Computer Aided Engineering - Prabhakar
Computer Aided Engineering - Prabhakar
: PRABHAKAR.P : BAB0911001
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
Declaration Sheet
Delegates Name Reg No Course Module Code Module Title Module Start Date Module Leader PRABHAKAR.P
BAB0911001
MACHINERY DESIGN Batch FT2011
05-11-2011
Submission Arrangements This assignment must be submitted to Academic Records Office (ARO) by the submission date before 1730 hours for both Full-Time and Part-Time students. Extension requests Extensions can only be granted by the Head of the Department / Course Manager. Extensions granted by any other person will not be accepted and hence the assignment will incur a penalty. A copy of the extension approval must be attached to the assignment submitted. Late submission Penalties Unless you have submitted proof of Mitigating Circumstances or have been granted an extension, the penalties for a late submission of an assignment shall be as follows: Up to one week late: Penalty of one grade (5 marks) One-Two weeks late: Penalty of two grades (10 marks) More than Two weeks late: Fail - 0% recorded (F2) All late assignments must be submitted to Academic Records Office (ARO). It is your responsibility to ensure that the receipt of a late assignment is recorded in the ARO. If an extension was agreed, the authorization should be submitted to ARO during the submission of assignment. To ensure assignments are written concisely, the length should be restricted a limit indicated in the assignment questions. Each participant is required to retain a copy of the assignment in his or her record in case of any loss. Declaration The assignment submitted herewith is a result of my own investigations and that I have conformed to the guidelines against plagiarism as laid out in the PEMP Student Handbook. All sections of the text and results, which have been obtained from other sources, are fully referenced. I understand that cheating and plagiarism constitute a breach of University regulations and will be dealt with accordingly. Signature of the Delegate Date
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TABLE OF CONTENTS
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01 02 02
1.1.5 Effective use of machine and cutting tool 03 1.2 Case study supporting CAD/CAM based programming 1.3 Conclusion 04 04
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
LIST OF FIGURES
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Fig1.1 NC programme generated on punch tape[1] Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine Fig1.4 Forging die of bevel gear[2 ] Fig1.5 Showing tool path while machining[2 ] Fig2.1 Swivel machine vise base Fig2.2 Longitudinal section view Fig2.3 Lateral section view Fig2.4 Fixed jaw Fig2.5 Another view of Fixed jaw Fig2.6 cut section view of Fixed jaw Fig2.7 Movable jaw Fig2.8 Another view Fig2.9 Cut section view of movable jaw Fig 2.10 Guide Fig2.11 Showing guide in assembly Fig 2.12 Jaw plate Fig2.13 Showing Jaw plate in assembly Fig2.14 M10 Allen screw Fig2.15 M12 Hexagonal bolt Fig2.16 Lead screw Fig2.17 M16 T-bolt Fig2.18 M16 Hexagonal nut Fig2.19 Assembly of swivel vise Fig 2.20 Assembly sectional view of swivel vise Fig 2.21 showing the exploded view of swivel vise Fig2.22 Clash analysis report of Swivel vise
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Fig2.23 showing constrains analysis report Fig3.1 Stage 1 Development of surface Fig3.2 Stage 2 Development of surface Fig3.3 Stage 3 Development of surface Fig3.4 Stage 4 Development of surface Fig3.5 Stage5 Development Fig3.6 Stage6 Development Fig3.7 Stage7 Development Fig3.8 Stage8 Development Fig3.9 Stage8 Development Fig3.10 Half completed model of water scooter Fig3.11 Fully completed model of water scooter Fig3.12 showing the rendered image of water scooter Fig3.13 showing the connectivity analysis of water scooter Fig3.14 showing the cutting plane analysis of water scooter
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Nomenclature
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Acronyms
CAD CAM CIM RE RP NC CNC DNC PDM PLM GD&T Computer aided design Computer aided manufacturing Computer integrated manufacturing Reverse engineering Rapid prototype Numerical control computerized numerical control Direct/Distributed numerical control Product data management Product life management Geometrical dimensioning and tolerance
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Abstract
The module computer aided engineering has briefly explains about how production operations are carried out in industries with the use of computer to meet the global challenge and to market any product globally the manufacturer will be focusing the following aspects to manufacture the product with good quality, the cost of the product should be very less, cycle time should be less and productivity and efficiency has to be raised to meet this aspects computer aided engineering is the solution. And the latest technologies in CAE like Reverse engineering and Rapid prototyping help the manufacturer to create the engineering data from existing products and to modify and introduce a new product in shorter lead time. The elements of Computer aided engineering are CAD (computer aided design), CAM (computer aided manufacturing), CIM (computer integrated manufacturing), CAPP (computer aided process planning) etc, which supports the manufacture in different aspects to manufacture their product. The Part-A assignment is the debate about the CNC programmers now a days in industries the usage of conventional machines is with limited application due to various advantages industries switch over to either NC/CNC/DNC all these latest machines the relative movement of cutting tool and work piece are controlled by the data or codes called numerical control programme which can be generated either manually by finding out the co-ordinates or by means of the use of CAD/CAM software the debate is about the scope of NC manual programmers by the year 2020 The Part-B assignment involves in creation of the assembly drawing of the swivel machine vise with the use of CAD software CATIA V5R18 it includes Creation of individual elements of the assembly in part work bench Assembled and various analysis has to be carried out in assembly work bench The Part-C assignment creating the surface on the wire frame water scooter which is provided in IGES format and various surface analysis and rendering of the image has to be carried out in CATIA V5R18.
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
Fig 1.3[2]
Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
With the application of 5-axes machining centre very complicated profiles can be machined, while machining the axes movement can be individually or combination of all the axes any small error occurred in programming will be resulting in accidents which leads to spoilage of machine and work piece so only CAD/CAM based programming is suitable for this type of machine even if manual programming will not be effectively using the axes of the machine.
Fig1.4 Forging die of bevel gear[2 ] Fig1.5 Showing tool path while machining[2 ]
In Fig 1.4 profile of a complicated forging die of bevel gear which is been machined using CNC machines for machining such complicated profiles CAD/CAM based programming is the suitable method. In Fig 1.5 showing the tool path generated by CAD/CAM Software which will be the effective method for machining such profiles in reduced cycle time of machining with increased tool life and without any strain hardening generation in work piece but in manual programming identifying such tool path will be difficult. The other advantage in CAM based programming is creating programme for core and cavity is very easy using either any one of part say with core profile immediately the programme for cavity profile can be created it also suits for punch and die but in case of manual programming co-ordinates has to be find out separately and programming has to be done individually
1.3 Conclusion
By 2020 there will be the tremendous development in field of CNC machineries with various axes which is also required because most of the products gets modified day to day and also to satisfy the customer product is to be manufactured in very short lead time and also manual programming has only limited application. Instead of skill full programmers industries will choose CAD/CAM software
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
Fixed jaw is assembled above the swivel base it has a hole at center which gets fitted to base for alignment and two holes to get clamped with base and it has thread hole for lead screw and two threaded holes for clamping the jaw plate and guide ways which exactly guides the movable jaw when spindle is rotated.
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
Guides are the plate with two relief holes which is clamped with movable jaw using hexagonal bolt to arrest the z-axis degrees of freedom it moves along with the movable jaw on the guide ways present in fixed jaw.
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
Fillet and chamfer is created Thread is created using thread operation Finally material property is applied as steel
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
Base
Base is brought into assembly work bench by using existing component option Orientation is done by move option Fix constrain is applied to base
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By using coincidence constrain axis is aligned between threaded holes present in the faces By using contact faces constrain guides are assembled to movable jaw
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which need not to be considered. The gives name of the product and name of the product which is assembled and type weather clash, contact or clearance in between mating surface and its related if exist in the below Fig ( ) the clash analyses report of swivel machine vise assembly is shown.
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2.6 Conclusion.
The assignment Part-B helps to develop the Knowledge in CATIA V5 R18 in varies work benches like Sketcher work bench, Part work bench, Product work bench, Assembly workbench, Generative shape design work bench, DMU kinematics work bench and Drafting work bench above all work benches are used while completing the assignment.
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
In Fig 3.1 initial surfaces are created using the multi section operation where four lines or curves used to create the surfaces.
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The fig 3.4 is created using Sweep operation where the profile with two guide curves are assigned with anchor points
Similarly for the development of surfaces in next stages Split are used to separate the curve at an intersecting point and multiple extract are used to extract many small curves together and options like Sweep, Fill are used
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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)
The Fig 3.11 shows fully completed water scooter after mirroring and after hiding points lines and curves.
3.2 Rendering
After completing the surfaces of the water scooter rendering process is carried out to view the photo realistic image of the water scooter by taking the image to rendering environment and selecting the related background for the image and placing the image properly and rendering process is carried out the Fig 3.12 shows the view of rendered image.
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4.2 Conclusion
In Part A in debate brief discussion about NC programme generation with the use of CAD/CAM software verses manual programming by the year of 2020. In Part B The assembly of swivel machine vise is generated using CATIA V5 R18 software various analysis is been done and presented In Part C The surfaces are created on the provided wireframe model of water scooter using CATIA V5 R18 software various analysis is been done and presented
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References
[Referring Web Published Article from which photographs are extracted] [1] Unknown Article, Punched Tape http://en.wikipedia.org/wiki/Punched_tapeRetrieved on 05-112011 [2]MMT Article, http:/ www.moldmaking technology.com/articles Retrieved on 02-11-2011 [Referring Web Published Article] [3]Unknown Article, The latest NC programming automation technology for increasing part manufacturing efficiency , http:/ www.siemens.com/nx Retrieved on 02-11-2011 [4]Balic.j, Intelligent CADF/CAM systems for CNC programming http://maja.uni-
mb.si/files/apem/APEM
[5]Mr. Monish gowda, Computer Aided Engineering Module notes, M.S.Ramaiah School of Advanced Studies, Bangalore.
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