Cimbria Mega Cleaner

C
Cimbria Mega Cleaner
Type 166
Type 162
Type 167
Type 168
Cereals Screen area m2 / FT2 Wheat, rye, sorghum
Legumes
Freight volume m3 / FT3 Air volume m3 / CFM Dynamic loads Newton at 4,6-4,8 HZ Total weight kg / LB
White rice
Precleaning max. 20% moisture Malting barley max. 15% moisture Malt max. 4% moisture Industrial cleaning max. 15% moisture Rape seed 98% max. 9% moisture Seed max. 15% moisture Precleaning max. 20% moisture Malting barley max. 15% moisture Malt max. 4% moisture Industrial cleaning max. 15% moisture Rape seed 98% max. 9% moisture Precleaning max. 20% moisture Malting barley max. 15% moisture Malt max. 4% moisture Industrial cleaning max. 15% moisture Rape seed 98% max. 9% moisture Precleaning max. 20% moisture Malting barley max. 15% moisture Malt max. 4% moisture Industrial cleaning max. 15% moisture Rape seed 98% max. 9% moisture
60
75
60 25 80
Mega 167
9200 / 20280
240 21,6 / 2327
200 360
300
80 40 240 200 240 160 200 200 200 200 30 160 200 160 200 120 160 160 160 160 80 360 300 360 240 300 300 300 300 45 240 300 240 300 200 240 240 240 240 90
60
80
80
80
All capacities are indicated in tons per hour
PH800 / PV7500 PH1200 / PV4000 PH1400 / PV1700
Mega 166
7000 / 15430
11400 / 25125
Mega 168
5000 / 3000
32,4 / 348,3
85 / 915
4800 / 2880
50 / 5385
4500 / 2700
10,8 / 1161
50 50 40 40 120 120 100 120 15 80 100 100 80 100
60 90 40 40 40 100 100 100 100
80
80
80
46 / 495,2
PH1600 / PV7500
8400 / 18,515
Mega 162
4800 / 2880
50 / 538,5
38 / 408,5
100 100 60 65 75 75
90
100
75
80
80
80
Rape seed 90
Soyabeans
Raw rice
Barley
Maize
Oats
Peas
Full-width shaker feeder

has infinitely variable adjustment of the feed capacity via a separate control panel ensures uniform flow over the entire width of the screen is self-cleaning considerably improves air cleaning, since the product hits the pre-suction area in a uniform manner is gentle with respect to leguminous seeds, paddy rice, etc. ensures optimum capacity utilisation of the machine ensures no downtime due to blocked inlets requires no cleaning when changing products
Feed roller
has an adjustable capacity shutter in combination with infinitely variable speed control of the feed roller, which controls the feed capacity is not affected by lightweight waste material and large impurities such as stones, etc. has a built-in spring-loaded safety device which protects the feed roller against damage
Combined dust extraction

from the feed unit and screen section ensures a high degree of cleanliness in both screen boxes prevents exhaust of dust-filled air from the screen section
Feed Units / pre-suction
Recirculating air for pre-suction and post-suction system

built as two separate air recirculation units lowers the need for external air to 20% in relation to traditional systems can be connected to existing central aspiration systems due to the small air volume reduces plant and operating costs of aspiration reduces energy consumption
Recirculating pre-suction
is built as a separate system to ensure precise and independent cleaning of the air improves the cleaning effect of the screens and results in a higher capacity
Screw conveyor outlet for lightweight waste

ensures continuous discharge of dust and waste from the air system via screw conveyors has finger flaps to ensure optimal dust separation in the expansion chamber by preventing false air from entering the chamber
Screen boxes in plywood covered with Swedotex film

are moisture-resistant and insectresistant, and approved by the food industry are constructed with replaceable wear plates and screen runners in exposed areas have a long lifetime due to the fact that the plywood easily copes with the vibrations of the screen box give less resonance owing to the use of plywood, thus resulting in a better working environment
Distributor
ensures 50% distribution of the grain flow via the top and bottom screen boxes respectively 50% and 33% distributors ensure distribution of the grain flow in each screen box between various screen rows
Change of product flow

allows several different product flows according to the capacity, product, number of fractions, etc. by means of up to four different diagrams in the cleaner ensures excellent purity and minimum waste is easily carried out by changing the size of the screens and the position of the outlet trays the machine can be used as a pre-cleaner, industrial cleaner or fine cleaner
Screen section / screen diagrams
Cimbria Delta screens for all purposes

are available with round and oblong holes from 0.3 to 25.0 mm are also available as wire-mesh screens for special products have as standard holes in the screen plates with very small tolerances, thus ensuring minimum cleaning loss are available in a standard size of 1000 mm (L) x 1800 mm (W) = 1.8 m2, which can be used in all Mega cleaners, thus reducing the number of screens required
Ball box
ensures efficient cleaning of screens by means of rubber balls which are foodgrade approved can maintain the cleaning effect at extremely low temperatures as the rubber balls are moulded in a material particularly well-suited to the task is cast in one piece in order to prevent trapped seeds, etc. (self-cleaning) is separately mounted in the screen box, which enables a quick change of screens without removing the ball boxes
Access to the screens

the access hatches have snapaction locks the hatches are small and hinged at the bottom rapid changing of screens
Balanced eccentric system

is fitted with counterweights that ensure smooth running results in minimum stress on buildings and steel structures is fitted with heavy duty bearings ensures maximum utilisation of the cleaning effect of the screens owing to carefully matched stroke and speed of rotation
Motors
are mounted externally, thus resulting in rapid and simple adjustment and replacement of the V-belts
Suspension of screen boxes

the screen boxes are suspended in Rosta suspension units with moveable parts in rubber prevents transmission of vibrations to buildings and other machines ensures that the machine can be located almost anywhere without expensive foundations needing to be established balancing of the dynamic forces in the machine ensures extended operation without repair
Screen sectin / suspension - drivearrangement
Totally inclosed cleaners

the cleaners are totally closed the doors are an integral part of the waste pipe system easy and rapid access to replace outlet trays when changing flow
Covering of screen sections

both screen sections are covered with galvanised plate with rubber inspection hatches there is dust extraction from each screen box
Sampling
handy sampler easy to take samples from the various outlet trays
Recirculating post-suction unit

ensures the highest purity of the product by means of the extraction of lightweight particles such as empty kernels, husks and dust, etc. when the product exits the cleaner via the exhaust unit
Exhaust unit for clean product

distributes the recirculated air so that all clean product is aerated the remaining lightweight kernels and dust particles are separated fresh air is supplied at the same rate as the air that is removed in the mini-cyclone
Aftersuction / wear plates
Wear plates
replaceable PEHD 1000 and Hardox wear plates are located at all exposed surfaces easy to replace repair intervals are extended repair costs are reduced
Example of wear plates
A/S Cimbria Cimbria House - Box 40 7700 Thisted Denmark Telephone (+45) 96 17 90 00 Telefax (+45) 96 17 90 19 http://www.cimbria.com E-mail: [email protected]
Cimbria Manufacturing A/S Faartoftvej 22 7700 Thisted Denmark Telephone (+45) 96 17 90 00 Telefax (+45) 96 17 90 99 E-mail: [email protected]
wadmann grafisk as . 9792 3166

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C

Cimbria Mega Cleaner

Cereals Screen area m2 / FT2 Wheat, rye, sorghum

240 21,6 / 2327

All capacities are indicated in tons per hour

PH800 / PV7500 PH1200 / PV4000 PH1400 / PV1700

50 50 40 40 120 120 100 120 15 80 100 100 80 100

60 90 40 40 40 100 100 100 100

Full-width shaker feeder

Combined dust extraction

Feed Units / pre-suction

Recirculating air for pre-suction and post-suction system

Screw conveyor outlet for lightweight waste

Screen boxes in plywood covered with Swedotex film

Change of product flow

Screen section / screen diagrams

Cimbria Delta screens for all purposes

Access to the screens

Balanced eccentric system

Suspension of screen boxes

Screen sectin / suspension - drivearrangement

Totally inclosed cleaners

Covering of screen sections

Recirculating post-suction unit

Exhaust unit for clean product

Aftersuction / wear plates

Example of wear plates

wadmann grafisk as . 9792 3166

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