Eighth Edition

CONSISTENTLY LEADING THE WAY IN RESEARCH, DEVELOPMENT, INNOVATION, RELIABILITY & SERVICE

Deutsch UK offers unrivalled expertise in the design and manufacture of interconnection solutions for harsh environments. With over 40-years of international experience, Deutschs products are well proven in the Aerospace, Defence, Industrial Transportation and Autosport markets. In the early 1990s Deutsch UK were the first to pioneer a range of interconnection solutions specifically for the Autosport industry, enabling them to reach their position as market leader. The AS Series and AS Micro Series radically changed the face of autosport connection technology. Following the success of these products, Deutsch established a dedicated autosport division to attend to the growing needs of the autosport teams and harness houses.

A knowledgeable and experienced team of experts, supported with considerable investment in research and backed by an international distribution network, ensures the Deutsch autosport range of connectors continue to meet the constantly evolving technical challenges faced in this dynamic and demanding industry. Specified across the entire autosport industry from F1, A1GP, IRL and Champcar to World Rally, NASCAR, Moto GP, Le Mans Series and Superbikes, Deutschs dominance in the autosport industry has been proven many times, with world champions across practically every discipline choosing Deutsch Autosport connectors as the most reliable, light weight and technologically advanced products available.

contents
4 6 8 10 12 14 16 18 24 26 Product Overview AS Micro HE Series AS Micro HE (ASL)
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27 28 30 32 34
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AS Micro Hermetic (Jam-Nut) AS Hermetic Fuel Tank AS Micro

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HE Fuel Immersible

AS Rally Micro (ASR) AS Composite (ASC) AS Ultra HE and AS Micro Ultra HE (ASU)
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AS Heavy Duty (ASHD) AS Filter / Fibre Optics Termination Boots and Accessories Special Contacts How to Order Reference Guide

35 36 37 38

AS Mini Series AS Series AS Double Density (ASDD) AS Micro HE Hermetic

Product Overview
The original Autosport connector the AS Series continues to set the standard for the autosport industry. Invented by Deutsch for the 93/94 season, the AS Series has been used by race winning teams throughout autosport ever since. Deutsch UK continue to push the boundaries of technology and innovation, consistently driving the market forwards with new products that match the ever increasing demands of lower weight, smaller size and better performance. All Deutsch connectors are thermal cycle tested and environmentally sealed to IP67 when mated*. All Deutsch Autosport connectors also offer: Compact design/minimum space envelope Interfacial & wire sealing Boot termination feature PCB option Universal option available (not ASC) Standard crimp tooling Suitable for blind mating Visual indication of keyway orientation of connector Scoop-proof interface Shell-to-shell grounding (not ASC) Positive locking coupling mechanism No need for backshells or boot termination In-line and two hole mounting styles (not ASC) Surface finishing options Keyway options. *1 metre for 30 minutes minimum

materials
Shell / coupling ring: High strength aluminium alloy with a conductive black zinc finish** Contacts: Gold plated crimp contacts* Insulators: Thermoplastic Interface / wire seals: Fluorinated silicone. * Except hermetic connectors ** Except hermetic and ASC connectors

VIBRATION
All connectors undergo three rigorous tests for vibration and all exceed the following: Dynamic test - random on random 60g RMS in 3 axis. Endurance test - random 57g RMS in 2 axis for 8 hours each axis. Sinusoidal resonance to over 75g.

Fluid resistance
All connectors show no damage when exposed to most fluids used in most autosport applications.

AS MICRO HE SERIES
Developed by Deutsch, the AS Micro HE Series is compact and cost effective, and is available as a 5-way connector in four shell styles. Refer to page 6 for technical specifications.

AS COMPOSITE (ASC)
Made as one unit, in a military approved, rugged thermoplastic housing, the AS Composite is extremely resistant to vibration. Refer to page 12 for technical specifications.

AS MICROLite HE (ASL)
The MicroLite HE is in excess of 30% lighter than the original AS Micro HE and approximately 8mm shorter, whilst still retaining all the critical features including the renowned Deutsch #23 contacts. The AS MicroLite HE is fully intermateable with the AS Micro HE. Refer to page 8 for technical specifications.

AS ULTRALite HE AND AS MICRO ULTRALite HE

The AS UltraLite HE is a 5-way connector offers teams the smallest, lightest package for five wires. The AS Micro UltraLite HE 3-way is the shortest, lightest AS connector for three wires and offers a solution where space is at its most restrictive. Refer to page 14 for technical specifications.

AS RALLY MICRO (ASR)

An evolution of the AS Micro HE, the AS Rally Micro has been created
Lite

AS MINI SERIES
Developed by Deutsch, the AS Mini Series bridges the gap between the existing standard AS Series (Size 8) and the AS Micro range (Size 6), offering 6-way and 3-way connectors in three shell styles. Refer to page 16 for technical specifications.

with direct input from World Rally Teams. A wider coupling ring and more knurling enables mechanics wearing gloves to get a better grip when connecting and disconnecting in severe environments (snow, ice and mud). Refer to page 10 for technical specifications.

AS SERIES
Developed by Deutsch from the MIL-C-38999 Series 1.5 (Eurofighter connector), the AS Series was the first range of high specification connectors designed by Deutsch specifically for the autosport market. The AS Series offers weight and space saving over standard military designs and is available a wide variety of options, with medium and high density arrangements up to 128 ways with four shell styles, and five keyway orientations. Refer to page 18 for technical specifications.

AS HERMETIC FUEL TANK

A range of hermetically sealed connectors designed specifically for autosport fuel tank applications. AS Hermetic Fuel Tank provides a high degree of performance where normal resilient connectors would fail, by using glass to metal sealing in place of traditional plastic and elastomer inserts. Connectors are supplied with a Viton O ring to provide a high standard of sealing between the connector and bulkhead. Refer to page 28 for technical specifications.

AS DOUBLE DENSITY (ASDD)

Next generation connector technology developed by Deutsch, which brings together high density and high performance, inline with racing teams using smaller wire sizes. The AS Double Density range allows almost double the number of contacts to be packaged in the same shell as compared to the standard AS Series. Refer to page 24 for technical specifications.

AS MICROLite HE FUEL IMMERSIBLE

An evolution of the AS MicroLite connector, the AS MicroLite Fuel Immersible contains a unique Deutsch designed fuel resistant elastomer insert which offers excellent resistance to racing fuel. An upgraded hermetic version, including an inline receptacle is also available. Refer to page 30 for technical specifications.

AS MICRO HE HERMETIC
A unique hermetic receptacle developed by Deutsch for transducers, sensors and instrumentation where space and performance is critical. The AS Micro HE Hermetic offers high density, harsh environment sealing as standard and is more compact than any other product currently available on the market. Mounting and ease of termination has also been a major consideration with PCB style contacts and weld mounting (316 St) offered as standard. Refer to page 26 for technical specifications.

AS HEAVY DUTY (ASHD)

A single way power connector designed specifically for autosport high current applications, the Deutsch AS Heavy Duty is ideally suited to battery, alternator and starter motor applications. Specially designed low insertion/extraction force contacts ensure maximum performance in extreme heat and vibration conditions. Refer to page 32 for technical specifications.

AS MICRO HE HERMETIC (JAM-NUT)

An evolution of the AS Micro HE Hermetic featuring a jam-nut, this connector is ideally suited to fuel tank applications. Refer to page 27 for technical specifications.

FILTER AND FIBRE OPTIC SOLUTIONS

Deutsch also offer Fibre Optic and Filter solutions. Refer to page 34 at the back of this brochure for more information.

AS Micro HE Series
key Features
First unique micro connector for the autosport market Cable accommodation 22, 24, 26 and 28 awG Screening braid and boot can both be fitted Fully Intermateable with Micro he and Fuel Immersible connectors.
Lite

pluG type 6

inline receptacle type 1

receptacle type 0

PANel CUt-oUt DetAIl

All dimensions are in mm unless otherwise stated.

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

23

500

1000

0.60

1.37

-55

+170

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Socket Pin PCB Socket PCB Pin Filler Plug Ins/ext tool Uncoupling tool Crimp tool Pin Positioner Socket Positioner

604935

604927-31

604019-LNG

604023-31

600300-22

M81969/14-01

AS6HE-UCT

M22520/2-01

604972

604973

orderinG inFormation
AS Range Ref: Style 0 = 2-hole flange receptacle 1 = Inline receptacle 2 = 2-hole flange receptacle with PCB contacts 6 = Free plug Shell Size Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue C = Orange D = Green U = Violet U = (U = Universal for test harnesses) (Plug type 6 only) Harsh Environment: Modification Code: 06 05 HE

For more information on how to order see page 37.

accessories part numbers

Boot Straight 90 Degree Pro Cap receptacle Plug Nut Plate gasket

Raychem Hellerman

202A111 113-4-G

222A111 1108-4-G

604029

604027

ATM396-6

GV-6

AS MicroLite HE (ASL)
key Features
Most widely used micro connector in autosport Cable accommodation 22, 24, 26 and 28 AWg Fully intermateable with Micro He and Microlite He Fuel Immersible Purpose designed coupling / decoupling tools.

pluG type 6

inline receptacle type 1

receptacle type 0

PANel CUt-oUt DetAIl

All dimensions are in mm unless otherwise stated.

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC) No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

23

500

1000

0.60

1.37

-55

+170

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Socket Pin PCB Socket PCB Pin Filler Plug Ins/ext tool Uncoupling tool Crimp tool Pin Positioner Socket Positioner

604935

604927-31

604019-LNG

604023-31

600300-22

M81969/14-01

AS6HE-UCT

M22520/2-01

604972

604973

orderinG inFormation
ASL Range Ref: Style 0 = 2-hole flange receptacle 1 = Inline receptacle 2 = 2-hole flange receptacle with PCB contacts 6 = Free plug Shell Size Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue C = Orange D = Green E = Grey U = Violet U = (U = Universal for test harnesses) (Plug type 6 only) Harsh Environment: Modification Code: 06 05 HE

For more information on how to order see page 37.

accessories part numbers

Boot Straight 90 Degree Pro Cap receptacle Plug Nut Plate gasket

Raychem Hellerman

204W221 1030-4-G

224W221 1181-AG

604029

604027

ATM396-6

GV-6

AS Rally Micro (ASR)

key Features
Deutsch designed with direct input from WrC team Version of ASl plug connector Intermateable with standard ASl receptacle Suitable for mechanics who wear gloves enhanced coupling ring for easier coupling/uncoupling.

pluG type 6

All dimensions are in mm unless otherwise stated.

10

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

23

500

1000

0.60

1.37

-55

+170

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Socket Pin Filler Plug Ins/ext tool Crimp tool Pin Positioner Socket Positioner

604935

604927-31

600300-22

M81969/14-01 M22520/2-01

604972

604973

orderinG inFormation
ASR Range Ref: Style 6 = Free plug Shell Size Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue C = Orange D = Green E = Grey U = Violet (U = Universal for test harnesses) (Plug type 6 only) Harsh Environment: Modification Code: 6 06 05 HE

ASR = Enhanced Plug, for mating Receptacles see ASL page 8

For more information on how to order see page 37.

accessories part numbers

Boot Straight 90 Degree Pro Cap

Raychem Hellerman

202A111 113-4-G

222A111 1108-4-G

604027

11

AS Composite (ASC)
key Features
extremely resistant to vibration Military approved rugged thermoplastic housing 5mm shorter than ASl (mated pair) Bondable with suitable adhesive in different configurations Cable-tie slot for security and mounting inline connections. Designed to fit thomas & Betts part no. tY24 or equivalent Close stacking possible with locating sides & bottom.

mated pair

pluG type 6

receptacle type 1

All dimensions are in mm unless otherwise stated.

12

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

22

300

1500

0.60

1.37

-55

+175

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Socket Pin Filler Plug Ins/ext tool Crimp tool Pin Positioner Socket Positioner

604984

604946-31

600300-22

M81969/14-01 M22520/2-01

605463

605464

orderinG inFormation
ASC Range Ref: Style 1 = 1 Inline Receptacle 6 = Free Plug Shell Size Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue C = Orange D = Green E = Grey Modification Code: Please note: Plug only available in pin arrangement, Receptacle only available in socket arrangement. For more information on how to order see page 37. Part Numbers: Receptacle: ASC105-06SN Plug: ASC605-06PN 05 06

accessories part numbers

Boot Straight 90 Degree

Raychem Hellerman

204W221 1030-4-G

224W221 1181-4-G

13

AS UltraLite HE and AS Micro UltraLite HE (ASU)

AS Micro Ultra he (3-Way)
Lite

key Features
Unique Deutsch designed product Cable accommodation 24-30 AWg (5 way), 22-28 AWg (3 way) 17% smaller coupling ring than ASl 30% lighter than ASl (mated pair).

AS Ultra

Lite

He (5-Way)

pluG type 6
12.50 max 17.70 max

INlINe reCePtACle - tYPe 1

9.10 max 18.20 max

8.10 max

reCePtACle - tYPe 0
18.20 max
.0 13

PANel CUt-oUt DetAIl

0.2

0.7

0m

ax

9.00

1.30
16.200.20

16 .2

9.10 max

8.10 max

11.000.10 3.100.20

2.70 2 PLaCES

All dimensions are in mm unless otherwise stated.

14

8.10 max

0R EF

General speciFication
No. of Ways Contact Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

3 5

22 24

5 3 500

1500 1000 6

0.76 0.60

1.37 0.83 -55 +170

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Contact Size Socket Pin PCB Socket PCB Pin Filler Plug Ins/ext tool Crimp tool Pin Positioner Socket Positioner

22 24

604984 605704

604946-31 605705-31

605681 605902

605679-31 605900-31

600300-22 600300-24

M81969/14-01 605837

M22520/2-01

605463 605839

605464 605840

orderinG inFormation
ASU Range Ref: Style: 0 = 2 Hole Flange Receptacle 1 = Inline Receptacle 2 = 2 Hole Flange Receptacle with PCB contacts 6 = Free Plug Shell Size: Contact Arrangement: 03, 05 Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue C = Orange D = Green E = Grey U = Violet U = (U = Universal for test harnesses) (Plug type 6 only) Modification Code: 03

For more information on how to order see page 37.

accessories part numbers

Boot Straight 90 Degree Pro Cap receptacle Plug Nut Plate gasket

Raychem Hellerman

204W221-25-G03 1037-4-G

224W221-25-G03 1182-4-G

605684

605687

ATM396-3

GV-3

15

AS Mini Series
key Features
Size 7 shell 2 planform options Integral screen termination Cable accommodation 20, 22, 24 and 26 AWg offers size 8 insert arrangement in smaller shell.

pluG type 6

INlINe reCePtACle - tYPe 1

reCePtACle - tYPe 0

PANel CUt-oUt DetAIl

14.500.10

3.800.20

insert arranGements

07-98 Size 7 3#20

07-35 Size 7 6#22

All dimensions are in mm unless otherwise stated.

16

19.800.20

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

22 20 7

5 7.5 500

1300 1800 3

0.76 1.02

1.37 2.11 -55 +175

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Contact Size Socket Pin PCB Socket PCB Pin Filler Plug Ins/ext tool Crimp tool Pin Positioner Socket Positioner

22 20

604887 6862-201-20278

38941-22 38941-20

603544 603528

603542 603526

600300-22 600300-20

M81969/14-01 M81969/14-10

M22520/2-01

M22520/2-09 M22520/2-10

605000 M22520/2-10

orderinG inFormation
AS Range Ref: Style: 0 = 2-hole flange receptacle 1 = Inline receptacle 6 = Free plug Shell Size: Contact Arrangement: 35, 98 Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue Modification Code: For more information on how to order see page 37. 07

accessories part numbers

Boot Straight 90 Degree Pro Cap receptacle Plug Nut Plate gasket

Raychem Hellerman

202K121 152-42-G

222K121 1152-4-G

AS9-07

AS8-07

ATM396-7

GV-7

17

AS Series
key Features
Filter, Hermetic & Fibre optic options available Intermateable with existing lN29729 (Mil-C 38999 Series 11/2) and Pan 6433-2 style connectors High density arrangements up to 128 ways Integral screen Cable accommodation 16, 20 and 22 AWg.

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

22 20 16

8 to 24 see below

5 7.5 20 500 5

0.76 1.02 1.65

1.37 2.11 2.77 -55 +175

*The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current.

shell siZe

contact arranGement

number oF contacts
siZe 22 d siZe 20 siZe 16

ratinG **

shell siZe

contact arranGement

number oF contacts
siZe 22 d siZe 20 siZe 16

ratinG **

08 08 10 10 10 10 12 12 12 14 14 14 16 16 16

-98 -35 -98 -35 -02 -03 -04 -98 -35 -97 -19 -35 -08 -26 -35

3 6 6 13 2 3 4 10 22 8 19 37 8 26 55 4

I M I M I I I I M I I M I I M

18 18 20 20 20 20 22 22 22 24 24 24

-32 -35 -16 -39 -41 -35 -21 -55 -35 -29 -61 -35

32 66 37 41 79 21 55 100 29 61 128 16 2

I M I I I M I I M I I M

**Ratings M&I define Dielectric Withstand Voltage ratings as follows: I = 1800 volts rms, M = 1300 volts rms, current leakage less than 2 milliamps.

Please note: The contact/insert arrangements shown above are standard layouts. Other combinations of shell sizes and insert arrangements may be available. For details contact the sales office.

CoNtACtS & toolINg PArt NUMBerS

Contact Size Socket Pin Filler Plug Ins/ext tool Crimp tool Pin Positioner Socket Positioner

22 20 16

38943-22 38943-20 38943-16

38941-22 38941-20 38941-16

600300-22 600300-20 600300-16

M81969/14-01 M81969/14-10 M81969/14-03

M22520/2-01 M22520/2-01 M22520/1-01

M22520/2-09 M22520/2-10 M22520/1-04

M22520/2-07 M22520/2-10 M22520/1-04

Please note: PCB versions are ordered with AS2 prefixes and come with contacts.

18

AS CoNtACt / INSert ArrANgeMeNtS new

Ratings M&I define Dielectric Withstand Voltage ratings as follows: I = 1800 volts rms, M = 1300 volts rms, current leakage less than 2 milliamps.

19

AS Series continued
pluG type 6

shell siZe

a maX

b maX

c maX

08 10 12 14 16 18 20 22 24

17.70 20.80 25.20 28.40 31.50 33.50 15.00 34.80 38.20 41.30 44.60

inline receptacle type 1

shell siZe

a maX

d +0 0.13

G maX

08 10 12 14 16 18 20 22 24

17.70 20.80 25.20 28.40 31.50 34.80 38.20 41.30 44.60

12.00 15.00 19.05 22.22 25.40 28.57 31.75 34.92 38.10

33.50

20

receptacle type 0

shell siZe

a ref

b 0.2

c + 0.1 0

d +0 0.13

e + 0.15 0

F +0 0.13

G MAX

l MAX

p MAX

08 10 12 14 16 18 20 22 24

16.50 19.50 24.00 27.00 30.30 33.70 37.00 40.00 43.30

21.35 25.90 29.10 32.50 34.80 38.20 41.60 44.95 49.35

3.20

3.70

12.00 15.00 19.05 22.22 25.40 28.57 31.75 34.92 38.10

17.21

16.05

33.50

15.29

27.20 32.00 35.20 38.40 41.00 44.70 47.90 51.10 55.80

3.00

2.26

PANel CUt-oUt DetAIl

shell siZe

a 0.10

b 0.20

c 0.20

08 10 12 14 16 18 20 22 24

14.50 17.40 21.90 25.00 28.20 31.40 34.60 37.80 41.00

21.40 25.90 29.10 32.50 34.80 38.20 41.60 44.90 49.30

3.6

4.10

All dimensions are in mm unless otherwise stated.

21

AS Series continued
pcb boX mountinG receptacle type 2

*Dimensions for 20 and 22 contacts shown are for standard parts. Other PCB contacts are available.
a ref b 0.2 c + 0.1 0 d +0 0.13 e + 0.15 0 F +0 0.13 G MAX h MAX l MAX p MAX

shell siZe

08 10 12 14 16 18 20 22 24

16.50 19.50 24.00 27.00 30.30 33.70 37.00 40.00 43.30

21.40 25.90 29.10 32.50 34.80 38.20 41.60 44.95 49.35

3.2

3.7

12.00 15.00 19.05 22.22 25.40 28.57 31.75 34.92 38.10

17.21

16.05

27.65

15.29

11.10 14.27 17.44 20.60 23.77 26.94 30.11 33.29 36.46

27.20 32.00 35.20 38.40 41.00 44.70 47.90 51.10 55.80

3.00

2.26

All dimensions are in mm unless otherwise stated.

22

orderinG inFormation
aS Range Ref: Style 0 = 2-hole flange receptacle (front fixing) 1 = Inline receptacle 2 = 2-hole flange box mount PCB receptacle (front fixing or rear fixing) 6 = Free plug 8 = Cap for plug 9 = Cap for receptacle Shell Size: Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow D = Green B = Blue C = Orange U = Violet (U = Universal for test harnesses) Modification Code:

Please note: The size 8 shell is only available in keyways A, D and N.

For more information on how to order see page 37.

accessories part numbers

shell siZe nut plate Gasket

08 10 12 14 16 18 20 22 24

ATM396 -8 ATM396 -10 ATM396 -12 ATM396 -14 ATM396 -16 ATM396 -18 ATM396 -20 ATM396 -22 ATM396 -24

GV-8 GV-10 GV-12 GV-14 GV-16 GV-18 GV-20 GV-22 GV-24

boot termination detail

shell siZe a 0.10 b 0.05

08 10 12 14 16 18 20 22 24

11.20 14.22 17.39 20.55 23.72 26.89 30.06 33.24 36.41

10.00 12.95 16.15 19.15 23.35 25.35 28.50 31.70 34.85

23

AS Double Density (ASDD)

key Features
Next generation Connector high density and high performance Allows for a saving of 2 shell sizes relative to regular Autosport planforms Very lightweight Almost double the number of contacts compared with the regular Autosport range equivalent shell size.

With the exception of the 9-Way, the ASDD range of connectors uses standard AS metalwork, for the individual dimensions please refer to AS Series section on page 20.

9-WAY oNlY pluG type 6

19.20 2.40

INlINe reCePtACle - tYPe 1

20.25 5.60 2.40

11.00

15.10

9.80

BOOT TERmINaTION
BOOT TERmINaTION

reCePtACle - tYPe 0
20.25
x

14 .5
0 .20

22 .50

ma

0R

EF

11.00

1.30
2.40

.00 18

11.00

2.70

BOOT TERmINaTION

All dimensions are in mm unless otherwise stated.

24

9.80

11.40

9.80

General speciFication
Connector Contact Size Shell Size Max. Current (amps) Durability Dielectric (cycles of engagement Withstanding & disengagement) Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

9-Way 8-11 10-23 12-41 14-64

24

6 8 10

500

1000

0.60

0.83

-55

+170

24

12 14

500

1000

0.60

0.83

-55

+175

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Connector Socket Pin PCB Socket PCB Pin Ins/ext tool Pin Positioner Socket Positioner

9-Way 8-11 10-23 12-41 14-64

605704

605705-31

610008

610006-31

605839

605840

605721

605719-31

PCB versions are ordered with AS2 prefixes and come with contacts.

605837

610286

610287

orderinG inFormation
ASDD Range Ref: Style: 0 = 2-hole flange receptacle 1 = Inline receptacle 2 = 2 hole flange receptacle with PCB contacts 6 = Free plug Shell Size: 06, 08, 10, 12, 14 Contact Arrangement: 09, 11, 23, 41, 64 Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow D = Green B = Blue C = Orange E = Grey U = Violet Modification Code: For more information on how to order see page 37. Please note: The size 8 shell is only available in keyways A, D and N and only the 9 way is available as Keyway E.

accessories part numbers

For information on boots and nut plates please refer to AS series on page 23 or contact the sales office for further information.

25

AS Micro HE Hermetic
key Features
Weld mount connector Filtered Hermetic option also available Stainless Steel (316) for ease of mounting and corrosion performance titanium versions for light weight applications also available glass seal can withstand pressure differentials of 1000 PSI without loss of electrical performance or fluid leakage Intermateable with AS Micro and ASl.

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric No. of Keyway Withstanding orientations Voltage (VAC)** temp (C)* Min Min Materials Shell Contacts Shell Finish Contacts

23

500

1000

-65 -65 Stainless Steel (316)***

Nickel Iron

Electropolished

Gold Plated

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC) *** Titanium Shell also available

orderinG inFormation
AS Micro HE Hermetic Receptacle: T = Titanium Shell F = Filtered AS Micro HE Plug: Shell Orientation: N = Red (standard) All dimensions are in mm unless otherwise stated. AS 606 05S HE ASL 606 05S HE For more information on how to order see page 37. AS 4H 06 05 P N HE

26

AS Micro Hermetic (Jam-Nut)

key Features
Unique product for sensor & fuel cell use enlarged backshell for easier contact soldering Viton o-ring for enhanced fluid resistance glass seal can withstand pressure differentials of 1000 PSI without loss of electrical performance or fluid leakage Fully intermateable with AS Micro He and Micro .
Lite

Front Face

rear Face

PANel CUt-oUt DetAIl

16.150.10

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Min temperature (C)* Max

23

500

1000

-65

15.35

+200

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

orderinG inFormation
Part No. AS7H06 - 05 PN-HE

All dimensions are in mm unless otherwise stated.

27

AS Hermetic Fuel Tank

key Features
range of connectors designed for fuel cell walls Viton o-ring for enhanced fluid resistance Integral potting cup, rear accessory thread and external boot termination feature glass seal can withstand pressure differentials of 1000 PSI without loss of electrical performance or fluid leakage.

CL
Bm ax

vITON O ring BaTCh CODE aND PaRT NO.

23.37

35.45
9.50 3.50

KNURL.

1497PN

E ThREaD
D

CL

C TyP.

PaNEL ThICKNESS RaNGE

1.5 - 5mm

F
Shell Size Part No. a Max b Max c typ. d typ. e thread F min. g maX.

10 12 14

AS07PT10**PN AS07PT12**PN AS07PT14**PN

15.04 19.09 22.26

28.40 33.00 36.30

25.95 30.75 33.85

20.50 23.67 26.84

M18x1.0 M21x1.0 M24x1.0

17.70 22.70 25.70

17.00 21.10 24.30

RECOMMENDED MOUNTING HOLE

All dimensions are in mm unless otherwise stated.

28

General speciFication
Contact Size Max. Current (amps) Sealing Pressure electrical Materials Shell Contacts Shell Finish Contacts

22 20 16

5 7.5 20

1 x 10 -8 cc/sec @ 15 PSI

1,000 PSI typ.

IR 5000 Mohms @ 500 volt DC

Stainless Steel (303)

Nickel Iron

Electropolished

Gold Plated

orderinG inFormation
as07pt Basic P/N Planform 10-35 10-98 12-04 12-98 14-97 Pin Interface Shell Orientation p n

Mating Free Plug (see page 18)

Part Nos: AS610-35SN AS610-98SN AS612-04SN AS612-98SN AS614-97SN For more information on how to order see page 37.

29

AS MicroLite HE Fuel Immersible

key Features
Unique Deutsch designed fuel resistant elastomer insert Hermetic option with enlarged backshell for easy contact soldering and integrated potting cup available Cable accommodation 22, 24, 26 and 28 AWg Fully intermateable with AS Micro He and AS Micro
Lite

Universal orientation (Plug type 6 only) for testing.

pluG type 6

INlINe reCePtACle - tYPe 1

receptacle type 0

hermetic receptacle

All dimensions are in mm unless otherwise stated.

30

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)** No. of Keyway orientations Wire Sealing (mm) Min Max temperature (C)* Min Max

23

500

1000

0.60

1.37

-55

+170

* The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. ** Current leakage less than 2 milliamps at (VAC)

For other sizes and arrangements, please call our sales office on +44 (0) 1424 852722 or email [email protected] CoNtACtS & toolINg PArt NUMBerS
Socket Pin Filler Plug Ins/ext tool Uncoupling tool Crimp tool Pin Positioner Socket Positioner

604935

604927-31

600300-22

M81969/14-01

AS6HE-UCT

M22520/2-01

604972

604973

orderinG inFormation
asl Range Ref: ASL (or AS for Hermetic) Style: 1 = Inline Receptacle 7H = Hermetic Receptacle 6 = Free Plug Shell Size: Contact Arrangement: Insert Type: (AS7H pin insert only) P = Pin S = Socket Shell Keyways: (AS7H N only) N A B Harsh Environment: Modification Code: 06 05 He 952K

For more information on how to order see page 37.

accessories part numbers

Boot Straight 90 Degree Pro Cap receptacle Plug Nut Plate gasket

Raychem Hellerman

202A111 113-4-G

222A111 1108-4-G

604029

604027

ATM396-6

GV-6

31

AS Heavy Duty (ASHD)

key Features
Benchmark high current connector for Autosport Suitable for alternator and battery solutions Cable accommodation 16mm, 25mm and 35mm Crimp type solid contacts.

pluG type 6

INlINe reCePtACle - tYPe 1

4.00 max

33.50 max

28.40 OvER KNURL

4.00 max

33.50 max

28.40 OvER KNURL

BOOT TERmINaTION BOOT TERmINaTION

haND GRIP

reCePtACle - tYPe 0
33.50 max 4.00 max + 0.13 17.21 - 0.00 + 0.00 16.05 - 0.13

PANel CUt-oUt DetAIl

+ 0.00 22.22 - 0.13

PaNEL ThICKNESS BOOT TERmINaTION 2 hOLES 3.25

32

.50

.2 0

25.000.10

3.600.20

All dimensions are in mm unless otherwise stated.

32

32.500.20

0 8.4

x ma

27 .00

RE

+ 0.00 22.22 - 0.13

General speciFication
Contact Size Shell Size Max. Current (amps) Durability (cycles of engagement & disengagement) Dielectric Withstanding Voltage (VAC)*** No. of Keyway orientations Min temperature (C)** Max

4 *

14

200*

500

1500

-55

+150

A 200 Amp contact generating a connector hot spot temperature of approximately 100C in an environmental ambient of 20C. It is recommended that all high current conditions are tested by the end user to ensure the environmental application is suitable. ** The upper limit is the maximum internal hot-spot temperature resulting from the combination of the ambient temperature and heating due to current. *** Current leakage less than 2 milliamps at (VAC)

CoNtACtS & toolINg PArt NUMBerS

Wire Size Socket Pin ext tool Crimp tool Jaws

16mm 25mm 35mm

605739 605654 605740

605734 605660 605735 610136 605773

605774 605775 605776

Application Note: Due to potential high current, we would recommend that the product be suitably insulated with the appropriate materials.

orderinG inFormation
ASHD Range Ref: Style: 0 = 2 Hole Flange Receptacle 1 = Inline Receptacle 6 = Free Plug Shell Size: Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue Contact Size Code: C16 C25 C35 14 1

For more information on how to order see page 37.

accessories part numbers

Boot Straight 90 Degree Pro Cap receptacle Plug Nut Plate gasket

Raychem Hellerman

202K142 155-42-G

222K142 1155-4-G

AS9-14

AS8-14

ATM396-14

GV-14

33

AS Filter / Fibre Optics

AS Filter Solutions
With ever increasing systems and equipment sensitivity, unwanted noise created by ignition and communication systems on race cars can cause the Black Box designer a real headache. The Deutsch AS Filter connector range provides a high performance and space saving solution. By placing the filter elements in the skin of the equipment, the RF window is minimised and RFI / EMI conducted interference is adequately attenuated. In conjunction with the Autosport industry, two values have been determined for optimum performance, namely 5nF LC and 10nF Piconfiguration. They are available in #10 thru #18 shell sizes incorporating the -35 high-density planforms.

part number

shell siZe

no. oF ways

Filter conFiG

c 0.15

ASLDD210-35PN9767 ASLDD212-35PN9767 ASLDD214-35PN9767 ASLDD216-35PN9767 ASLDD218-35PN9767 ASDPE210-35PN9767 ASDPE212-35PN9767 ASDPE214-35PN9767 ASDPE216-35PN9767 ASDPE218-35PN9767

10 12 14 16 18 10 12 14 16 18

13 22 37 55 66 13 22 37 55 66

5nf LC 5nf LC 5nf LC 5nf LC 5nf LC 10nF Pi 10nF Pi 10nF Pi 10nF Pi 10nF Pi

14.99 19.04 22.21 25.39 28.56 14.99 19.04 22.21 25.39 28.56

25.90 29.10 32.50 34.80 38.20 25.90 29.10 32.50 34.80 38.20

3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25

18.00 22.50 25.60 28.80 32.00 18.00 22.50 25.60 28.80 32.00

34.20 34.20 34.20 34.20 34.20 34.20 34.20 34.20 34.20 34.20

19.45 19.45 19.45 19.45 19.45 19.45 19.45 19.45 19.45 19.45

1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62 1.62

14.24 17.41 20.57 23.74 26.91 14.24 17.41 20.57 23.74 26.91

32.00 35.20 38.40 41.00 44.70 32.00 35.20 38.40 41.00 44.70

All dimensions are in mm unless otherwise stated.

AS Fibre Optic Solutions

High quality fibre optic contacts are available for any AS Series connector planform having size 16 contact locations, e.g. 12-04, 14-97, 16-08, 20-16, 20-39, 22-21 and 24-29. The precision ceramic ferruled fibre optic contacts are available for high quality (Aerospace type specification) optic cables and silica glass fibres, enabling high speed, EMI / RFI immune data transmission. The optical contacts are designed to meet MIL-T-29504/5.

34

Termination Boots and Accessories

Gaskets
Designed specifically for the Deutsch Autosport flanged connectors, these gaskets are available from size 3 through to 24 shells. Constructed from viton rubber they assist in sealing the connectors to the mounting point and have been manufactured to withstand the temperatures, vibration and fluids found in the modern racing environment. For part numbers please refer to page 39.

Nut Plates
Nut Plates are available for all AS two-hole flange mounted connector receptacles. They are designed to simplify connector-tobulkhead assembly, particularly in confined spaces, by eliminating the need to position loose nuts and washers. Nut plates are also anti-vibration and make assembly quicker and easier. For part numbers please refer to page 39.

braid termination systems

The Micro Band System from Glenair is ideal for termination of screen braid. We recommend Hand Micro Banding Tool No: 600-061 for all Micro Bands. Micro Bands and the Banding Tool are available through our distributors.
Shell Size Micro Band Product Code

Up to #16. Over #16.

600-057 600-083 For more information on how to order see page 37.

35

Special Contacts
to complement our market leading range of harsh environment connectors, Deutschs Autosport team are able to offer special contacts for special situations.

thermocouple contacts
Available in #22 for Autosport range Available in #23 for Microlite engineered in Chromel and Alumel extensively tested and approved thermal cycle tested Vibration tested Crimp type solid contacts Designed exclusively for Deutsch connectors.

tHerMoCoUPle #22 For AUtoSPort rANge

Description Part No.

Chromel pin Chromel socket Alumel pin Alumel socket

605346 605347 605348 605349

tHerMoCoUPle #23 For MICrolite

Description Part No.

Chromel pin Chromel socket Alumel pin Alumel socket

605378-CR 605380-CR 605378-AL 605380-AL

custom made contacts

In addition to Thermocouple contacts, we are able to engineer special solutions for different wire sizes on our regular contact range.

For more information and ordering details please call our sales office on +44 (0) 1424 852722 or email [email protected]

36

How to Order
orderinG inFormation
1 2 3 4 5 6 7

ASL Range Ref: Style 0 = 2-hole flange receptacle 1 = Inline receptacle 2 = 2-hole flange receptacle with PCB contacts 6 = Free plug Shell Size Contact Arrangement: Insert Type: P = Pin S = Socket Shell Keyways: N = Red (standard) A = Yellow B = Blue C = Orange D = Green E = Grey Harsh Environment: Modification Code:

06

05

HE

All Deutsch Autosport part numbers work to the same principles. The part number is broken down into sections as follows: 1. 2. AS indicates that it is an Autosport Connector - all Deutsch Autosport connectors start like this. There may be another letter after the AS this designates a particular series. For example ASL = MicroLite, ASDD = Double Density. The next major element is the connector style. 0 = 2 hole flanged receptacle 1 = Inline receptacle 2 = 2 hole flanged receptacle with fixed PCB contacts 4 = Weld mounting 7 = Jam-nut mounting 8 = Protective cap for plug 9 = Protective cap for receptacle Please note: not all of these options are available on all products; the relevant product pages will give you this information. 3. 4. 5. 6. 7. Relates to the required shell size. This will range from 03 (small) to 24 (large). Is the planoforms detail (number of contacts). Indicates the gender of a plug or receptacle. P for pin or S for socket. Designates a keyway. Only connectors of the same keyway can mate. The options are: N, A, B, C, D, E or U for universal or no keyway option. The U option should only be selected for test harnesses and not for racing applications. After all these elements there may be a 4-character code, which designates a special modification. For instance this can be a special contact length or a non-standard plating finish. For more information on modification codes please contact the sales office on +44 (0) 1424 852722 or email [email protected] For details of the ordering procedure for your area, please contact the relevant local distributor. A list of these can be found on the reverse of this brochure or on our website www.deutsch.net

37

Reference Guide
contact type
CoNtACt SIZe PArt No. P/S wire rANge colour BAND maX CUrreNt crimp tool positioner plastic tools INSert/reMoVAl

Size 24
(ASDD excluding 9-Way)

605719-31 605721 605705-31 605704 604927-31 604935 38941-22 38943-22 38941-20 38943-20 38941-16 38943-16 38941-22 604887 38941-20 6862-201-20278 604946-31 604984

P S P S P S P S P S P S P S P S P S

24-30 24-30 22-28 22-26 20-24 16-20 22-26 20-24 22-28

None None None

Orange, Blue, Black Orange, Yellow, Grey Orange, Blue, Orange Orange, Green, Brown Orange, Blue, Yellow Orange, Green, Red Orange, Blue, Black

3 Amps 3 Amps 3 Amps 5 Amps 7.5 Amps 20 Amps 5 Amps 7.5 Amps 5 Amps

M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/1-01 M22520/2-01 M22520/2-01 M22520/2-01

610286 610287 605839 605840 604972 604973 M22520/2-09 M22520/2-07 M22520/2-10 M22520/2-10 M22520/1-04 M22520/1-04 M22520/2-09 605000 M22520/2-10 M22520/2-10 605463 605464

P S P S P S P S P S P S P S P S P S

605837 Orange/White 605837 Orange/White M81969/14-01 Green/White M81969/14-01 Green/White M81969/14-10 Red/Orange M81969/14-03 Blue/White M81969/14-01 Green/White M81969/14-10 Red/Orange M81969/14-01 Green/White

Size 24 (ASDD 9 Way & ASU 5-Way) Size 23 Size 22 Size 20 Size 16 AS Mini Size 22 AS Mini Size 20 AS Composite/ ASU 3-Way

None
Orange, Blue, Orange

None None

boot inFormation
shell siZe StrAIgHt Boot raychem hellerman raychem 90 Degree Boot hellerman

ASU (Size 3) AS Composite AS Microlite AS Micro AS Mini 08 10 12 14 16 18 20 22 24

204W221-25-G03 204W221 204W221 202A111 202K121 202K121 202K132 202K142 202K142 202K153 202K153 202K163 202K163 202K174

1037-4-G 1030-4-G 1030-4-G 113-4-G 152-42-G 152-42-G 152-42-G 154-42-G 155-42-G 156-42-G 156-42-G 157-43-G 157-43-G 157-43-G

224W221-25-G03 224W221 224W221 222A111 222K121 222K121 222K121 222K132 222K142 222K152 222K152 222K163 222K163 222K174

1182-4-G 1181-4-G 1181-4-G 1108-4-G 1152-4-G 1152-4-G 1152-4-G 1154-4-G 1155-4-G 1156-4-G 1156-4-G 1157-4-G 1157-4-G 1157-4-G

38

accessories
shell siZe nutplate gASKet PlUg / receptacle ProteCtIVe cap

3/5 (ASU) 6 (ASL) 7 (Mini) 08 10 12 14 16 18 20 22 24

ATM396-3 ATM396-6 ATM396-7 ATM396-8 ATM396-10 ATM396-12 ATM396-14 ATM396-16 ATM396-18 ATM396-20 ATM396-22 ATM396-24

GV-3 GV-6 GV-7 GV-8 GV-10 GV-12 GV-14 GV-16 GV-18 GV-20 GV-22 GV-24

Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle

605687 605684 604027 604029 AS8-07 AS9-07 AS8-08 AS9-08 AS8-10 AS9-10 AS8-12 AS9-12 AS8-14 AS9-14 AS8-16 AS9-16 AS8-18 AS9-18 AS8-20 AS9-20 AS8-22 AS9-22 AS8-24 AS9-24

wire siZes and diameters

autosport siZe contact SIZe wire siZe (AWg) Finished wire dimensions conductor min maX insulation min maX

Filler pluGs
CONTACT SIZE PART NUMBER

24 23 22 20 16

600300-24 600300-22 600300-22 600300-20 600300-16

24 23 22 20 16

30,28,26,24 28,26,24,22 26,24,22 24,22,20 20,18,16

0.254mm 0.010in 0.321mm .012in 0.405mm .015in 0.511mm .02in 0.812mm .031in

0.511mm 0.02in 0.790mm .031in 0.790mm .031in 0.970mm .038in 1.530mm .60in

0.56mm 0.22in 0.60mm .023in 0.76mm .030in 1.02mm .040in 1.65mm .65in

1.02mm 0.040in 1.37mm .054in 1.37mm .054in 2.11mm .083in 2.77mm .109in

39

Meeting the aspirations of a Global Market

www.deutsch.net

deutsch autosport distribution network

Contact your local distribution outlet for sales and further information.

australia GR Motorsport Electrics PTY Ltd Unit 1, 9 Sherwood Court Wantirna South Victoria 3152 Australia Tel: +61 398 004900 Fax: +61 398 004911 Email: grmotorsportelectrics @bigpond.com

France Davum TMC Zac du Bois, Moussay - Bay Delta 30 Rue du Bois, Moussay Paris 93240 Stains France Tel: +33 1483 68401 Fax: +33 1483 61462 Email: [email protected]

Germany Compagnie Deutsch GmbH Fraunhoferstrasse 11b 82152 Martinsreid Germany Tel: +49 89 8991570 Fax: +49 89 8574684 Email: [email protected]

italy Deutsch Italia Srl Viale E. Jenner, 51 20159 Milano Italy Tel: +39 02 393 22240 Fax: +39 02 376 1744 Email: [email protected]

Japan Global Active Technology 4-11-11, Higashitokorozawa Tokorozawa-shi Saitama 359-0021 Japan Tel: +81 42 945 1515 Fax: +81 42 945 1555 Email: [email protected]

united kinGdom Servo Interconnect Ltd Stanier Road St Leonards on Sea East Sussex TN38 9RF United Kingdom Tel: +44 (0) 1424 858350 Fax: +44 (0) 1424 858351 Email: [email protected]

usa IS Motorsport Inc 286a Gasoline Alley Indianapolis Indiana 46222 USA Tel: +1 317 244 6643 Fax: +1 317 244 6693 Email: [email protected]

usa Cosworth Electronics Inc Suite 275 8250 Haverstick Road Indianapolis Indiana 46240 USA Tel: +1 317 259 8900 Fax: +1 317 259 0137 Email: deutschsales@ cosworth.com

Stanier Road, St Leonards on Sea East Sussex TN38 9RF UK Tel: +44 (0) 1424 852722 Fax: +44 (0) 1424 855979 Email: [email protected] www.deutsch.net
ASC 10769/01/08