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Machine Shutdown For Raya

The document provides a checklist for shutting down the Toko wire saw machine. It outlines 9 key check items to complete before and after shutting the machine down, including checking the main roller lifetime and PLC battery, draining slurry tanks, cleaning pipes and guide rollers, and applying a desiccant to prevent rusting while the machine is shut down. Times for completing each item are also recorded.

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123_90_2010
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0% found this document useful (0 votes)
51 views3 pages

Machine Shutdown For Raya

The document provides a checklist for shutting down the Toko wire saw machine. It outlines 9 key check items to complete before and after shutting the machine down, including checking the main roller lifetime and PLC battery, draining slurry tanks, cleaning pipes and guide rollers, and applying a desiccant to prevent rusting while the machine is shut down. Times for completing each item are also recorded.

Uploaded by

123_90_2010
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Toko wire saw Toko Machine Shutdown Checklist

No Check items Work Description Specification Time Start Time End Remark

1 Be fore machine down 2 3 4 1 2 3 4

Main roller lifetime Frequency


PLC batterty PLC/ touch panel program Wire

check the main roller used times check the frequency of surry motor
PLC batt light is orange color, change the battery Download the program 1. cut wire on the main roller 2. take out bobbin 1.drain out slurry in the slurry tank, coolection tank, filter tank, cooling tower super clean except changing main roller 1. dismentle the cooling tower and clean it with water jet 2. install the cooling tower

<30 times <53Hz


batt light is off

no wire on main roller no bobbin in the machine no slurry Follow PM the cooling tower is clean no leakage the pipe is clean without sludge no leakage no particle in the tank coolant 2 hours no coolant no sludge no water on the guide roller no water on the spindle and main roller

slurry machine clean

cooling tower

5 After machine stop 6

clean the pipe slurry tank coolant clean filter tank

1. dismentle the pipe and clean them 2. install the pipe water jet clean 1.circulate coolant 2 hours 2. drain out coolant in the slurry tank, collection tank, filter tank, cooling tower clean the filter tank and the filter bag 1. clean the guide roller with air gun

7
air clean

2. clean the spindle and main roller with air gun take off all guide roller to offline confirm the status dismentle the nozzle and clean put desiccating agent on the spindle and in the control cabient shut down the main power break standby 28pcs guide roller per set install the guide roller on the machine

Guideroller

put in the tool box no particle in the nozzle put on desiccating agent the spindle and in control cabinet the break is off no virbration rotate somootly and no vibration

nozzle

machine rust

Shutdown

1
2

power guide roller

Date Machine Objective Activity Machine clean Clean the pipe Coolant clean

WS020

Detail Activity Super clean except changing main roller 1. Dismantle the pipe and clean them 2. Install the pipe 1. Circulate coolant 2 hours 2. Drain out coolant in the slurry tank collection tank, flter tank, cooling tower Take off all guide roller to offline confirm the status

Time Start Time End 1.34 pm 1' 44" 2'07 2.36 pm 2" 00" 2' 22"

Guide roller

2' 36 " 1' 42"

2' 51" 3' 20"

Duration 1' 02" 16" 15" 2' 15" 1' 38"

no electric at 1.45 pm restart at 2.10pm

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