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API-1000-11 Rev 0

This document outlines the welding procedure specification (WPS) for API Group 1 steel pipe with diameters between 2.375" and 12.75" and wall thicknesses from 0.187" to 0.750". The WPS uses E6010 electrodes for shielded metal arc welding (SMAW) in the fixed, downhand position. Welds are full penetration single V-groove butt joints made from one side. Welding parameters specify electrode size, current, voltage, travel speed and interpass temperature ranges. The WPS was qualified through guided bend, tensile and nick-break tests according to API 1104 standards.

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Mahesh Mishra
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132 views3 pages

API-1000-11 Rev 0

This document outlines the welding procedure specification (WPS) for API Group 1 steel pipe with diameters between 2.375" and 12.75" and wall thicknesses from 0.187" to 0.750". The WPS uses E6010 electrodes for shielded metal arc welding (SMAW) in the fixed, downhand position. Welds are full penetration single V-groove butt joints made from one side. Welding parameters specify electrode size, current, voltage, travel speed and interpass temperature ranges. The WPS was qualified through guided bend, tensile and nick-break tests according to API 1104 standards.

Uploaded by

Mahesh Mishra
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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API WELDING PROCEDURE SPECIFICATION WPS: API 1000-11 REV. NO.

: 0 PROCESS: SMAW API Group 1 DATE: 9/9/2004

Diameter: Thickness: Material: Positions:

2.375 o.d. thru 12.75 o.d. 0.187 thru 0.750 X

API-1104 QUALIFIED RANGES Filler Metal Group: Joint Type:

Butt/fillet/socket Down

Yield greater than 42 kip to less than or equal to 65 kip Fixed: Rolled: N/A Progression:

NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National Laboratories Welding Standards Manual (GWS) WELD JOINT: Joint Description: Sketch Number: Type: Butt Class: Full Penetration

Open Butt single V- welded from one side only. See pg. 2 for typical sketch and bead sequence. API Group No.: F No.: 3 1 AWS Class: Sizes (s): 1/8 E-6010

FILLER MATERIALS: SFA Class: 5.1 Number of Beads:

5/32

See pg. 2 for typical number and of beads Spec: API 5L X42 /X52 to to N/A to to 1 Spec: API 5L X42 /X52 2.375 o.d. thru 12.75 o.d. pipe Group: N/A 1

BASE MATERIALS: Thickness Welded: Pipe Diameter: ASME P No.: POSITIONS: Progression: PREHEAT: NOTE: INTERPASS TEMP.: 1 Fixed: Down

0.187 - 0.750 2.375 o.d. thru 12.75 o.d. pipe Group: X Rolled:

0.187 - 0.750

Pipe Diameter P No.: 1

PWHT:

Time @ F Temp.: N/A N/A

Temperature Range F: 70 GAS: Flow Rate: Shielding: N/A CFH

Minimum Temp F: N/A

Backing: N/A

See time between passes.

Composition:

N/A

ELECTRICAL CHARACTERISTICS: Current: DC Polarity: See pg. 2 EP N/A Travel/IPM Ranges Amps: Volts: See pg. 2 See pg. 2 See pg. 2 Transfer Mode: N/A Electrode size and Type WFS/IPM:

MAX. TIME BETWEEN PASSES:

5 minutes between root pass and second pass.

Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

WPS No.:

API-1000-11

Rev. No.:

Date:

9/9/2004

WELDING TECHNIQUE: Line-Up Clamp: Optional, if used line-up clamp shall be left until 50% of root bead is complete.

Stringer or Weave Bead: (S) Cleaning and/or Grinding:

(W)

Single Pass

N/A

Multi Pass

Power or hand wire brush, grinder or file Charpy V Notch N/A NDTT N/A D.T. N/A

PROCEDURE QUALIFIED FOR: Maximum K/J Heat Input: N/A

JOINT SKETCH AND BEAD NUMBER AND SEQUENCE


37.5 Bevel t thickness varies

0 3/32 land 1/16 3/32 gap

NOTE: Weld layers are representative only actual number of passes and layer sequence may vary due to variation in joint design, thickness and fit-up. Pass Filler/ Electrode Number E-6010 1 2 3 4 5 6 7 8 E-6010 E-6010 E-6010 E-6010 E-6010 E-6010 E-6010 TYPICAL WELDING PARAMETERS Travel Speed Amps Volts in/min. 70 -100 22 - 26 9 12 125 132 125 132 125 132 125 132 125 132 125 132 125 132 22 - 26 22 - 26 22 - 26 22 - 26 22 - 26 22 - 26 22 - 26 9 13 9 13 9 13 9 13 9 13 9 13 9 13

Size 1/8 5/32 5/32 5/32 5/32 5/32 5/32 5/32

Other

PREPARED BY: APPROVED BY:

Kelly Bingham Signature on File Tobin Oruch Signature on File

DATE: DATE:

9/9/2004 9/9/2004

Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

API-1000-11

REV.: 0

PAGE 3 OF 3

DATE: 9/9/2004

API WELDING SPECIFICATION PROCEDURE TEST PARAMETERS Point Type: Thickness: Material: Position:
Full Penetration Single V Butt 0.322 wall API 5L X42 /X52 5G Fixed

Diameter: 8.644 o.d. Filler: Preheat: Current: Volts:


1/8 & 5/32 70F DCEP 22-26 Amps: 70-125 E-6010

Progression: Down

No. 1. 2. 3. 4.

Type Face Root Face Root

GUIDED BEND TESTS Result No. Type Result Accept no indications 5. N/A Accept no indications Accept no indications Accept no indications 6. 7. 8. N/A N/A N/A

No. 1. 2. 3. 4.

Specimen Type Figure 4 Figure 4 N/A N/A

Area Sq./ in .3726 .3217

Applied Load 23,530 21,745

TENSILE TESTS Ultimate Tensile 63,144 67,581

Character of failure and location Base metal cup and cone

No. 1. 2. 3.

Type Figure 5 Figure 5 N/A

NICK-BREAK TESTS Remarks on Nick-Break tests Acc. Break is clean. Acc. Break is clean

N/A 4. Welders Name: Scott Simonich Tests Conducted By: Brett McNeil

Z No.: 200360

Stamp: SC002

We certify that the statements herein are correct and that the tests were conducted in accordance with API-1104. Authorized By: Kelly Bingham ___________________ Date: 10/30/03 Signature on File
Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications

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