Submat Brochure
Submat Brochure
Submat Brochure
Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com
United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
SUBMAT
Submat Bitumen Mattresses
Submat Bitumen Mattresses Submat Flexiform Concrete Mattresses Submat Pipeform Concrete Mattresses Submat Frond Flexiform Concrete Mattresses Impact Resistant Pre-cast Protective Covers Pipeline Crossing Supports Field Joint Coatings Special Projects incorporating Purpose-Built Pre-cast Structures River and Coastal Protection Mattresses Grout/Ballast Bags Technical/Design Services Submats range of services is aimed at meeting the special requirements associated with the installation of offshore oil and gas pipelines / structures and their related works. Whatsoever your requirements.
Grout / Ballast Bags
4m x 1.5m x 450mm Mattress draped over a 20 pipe. Purpose-Built Pre-cast Concrete Structures Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-016 REV 3 Page 1 of 1 South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
SUBMAT FLEXIFORM
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Submat Flexiform is a low cost flexible concrete mattress developed as an addition to Submats proven range of Submat bitumen mattresses which have been successfully utilised for stabilisation / protection of marine pipework for over three decades. Introduced at the beginning of 1991, Submat flexiform has itself established an impressive track record with various projects successfully completed on time, full details of which are available upon request. Flexiform consists of high strength concrete segments linked together with a network of high strength polypropylene ropes to form a continuous flexible concrete barrier. Flexiform by virtue of individually profiled concrete segments is able to provide a high degree of flexibility in two planes and as such allows for complete stabilisation / protection in most applications i.e. straightforward pipeline cover, at pipeline bends intersections on trenched / untrenched pipelines, for counter-action to seabed scouring or where there are pronounced undulations in the seabed profile. Flexiform can be installed with a simple quick release installation beam / frame which can be provided as an integral part of the order.
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Submat Flexiform is designed to provide a high quality, low cost solution for stabilisation / protection of subsea pipelines / structures and conforms to the requirements of BS8110 The Structural Use of Concrete.
1. Completed 150mm thick mattress being lifted from mould. 2. Completed 300mm thick mattress being lifted from mould. 3. 150mm thick mattresses storage area. 4. 300mm thick mattresses in storage area.
SBM-DTS-01
REV 5
Page 1 of 2
Standard mould sizes are 10m x 3m, plan area. Mattresses may be manufactured in any size within mould dimensions subject to standard block sizes. Mattresses in excess of standard mould sizes may be manufactured to order. STANDARD BLOCK SIZES (N.T.S)
MEASUREMENT IN MM
150mm THICKNESS
150
394
300
590
450
440
890
LIFTING ARRANGEMENT Integral lifting loops connected to quick release frame as illustrated on front of sheet. CONCRETE DESIGN SPECIFICATION C40 / C50 - N/mm2 @ 28 days Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-01 REV 5 South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com Page 2 of 2 United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
Counteraction to scouring the SUBMAT BITUMEN MATTRESSES progressively encourage sand build-up.
Submat Bitumen Mattress the oceans pipeline stabilisation and protection system.
Developed and patented by Submat in 1971, the Submat Bitumen Mattress is the original subsea pipeline stabilisation / protection mattress and is synonymous with the business of subsea pipeline stabilisation and protection. The Submat Bitumen Mattress has been deployed on numerous projects throughout the world up to the present time, and remains today a proven cost effective solution to many applications associated with subsea pipeline technology. The Submat Bitumen Mattress consists of a durable outer canvas envelope c/w integral lifting slings which is filled with a dense suitably reinforced bitu-mastic filler material, all of which combine to produce a flexible mattress that is suited for dealing with all pipeline support, stabilisation and protection requirements. Submat Bitumen Mattress in its solid form retains a flexible nature even in the coldest operational conditions which enables the mattress to respond to ever changing seabed conditions which are particularly attributed to the problems of scour. The Submat Bitumen Mattress with its relatively void-less mass and size versatility is particularly successful in applications such as pipeline crossovers whereby support piers may be constructed with a minimal number of offshore lifts. The Submat Bitumen Mattresses is installed with a simple quick release frame which can be supplied as an integral part of each order.
ENVELOPE COVERS The envelopes are manufactured from Duradon Extra or Regentex which are man made fibres. Tensile strength in warp 2409N/50mm Tensile strength in weft 2628N/50mm Tear strength in warp 400N Tear strength in weft 512N LIFTING SLINGS Each mattress is fitted with loomstate polyester lifting slings with a combined SWL of at least double the mattress weight in air. Each sling has a break factor of 7 times the sling SWL, i.e. the combined sling break factor of a 10 Tonne mattress shall not be less than 140 Tonnes. REINFORCEMENT MESH Tensar Ar1 - Polyproplyene Weight 0.24kg/m3 Tensile strength Transverse 18kN/m Tensile strength Longitudinal 14kN/m
Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com
United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com 6
SUBMAT PIPEFORM
Submat Pipeform is a flexible concrete mattress designed as a stabilisation and protection system for all marine pipework, cables and umbilicals. Submat Pipeform has been developed as an alternative to the multi-flexible type concrete mattress, where flexibility is specified by the client or is primarily required as being parallel only to the axis of the pipeline. Pipeform is particularly suited for pipeline stabilisation or pipeline cover. Pipeform consists of high strength reinforced concrete logs linked together with appropriate strength polypropylene ropes which combine to offer a protective concrete blanket with a high degree of flexibility parallel to the protected pipeline. Pipeform can be installed with a simple quick release installation beam / frame which can be provided as an integral part of the order. Pipeform can be manufactured in various sizes / thicknesses and conforms to the requirements of BS 8110 The Structural Use of Concrete. See reverse for Technical Data
A demonstration of a 4m x 1.5m x 4.5m mattress being lifted and draped over a 20 pipe. Approx. weight of example shown is 5.1 tonnes.
SBM-DTS-04
REV 4
Page 1 of 2
Maximum log length = 10m Maximum proposed mattress width = 3m Width / length of mattress may be adjusted subject to adjustment of log length and No. of logs deployed STANDARD BLOCK SIZES (N.T.S)
150mm Thickness
300mm Thickness
50
100 200
50
75
175 325
75
450mm Thickness
600mm Thickness
100
250 450
100
150
300 600
150
LIFTING ARRANGEMENT Integral lifting loops connected to quick release frame Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-04 REV 4
CONCRETE DESIGN SPECIFICATION C40 / C50 - N/mm2 @ 28 days United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com Page 2 of 2
Free flowing characteristics More rapid melt down More convenient transport system (bulk bags) for improved logistics & offshore efficiency Less likely to clump and to be tacky
Blown Granular Marine Mastic is designed to include a controlled moisture content to enhance the products free flowing characteristics. A product, which is user friendly, easy to handle and melts rapidly, speeding up the joint sealing process.
RECOMMENDED STORAGE/POURING TEMPERATURES Marine Mastic Working Storage Temperature: 170oC - 210oC
If due to operational requirements, there is a need to maintain the mastic at working temperature for an extended time, the following recommendations should be followed. a) b) c) d) e) Do not hold at a temperature of 200oC for more than 6 hours or 8 hours at 180oC. Pre-plan the storage time and if in excess of those in a) the holding temperature should be reduced to 150oC or lower to be consistent with maintaining movement of the mastic in the Dope Kettle. When storage time is to exceed that in a) fresh material and or 85/25 Bitumen shall be added in sufficient quantity to maintain an acceptable flow characteristic. For extended storage times, lids on the Dope Kettle, where fitted, shall be closed to restrict exposure to the air which may accelerate hardening. After extended storage time at any temperature above melt, the mastic should be inspected and Pure Bitumen added when necessary to bring the mastic to an acceptable consistency.
Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-02 REV 5 Page 1of 2
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com
United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
PHYSICAL PROPERTIES D2/S Marine Mastic demonstrates the following key physical properties.
TEST Impact Resistance Bending Resistance Tensile Strength Compressive Strength Elasticity Modulus Density Seawater Absorption
METHOD A1 SS7 A1 SS7 A1 SS7 ASTM D695 1 (5mm min ) ASTM D695 1 (5mm min ) BS 594/598 Part 3 15 C
o
SPECIFICATION 0 C > 5cm 25 C > 7cm 0 C > 25 s 25 C > 30 s 0 C >15 kg cm 25 C > 8 kg cm 0 C > 650 psi 20 C > 220 psi 20 C > 1100 psi 2,100 50 kgm -3 o o o o o 2 2 o o o o
TYPICAL MEAN VALUES 18cm 14cm >35 s >60 s 16.5 kg cm 8.6 kg cm 779 psi 257 psi 10,546 psi 2,158 kgm 0.040% 0.094% 0.052% >58.9 G cm
-3 2 2
Electric Resistance
BS 903/2044
SBM-DTS-02 REV 5
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The shape of the covers are designed to attract the least hydrodynamic loads and hence reduce scour. However, additional scour prevention systems (fronds) can easily be incorporated where necessary. Covers can be stacked for economical use of deck space.
Impact resistant covers (trawlboard and dropped object) for expansion spools on the TOTAL Dunbar Project.
Sizes can be designed to facilitate road transportation. Where larger units prohibit logistical movements, covers can be manufacture at a load out quay.
Impact resistant covers (trawlboard and dropped object) for expansion spools on the TOTAL Dunbar Project.
Impact resistant covers (trawlboard and dropped object) for tee piece spools on the Elf Frostpipe Project.
Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-05 REV 2 Page 1 of 1
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com
United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com 11
GROUT BAGS
J. TUBE
J. TUBE SUPPORT
PROTECTIVE MATTRESSES
Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-07 REV 3
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com Page 1 of 2
United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
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TECHNICAL DATA
GROUT AND BALLAST BAGS CAN BE SUPPLIED TO SUIT INDIVIDUAL CUSTOMER REQUIREMENTS / SPECIFICATIONS AS INDICATED BELOW
Grout mixes / constituents may be varied from neat O.P.C. (Ordinary Portland Cement) to 1:1, 2:1, 3:1, 4:1, 6:1 parts O.P.C to kiln dry sand or as otherwise specified by the client
Materials may be delivered on either pallets shrink - wrapped or in bulk bags of 1 tonne, 2 tonne etc
SBM-DTS-07 REV 3
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DESIGN
Examples of SLPs Design & Build projects
Submat personnel can provide all necessary design expertise including all computing and CAD facilities to prepare detailed designs, studies and reports for all aspects of offshore design. In house software has been developed to enable impact data and pipeline stability to be analysed. The development of concrete for use in a marine environment is well proven and the cost effectiveness of concrete as an alternative to traditional options has been demonstrated many times. Concrete is inherently a cheap material to produce and can be readily adapted. When properly designed the durability of concrete products in a marine environment out performs steel and requires no additional treatments such as cathodic protection or coatings. Used as gravity structures, no additional installation measures such as piling or ballasting are required to provide stability. It is our policy to provide the client with a complete package by providing cost effective solutions which consider aspects such as lift limitations, ease of positioning on the sea bed, transportation and optimised use of the installation vessel. Design aspects undertaken include:
Flowline crossing bridge
Stability calculations to optimise mattress sizing for site specific environmental loading. Calculations and detailed design for trawlboard and dropped object resistance. Mattresses, covers, pipe supports, ramps, bridge crossings, anchor blocks etc. can all be designed to site specific requirements. Foundation design for pipe support systems. Scour prevention and remedial design studies. Innovative designs using reinforced and pre-stressed concrete for subsea applications. Hazard studies for impact criteria and risk from trawlboard effects. Research into the use of alternative concrete mix designs, e.g. lightweight and heavy weight aggregates, fibre reinforcement etc.
Impact resistant covers for expansion spools
Impact resistant Tee Piece cover Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-010 REV 2 Page 1 of 1
Submat has a proven track record in designing against given performance criteria and is pleased to provide this service as part of an E.P.C contract or on a consultancy basis.
South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
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FROND FLEXIFORM CONCRETE MATTRESS The Frond Flexiform Mattress combines all the features of both a flexible concrete mattress and a buoyant frond scour control mat in one: and in particular it offers the following benefits: installation is simple and swift, and it provides both instant stabilisation / protection and immediate hold down; the creation of long term fibre reinforced, consolidated and vibration compacted sediment bank build up over the mattress substantially adds to the degree of stabilisation / protection afforded and provides an exceptional reduction in scour potential close to structures; it provides scour protection for an area somewhat greater than the actual area covered by the mattress: the individually profiled concrete segments provide a high degree of flexibility in two planes and allow for a complete stabilisation / protection of subsea structures and pipelines and offer a linked flexible foundation to ensure that load is spread evenly over an area; and the fronds prevent edge scour and also halt internecine block (or rock) scour, this eliminates any requirement for the use of geotextile filter screens under a Frond Flexiform mattress. The submerged weight of the mattress on first installation will increase as the scour control system creates a fibrereinforced bank over the base mattress. The rate of build up and size of such bank varies from site to site. The build up of the material bank within the Frond Flexiform mattress is non-linear. The 1.25m high fronds create the greatest viscous drag when first deployed and the initial 200mm to 300mm of mat/mattress infill occurs quickly in normal tidal conditions given the sort of sediment sizes at most offshore sites. As the material bank forms, the exposed frond length is reduced, the mat creates less viscous drag and the rate of formation of the material bank slows until a steady state is reached. The sediment bank created is considerably more stable and more dense than the natural surrounding seabed: many surveys have confirmed that it is considerably consolidated by the vibratory movement of fronds during the sedimentary period and once in place it is permanently reinforced by the frond material. Any sediment bank so formed extends out from the frond area to cover the sides of the base mattress extending out in descending curve to seabed level for a distance slightly greater that the height of the formed bank the final shape of such a curve depends upon the coefficient of friction of the seabed particles. SBM-DTS-031 Rev 3 Page 1 of 3 15
BUOYANT FROND MATERIAL UV stabilised Polypropylene. Fully tested Chemically Resistant. Specific gravity 0.908 and 0.92. Full fibrillated and with profiled film. FROND LENGTH & ATTACHMENT Buoyant Fronds are attached to Mattress in successive continuous rows providing substantial and unbroken overlap of fronds to those in the neighbouring rows. Frond clumps are NEVER used. Frond Length (height when deployed) of the lines of buoyant frond material is 1250mm. In riverine (and other special situations) lesser frond heights allied to a proportionate increase in frond density (spacing) in the frond rows may be used. A Safe Net frond release is provided for diver and ROV safety. STANDARD BLOCK THICKNESS 150mm, 300mm, and 450mm. STANDARD BLOCK DENSITY 2.4 Tonnes / Cubic Metre. Lightweight and Heavy Density options are also available from 1.8 - 3.6 Tonnes / m3.
SBM-DTS-031 Rev 3
Page 2 of 3
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MEASUREMENT IN MM
150mm THICKNESS
194
394
300mm THICKNESS
290
590
450mm THICKNESS
440
890
CONCRETE DESIGN SPECIFICATION C40 / C50 - N / mm2 @ 28 days. Conforms to the requirements of BS8110: The Structural Use of Concrete ADDITIONAL GROUND ANCHORS Additional 1 tonne ground anchors certified by ABS and Lloyds may be attached at corners or edges to provide the additional edge hold down to increase stability / protection capability (e.g. against trawling). LIFTING ARRANGEMENT Integral lifting loops connected to quick release frame. Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 SBM-DTS-031 Rev 3 South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com Page 3 of 3 United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
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SBM-DTS-041 Page 1 of 2
SUBSEA TECHNOLOGY SOLUTIONS THROUGH EXPERIENCE, EXPERTISE, QUALITY AND INNOVATION MID WATER ARCHES, GRAVITY BASES AND TETHER BASES
SLP has a wealth of experience in the design and build of offshore platforms and subsea structures. SLP has harnessed that experience to add to its portfolio the design and build of Mid Water Arch, Gravity Bases and Subsea Tether Systems. In conjunction with our partners Keppel, SLP can offer an experienced design team based in London with the ability to fabricate in various locations: Fabrication Lowestoft Singapore Brownsville, Texas Destination UK & Europe Far East & Australia Gulf of Mexico & Brazil
Experience
Expertise
Quality
Innovation
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SBM-DTS-041 Page 2 of 2
Our strongly client orientated approach ensures that projects are executed as efficiently as possible and our world wide fabrication capability ensures that the client gets what they at the most economic rate. Co-ordination between SLP the client and the installation company is vital to achieve the most economic design which SLP will tailor to match not only the riser and umbilical loading but also methods of the installation contractor. Submat is independently certified to ISO 9001:2000.
Flexible Riser Guide Submat is a trading name of SLP Precast Limited, Hamilton House, Battery Green Road, Lowestoft, Suffolk NR32 1DE First Point Assessment No.10044028 South East Asia contact information: Telephone No: + (65) 9753 0163 Fascimile No: + (65) 6365 2569 Email: [email protected] Website:www.slp-eng.com United Kingdom contact information: Telephone No: +44 (0) 1502 548180 Facsimile No: +44 (0) 1502 548197 Email: [email protected] Website:www.slp-eng.com
Experience
Expertise
Quality
Innovation
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