Data Sheet

System 800xA 5.1 AC 800M Controller

AC 800M is a family of rail-mounted modules, consisting of CPU:s, communication modules, power supply modules and various accessories. There are 8 CPU modules to choose from, ranging from medium processor power and low cost to high processor power and support for full redundancy. The AC 800M family does also include an IEC 61508-SIL3 certified controller (PM865), which supports controller configurations for: Safety application Combined Process Automation and Safety application

Features / CPUs Processor Unit

PM851A PM851K01 incl: 1 PM851 CPU and required optional items

PM856A PM856K01 incl: 1 PM856 CPU and required optional items

PM860A PM860K01 incl: 1 PM860 CPU and required optional items

PM861A PM861AK01 incl: 1 PM861A CPU and required optional items PM861AK02 incl: 2 PM861AK01

PM864A PM864AK01 incl: 1 PM864A CPU and required optional items PM864AK02 incl: 2 PM864AK01

PM865 PM865K01 incl: 1 PM865K01 CPU and required optional items PM865K02 incl: 2 PM865K01

PM866 PM866K01 incl: 1 PM866 CPU and required optional items PM866K02 incl: 2 PM866K01

PM891 PM891K01 incl: 1 PM891 CPU and required optional items PM891K02 incl: 2 PM891K01

Optional items (partly included in Processor Units, see Price List) High Integrity Controller Clock frequency Memory (RAM) RAM available for application

TP830 Baseplate, TP850 CEX-bus term., TK850 CEX-bus cable, TB807, Modulebus term, Battery RAM backup, TB852/TB853 RCU-link term, TB851/TB855/TB856 RCU-link cable, SB822 External Battery Unit, TK212A Tool cable, TC562 Short Distance Modem, TK853V020 Modem cable, BC810K02 CEX-bus Interconnection unit; TK851V010 Connection cable, SD831/SD832/SD833 Power Supply, SS832 Voting Unit, Mains Breaker Kit, SM811 Supervisory Module. No 24 MHz 12 MB * 2.622 MB No 24 MHz 16 MB * 2.622 MB No 48 MHz 16 MB * 2.622 MB No 48 MHz 16 MB 7.864 MB No 96 MHz 32 MB 24.237 MB Yes 96 MHz 32 MB 24.242 MB 23.850 MB w SM810 23.804 MB w SM811 MPC862P No Yes max 10 ms 0.15 ms No 133 MHz 64 MB 51.672 MB No 450 MHz 256 MB 199.650 MB

Processor type Flash memory for storage of application and data CPU redundancy support Switch over time in red. conf. Performance, 1000 boolean operations (a:=b and c)

MPC860 Yes No 0.46 ms

MPC860 Yes No 0.46 ms

MPC860 Yes No 0.23 ms

MPC860 Yes Yes max 10 ms 0.23 ms

MPC862 Yes Yes max 10 ms 0.15 ms

MPC866 Yes Yes max 10 ms 0.09 ms

MPC8270 Yes Yes max 10 ms 0.043 ms

* Available with 5.1 FP3 Firmware (or newer)

Features / CPUs No. of applications per control project No. of applications per controller No. of programs per application No. of tasks per controller Number of different cycle times Cycle time per application programs Flash PROM for firmware storage Power supply Power consumption +24 V Power dissipation Power Reservoir Power supply connector Redundant power supply status inputs Built-in back-up battery Real-time clock stability Clock synchronization OPC Server subscriptions OPC Server update rate OPC Servers per controller OPC clients per OPC server Event queue in controller per OPC client AC 800M transm. speed to OPC server Comm. modules on CEX bus Supply current on CEX bus I/O clusters on Modulebus with non-redundant CPU I/O clusters on Modulebus with redundant CPU I/O capacity on Modulebus with non-redundant/redundant CPU Modulebus scan rate Supply current on Electrical Modulebus I/O capacity on PROFIBUS (remote I/O) Ethernet channels Ethernet interface Control Network protocol Control Network capacity Recommended Control Network backbone No of controllers per 800xA System No of controllers on Control Network No of controllers per connectivity server RS-232C interface RS-232C interface (COM3) (non red.conf. only) RS-232C interface (COM4) (non red.conf. only) Temperature Operating Storage Temperature changes Altitude Pollution degree Corrosion protection

PM851 1024 32 64 32 32 Down to 1 ms 2 MB

PM856

PM860

PM861A

PM864A

PM865

PM866

PM891

No. controllers per control projects 32

4 MB typ/max 180/300 mA typ 5.0 W typ/max 180/300 mA typ 5.0 W typ/max 250/430 mA typ 6.0 W typ/max 287/487 mA typ 6.9 W typ/max 287/487 mA typ 6.9 W

4 MB typ/max 287/487 mA typ 6.9 W

16 MB typ/max 660/750 mA typ 15.8 W

24 V DC (19.2-30 V DC) max 5 % ripple acc. to IEC 61131-2 typ/max 180/300 mA typ 5.0 W

Internal 5 ms power reservoir, sufficient for the CPU to make a controlled power down Detachable 4-pole screw terminal block Yes: 2 inputs designated SA, SB (Max 30 V, high level >15 V, low level < 8 V) Type: Lithium, 3.6 V, 0.95 Ah, size 1/2 AA, 0.3 g Lithium content 100 ppm (approx. 1 h/year) 1 ms between AC 800M controllers by CNCP protocol Five (5) OPC clients with five (5) OPC groups each can be connected to the OPC Server and have subscriptions on 40,000 different dint variables with a cycle time of 500 ms 0.1 s - 1 hour (1 s default) Max 3 Max 5 Up to 3000 events 36-86 events/sec ,113-143 data messages/sec (PM864, 50 % load, 1 500 subscription queue) 1 1 el. + 1 opt. NA max 24/NA I/O modules 12 1 el. + 7 opt. NA max 96/NA I/O modules 12 1 el. + 7 opt. NA max 96/NA I/O modules 12 1 el. + 7 opt. 0 el. + 7 opt. max 96/84 I/O modules 12 1 el. + 7 opt. 0 el. + 7 opt. max 96/84 I/O modules 12 1 el. + 7 opt. 0 el. + 7 opt. max 96/84 I/O modules 12 1 el. + 7 opt. 0 el. + 7 opt. max 96/84 I/O modules 12 0 el. + 7 opt. 0 el. + 7 opt. max 84/84 I/O modules Not supported No 50 ppm

Supply current: Max 24 V - 2.4 A (fuse 3.15 A fast, PM891 has an embedded auto fuse)

0 - 100 ms (actual time depending on number of I/O modules) Supply current: Max 24 V - 1.0 A (short circuit proof, fuse 2.0 A), Max 5 V - 1.5 A (short circuit proof)

Max 99 I/O stations (max 62 redundant I/O stations), max 24 I/O modules per I/O station (max 12 redundant I/O pairs) 1 2 2 2 2 2 2 2 10/100 Mbit/s Ethernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole) MMS (Manufacturing Message Service) and IAC (Inter Application Communication) Up to 23 000 Boolean/s (< 475 boolean/message) with 50 % CPU application load Up to 140 000 Boolean/s (< 475 boolean/message) with < 5 % CPU application load 100 Mbit/s switched Ethernet max 75 max 50 max 12, (max 24 using optimized rules) 2 (one general, 1 for service tool) RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTS-CTS support RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support 1 for service tool (COM 4) Not supported

+5 to +55 C (+41 to +131 F) -40 to +70 C (-40 to +158 F) 3 C/minutes according to IEC/EN 61131-2 2000 m according to IEC/EN 61131-2 Degree 2 according to IEC/EN 61131-2 G3 compliant to ISA 71.04

2 AC 800M Controller | Data Sheet

Features / CPUs Vibration Emitted noise Shock, no package Relative humidity Isolation voltage Environmental conditions Protection class Certificates and Standards

PM851 < 55 dB (A)

PM856

PM860

PM861A

PM864A

PM865

PM866

PM891

10 < f < 50 Hz: 0.0375 mm amplitude, 50 < f < 150 Hz: 0.5 g acceleration, 5 < f < 500 Hz: 0.2 g acceleration 150 m/s 2 in 11 ms, 20 g in 3 ms 5 to 95 %, non-condensing Type test voltage: 500 V AC (corresponding to 700 V DC) Industrial IP20 according to EN 60529, IEC 529 CE- marking: Meets EMC directive 2004/108/EC acc. to EN 61000-6-4, EN 61000-6-2 and Low Voltage Directive acc. to EN 61131-2. Electrical Safety: EN 50178, IEC 61131-2, UL 508. Hazardous location: UL 60079-15. No No No No No IEC 61508 SIL3 No
No

TV Approval Emission Immunity Dimensions Weight (including base)

Tested according to EN 61000-6-4 EMC Generic Emission Standard, Part 2 Industrial Environment Tested according to EN 61000-6-2 EMC Generic Immunity Standard, Part 2 Industrial Environment W 119 x H 186 x D 135 mm (4.7 x 7.3 x 5.3 in.) 1100 g (2.4 lb) 1100 g (2.4 lb) 1100 g (2.4 lb) 1200 g (2.6 lb) 1200 g (2.6 lb) 1200 g (2.6 lb) 1200 g (2.6 lb) W 174 x H 186 x D 94 mm 1600 g (3.5 lb)

Supported Communication modules Module Protocol

PROFIBUS FOUNDATION RS-232 DP FIELDBUS C CI854A DP-V1 (PA via Linking Device) CI860 FF HSE (H1 via Linking Device) CI853

MB300

INSUM

Drivebus S100 I/O

Genius TRIO I/O CI862 Genius

Satt I/O MODBUS TCP CI865 ABBs Satt I/O CI867 MODBUS TCP

IEC 61850 CI868 IEC 61850

CI855

CI857

CI858 ABBs DriveBus

CI856 ABBs S100 I/O

MODBUS MasterBus IEEE 300 802.3 RTU master, COMLI master/ slave, Siemens 3964R master, User defined protocols Master/ slave 2 12 75 - 19 200 b/s Master/ slave 2 12 10 Mbit/s, 200 Datasets/s Master 1 6 10 Mbit/s

Master or slave Number of channels Max units on CEX bus Transmission speed

Master 2 12 9.6 12,000 kbit/s

Master 1 12 10/100 Mbit/s

Master 1 main, 2 aux 2 4 Mbit/s

Master 1 12 -

Master 1 12 38.4 153.6 kbit/s

Master 1 4 -

Master/ Slave 2 12 10/100 Mbit/s (Ch1), 10 Mbit/s (Ch2) No Yes Yes Yes

Master 1 4 10/100 Mbit/s

Cable redundancy Module redundancy Hot Swap

Yes Yes Yes

No Yes Yes No

No No Yes Yes

Yes No Yes Yes

No No Yes Yes

No No Yes No

No No Yes Yes

No No Yes No

No No Yes No

No No Yes Yes

Used together with Yes High Integrity Controller Connectors DB female (9-pin ) typ 190 mA

RJ-45 female (8-pin) typ 100 mA

RJ-45 female (8-pin) typ 100 mA

RJ-45 female (8-pin) typ 150 mA

RJ-45 female (8-pin)

Fiberoptic

Miniribbon Phoenix (36-pin) (4-pin) typ 200 mA typ 190 mA

BNC

RJ-45 female (8-pin)

RJ-45 female (8-pin) typ 160 mA

24 V current consumption
Protection class

typ typ 150 mA 200 mA

typ typ 120 mA 160 mA

IP20 according to EN60529, IEC 529

Certification CE-marked UL 508 UL 60079-15 (Class 1 Zone 2) Dimensions Weight (including base) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes

W 58 x H 186 x D 135 mm (2.3 x 7.3 x 5.3 in.) 700 g (1.5 lb.) 455 g (0.9 lb.) 520 g (1.2 lb.) 700 g (1.5 lb.) 600 g (1.3 lb.) 700 g (1.5 lb.) 600 g (1.3 lb.) 600 g (1.3 lb.) 600 g (1.3 lb.) 700 g (1.5 lb.) 700 g (1.5 lb.)

Data Sheet | AC 800M Controller 3

PM891

ABB AB Control Technologies Vsters, Sweden Phone: +46 (0) 21 32 50 00 Fax: +46 (0) 21 13 78 45 E-Mail: [email protected] www.abb.com/controlsystems

ABB Inc. Control Technologies Wickliffe, Ohio, USA Phone: +1 440 585 8500 Fax: + 1 440 585 8756 E-Mail: [email protected] www.abb.com/controlsystems

Supported Communication modules Module Protocol

AF100

PROFINET IO

EtherNet/IP DeviceNet CI873 EtherNet/IP DeviceNet (via LD800DN)

CI869 Advant Fieldbus 100

CI871 PROFINET IO

ABB Pte Ltd Control Technologies Singapore Phone: +65 6776 5711 Fax: +65 6778 0222 E-Mail: [email protected] www.abb.com/controlsystems

Master or slave Number of channels Max units on CEX bus Transmission speed

Master/Slave 2 4 Up to 500 Kbit/s Yes Yes Yes No

Master 1 12 10/100 Mbit/s

Master 1 4 10/100 Mbit/s

Cable redundancy

No No Yes No

No No Yes No

ABB Automation GmbH Control Technologies Mannheim, Germany Phone: +49 1805 26 67 76 Fax: +49 1805 77 63 29 E-Mail: [email protected] www.abb.de/controlsystems

Module redundancy Hot Swap Used together with High Integrity Controller Connectors

Phoenix (4-pin) typ 160 mA

RJ-45 female (8-pin) typ 160 mA

RJ-45 female (8-pin) typ 160 mA

24 V current consumption
Protection class

IP20 according to EN60529, IEC 529 Yes Yes Yes Yes Yes Yes

ABB Automation LLC Control Technologies Abu Dhabi, United Arab Emirates Phone: +971 (0) 2 4938 000 Fax: +971 (0) 2 5570 145 E-Mail: [email protected] www.abb.com/controlsystems

UL 508 UL 60079-15 (Class 1 Zone 2) Dimensions Weight (including base)

W 58 x H 186 x D 135 mm (2.3 x 7.3 x 5.3 in.) 700 g (1.5 lb.) 700 g (1.5 lb.) 700 g (1.5 lb.)

3BSE063691 en B

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