520406
520407
520408
520409
520410
520411
520412

Page
88
89
89
89
89
88
88
88
88
89
89
89
89
88
88
88
88
56
88
88
88
88
88
88
57
59
57
57
57
88
88
88
88
88
88
88
88
88
88
88
89
89
89
89
89
89
89
88
88
88
91
91
91
91
91
91
91
91
91
91
91
91

Part No.
520447
520448
520856
520932
520935
520961
520963
520965
520971
520973
520974
520978
520979
520982
520987
520988
520997
521011
521013
521050
521053
521055
521057
521065
521066
521069
521070
521087
521097
521098
521102
521103
521104
521105
521112
521119
521120
521124
521125
521140
521142
521144
521148
521164
521187
521191
521192
521198
521204
521205
521206
521207
521208
521209
521210
521212
521213
521217
521225
521227
521228
521229

Page
88
88
89
91
60, 76
73
93
65
94
93
93
57
91
93
56
93
89
93
89
94
54
91
91
56
56
58
58
94
89
89
89
89
89
89
94
60, 81
81
58
78
58
88
88
58
89
82
89
89
82
85
85
85
85
85
85
85
95
95
95
93
95
93
60, 76

Part Number Index

Part No.
63901
63905
63918
63931
63932
63933
63940
63941
63942
63944
63946
63949
63950
63951
63952
63954
63959
63961
63963
63968
63969
63971
63981
63982
63986
63990
63993
63994
151302
151321
152422
154717
154718
154719
156666
156667
160251
160557
160743
160759
160762
160863
160914
165536
170105
170324
170325
170326
170327
170328
170329
170823
170891
171706
172074
172075
172076
172210
172469
172761
172763
172765

111
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

FASTON Terminals (Insulated and Uninsulated)

Part Number Index (Continued)

Page
89
57
60, 81
95
94
93
64
64
93
59
59
88
95
91
91
93
93
93
52
52
88
94
93
93
95
94
94
93
60, 76
94
94
94
94
94
94
93
94
93
59, 81
82
82
59
69
69
69

Part No.
626063
626064
626065
626412
640174
640416
640417
640418
640578
640902
640903
640904
640905
640906
640907
640908
640909
640910
640911
640913
640915
640916
640917
640918
640919
640921
640922
640923
640924
640925
640927
640929
640931
641317
641320
641321
641324
696018
696108
696109
696301
696302
696303
696357
696362

Page
69
69
69
26
97
67
67
67
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
98
98
98
98
98
98
98
98
98
98
98
97
97
98
97
97, 98
97
100
100
100
100
99

Part No.
696366
696369
696371
696372
725963
725996
726308
735075
790319
925014
925015
925016
925475
926291
926521
926522
926820
928814
1217002
1217006
1217009
1217010
1217027
1217033
1217043
1217056
1217057
1217061
1217062
1217080
1217084
1217092
1217094
1217095
1217096
1217097
1217102
1217107
1217113
1217114
1217118
1217124
1217125
1217126
1217127

Page
100
99
100
99
50
50
43
54
73
69
69
69
69
74
73
73
74
47
37
33
26
26
25
43
15
45
48
49
49
47
22
81
85
85
82
82
28
47
82
82
35
49
46
46
46

Part No.
1217129
1217131
1217136
1217137
1217138
1217145
1217149
1217151
1217156
1217167
1217169
1217180
1217244
1217281
1217321
1217332
1217345
1217378
1217417
1217421
1217514
1217527
1217558
1217577
1217591
1217624
1217754
1217756
1217835
1217899
1217955
1742041
1742049
1742086
1742087
1742088
1742089
1742188
1742198
1742219
1742312
1742361
1742362

Page
22
48
46
47
29
28
24
24
49
46
46
47
26
70
70
49
59
85
31
46
50
26
37
50
35
31
47
45, 49
30
31
31
40
26
26
26
26
26
46
13
29
26
49
49

Part Number Index

Part No.
521247
521251
521253
521271
521282
521284
521289
521290
521293
521306
521307
521308
521317
521360
521361
521366
521367
521368
521382
521384
521406
521411
521436
521437
521451
521470
521471
521586
521588
521596
521597
521598
521599
521600
521601
521632
521633
521637
521766
521780
521781
521955
626056
626057
626062

112
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

Global Contacts

FASTON Terminals (Insulated and Uninsulated)

Table of Contents

Americas

FASTON Terminals
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Information and Crimp Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6
Receptacle Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Disclaimer
While Tyco Electronics Corporation
and its affiliates referenced herein
(Tyco Electronics) have made every
reasonable effort to ensure the accuracy
of the information in this catalog,
Tyco Electronics does not guarantee that
it is error-free, nor does Tyco Electronics
make any other representation, warranty
or guarantee that the information is
accurate, correct, reliable or current.
Tyco Electronics reserves the right to
make any adjustments to the information
contained herein at any time without
notice. Tyco Electronics expressly disclaims all implied warranties regarding
the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for
a particular purpose. Tyco Electronics
only obligations are those in the
Tyco Electronics Standard Terms and
Conditions of Sale, and in no case will
Tyco Electronics be responsible for any
incidental, indirect, or consequential
damages arising from the sale, resale,
use, or misuse of its products. Users
should independently evaluate the suitability of, and test each product for, their
application.
The dimensions, specifications, designs,
construction, materials and processes in
this catalog are for reference purposes
only and are subject to change without
notice. Please consult Tyco Electronics
for the most current product information.
The export of certain Tyco Electronics
products is restricted by the Arms Export
Control Act (Title 22, U.S.C. Sec 2751, et
seq.) or the Export Administration Act of
1979, as amended (Title 50, U.S.C., App.
2401 et seq.). Orders may be subject to
export approval by the U.S. Government.
Buyer must comply with all applicable
export laws of all applicable jurisdictions.
Copyright 2007, 2006, 2004, 1998,
1990, 1989, 1979, 1977, 1974, 1970,
1966 and 1963 by Tyco Electronics
Corporation. All International Rights
Reserved.
AMP, AMPIP, AMPLIVAR,
AMP MONO-SHAPE, AMP-O-LECTRIC,
AMPOMATOR, AMP-TAPETRONIC,
CERTI-CRIMP, Comp-U-Sertor, EDGE,
FASTIN-FASTON, FASTON, PIDG,
PRO-CRIMPER, TETRA-CRIMP,
TE LOGO and TYCO ELECTRONICS are
trademarks.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective owners.

See inside back cover for Global

Contacts and phone numbers.

FASTON Receptacles
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
312 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
205 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
187 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-26
125 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-29
AMPLIVAR Receptacles (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31
Miscellaneous Tab Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FASTON Tabs
312 and 250 Series (High Temperature) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
250 through .060 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35
AMPLIVAR Tabs (for use with Magnet Wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
312 through 187 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-40
Test Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42
FASTON Tab Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FASTON Printed Circuit Board Tabs and Receptacles
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
250 Series through 110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-50
Right Angle Printed Circuit Board Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 50
RAST 5 Tab Header Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 52
FASTON Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-61
FASTIN-FASTON Product Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-70
FASTON Terminals Strip/Loose Piece Cross Reference . . . . . . . . . . . . . . . . . . . . . . . 71
Positive Lock Receptacles
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Mark I Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73, 74
Mark II Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-80
Mark III Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81,82
110 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Positive Lock RAST 5 Connector System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84, 85
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . 86-89

Argentina Buenos Aires

Phone:
+54-11-4733-2200
Fax:
+54-11-4733-2211
Brasil So Paulo
Phone:
+55-11-3611-1311
Fax:
+55-11-3611-0397

Colombia Bogota
Phone:
+57-1-231-9398
Fax:
+57-1-660-0206

PIDG FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96-100

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-107

Mexico Mexico City

Phone:
+52-55-1106-0800
+01-800-733-8926
Fax:
+52-55-1106-0901

For Latin/South American

Countries not shown
Phone:
+54-11-4733-2015
Fax:
+54-11-4733-2083

United States Harrisburg, PA

Phone:
+717-564-0100
Fax:
+717-986-7575
Product Information Center:
(Technical Support)
Phone:
+800-522-6752
Fax:
+717-986-7575

Asia/ Pacific
Australia Sydney
Phone:
+61-2-9554-2600
Fax:
+61-2-9502-2556
Product Information Center:
(Technical Support)
Phone:
+61-2-9840-8200
Fax:
+61-2-9634-6188

Japan Toyko
Phone:
+81-44-844-8111
Fax:
+81-44-812-3207
Product Information Center:
(Technical Support)
Phone:
+81-44-844-8013
Fax:
+81-44-812-3200

New Zealand Auckland

Phone:
+64-9-634-4580
Fax:
+64-9-634-4586

Singapore Singapore
Phone:
+65-6482-0311
Fax:
+65-6482-1012

Philippines Makati City

Phone:
+632-848-0171
Fax:
+632-867-8661

Thailand Bangkok
Phone:
+66-2-955-0500
Fax:
+66-2-955-0505

India Bangalore
Phone:
+91-80-285-40800
Fax:
+91-80-285-40820

Korea Seoul
Phone:
+82-2-3415-4500
Fax:
+82-2-3486-3810

Peoples Republic of China

Hong Kong
Phone:
+852-2735-1628
Fax:
+852-2735-0243

Vietnam and Indochina

Ho Chi Minh City
Phone:
+84-8 930-5546
Fax:
+84-8 930-3443

Indonesia Jakarta
Phone:
+65-6482-0311
Fax:
+65-6482-1012

Malaysia Kuala Lumpur

Phone:
+60-3-78053055
Fax:
+60-3-78053066

Shanghai
Phone:
Fax:

+86-21-2407-1588
+86-21-2407-1599

Taiwan Taipei
Phone:
+886-2-8768-2788
Fax:
+886-2-8768-2268

Europe/ Middle East/Africa

Austria Vienna
Phone:
+43-1 90 5 60-0
Fax:
+43-1 90 5 60-1333
Belgium Kessel-Lo
Phone:
+32-16-35-23-00
Fax:
+32-16-35-23-52

Germany Bensheim
Phone:
+49-6251-133-0
Fax:
+49-6251-133-1600
Product Information Center:
(Technical Support)
Phone:
+49-6251-133-1999
Fax:
+49-6251-133-1988

Bulgaria Sofia
Phone:
+359-2-971-2152
Fax:
+359-2-971-2153

Germany Langen
Phone:
+49-6103-709-0
Fax:
+49-6103-709-1223

Czech Republic Kurim

Phone:
+420-5-41-162-111
Fax:
+420-5-41-162-223

Germany Speyer
Phone:
+49-6232-30-0
Fax:
+49-6232-30-2243

Denmark Glostrup
Phone:
+45-43-480-452
Fax:
+45-43-441-414

Germany - HTS Division Neunkirchen

Phone:
+49-2247-305-0
Fax:
+49-2247-305-122

Egypt Cairo
Phone:
+20-2-29 04 281
Fax:
+20-2-41 92 334

Greece Athens
Phone:
+30-210-9370-396/397
Fax:
+30-210-9370-655

Estonia Tartu
Phone:
+372-5138-274
Fax:
+372-7400-779

Hungary Budapest
Phone:
+36-1-289-1000
Fax:
+36-1-289-1010

Finland Helsinki
Phone:
+358-95-12-34-20
Fax:
+358-95-12-34-250

Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . 90, 91

Ultra-Pod Fully Insulated FASTON Receptacles and Tabs . . . . . . . . . . . . . . . . . . . 92-95

Canada Toronto
Phone:
+905-475-6222
Fax:
+905-474-5520
Product Information Center:
(Technical Support)
Phone:
+905-470-4425
Fax:
+905-474-5525

France Cergy-Pontoise
Phone:
+33-1-3420-8888
Fax:
+33-1-3420-8600
Product Information Center:
(Technical Support)
Phone:
+33-1-3420-8943
Fax:
+33-1-3420-8623

Ireland Dublin
Phone:
+353-1-820-3000
Fax:
+353-1-820-9790
Israel Yokneam
Phone:
+972-4-959-0508
Fax:
+972-4-959-0506
Italy Collegno (Torino)
Phone:
+39-011-4012-111
Fax:
+39-011-4031116

Lithuania Vilnius
Phone:
+370-5-2131-402
Fax:
+370-5-2131-403
Netherlands s-Hertogenbosch
Phone:
+31-73-624-62-46
Fax:
+31-73-621-23-65
Product Information Center:
(Technical Support)
Phone:
+31-73-6246-999
Fax:
+31-73-6246-998
Norway Nesbru
Phone:
+47-66-77-8886
Fax:
+47-66-77-8855
Poland Warsaw
Phone:
+48-22-45-76-700
Fax:
+48-22-45-76-720
Romania Bucharest
Phone:
+40-21-311-3479/3596
Fax:
+40-21-312-0574
Russia Moscow
Phone:
+7-495-926-5506/07/08/09
Fax:
+7-495-926-5505
Russia St. Petersburg
Phone:
+7-812-718-8192
Fax:
+7-812-718-8193
Slovenia Ljubljana
Phone:
+386-1561-3270
Fax:
+386-1561-3240
South Africa Port Elizabeth
Phone:
+2741-503-4500
Fax:
+2741-581-0440

Spain Barcelona
Phone:
+34-93-291-0330
Fax:
+34-93-201-7879
Product Information Center:
(Technical Support):
Phone:
+34-93-291-0330
Fax:
+34-93-200-3779
Sweden Upplands Vsby
Phone:
+46-8-50-72-50-00
Fax:
+46-8-50-72-50-01
Switzerland Steinach
Phone:
+41-71-447-0447
Fax:
+41-71-447-0444
Turkey Istanbul
Phone:
+90-212-281-8181/2/3
Fax:
+90-212-281-8184
Ukraine Kiev
Phone:
+380-044-206-2265
Fax:
+380-044-206-2264
United Kingdom Swindon
Phone:
+44-8706-080-208
Fax:
+44-1793-572-516
Product Information Center:
(Technical Support)
Freephone GB: 0800-267-666
Phone:
+44-8706-080-208
Fax:
+44-208-420-8081
For Middle East/African Countries
Not Shown
Phone:
+33-1-3420-8866
Fax:
+33-1-3420-8300

Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109-112

2
Catalog 82004
Revised 10-07
www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise
specified. Values in brackets
are metric equivalents.

Dimensions are shown for

reference purposes only.
Specifications subject
to change.

USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208

820045MLUGFP10-07
Printed in the U.S.A.

Tyco Electronics Corporation

www.tycoelectronics.com

Catalog 82004 Revised 10-07

tycoelectronics.com
820045MLUGFP10-07

FASTON Terminals Insulated and Uninsulated

Tyco Electronics Corporation

Harrisburg, PA

FASTON Terminals
Insulated and Uninsulated