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Computer Aided Engineering - Prabhakar

The document discusses computer aided engineering and includes four main parts. Part A debates whether manual NC programmers will still have a role by 2020 given advances in CAD/CAM. Parts B and C involve using CATIA software to model and analyze a swivel machine vise and design the surface of a water scooter. Part D reflects on learning outcomes and conclusions. The assignment demonstrates how computer aided tools are increasingly used for engineering design, modeling, and manufacturing planning to improve productivity and reduce costs in industries.
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0% found this document useful (0 votes)
207 views37 pages

Computer Aided Engineering - Prabhakar

The document discusses computer aided engineering and includes four main parts. Part A debates whether manual NC programmers will still have a role by 2020 given advances in CAD/CAM. Parts B and C involve using CATIA software to model and analyze a swivel machine vise and design the surface of a water scooter. Part D reflects on learning outcomes and conclusions. The assignment demonstrates how computer aided tools are increasingly used for engineering design, modeling, and manufacturing planning to improve productivity and reduce costs in industries.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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<COMPUTER AIDED ENGINEERING>

POSTGRADUATE ENGINEERING AND MANAGEMENT PROGRAMME (PEMP)

ASSIGNMENT Centre Name: Mechanical and manufacturing


Engineering Centre Course Name: M.Sc.[Engg] in Machinery Design

Name of the Student Student Registration No

: PRABHAKAR.P : BAB0911001

Module Leader at MSRSAS : Mr. Monish Gowda

FULL TIME 2011 BATCH

M.S.Ramaiah School of Advanced Studies


New BEL Road, Gnanagangothri Campus, MSR Nagar, Bangalore-560 054 Tel/Fax: 23605539/23601983; website: http://www.msrsas.org

M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)

Declaration Sheet
Delegates Name Reg No Course Module Code Module Title Module Start Date Module Leader PRABHAKAR.P

BAB0911001
MACHINERY DESIGN Batch FT2011

AME501 COMPUTER AIDED ENGINEERING 10-10-2011 Mr. Monish Gowda


Submission Date

05-11-2011

Submission Arrangements This assignment must be submitted to Academic Records Office (ARO) by the submission date before 1730 hours for both Full-Time and Part-Time students. Extension requests Extensions can only be granted by the Head of the Department / Course Manager. Extensions granted by any other person will not be accepted and hence the assignment will incur a penalty. A copy of the extension approval must be attached to the assignment submitted. Late submission Penalties Unless you have submitted proof of Mitigating Circumstances or have been granted an extension, the penalties for a late submission of an assignment shall be as follows: Up to one week late: Penalty of one grade (5 marks) One-Two weeks late: Penalty of two grades (10 marks) More than Two weeks late: Fail - 0% recorded (F2) All late assignments must be submitted to Academic Records Office (ARO). It is your responsibility to ensure that the receipt of a late assignment is recorded in the ARO. If an extension was agreed, the authorization should be submitted to ARO during the submission of assignment. To ensure assignments are written concisely, the length should be restricted a limit indicated in the assignment questions. Each participant is required to retain a copy of the assignment in his or her record in case of any loss. Declaration The assignment submitted herewith is a result of my own investigations and that I have conformed to the guidelines against plagiarism as laid out in the PEMP Student Handbook. All sections of the text and results, which have been obtained from other sources, are fully referenced. I understand that cheating and plagiarism constitute a breach of University regulations and will be dealt with accordingly. Signature of the Delegate Date

Date stamp from ARO

Signature of ARO Staff

Signature of Module Leader

Signature of Course Manager

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TABLE OF CONTENTS
_______________________________________________________________________

Abstract Part -A 1.0 Introduction


1.1Advantages of using CAD/CAM for CNC programming 1.1.1 Chances of error 1.1.2 Setup time 1.1.3 Modification of programme 1.1.4 Error detection 02 03 03 03

01 02 02

1.1.5 Effective use of machine and cutting tool 03 1.2 Case study supporting CAD/CAM based programming 1.3 Conclusion 04 04

PART - B 2.0 Swivel machine vise


2.1 CATIA 2.2 Generation of 3D model using CATIA 2.2.1 Swivel base 2.2.2 Fixed jaw 2.2.3 Movable jaw 2.2.4 Guides 2.2.5 Jaw plates 2.2.6 M10 Allen screw 2.2.7 M12 Hexagonal bolt 2.2.8 Lead screw 2.2.9 M16 T-bolt 2.2.10 M16 T-nut 2.3 Assembly of swivel vise 2.4 Clash analysis 05 06 08 10 11 12 13 13 14 15 16 19
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05 05 05

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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)

2.5 Constrain analysis 2.6 Conclusion

20 21

PART - C 3.0 Surface modeling


3.1 Surface modeling procedure of water scooter 3.2 Rendering 3.3 Connect checker 3.4 Cutting plane analysis 22 22 26 27 28

PART - D 4.1 Comments on learning outcome. 4.2 Conclusion 5.0 References


29 29 30

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LIST OF FIGURES
_______________________________________________________________________

Fig1.1 NC programme generated on punch tape[1] Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine Fig1.4 Forging die of bevel gear[2 ] Fig1.5 Showing tool path while machining[2 ] Fig2.1 Swivel machine vise base Fig2.2 Longitudinal section view Fig2.3 Lateral section view Fig2.4 Fixed jaw Fig2.5 Another view of Fixed jaw Fig2.6 cut section view of Fixed jaw Fig2.7 Movable jaw Fig2.8 Another view Fig2.9 Cut section view of movable jaw Fig 2.10 Guide Fig2.11 Showing guide in assembly Fig 2.12 Jaw plate Fig2.13 Showing Jaw plate in assembly Fig2.14 M10 Allen screw Fig2.15 M12 Hexagonal bolt Fig2.16 Lead screw Fig2.17 M16 T-bolt Fig2.18 M16 Hexagonal nut Fig2.19 Assembly of swivel vise Fig 2.20 Assembly sectional view of swivel vise Fig 2.21 showing the exploded view of swivel vise Fig2.22 Clash analysis report of Swivel vise

02 03 04 04 06 06 06 07 08 08 09 10 10 10 11 11 12 12 13 14 15 15 16 17 17 20
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Fig2.23 showing constrains analysis report Fig3.1 Stage 1 Development of surface Fig3.2 Stage 2 Development of surface Fig3.3 Stage 3 Development of surface Fig3.4 Stage 4 Development of surface Fig3.5 Stage5 Development Fig3.6 Stage6 Development Fig3.7 Stage7 Development Fig3.8 Stage8 Development Fig3.9 Stage8 Development Fig3.10 Half completed model of water scooter Fig3.11 Fully completed model of water scooter Fig3.12 showing the rendered image of water scooter Fig3.13 showing the connectivity analysis of water scooter Fig3.14 showing the cutting plane analysis of water scooter

21 22 23 23 23 23 24 24 24 24 25 25 26 27 28

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Nomenclature
_______________________________________________________________________

Acronyms
CAD CAM CIM RE RP NC CNC DNC PDM PLM GD&T Computer aided design Computer aided manufacturing Computer integrated manufacturing Reverse engineering Rapid prototype Numerical control computerized numerical control Direct/Distributed numerical control Product data management Product life management Geometrical dimensioning and tolerance

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Abstract
The module computer aided engineering has briefly explains about how production operations are carried out in industries with the use of computer to meet the global challenge and to market any product globally the manufacturer will be focusing the following aspects to manufacture the product with good quality, the cost of the product should be very less, cycle time should be less and productivity and efficiency has to be raised to meet this aspects computer aided engineering is the solution. And the latest technologies in CAE like Reverse engineering and Rapid prototyping help the manufacturer to create the engineering data from existing products and to modify and introduce a new product in shorter lead time. The elements of Computer aided engineering are CAD (computer aided design), CAM (computer aided manufacturing), CIM (computer integrated manufacturing), CAPP (computer aided process planning) etc, which supports the manufacture in different aspects to manufacture their product. The Part-A assignment is the debate about the CNC programmers now a days in industries the usage of conventional machines is with limited application due to various advantages industries switch over to either NC/CNC/DNC all these latest machines the relative movement of cutting tool and work piece are controlled by the data or codes called numerical control programme which can be generated either manually by finding out the co-ordinates or by means of the use of CAD/CAM software the debate is about the scope of NC manual programmers by the year 2020 The Part-B assignment involves in creation of the assembly drawing of the swivel machine vise with the use of CAD software CATIA V5R18 it includes Creation of individual elements of the assembly in part work bench Assembled and various analysis has to be carried out in assembly work bench The Part-C assignment creating the surface on the wire frame water scooter which is provided in IGES format and various surface analysis and rendering of the image has to be carried out in CATIA V5R18.

<Computer aided engineering>

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PART-A DEBATE 1.0 Introduction


In present days industries calculate time is equal to money to compitate in business it is required to produce good quality products in the less cost this will be achieved by increased productivity CNC technology is been used widely in industries to increase productivity such as metal cutting machines- Milling, Turning, etc metal forming machines like bending forming machines metal molding machines like injection molding etc inspection CMM,LMM and so on the programming for this machines is done using CAD/CAM software. The development of NC come across the following stages. 1) Stage1-NC machines programming is done by punch tape and fed into tape reader

Fig1.1 NC programme generated on punch tape[1]


2) Stage 2- CNC in this a small computer is fixed in machine itself by which the parameter changes can be edited in the computer present in machine. 3) Stage 3- DNC programme is generated in mainframe computer and distributed to many number of CNC machines

1.1Advantages of using CAD/CAM for CNC programming


1.1.1 Chances of error
In present days number of axis is been increased to make the machine more versatile for 5 axes machining centre the movement will be represented in CNC programme by ADDRESS CODES- X,Y,Z,A,C as x-longitudinal movement of table in X axis, Y-lateral movement of table in Y axis, Z-spindle movement towards and away from work piece in Z axis, A- Rotation of Table in X axis, C-Rotation of Spindle head along Z axis in manual programming it is difficult for the programmer to consider all these axes in the machines and programme the tool path but it is possible in CAD/CAM based programming

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1.1.2 Setup time


Setup time will be reduced in CAD/CAM based programming since the software itself provides Tool list, power graph etc which can also be used for documentation purpose where as in manual programming has to remember all the specification of various types of tools used for various operation

1.1.3 Modification of programme


When there is modification of profile modification of programme is very easy in CAD/CAM based programming that is by once again by editing the profile created for programme generation NC programme can be created for new profile but in case of manual programming identifying the block which has to be edited will take more time

1.1.4 Error detection


The process of simulation is available in CAD/CAM based programming through which the cutting tool movement while machining and the profile which we get after machining can be viewed so error in the programme is easily identified.

1.1.5 Effective use of machine and cutting tool


In case of CAD/CAM based programming the cutting tool and machine will be effectively used were the standard machining process is followed like wile giving depth of cut milling cutter will not be directly plunged on the work piece instead an entry helix is provided automatically through which cutter will move in angular path so load on cutter will be less which increases tool life where as in manual programming these parameters are not considered

1.2 Case study supporting CAD/CAM based programming


In modern days industries manufacture very complicated profiles in their products to create such complicated profiles complicated machines are required one of such development is 5-axes machining centre the common axes present in this are shown below

Fig 1.2 [2]

Fig 1.3[2]

Fig 1.2 &Fig 1.3 showing axes present in 5 axes CNC machine

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With the application of 5-axes machining centre very complicated profiles can be machined, while machining the axes movement can be individually or combination of all the axes any small error occurred in programming will be resulting in accidents which leads to spoilage of machine and work piece so only CAD/CAM based programming is suitable for this type of machine even if manual programming will not be effectively using the axes of the machine.

Fig1.4 Forging die of bevel gear[2 ] Fig1.5 Showing tool path while machining[2 ]
In Fig 1.4 profile of a complicated forging die of bevel gear which is been machined using CNC machines for machining such complicated profiles CAD/CAM based programming is the suitable method. In Fig 1.5 showing the tool path generated by CAD/CAM Software which will be the effective method for machining such profiles in reduced cycle time of machining with increased tool life and without any strain hardening generation in work piece but in manual programming identifying such tool path will be difficult. The other advantage in CAM based programming is creating programme for core and cavity is very easy using either any one of part say with core profile immediately the programme for cavity profile can be created it also suits for punch and die but in case of manual programming co-ordinates has to be find out separately and programming has to be done individually

1.3 Conclusion
By 2020 there will be the tremendous development in field of CNC machineries with various axes which is also required because most of the products gets modified day to day and also to satisfy the customer product is to be manufactured in very short lead time and also manual programming has only limited application. Instead of skill full programmers industries will choose CAD/CAM software

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PART-B Geometric modeling of Swivel machine vise

2.0 Swivel machine vise


Swivel vise is generally used in workshop for clamping the work piece to perform various machining operation where it is required to machine various angle in work piece it usually consist of graduation in base which is rigidly fixed on the machine table above the base the fixed jaw is placed which has a reference line the required angle can be set by swiveling the movable jaw along the base.

2.1 CATIA (Computer aided three dimensional interactive application)


CATIA software works on ACIS kernel system and it covers all the function of CAE/CAD/CAM and provides advanced 3D PLM solutions for product development used in all major engineering industry like automobile, aircraft, plastic molding, sheet metal etc.

2.2 Generation of 3D model using CATIA


3D geometric model of the parts of swivel machine vise are created by constructive boundary method where initially sketcher work bench and part work bench is used to create the part model and assembly work bench is used to assemble all the parts and to analyze the clash and finally 2D drawings are directly obtained from 3D model in drafting work bench.

2.2.1 Swivel base


Swivel vise base is rigidly fixed on the machine table using T-bolts and nuts it has a projection at the bottom face which exactly fits to T-slot present in the machine table, It also contains a circular T-slot through which swivel base and movable jaw is clamped and also it has a circular projection in which movable jaw is aligned.

Development stages of Swivel vise base in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Again base sketch is created in sketcher work bench by using shaft it is revolved Using hole central hole is created Fillet and chamfer is created Circular T-slot is created using groove Material property is applied as Iron

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Fig2.1 Swivel machine vise base

Fig2.2 Longitudinal section view 2.2.2 Fixed jaw

Fig2.3 Lateral section view

Fixed jaw is assembled above the swivel base it has a hole at center which gets fitted to base for alignment and two holes to get clamped with base and it has thread hole for lead screw and two threaded holes for clamping the jaw plate and guide ways which exactly guides the movable jaw when spindle is rotated.

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Development stages of Fixed jaw in CATIA


Initially outer sketch is created in Sketcher work bench Then using shaft the object is revolved Hole is created using hole Once again in sketch work bench base sketch is created above the object In part wok bench it is padded and mirrored Chamfered and filleted Guide holes for lead screw and thread holes for clamping jaw plates is created using hole operation Finally material property is applied as Iron

Fig2.4 Fixed jaw

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Fig2.5 Another view of Fixed jaw

Fig2.6 cut section view of Fixed jaw 2.2.3 Movable jaw


Movable jaw is assembled above the fixed jaw it has a threaded hole where lead screw is assembled when lead screw is rotated it slides and moves on the guide ways present in fixed jaw and it has two threaded holes for clamping the jaw plates and it has four threaded holes for clamping the guides

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Development stages of Fixed jaw in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Fillet and chamfer is created Using pocket slot is created Threaded hole for lead screw assembly is created by hole Two threaded hole for jaw plate assembly is created by hole Four threaded hole for guides assembly is created by hole Finally material property is applied as Iron

Fig2.7 Movable jaw

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Fig2.8 Another view 2.2.4 Guides

Fig2.9 Cut section view of movable jaw

Guides are the plate with two relief holes which is clamped with movable jaw using hexagonal bolt to arrest the z-axis degrees of freedom it moves along with the movable jaw on the guide ways present in fixed jaw.

Development stages of Guides in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Two holes are created using hole and mirror operation

Fig 2.10 Guide

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Fig2.11 Showing guide in assembly 2.2.5 Jaw plates


Jaw plates are fixed in both fixed and movable jaw Jaw plate will have two counter bore hole which has same co-ordinates as in fixed and movable jaw threaded holes Jaw plates are clamped with fixed and movable jaw using Allen screw

Development stages of Jaw plates in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Two Counter bore holes are created using hole and mirror operation Finally material property is applied as steel

Fig 2.12 Jaw plate

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Fig2.13 Showing Jaw plate in assembly 2.2.6 M10 Allen screw


M10 Allen screw is used to clamp the jaw plates along with fixed and movable jaws

Development stages of Allen screw in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Using thread operation M10 thread is applied Using pocket operation Hexagonal pocket is created Finally material property is applied as steel

Fig2.14 M10 Allen screw

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2.2.7 M12 Hexagonal bolt


M12 hexagonal bolt is used to clamp the guides along with movable jaws

Development stages of Hexagonal bolt in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Using groove operation chamfer is created Using thread operation M12 thread is applied Finally material property is applied as steel

Fig2.15 M12 Hexagonal bolt 2.2.8 Lead screw


Lead screw is a cylindrical threaded shaft were the rotary motion is converted into linear motion of movable jaw only the rotary constrain is provided in fixed jaw so translation motion is fully constrained.

Development stages of Lead screw in CATIA


Initially outer sketch is created in Sketcher work bench Using Shaft the object is revolved New plane is created and square is extruded using pad

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Fillet and chamfer is created Thread is created using thread operation Finally material property is applied as steel

Fig2.16 Lead screw 2.2.9 M16 T-bolt


M16 T-bolt is used to clamp the base with fixed jaw whenever angle is to be changed in vise this T-bolt nut has to be loosened after setting the angle T-bolt nut has to be tightened.

Development stages of T- bolt in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Using thread operation M16 thread is applied Finally material property is applied as steel

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Fig2.17 M16 T-bolt 2.2.10 M16 T-nut


M16 Hexagonal nut is used to clamp the T-bolt and also used to clamp the lead screw

Development stages of T- bolt in CATIA


Initially outer sketch is created in Sketcher work bench Then in Part work bench its thickness is assigned using pad Using groove operation chamfer is created Using hole operation M16 thread is applied Finally material property is applied as steel

Fig2.18 M16 Hexagonal nut

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2.3 Assembly of swivel vise


The two types of assembly procedure is followed while assembling the parts are Top down Bottom up In this bottom up procedure is followed for assembling the swivel vise where all the elements are stored as a separate part file which is been assembled one after one by starting from bottom most part to finishing the assembly with the top most part in the assembly

Fig2.19 Assembly of swivel vise

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Fig 2.20 Assembly sectional view of swivel vise

Fig 2.21 showing the exploded view of swivel vise

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Assembly Procedure followed while assembling swivel vise


After completing all the elements in the part work bench in product feature assembly work bench has to be opened and following procedure is followed.

Base
Base is brought into assembly work bench by using existing component option Orientation is done by move option Fix constrain is applied to base

T-Bolt assembled to base


T-bolt is brought into assembly work bench by using existing component option Orientation is done by move option Contact faces constrain is applied between T- slot faces and T-bolt faces Angular constrain is applied to planes for positioning

Fixed jaw assembled to Base and T-bolt


Fixed jaw is brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between base and T-bolt By using contact faces constrain fixed jaw is assembled to base and T-bolt

Hexagonal nut assembled to T-bolt


Hexagonal nut is brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between nut and T-bolt By using contact faces constrain nut is assembled to fixed jaw and T-bolt

Movable jaw assembled to fixed jaw


Movable jaw is brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between threaded holes present in the faces By using contact faces constrain movable jaw is assembled to fixed jaw By using offset constrain the gap between fixed and movable jaw is maintained

Guides assembled to movable jaw


Guides are brought into assembly work bench by using existing component option Orientation is done by move option

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By using coincidence constrain axis is aligned between threaded holes present in the faces By using contact faces constrain guides are assembled to movable jaw

Hexagonal bolts assembled to guides


Hexagonal bolt are brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between threaded holes present in the faces and hexagonal bolt By using contact faces constrain bolts are assembled to movable jaw

Jaw plates assembled to fixed and movable jaw


Jaw plates are brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between threaded holes present in the faces and counter bore present in jaw plates By using contact faces constrain guides are assembled to movable jaw

Lead screw assembled to fixed and movable jaw


Lead screw are brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between threaded holes present in the faces and axis of lead screw By using contact faces constrain lead screw is assembled

Hexagonal nut assembled to lead screw


Hexagonal nut is brought into assembly work bench by using existing component option Orientation is done by move option By using coincidence constrain axis is aligned between nut and lead screw By using contact faces constrain nut is assembled to fixed jaw and lead screw

2.4 Clash analysis


Clash analysis is done to check the clash, clearance and contact between the mating surface of the assembly this report is generated in assembly workbench based on the report if any clash is there means should be modified but for threaded mating parts the report will always shows as clash

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which need not to be considered. The gives name of the product and name of the product which is assembled and type weather clash, contact or clearance in between mating surface and its related if exist in the below Fig ( ) the clash analyses report of swivel machine vise assembly is shown.

Fig2.22 Clash analysis report of Swivel vise

2.5 Constrain analysis


Constrain analyses is performed in CATIA at assembly work bench this analysis is performed to identify weather any degree of freedom is there for the assembled elements if any freedom is there should be properly constrained. The Fig( ) shows constrain analysis report of swivel vise assembly were all the elements is been properly constrained.

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Fig2.23 showing constrains analysis report

2.6 Conclusion.
The assignment Part-B helps to develop the Knowledge in CATIA V5 R18 in varies work benches like Sketcher work bench, Part work bench, Product work bench, Assembly workbench, Generative shape design work bench, DMU kinematics work bench and Drafting work bench above all work benches are used while completing the assignment.

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PART-C Geometric modeling of Water scooter

3.0 Surface modeling


Surface modeling is the methods for creating the surface on wireframe geometry The thickness of surface created using this modeling method is negligible. The complicated profiles which cannot be defined by the primitive shapes like spheres, cylinders, cubes, blocks etc has to be created by surface modeling example the complex shape of automobiles, aircraft, ship structures etc, In CATIA we can create the surface models and rendering is done to visualize the product using Real time rendering. Material property is given to these models. Also we can use these models to manufacture the product. The main application surface modeling is also in Reverse engineering where cloud points are generated using laser scanning technique NURBS are fitted to cloud points then surface is generated and finally NC programme is generated.

3.1 Surface modeling procedure of water scooter


Initially the wire frame model provided in IGES format is loaded into generative shapes design work bench Since the one half of the water scooter is symmetrical to other half the half portion of the image is hided Some discontinuous and extra lines are to be detected and deleted Using the operations like SWEEP, MULTI SECTION, FILL, BLEND etc the surface is created on the wireframe model of the water scooter Once the half portion is finished the remaining portion is created by mirroring Material property is applied to water scooter Real time rendering is done

Fig3.1 Stage 1 Development of surface

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In Fig 3.1 initial surfaces are created using the multi section operation where four lines or curves used to create the surfaces.

Fig3.2 Stage 2 Development of surface

Fig3.3 Stage 3 Development of surface


The Fig 3.2 and Fig 3.3 are the next development stages were the surface for seat of the water scooter is created using multi section option

Fig3.4 Stage 4 Development of surface

Fig3.5 Stage5 Development

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The fig 3.4 is created using Sweep operation where the profile with two guide curves are assigned with anchor points

Fig3.6 Stage6 Development

Fig3.7 Stage7 Development

Fig3.8 Stage8 Development

Fig3.9 Stage8 Development

Similarly for the development of surfaces in next stages Split are used to separate the curve at an intersecting point and multiple extract are used to extract many small curves together and options like Sweep, Fill are used

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Fig3.10 Half completed model of water scooter


The Fig 3.10 shows half completed water scooter which is ready for mirroring and create full water scooter.

Fig3.11 Fully completed model of water scooter

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The Fig 3.11 shows fully completed water scooter after mirroring and after hiding points lines and curves.

3.2 Rendering
After completing the surfaces of the water scooter rendering process is carried out to view the photo realistic image of the water scooter by taking the image to rendering environment and selecting the related background for the image and placing the image properly and rendering process is carried out the Fig 3.12 shows the view of rendered image.

Fig3.12 showing the rendered image of water scooter

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3.3 Connect checker


The connect checker is the analysis method carried out in water scooter after completing to find out weather all the surfaces created is been connected properly without any gap between the surfaces the Fig 3.13 shows the report shows the report of connect checker analysis carried out on water scooter.

Fig3.13 showing the connectivity analysis of water scooter

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3.4 Cutting plane analysis


The cutting plane analysis is done to check for the continuity in the created surfaces this analysis is done by creating the number of steps or segments on the surface the Fig 3.13 shows the report of cutting plane analysis carried out on the water scooter

Fig3.14 showing the cutting plane analysis of water scooter

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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)

PART - D 4.1 Comments on learning outcome.


The module has given inputs regarding recent developments in engineering industries like CAD/CAM/CIM/CAPP etc about how to interpret a technical drawing various projections available and difference between those projections and also about PDM, PLM and concurrent engineering which is very much required in an industry to be maintained and the recent developed technologies like Reverse engineering and Rapid prototypes techniques which helps to introduce a new product in a market in very short lead time and also the real concept of GD&T that is by providing GD&T to production drawing will actually increases the tolerance. The module also given the inputs regarding application of various CAD/CAM and CAE software based on its functions in engineering field. The lab secession has given a live demonstration on Reverse engineering and Rapid prototyping starting from cloud points generation using laser scanner to a realistic object creation using RP machine and also the lab session of CATIA was very useful varies work benches like Sketcher work bench, Part work bench, Product work bench, Assembly workbench, Generative shape design work bench, DMU kinematics work bench and Drafting was exposed during the module.

4.2 Conclusion
In Part A in debate brief discussion about NC programme generation with the use of CAD/CAM software verses manual programming by the year of 2020. In Part B The assembly of swivel machine vise is generated using CATIA V5 R18 software various analysis is been done and presented In Part C The surfaces are created on the provided wireframe model of water scooter using CATIA V5 R18 software various analysis is been done and presented

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M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP)

References
[Referring Web Published Article from which photographs are extracted] [1] Unknown Article, Punched Tape http://en.wikipedia.org/wiki/Punched_tapeRetrieved on 05-112011 [2]MMT Article, http:/ www.moldmaking technology.com/articles Retrieved on 02-11-2011 [Referring Web Published Article] [3]Unknown Article, The latest NC programming automation technology for increasing part manufacturing efficiency , http:/ www.siemens.com/nx Retrieved on 02-11-2011 [4]Balic.j, Intelligent CADF/CAM systems for CNC programming http://maja.uni-

mb.si/files/apem/APEM
[5]Mr. Monish gowda, Computer Aided Engineering Module notes, M.S.Ramaiah School of Advanced Studies, Bangalore.

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