AS 4118.1.

8—1999

Australian Standard™
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Fire sprinkler systems

Part 1.8: Components—

Pressure-reducing valves
 This Australian Standard was prepared by Committee FP/4, Automatic Fire Sprinkler
Systems. It was approved on behalf of the Council of Standards Australia on
29 January 1999 and published on 5 May 1999.

The following interests are represented on Committee FP/4:

Association of Consulting Engineers Australia
Australasian Fire Authorities Council
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Australian Building Codes Board

Australian Chamber of Commerce and Industry
Australian Industry Group
Department of Defence (Australia)
FPA Australia
Institution of Engineers Australia
Insurance Council of Australia
Property Council of Australia
Testing interests (Australia)

Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are
subject to periodic review and are kept up to date by the issue of amendments or new editions as
necessary. It is important therefore that Standards users ensure that they are in possession of the latest
edition, and any amendments thereto.
Full details of all Australian Standards and related publications will be found in the Standards
Australia Catalogue of Publications; this information is supplemented each month by the magazine
‘The Australian Standard’, which subscribing members receive, and which gives details of new
publications, new editions and amendments, and of withdrawn Standards.
Suggestions for improvements to Australian Standards, addressed to the head office of Standards
Australia, are welcomed. Notification of any inaccuracy or ambiguity found in an Australian Standard
should be made without delay in order that the matter may be investigated and appropriate action
taken.

This Standard was issued in draft form for comment as DR 98457.

 AS 4118.1.8—1999
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Australian Standard™

Fire sprinkler systems

Part 1.8: Components—

Pressure-reducing valves

First published as AS 4118.1.8—1999.

Published by Standards Australia

(Standards Association of Australia)
1 The Crescent, Homebush NSW 2140
ISBN 0 7337 2572 4
 AS 4118.1.8—1999 2

PREFACE

This Standard was prepared by the Standards Australia Committee FP/4, Automatic
Sprinkler Installations.
The revisions to AS 2118 have included Standards Australia’s requirements to keep
installation (AS 2118 series) and product (AS 4118 series) Standards separate.
The series to date comprises the following:
AS
2118 Automatic fire sprinkler systems
2118.1 Part 1: Standard
2118.2 Part 2: Wall wetting sprinklers (drenchers)
2118.3 Part 3: Deluge
2118.4 Part 4: Residential
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2118.5 Part 5: Domestic

2118.6 Part 6: Combined sprinkler and hydrant
2118.8 Part 8: Minor modifications
2118.9 Part 9: Piping support and installation
2118.10 Part 10: Approval documentation
4118 Fire sprinkler systems
4118.1.1 Part 1.1: Components—Sprinklers and sprayers
4118.1.2 Part 1.2: Components—Alarm valves (wet)
4118.1.3 Part 1.3: Components—Water motor alarms
4118.1.4 Part 1.4: Components—Valve monitors
4118.1.5 Part 1.5: Components—Deluge and pre-action valves
4118.1.6 Part 1.6: Components—Stop valves and non-return valves
4118.1.7 Part 1.7: Components—Alarm valves
4118.1.8 Part 1.8: Components—Pressure-reducing valves (this Standard)
4118.2.1 Part 2.1: Piping—General
ISO 6182 series, Fire protection—Automatic fire sprinkler systems, has been drawn on for
the development of this Standard and the assistance received is hereby acknowledged.

© Copyright – STANDARDS AUSTRALIA

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payment provided such programs are used exclusively in-house by the creators of the programs.
Care should be taken to ensure that material used is from the current edition of the Standard and that it is updated whenever the
Standard is amended or revised. The number and date of the Standard should therefore be clearly identified.
The use of material in print form or in computer software programs to be used commercially, with or without payment, or in
commercial contracts is subject to the payment of a royalty. This policy may be varied by Standards Australia at any time.
 3 AS 4118.1.8—1999

CONTENTS
Page

FOREWORD ..............................................................................................................................4

SECTION 1 SCOPE AND GENERAL

1.1 SCOPE ........................................................................................................................5
1.2 APPLICATION ...........................................................................................................5
1.3 OBJECTIVE................................................................................................................5
1.4 NEW DESIGNS AND INNOVATIONS .....................................................................5
1.5 APPROVAL AND LISTINGS ....................................................................................5
1.6 REFERENCED DOCUMENTS ..................................................................................5
1.7 DEFINITIONS ............................................................................................................6
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SECTION 2 REQUIREMENTS
2.1 NOMINAL SIZES.......................................................................................................7
2.2 CONNECTIONS .........................................................................................................7
2.3 RATED WORKING PRESSURES..............................................................................7
2.4 BODIES AND COVERS.............................................................................................7
2.5 STRENGTH OF BODY ..............................................................................................7
2.6 MECHANICAL STRENGTH .....................................................................................8
2.7 ACCESS FOR MAINTENANCE ................................................................................8
2.8 COMPONENTS ..........................................................................................................8
2.9 NON-METALLIC COMPONENTS............................................................................9
2.10 SEALING ASSEMBLY ELEMENTS .........................................................................9
2.11 CLEARANCES ...........................................................................................................9
2.12 OPERATING TORQUE ............................................................................................10
2.13 PROVISION FOR VALVE SECURITY ...................................................................10
2.14 SPRINGS AND DIAPHRAGMS...............................................................................10
2.15 OPERATIONAL PERFORMANCE..........................................................................11
2.16 BACK PRESSURE....................................................................................................11
2.17 DURABILITY...........................................................................................................11
2.18 LEAKAGE ................................................................................................................11

SECTION 3 TEST METHODS

3.1 BODY STRENGTH TEST ........................................................................................12
3.2 MECHANICAL STRENGTH TEST .........................................................................12
3.3 NON-METALLIC COMPONENTS TEST................................................................12
3.4 OPERATING TORQUE TEST .................................................................................14
3.5 SPRING AND DIAPHRAGM TEST.........................................................................14
3.6 OPERATIONAL TESTS...........................................................................................14
3.7 LEAKAGE TEST ......................................................................................................15
3.8 DURABILITY TEST ................................................................................................16
3.9 FIRE EXPOSURE TEST FOR PRESSURE-REDUCING VALVES MADE
OF METALLIC MATERIALS WITH MELTING POINTS LESS THAN
800°C OR OF NON-METALLIC MATERIALS.......................................................16

SECTION 4 MARKING
4.1 GENERAL ................................................................................................................17
4.2 BODY MARKINGS..................................................................................................17

SECTION 5 MANUFACTURER’S INSTRUCTIONS .............................................................18

 AS 4118.1.8—1999 4

FOREWORD

A pressure-reducing valve’s function is to maintain a constant outlet pressure, relative to

ambient atmospheric pressure, under conditions of varying inlet pressure, which must
always be greater than the required outlet pressure.
The valve is usually self-actuating by means of a compression-spring-loaded, or control
pressure-loaded, diaphragm connected to the valve disc or plug. Valve outlet pressure is
applied to one side of the diaphragm, while the spring force plus atmospheric pressure, or
the control pressure, is applied to the other side.
Valve outlet pressure is changed by adjustment of the spring compression or of the control
pressure.
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 5 AS 4118.1.8—1999

STANDARDS AUSTRALIA

Australian Standard
Fire sprinkler systems

Part 1.8: Components—Pressure-reducing valves

S E CT I ON 1 S COP E AND GE NE RAL

1.1 SCOPE
This Standard details the requirements for valves intended for pressure control or pressure
reduction purposes in fire protection systems.
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1.2 APPLICATION
This Standard applies to all automatic fire sprinkler systems where a pressure-reducing
valve is specified.

1.3 OBJECTIVE
The objective of this Standard is to provide designers and manufacturers of sprinkler
components with a set of requirements to enable the design, manufacture and testing of
pressure-reducing valves suitable for automatic fire sprinkler systems.

1.4 NEW DESIGNS AND INNOVATIONS

Any alternative materials, designs, methods of assembly and procedures that do not comply
with the specific requirements of this Standard, or are not mentioned in it but give
equivalent results to those specified, are not necessarily prohibited. The specified approval
remains the prerogative of an authority having jurisdiction

1.5 APPROVAL AND LISTINGS

Any pressure-reducing valve that has been listed and approved by an internationally
recognized test and approval body shall be deemed to satisfy the requirements of this
Standard.
NOTE: Examples of test and approval bodies are Factory Mutual (FM), Loss Prevention Council
(LPC), Scientific Services Laboratory (SSL) and Underwriters Laboratories (UL).

1.6 REFERENCED DOCUMENTS

The following documents are referred to in this Standard:
AS
1683 Methods for test of elastomers
1683.11 Part 11: Tension testing of vulcanised rubber
2118 Automatic fire sprinkler systems
2118.1 Part 1: Standard
2345 Dezincification resistance of copper alloys
2484 Fire—Glossary of terms
2484.1 Part 1: Fire tests

COPYRIGHT
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AS 4118.1.8-1999, Fire sprinkler systems

Components - Pressure-reducing valves
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