AS 4617—2004

(Incorporating Amendment No. 1)

AS 4617—2004

Australian Standard®
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Manual shut off gas valves

 This Australian Standard® was prepared by Committee AG-011, Gas Components and
Industrial Equipment. It was approved on behalf of the Council of Standards Australia on
8 October 2004.
This Standard was published on 17 November 2004.

The following are represented on Committee AG-011:

• AGA (Network Operators)

• AGA Certification Services
• Appliance and Component Testing
• Australian Liquefied Petroleum Gas Association
• Gas Appliance Manufacturers Association of Australia
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• Gas Appliances and Services Association

• Gas Technical Regulators Committee
• Institution of Engineers Australia
• Major Industrial Gas Installations

This Standard was issued in draft form for comment as DR 03575.

Standards Australia wishes to acknowledge the participation of the expert individuals that
contributed to the development of this Standard through their representation on the
Committee and through the public comment period.

Keeping Standards up-to-date

Australian Standards® are living documents that reflect progress in science, technology and
systems. To maintain their currency, all Standards are periodically reviewed, and new editions
are published. Between editions, amendments may be issued.

Standards may also be withdrawn. It is important that readers assure themselves they are
using a current Standard, which should include any amendments that may have been
published since the Standard was published.

Detailed information about Australian Standards, drafts, amendments and new projects can
be found by visiting www.standards.org.au

Standards Australia welcomes suggestions for improvements, and encourages readers to

notify us immediately of any apparent inaccuracies or ambiguities. Contact us via email at
[email protected], or write to Standards Australia, GPO Box 476, Sydney, NSW 2001.
 AS 4617—2004
(Incorporating Amendment No. 1)

Australian Standard®
This is a free 6 page sample. Access the full version at http://infostore.saiglobal.com.

Manual shut off gas valves

Originated as AG 201—1978.
Previous edition 1998.
Republished and designated AS 4617—2004.
Reissued incorporating Amendment No. 1 (March 2011).

COPYRIGHT
© Standards Australia Limited
All rights are reserved. No part of this work may be reproduced or copied in any form or by
any means, electronic or mechanical, including photocopying, without the written
permission of the publisher, unless otherwise permitted under the Copyright Act 1968.
Published by SAI Global Limited under licence from Standards Australia Limited, GPO Box
476, Sydney, NSW 2001, Australia
ISBN 0 7337 6355 3
 AS 4617—2004 2

PREFACE
This Standard was reviewed by the Standards Australia Committee, AG-011, Gas
Components and Industrial Equipment, to supersede AG 201—1998, Approval requirements
for manual shut off valves. The Standard is republished without technical alterations.
This Standard incorporates Amendment No. 1 (March 2011). The changes required by the
Amendment are indicated in the text by a marginal bar and amendment number against the
clause, note, table, figure or part thereof affected.
The objective of this Standard is to provide manufacturers, designers, regulatory
authorities, testing laboratories and similar organizations with uniform minimum
requirements for the safety, performance and use of manual shut off valves.
This Standard should not be regarded as a design specification or as an instruction manual.
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In its preparation, consideration has been given to—

(a) continuity of satisfactory operation;
(b) the prevention of fire hazards, and explosions;
(c) the prevention of injury to persons or property;
(d) gas rules and regulations now in force; and
(e) relevant International Standards.
The terms ‘normative’ and ‘informative’ have been used in this Standard to define the application
of the appendix to which they apply. A ‘normative’ appendix is an integral part of a Standard,
whereas an ‘informative’ appendix is only for information and guidance.
Statements expressed in mandatory terms in notes to tables and figures are deemed to be
requirements of this Standard.
 3 AS 4617—2004

CONTENTS

Page

SECTION 1 SCOPE, CLASSIFICATION AND DEFINITIONS

1.1 SCOPE ........................................................................................................................ 4
1.2 CLASSIFICATION ..................................................................................................... 4
1.3 DEFINITIONS ............................................................................................................ 4

SECTION 2 DESIGN AND CONSTRUCTION

2.1 MATERIALS .............................................................................................................. 7
2.2 CONSTRUCTION....................................................................................................... 7
2.3 DESIGN ...................................................................................................................... 9
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2.4 MARKINGS.............................................................................................................. 11
2.5 INSTRUCTIONS ...................................................................................................... 11

SECTION 3 PERFORMANCE REQUIREMENTS

3.1 GENERAL ................................................................................................................ 12
3.2 LEAKAGE ................................................................................................................ 12
3.3 FLOW RATE ............................................................................................................ 12
3.4 OPERATING EFFORT ............................................................................................. 12
3.5 MECHANICAL STRENGTH ................................................................................... 13
3.6 DURABILITY .......................................................................................................... 13

APPENDICES
A FIGURES A1 – A5 .................................................................................................... 14
B METHODS OF TEST................................................................................................ 19
C LIST OF REFERENCED DOCUMENTS ................................................................. 38
 AS 4617—2004 4

STANDARDS AUSTRALIA

Australian Standard
Manual shut off gas valves

SECT ION 1 SCOPE, CL ASS I F I C AT I O N AND

DE F I N I T I O N S

1.1 SCOPE
A1
These requirements apply to manual shut off valves up to 200 mm size for use on natural
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gas (NG), simulated natural gas (SNG), town gas (TG), tempered liquefied petroleum gas
(TLP) and liquefied petroleum gas (LPG).
Compliance of a manual shut off valve with these requirements does not imply that it is
acceptable for use without supplemental tests in its intended application.
Certification requirements for manual shut off valves incorporated in a combination control
are published in AS 4624.

1.2 CLASSIFICATION
Manual shut off valves may be one of three types:
(a) Type 1 Emergency or appliance isolating valves.
(b) Type 2 General or special purpose valves.
(c) Type 3 Emergency or isolating valves (plastic). Type 3 valves are for underground
use only.

1.3 DEFINITIONS
For the purposes of this Standard, the following definitions apply:
1.3.1 Authority
Means the authority having jurisdiction or such authority as delegated. (Technical
Regulator).
1.3.2 Certified
Assessed by a Certifying Body, and having a certificate number to demonstrate compliance
with a Standard.
1.3.3 Certifying body
A body acceptable to the Technical Regulator that provides assurance of compliance of
appliances and components with nominated standards or other accepted safety criteria.
1.3.4 Combination gas control
An assembly of two or more different control functions in a single body.
1.3.5 Gas
A combustible fuel gas which may be one of the following:

© Standards Australia www.standards.org.au

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AS 4617-2004, Manual shut off gas valves

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