Line Sizing Utility

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JOB PERTAMINA TALISMAN JAMBI MERANG

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Petrochina International Jabung, Ltd

JOB Pertamina Talisman Jambi Merang

Front End Engineering Design NGF Liquid Handling Phase 3B Onshore New Fractionation Plant (NGF-2)
Document Number JM3-720-42-CAL-4-104-00

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RECORD OF REVISIONS Rev No C C Section 1 9 Page 5 Company Comment Please make standart and proper introduction Attachment liquid hot oil Implemented (Y/N) Y Y Explanation

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TABULATION OF REVISED PAGES

REVISIONS SHEET A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 X X X X X X X X X X X X X X X X X X X X B C D E F G H 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
The revisions listed above have been incorporated in this copy of the document.

REVISIONS SHEET A B C D E F G H

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TABLE OF CONTENTS
Page 1. 2. 3. 4. 5. 6. 6.1. 6.2. 6.3. 7. 7.1. 7.2. 8. 9. INTRODUCTION ............................................................................................................................ 5 PURPOSE ...................................................................................................................................... 5 GENERAL REFERENCES ............................................................................................................. 5 DEFINITIONS ................................................................................................................................. 5 DESIGN DATA ............................................................................................................................... 6 LINE SIZING CRITERIA ................................................................................................................. 6 Liquid Line Sizing..................................................................................................................... 6 Gas Line Sizing ........................................................................................................................ 7 Mixed Phase Flow Line Sizing ................................................................................................. 7 RESULT ..................................................................................................................................... ....9 Liquid Line Sizing.................................................................................................................. ...9 Gas Line Sizing ...................................................................................................................... 11 CONCLUSION.............................................................................................................................. 12 ATTACHMENT ............................................................................................................................. 13

ATTACHMENT 1 .............................................................................................................................. 14 LIQUID LINE SIZING HOT OIL ........................................................................................................ 14 ATTACHMENT 2 .............................................................................................................................. 15 LIQUID LINE SIZING WATER SYSTEM .......................................................................................... 15 ATTACHMENT 3 ............................................................................................................................... 16 GAS LINE SIZING FUEL GAS ........................................................................................................ 16

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1.

INTRODUCTION Joint operation between Pertamina, Talisman, and Pacific Oil & Gas, called as JOB PERTAMINATALISMAN, has been assigned as the operator for development of Jambi Merang Block, which is located in South Sumatra region. The existing fields, Pulau Gading and Sungai Kenawang, have been explored to produce Natural Gas Liquid (NGL) and stabilized condensate, and directly exported as sales products. In order to increase the sales value, the bulk of Natural Gas Liquid stream is stripped into high purity propane and butane, plus condensate (heavier components). The JOB PERTAMINA-TALISMAN agreed to build a typical new fractionation plant which is located in North Geragai Fractionation (NGF) Plant at Jabung Block, owned by Petrochina International Jabung Ltd (PCI). However, during construction phase, NGL from Pulau Gading and Sungai Kenawang could be combined and processed in existing NGF Plant at feed rate maximum equivalent to 250 kilo Tonnes per Annum (kTA) of propane & butane products. The new fractionation, owned by JOB PERTAMINA-TALISMAN, is designed to produce pure propane and butane at combined production rate (propane & butane) of 250 kTA. This document is performed to discuss the simulation results of fractionation NGF-2 with capacity 250 kTA.

2.

PURPOSE The purpose of this document is to: Provide Line Sizing Calculation for new lines at New Fractionation Plant (NGF 2).

3.

GENERAL REFERENCES 1. 2. 3. 4. 5. Engineering Data Book, Section 17, Gas Processors Suppliers Association, 11th Edition, FPS Volume I & II, 1998. Hysys Simulation Report, Document No. JM3-700-42-RPT-4-102-00-Rev.B. Process Design Basis, Document No. JM3-720-42-DBM-4-101-00 Rev. A. Project Design Criteria, PetroChina International Jabung Ltd., Document Number BCD3-0100-42-CRT-012-1 (BCD3-000-42-CRT-4-012-00) Rev.1, July 18, 2005 Recommended Practice for Design and Installation of Offshore Production Platforms Piping Systems, American Petroleum Institute RP 14E, 5th Edition, October 1, 1991.

4.

DEFINITIONS JM JOB kTA : Jambi Merang : Joint Operating Body : Kilo Ton per Annum

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5.

DESIGN DATA 1. The design flow rate, operating conditions and fluid physical properties for all utility lines are taken from Heat and Material Balance of New Fractionation Plant Project Drawing no.: JM3-795-42-UFD-3-101-02 JM3-795-42-UFD-3-102-02 JM3-795-42-UFD-3-103-01

6.

LINE SIZING CRITERIA The design criteria are based on maximum allowable fluid velocity and pressure drop along the pipe for 100 ft. The criteria are taken from the Process Design Basis, Document no.:JM3-720-42DBM-4-101-00 Rev. A. 6.1. Liquid Line Sizing

The following line sizing criteria will apply for liquid services. Table 6.1 Line Sizing Criteria for Liquid
Service Pump suction, bubble point (1) Line Size 2 3 10 12 18 20 2 3 10 12 18 20 Up to 20 Maximum Velocity (ft/s) 2 3 4 5 3 4 5 6 5 to 20 5 to 20 2 2 3 10 20 2 3 Pressure Drop Normal Maximum (psi/100 ft) (psi/100 ft) 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 1.0 1.6 1.0 1.6 1.0 1.6 1.0 1.6 1.6 2.0 3.0 0.1 0.3 0.3 1.0 1.6 0.3 0.3 0.1 4.0 0.2 0.4 0.4 0.2 2.0 0.4 0.4 0.2

Pump Suction, sub cooled

Pump discharge, P 725 Psig Pump discharge, P 725 Psig Gravity flow Side stream draw-off (2) Cooling water BFW Column Outlet Re-boiler Feed (for Indication)

2 3 Up to 20 2 3

Notes : 1. Applicable to liquid to Thermo-syphon Re-boiler and liquid containing dissolved gas. 2. Provide a vertical run of 10 ft minimum from nozzle, at nozzle size, before reducing the size of the line. 3. For non gravity flow lines, not pumped, use pump discharge criteria. 4. For heating medium service line, a velocity of 15 ft/s shall not exceed. In order to avoid erosion corrosion and shall not be less than 5 ft/s to avoid fouling deposit.

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6.2.

Gas Line Sizing

For gases, final line sizing shall be based on the pressure drop calculations. For tentative line sizing, the following criteria can be used: Table 6.2 Line Sizing Criteria for Gas
Maximum Service Gases: General (1) Pressure (Psig) Velocity (ft/s) P < 290 290 < P < 725 725 < P < 1160 P > 1160 200 160 130 100 V (lb/ft.s ) 10000 10000 10000 10000 10000 (4) (4)
2 2

Column Overhead Compressor: Suction Discharge Stripper Vapor Return Kettle Vapor Return

(2) (3) (5) (5)

Notes : 1. The above indicated line sizing criteria are valid for continuous operation. The pressure drop in psi/100ft shall be less than 5 % of the absolute static pressure for long headers and 10 % for short header. For intermittent operation, these limits may be exceeded on a case by case basis. 2. Allowable pressure drop between 0.1 and 0.3 psi/100ft 3. Allowable pressure drop between 0.2 and 0.5 psi/100ft. In addition to these criteria, the noise from excessive flowing velocity has also to be considered. 4. Maximum V2 to be comparable with values above. 5. Allowable pressure drop between 0.1 and 0.2 psi/100 ft

6.3

Mixed Phase Flow Line Sizing

In general, avoiding undesirable flow regimes within the maximum allowable pressure drop are the main objective of two phase flow piping design. Undesirable flow regimes are not limited to slug flow. Slug flow regime may be acceptable of no degradation of system performance occurs. For instance, in higher pressure system (over 100 psig), it is not adversely affected by operating in the slug flow regime; however, the systems must be mechanically supported to operate in this regime. If slug flow regime occurs, minimizing line sizes (maximize velocity) within allowable pressure drop are permitted. The maximum velocity must be less than or equal to the erosional velocity. Empirical Equation: Um Ve

Ve
Where: Um = Mixture velocity (ft/sec) = ULS + UGS ULS = Superficial liquid velocity UGS = Superficial gas velocity Ve = Erosional velocity (ft/sec) C = Empirical constant
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m L G

= 150 for continuous service = 200 for intermittent service = Mixture density (lb/ft3) (from properties hysys) = Liquid volume fraction = Liquid density = Gas density

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7.

RESULT The following are the line sizes that meet the velocity and pressure drop criteria. 7.1. Liquid Line Sizing Table 7.1 Liquid Line Sizing Hot Oil
OPERATING CONDITIONS TEMP. o F 316.4 PRESS. psia 123.9 SELECTED NOMINAL PIPE SIZE in 3 VELOCITY ft/s 4.22 PRESS. DROP/100ft psi 0.736

NO.

SERVICE

LINE NUMBER

SLIP STREAM to HOT OIL FILTER (795-F-201) HOT OIL FILTER to HOT OIL EXPANSION VESSEL (795-F-201)

795-3-HM-BCB-204-HO62

795-23-HM-BCB-205-HO62

316.4

123.9

4.22

0.736

SLIP STREAM to HOT OIL HEATER (795-PK-201A) SLIP STREAM to FEED HOT OIL HEATER (795-PK-201B)

795-4-HM-BCB-266-H062 795-4-HM-BCB-267-H062 795-34-HM-BCB-268-H062 316.4 123.9 4 5.51 0.854

795-6-HM-BCB-254-H062

316.4

123.9

4.85

0.415

795-4-HM-BCB-255-H062 5 SLIP STREAM to HOT OIL HEATER (795-PK-201B) HOT OIL DISTRIBUTION HEADER to DEPROPANIZER REBOILER (720-E-103) HOT OIL DISTRIBUTION HEADER to DEBUTANIZER REBOILER (720-E-103) EXPANSION VESSEL to SUCTION PUMPS SUCTION OF HOT OIL CIRCULATION PUMPS (795-P-202A/B) SUCTION OF HOT OIL CIRCULATION PUMPS FOR STAND BY (795-P-202C) PUMP DISCHARGE to HEADER 795-4-HM-BCB-256-H062 795-4-HM-BCB-257-H062 316.4 123.9 4 5.51 0.854

795-6-HM-BCB-273-H085

428.0

60.1

7.50

0.774

795-4-HM-BCB-274-H075

428.0

60.1

5.02

0.608

795-8-HM-BCB-238-HO75 795-6-HM-BCB-239-HO75

316.1

50.1

6.23

0.468

316.1 795-6-HM-BCB-240-HO75

50.1

5.39

0.500

10

795-6-HM-BCB-226-HO75

316.1

50.1

5.39

0.500

11

795-6-HM-BCB-241-HO62 795-6-HM-BCB-242-HO62 795-6-HM-BCB-228-HO62

316.1

123.9

5.39

0.501

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12

HOT OIL HEATER A (795-PK-201A) to HOT OIL DISTRIBUTION HEADER HOT OIL HEATER B (795-PK-201B) to HOT OIL DISTRIBUTION HEADER DEPROPANIZER REBOILER to REBOILER HEADER (720-E-103) DEBUTANIZER REBOLER to REBOILER HEADER (720-E-106) HOT OIL RETURN HEADER to HOT OIL EXPANSION VESSEL (795-V-203)

795-6-HM-BCB-243-HO75

428.0

60.1

4.85

0.367

13

795-6-HM-BCB-261-H085

428.0

60.1

4.85

0.367

14

795-6-HM-BCB-275-H075

316.0

50.1

7.50

0.910

15

795-4-HM-BCB-276-H075

316.0

50.1

5.02

0.722

16

795-8-HM-BCB-283-H075

316.0

50.1

5.61

0.195

Table 7.2 Liquid Line Sizing Water System

OPERATING CONDITIONS NO. SERVICE LINE NUMBER TEMP.
o

PRESS. psia 74.70

SELECTED NOMINAL PIPE SIZE in 2

VELO CITY ft/s 2.36

PRESS. DROP/100ft psi 0.479

UTILITY WATER WELLBORE PUMP DISCHARGE (795-P-204) RAW WATER FILTRATION to UTILITY WATER TANK (795-T-202) UTILITY WATER PUMP SUCTION (795-P-209) UTILITY WATER PUMP DISCHARGE (795-P-209) UTILITY WATER TO PORTABLE WATER PUMP SUCTION (795-P-210A/B) PORTABLE WATER PUMP DISCHARGE (795-P-210A/B)

795-3-WU-ACC-401

73.0

795-2-WU-ACC-402

73.0

74.70

2.36

0.479

795-3-WU-ACC-403

73.0

13.85

2.31

0.285

795-2-WU-ACC-406

73.0

172.4

5.08

1.89

795-2-WU-ACC-404

73.0

14.58

0.50

0.032

795-2-WT-ASA-407

73.0

109.2

0.56

0.038

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7.2

Gas Line Sizing Table 7.3 Gas Line Sizing Fuel Gas
OPERATING CONDITIONS TEMP. o F -26.6 PRESS. psia 64.7 SELECTED NOMINAL PIPE SIZE in 2 VELOCITY ft/s 66.051 PRESS. DROP/100ft psi 1.02

NO.

SERVICE

LINE NUMBER

FUEL GAS to HOT OIL HEATER BLANGKET GAS to HOT OIL EXPANSION VESSEL PURGE GAS to HP FLARE

795-2-GF-ACB-326

795-2-GF-ACB-328

-26.6

64.7

0.183

0.00

795-2-GF-ACB-329

-26.6

64.7

0.275

0.00

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8.

CONCLUSION The recommendation of line sizes on NGF-2 utility unit are shown in following table : Table 8.1 Liquid Line Size Hot Oil
NO. SERVICE SLIP STREAM to HOT OIL FILTER (795-F-201) HOT OIL FILTER to HOT OIL EXPANSION VESSEL (795-F-201) SLIP STREAM to HOT OIL HEATER (795-PK-201A) SLIP STREAM to FEED HOT OIL HEATER (795-PK-201B) SLIP STREAM to HOT OIL HEATER (795-PK-201B) HOT OIL DISTRIBUTION HEADER to DEPROPANIZER REBOILER (720-E-103) HOT OIL DISTRIBUTION HEADER to DEBUTANIZER REBOILER (720-E-103) EXPANSION VESSEL to SUCTION PUMPS SUCTION OF HOT OIL CIRCULATION PUMPS (795-P-202A/B) SUCTION OF HOT OIL CIRCULATION PUMPS FOR STAND BY (795-P-202C) PUMP DISCHARGE to HEADER HOT OIL HEATER A (795-PK-201A) to HOT OIL DISTRIBUTION HEADER HOT OIL HEATER (795-PK-201B) to HOT OIL DISTRIBUTION HEADER DEPROPANIZER REBOILER to REBOILER HEADER (720-E-103) DEBUTANIZER REBOLER to REBOILER HEADER (720-E-106) HOT OIL RETURN HEADER to HOT OIL EXPANSION VESSEL (795-V-203) SELECTED NOMINAL PIPE SIZE in 1 3

8 9

8 6

10

11

12

13

14

15

16

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Table 8.2 Liquid Line Size Water System

SELECTED NOMINAL PIPE SIZE in 1 2 3 4 5 6 UTILITY WATER WELLBORE PUMP DISCHARGE (795-P-204) RAW WATER FILTRATION to UTILITY WATER TANK (795-T-202) UTILITY WATER PUMP SUCTION (795-P-209) UTILITY WATER PUMP DISCHARGE (795-P-209) UTILITY WATER TO PORTABLE WATER PUMP SUCTION (795-P-210A/B) PORTABLE WATER PUMP DISCHARGE (795-P-210A/B) 2 2 3 2 2 2

NO.

SERVICE

Table 8.3 Gas Line Size Fuel Gas

1 FUEL GAS to HOT OIL HEATER 2

2 3

BLANGKET GAS to HOT OIL EXPANSION VESSEL PURGE GAS to HP FLARE

2 2

. 9. ATTACHMENT Attachment 1 Attachment 2 Attachment 3 : Liquid Line Sizing Hot Oil : Liquid Line Sizing Water System : Gas Line Sizing Fuel Gas

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ATTACHMENT 1 Liquid Line Sizing Hot Oil

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ATTACHMENT 2 Liquid Line Sizing Water System

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ATTACHMENT 3 Gas Line Sizing Fuel Gas

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