FR Configurator Instruction Manual - Ib0600242a

MELSOFT FR Configurator INSTRUCTION MANUAL
VFD SETUP SOFTWARE
FR-SW2-SETUP-WE
-Windows (English) Version-
OVERVIEW FUNCTIONS TROUBLE INDICATIONS APPENDICES
INTRODUCTION
Thank you for choosing the Mitsubishi Transistorized VFD Setup Software. This instruction manual gives handling information and precautions for use of this software. Incorrect handling might cause an unexpected fault. Before using this product, please read this manual carefully to use it to the optimum. Please forward this manual to the end user. When reading this manual, note the following: This manual is written on the basis that Windows XP Professional (English version) is the operating system. The [return] and [enter] keys are represented by the key. Drive D is described as the CD-ROM drive and Drive C as the hard disk drive. The screens, parameter names, set values and so on given in this manual are written on the basis of the FR-A700 series. When using the inverter of any other series, refer to the instruction manual of the used inverter. Trademarks Microsoft, Windows and Excel are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. 1)The formal name of Windows 98 is Microsoft Windows 98 operating system. 2)The formal name of Windows 2000 is Microsoft Windows 2000 operating system. 3)The formal name of Windows Me is Microsoft Windows Me operating system. 4)The formal name of Windows XP is Microsoft Windows XP operating system. 5)The formal name of Excel is Microsoft Excel for Windows. The "FR Configurator" is a registered trademark of Mitsubishi Electric Corporation. The copyright and other rights of this software all belong to Mitsubishi Electric Corporation. No part of this manual may be copied or reproduced without the permission of Mitsubishi Electric Corporation. Other company and product names herein are the trademarks and registered trademarks of their respective owners. SPREAD Copyright (C) 2004 FarPoint Technologies, Inc. LEADTOOLS Copyright (C) 1991-2005 LEAD Technologies, Inc.
For Maximum Safety

This product is not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life. When considering this product for operation in special applications such as machinery or systems used in passenger transportation, medical, aerospace, atomic power, electric power, or submarine repeating applications, please contact your nearest Mitsubishi sales representative. Although this product was manufactured under conditions of strict quality control, you are strongly advised to install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to cause a serious accident.
<Abbreviations> PU ............................................... Operation panel (FR-DU07) and parameter unit (FR-PU04/ FR-PU07) Inverter................................... Mitsubishi inverter FR-A/F700 series Pr. .......................................... Parameter Number PU operation .......................... Operation using the PU (FR-DU07/FR-PU04/FR-PU07). External operation.................. Operation using the control circuit signals
CONTENTS
1
1.1
OVERVIEW
Before Using This Software ....................................................................................... 2

Packing Confirmation ..................................................................................................................... 2
1.1.1
1.2
Preparations for Startup............................................................................................. 3

System configuration ...................................................................................................................... 3 Compatible inverters....................................................................................................................... 3 System configuration ...................................................................................................................... 4 Installation of FR Configurator........................................................................................................ 7 Uninstallation of FR Configurator ................................................................................................. 10 When connecting USB for the first time (FR-A700 series) ........................................................... 10
1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6
2
2.1 2.2 2.3
FUNCTIONS
13
Starting FR Configurator .......................................................................................... 14 Menu list................................................................................................................... 15 Saving, Reading and Printing the Files.................................................................... 16
File types ...................................................................................................................................... 16 Saving method.............................................................................................................................. 16 Reading the file............................................................................................................................. 17 Printing ......................................................................................................................................... 17
2.3.1 2.3.2 2.3.3 2.3.4
2.4
Explanation of Screen.............................................................................................. 18
Tool bar ........................................................................................................................................ 18 System list .................................................................................................................................... 19 Status bar ..................................................................................................................................... 20
2.4.1 2.4.2 2.4.3
2.5
Operation Mode Setting of the Inverter .................................................................... 21

Operation mode setting ................................................................................................................ 21 Communication device setting of personal computer ................................................................... 22
2.5.1 2.5.2
2.6
FR Configurator Setting [Setting] ............................................................................. 23

System setting .............................................................................................................................. 23 Communication settings ............................................................................................................... 25 Environmental Setting .................................................................................................................. 26
2.6.1 2.6.2 2.6.3
2.7
Parameter Setting [Parameter] ................................................................................ 27

Displaying all parameters [All List Format] ................................................................................... 28 Displaying the parameters function-by-function [Functional List Format] ..................................... 33 Registering a parameter to the user group [Individual List Format].............................................. 34 Parameter automatic settings [Basic Settings] ............................................................................. 35 Allocating functions to I/O terminals of the inverter [I/O Terminal Allocation] ............................... 36
2.7.1 2.7.2 2.7.3 2.7.4 2.7.5
2.7.6
Converting parameters automatically at the replacement of the conventional model [Convert Function] ............................................................................................................................................... 38
2.8
Monitoring Inverter Status [Monitor] ......................................................................... 43

Monitoring the status of I/O terminal [I/O Terminal Monitor] ......................................................... 44 Monitoring by waveform [Oscilloscopes] ...................................................................................... 45 Listing the inverter status of all stations [Status Monitor].............................................................. 53
2.8.2 2.8.3 2.8.4
2.9
Inverter Failure Check [Diagnosis] ........................................................................... 54

Checking main circuit status [VFD Status].................................................................................... 54 Listing the occurred alarm [Alarm History].................................................................................... 55 Check of inverter part replacement indication [Life check] ........................................................... 56 Estimating the cause of faults [Trouble shoot].............................................................................. 57
2.9.1 2.9.2 2.9.3 2.9.4
2.10 Test Running ............................................................................................................ 58

2.10.1 Test Running ................................................................................................................................ 58 2.10.2 Maximize the motor performance [Auto Tuning]........................................................................... 59
2.11 Advanced Function................................................................................................... 61

2.11.1 Machine Analyzer (Vector Control only) ....................................................................................... 61
2.12 Help .......................................................................................................................... 66

2.12.1 Help contents................................................................................................................................ 66 2.12.2 Product information....................................................................................................................... 67
3
3.1
TROUBLE INDICATIONS
69
Error codes............................................................................................................... 70
Error code lists.............................................................................................................................. 70 Panel-displayed errors.................................................................................................................. 70
3.1.1 3.1.2
4
4.1
APPENDICES
71
Supplementary Software .......................................................................................... 72

Introduction ................................................................................................................................... 72 Parameter files (ine) ..................................................................................................................... 72 Use of PrEdit (Parameter file edit software) ................................................................................. 73
4.1.1 4.1.2 4.1.3
II
CONTENTS
2.8.1
Displaying monitor data on analog meter [Data Display].............................................................. 43
OVERVIEW
This chapter provides the fundamental "overview" for use of this product. Always read the instructions before using this software.
1.1 1.2
Before Using This Software..................................... 2 Preparations for Startup .......................................... 3
When using this software to make communication with the inverters set 9999 in Pr. 123 PU communication waiting time setting and Pr. 337 RS-485 communication waiting time setting. When using the PU connector, set a value other than 0 in Pr. 122 PU communication check time interval on the inverter's operation panel. When using the RS485 terminal, set a value other than 0 in Pr. 336 communication check time interval. When using the USB connector to make communication (available for FR-A700 series only), set a value other than 0 in Pr. 548 USB communication check time interval. (Refer to the inverter instruction manual for the setting method.)
4
1
Before Using This Software
1.1 Before Using This Software

This software can be used effectively as a support tool for operations from startup to maintenance of the Mitsubishi transistorized inverter. The following functions can be performed efficiently on the personal computer. System setting function Parameter editing function Monitoring function Diagnosis function Test running function File management function Advanced function Help function
1.1.1
Packing Confirmation
After unpacking, check that the following items are contained in the package:
Item
CD-ROM Install manual
Quantity
1 disk 1 book
Preparations for Startup
1.2 Preparations for Startup

1.2.1 System configuration
Components
Personal computer*2 OS
Description*1
IBM PC/AT compatible machine with CD-ROM drive (for installation), USB port *3 or RS-232C port Windows XP Professional, Windows XP Home Edition, Windows 2000 Professional, Windows Me, Windows 98 (English) Pentium 133MHz or more (Windows 98 Windows 2000 Professional) Processor Pentium 150MHz or more (Windows Me) Pentium 300MHz or more (Windows XP Professional Windows XP Home Edition) 24MB or more (Windows 98) Memory Hard disk 32MB or more (Windows Me Windows 2000 Professional) 128MB or more (Windows XP Professional Windows XP Home Edition) Free area of 50MB or more 600 or more, and High Color (16 bits). Connectable to the
Software Display Keyboard Mouse Printer

*1 *2 *3
Internet Explorer 4.0 or more Applicable to display at resolution of 800 above PC. Connectable to the above PC Connectable to the above PC Connectable to the above PC
Windows is a registered trademark of Microsoft Corporation in the United States and other countries. Pentium is a registered trademark of Intel Corporation FR Configurator may not normally operate according to PC used. The setup using the USB port is available for FR-A700 series only.
1.2.2
Compatible inverters
FR Configurator is compatible with the following inverters. FR-A700 series FR-F700 series
1
OVERVIEW
3

1.2.3 System configuration
The following devices are required to use the FR Configurator. Configure the system in accordance with the instruction manuals of the corresponding devices.
Mouse FR Configurator USB connector used PU connector used

*2*3
USB connector
RS-232C
*2
Converter
*1
Connection cable Connector: RJ45 connector Example: Tyco Electronics Corporation 5-554720-3 Cable: Cable in compliance with EIA568 (such as 10BASE-T cable) Example: Mitsubishi Cable Industries, Ltd., SGLPEV-T 0.5mm 4P
(Twisted pair cable, 4 pairs)
RS-485 terminal used Connection cable RS-485/RS-422

*4
*2
Commercially available printer
Multidrop link system
RS-485 terminal
RS-485 terminal
RS-485 terminal
RS-485 terminal
RS-485 terminal
PU connector
USB connector
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter *1: A converter commercially available is required when the personal computer uses the RS-232C port. <Example of a commercially available product> 1) Model: FA-T-RS40 Converter (Model with connectors and cable is also available) Mitsubishi Electric Engineering Co., Ltd. 2)Model: DINV-CABV (with connectors and cable) Diatrend Corp.
The converter cable cannot connect two or more inverters (the computer and inverter are connected on a 1:1 basis). Since the product above is packed with the RS-232C cable and RS-485 cable (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately. Contact a maker for details of the product.
*2: The PU connector, RS-485 terminal or USB connector (FR-A700 series only) can be used to make communication. (Refer to the corresponding instruction manual for details.) *3: The communication using USB connector (available for FRA700 series only) cannot connect two or more inverters. (the personal computer and inverter are connected on a 1:1 basis) Also, the communication using USB HUB can not be made. *4: Overall length of connection cable: 500m

[Connection example between converter and inverter (PU connector)]
Personnel computer RS-232C port RS-232C cable FA-T-RS40 Inverter (RS-232CRS-485 converter)
RS-485 cable
PU connector
[Connection of USB cable and USB connector]
USB cable
USB connector
Removal of cover
Hook the dent with a flat blade screw driver, etc. and push it up to open the cover.
Interface Transfer speed Wiring length Connector Power supply
Conforming to USB 1.1 12Mbps Maximum 5m USB connector (B receptacle) Supplied by self-power
1
OVERVIEW
5

[Connection via GOT (FA transparent function)]
The FA transparent function allows the sequence programs of the Mitsubishi PLC to be read, written and monitored from a PC connected via a GOT. Using FA transparent function of GOT1000 series, communication with inverter via GOT is enabled. RS-232C or USB connection is used between FR Configurator and GOT RS-422 is used between GOT and inverter
USB connector or RS-232C *2
RS-422 terminal is used *4

*1
Up to 10 inverters
*3
RS-485 terminal
RS-485 terminal
RS-485 terminal
RS-485 terminal
RS-485 terminal
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
*1: GOT RS-422 communication unit (GT15-RS4-9S) is required. *2: USB or RS-232C(one from Port 1 to Port 9) can be used for communication port, and setting must be made in Communication settings screen of the FR Configurator (Can not use multiple Ports simultaneously). The personal computer and GOT is connected on a 1:1 basis. Also the communication using USB HUB can not be made.
*3: Up to 10 inverters can be connected with RS-422 connection. Inverter station number can be set from 0 to 31. *4: Refer to GOT1000 Series Connection Manual for the compatible version of the GOT and details of RS-422 connection.
CAUTION Do not perform the following operation during FA transparent function is valid and FR Configurator is ONLINE. 1. Online operation (project download, etc.) from GT Designer/GT Designer2 to GOT 2. Online operation to the PLC CPU by using FA transparent function of GX Developer

1.2.4 Installation of FR Configurator
To use the FR Configurator (FR-SW2-SETUP-WE), the files included in the setup disks must be installed onto the personal computer. REMARKS
FR configurator is installed in a different folder from that of the old version inverter setup software. The old version inverter setup software can be also used continuously. However, when installing the old version inverter setup software after the installation of FR Configurator, FR Configurator will not operate. In this case, uninstall FR Configurator (refer to page 10) and then install it again. If the older version of the FR Configurator is installed (version information can be checked in "About VFD Setup S/W" screen, refer to page 67), uninstall the older version, and then install the new version of the FR Configurator.
To install the old version of the FR configurator, use the setup program (SETUP.EXE) on the Setup Disk . The setup program creates a directory on the specified hard disk and copies the required files. CAUTION Since the files in the Setup Disk are compressed, the FR-Configurator will not operate by merely copying the files. Always use the setup
program to install the software.
Install the software in accordance with the Windows installation procedure. For uninstallation method, refer to page 10.
Installation procedure
The following describes the procedures for installing the FR Configurator to a personal computer. CAUTION Close any other applications that have already been started. When installing to Windows 2000/XP (Professional/Hope Edition) OS, login as a user name with administrator authority (Administrator
authorization) and install it. If an inverter is connected by the USB cable, disconnect the USB cable. If the following verification screen is displayed during the installation, click [Continue(C)] to continue the installation.
1
OVERVIEW
7
(1) Insert the CD-ROM to the drive of which CD-ROM can be read. When the screen shown on the right is displayed, click [OK] to continue the installation of the FR Configurator.

(2) The screen shown right is displayed. Click the "Next" button.
REMARKS
The above screen can be displayed with double-clicking the icon of CD-ROM drive or the following procedure. (1) Choose the [Execute it by specifying a file name (R)] command from [Start] menu. (2) The display of [Execute it by specifying a file name (R)] appears. (3) Input "D:\SETUP" (with one-byte characters) to "Name (O)" and click the "OK" button. (When CD-ROM drive is D drive)
(3) Enter a user name and company name in one byte characters. After entering, click the "Next" button.
(4) Check the installation destination folder and click "Next" button. When changing the installation destination, click "Change..." and change it.

(5) Check the settings, and click "Next" if there is no problem. When changing the settings, click "<Back" and correct them.
(6) The installation is completed. Click the "Finish" button to finish. By checking "Launch the program", the program will start right after the "Install Shield Wizard" is finished.
(7) When the installation is finished, a shortcut is created in the [Start] menu.
REMARKS
If the user does not have the administrator authority (Administrator authorization) with Windows XP/2000 OS, the installation cannot be made. Login as a user with administrator authority and start the installation again.
1
OVERVIEW
9

1.2.5 Uninstallation of FR Configurator
Select "Add or Remove Programs" from [Start] - [Setting] - [Control panel] and display the following screen. Select "VFD Setup Software(SW2)" and click the "Remove" button to execute the uninstallation.
CAUTION If the operation system is Windows 98SE or Windows Me, the following screen appears during the uninstallation.
Select [Remove] and click [Next>] to proceed the uninstallation.
1.2.6
When connecting USB for the first time (FR-A700 series)
If a personal computer and inverter are connected via USB for the first time with the inverter power on, Found New Hardware Wizard is displayed. The following additional wizard is displayed for Windows 98SE/Me/XP only. For Windows 2000, it is automatically detected. (1) Check the radio button "Yes, this time only" and click the "Next" button.
10

(2) Check "Install the software automatically (Recommended)" and click the "Next" button.
(3) If the screen shown on the right is displayed when using Windows XP, click [Continue Anyway] to start the installation.
(4) The installation of driver is completed. Click "Finish" to complete.
1
OVERVIEW
11
CAUTION When the dialogue box shown on right appeared while using Windows 98SE and Windows Me, check the "Specify a location" and specify "C:\EZSocket\EZSocketInv", and then click "Next>" button. If the FRA700.inf file is not in the folder above, search the FRA700.inf file and specify that folder.
MEMO
12
FUNCTIONS
This chapter describes the "functions" of this product. Always read the instructions before using this software.
2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12
Starting FR Configurator.......................................... 14 Menu list .................................................................. 15 Saving, Reading and Printing the Files ................... 16 Explanation of Screen ............................................. 18 Operation Mode Setting of the Inverter ................... 21 FR Configurator Setting [Setting] ............................ 23 Parameter Setting [Parameter]................................ 27 Monitoring Inverter Status [Monitor] ........................ 43 Inverter Failure Check [Diagnosis] .......................... 54 Test Running ........................................................... 58 Advanced Function.................................................. 61 Help ......................................................................... 66 1
4
13
Starting FR Configurator
2.1 Starting FR Configurator

Click [Start] , point to [All Programs] , point to [MELSOFT application] , point to [FR Configurator] and then click [FR Configurator] to start FR Configurator.
14
Menu list
2.2 Menu list

This software has the following functions:
Menu Pull-Down Menu Open (Ctrl+O) Close Save As (Ctrl+A) Print (Ctrl+P) Exit
System list
Function/Operation Opens a file. Closes the screen. Saves data. Selects printing. Exit FR Configurator.
Displays a system list.
Refer to page
17 16 17 19 23 25 26 28 33 34 35 36 38 43 44 45 53 54 55 56 57 58 59 61 66 67
File
View
Settings
System Settings Communication Settings Environmental Settings All List Format Functional List Format Individual List Format
Sets the model, capacity and option type. (Stations 00 to 31) Sets communication information. Set the place for saving data (directory) and the operation at the start-up. Shows the parameter list, and parameter setting can be made. Shows and sets the related parameters function-by-function. A total of 32 parameters out of all parameters can be registered to two different user groups to be managed. The parameters required for starting up the inverter can be set without being aware of parameter numbers. Assigns functions to the inverter I/O terminals. Converts the parameter settings automatically at replacement from the conventional mode Shows four pieces of data (up to 4 signals) in terms of meter deflections.
Monitors the status of the inverter I/O terminals. 3 analog signals and 4 digital signals (up to 7 signals) can be output in waveform. Lists the operation status, operation mode and error existence of all inverter stations.
Parameter
Basic Settings I/O terminals Allocations Convert Function Data Display I/O terminal monitor
Monitor
Oscilloscopes Status Monitor
VFD Status Diagnosis Alarm History Life Check (D) Trouble Shoot Test Running Test Running Auto Tuning Advanced (Z) Window Machine Analyzer Cascade Display Tile Display Help Help About VFD Setup S/W
Shows various data of all stations connected in real time in terms of values. Displays the alarm history of all inverters connected. Displays inverter part replacement indication. Estimates the cause of faults from the situation. Gives the operation command from the personal computer to actually test run the inverter. Performs auto tuning. Measures the response frequency characteristic of speed relative to the motor torque of the machine. Overlapping Windows. Windows are side-by-side. Explains the use of FR Configurator and the description of parameters, etc. Version information (copyright, version information, user and company names, etc.)
2
FUNCTIONS
15
Saving, Reading and Printing the Files
2.3 Saving, Reading and Printing the Files

2.3.1
Extensi on
*.MEL *.MMT *.GPI *.JPEG *.TXT single file. Manages the Data Display in monitoring. (one screen) Manages the oscilloscope data in monitoring. (one screen) Saves the oscilloscope data as images. Saves the parameter list (one station) in a text file format.
File types
Description
Manages the system setting and parameter lists of all stations as a
Target screen
System Setting, All List Format Data Display Oscilloscopes Oscilloscopes All list Format, Functional List Format, Individual List Format, Basic Setting Format 2 All List Format, Functional List Format, Individual List Format, Basic Setting Format 2, Oscilloscopes All List Format, Functional List Format, Individual List Format, Basic Setting Format 2 All List Format, Functional List Format, Individual List Format, Basic Setting Format 2 Machine Analyzer
Refer to page
23, 28 43 45 45 27
*.CSV
Saves the parameter list (one station) in a text file format. Saves the oscilloscope data in a text file format. Saves the parameter list (one station) in a text format. Used to copy the parameter settings to other inverters (other stations). Saves the parameter list (one station) in a Microsoft Excel file format. (Editable with Microsoft Excel 97 or later) Saves the frequency characteristic measurement data of Machine Analyzer
27, 45
*.PRM
27
*.XLS
27
*.HDT
61
2.3.2
Saving method
(1) *.MEL file When the system settings or parameter lists to be saved are open, choose the [Save] command from the [File] menu. The "Save As" panel appears. Select the file type from "Save as type", and save the file with the name in "File name" field.
(2) *.MMT, *.GPI, *.JPEG,*.HDT, *.TXT, *.CSV, *.PRM, *.XLS files Choose the [Save] command from the [File] menu on the corresponding display screen. The "Save As" panel appears. Select the file type from "Save as type", and save the file with the name in "File name" field. CAUTION
When saving *.TXT, *.CSV, *.PRM and *.XLS files from the Functional List Format, Individual List Format or Basic Settings format 2, only the parameters displayed are saved. When saving all the parameter setting values, save in all list format.
16
Saving, Reading and Printing the Files

2.3.3 Reading the file
To read the saved file, choose the [Open] command from the [File] menu. The "Open" panel appears. Choose the file to be read and click the [OK] button to read the saved data.
2.3.4
Printing
Display the screen to be printed and choosing the [Print] command in the [File] menu displays the "Print" panel. Make printer and other settings and click the [OK] button to start printing. When entering a comment in the comment area, the comment can be printed with it.
2
FUNCTIONS
17
Explanation of Screen
2.4 Explanation of Screen

2.4.1 Tool bar
Tool bar is comprised of tool buttons which have functions commonly used in the menu, and the menu can be executed quickly by clicking the icons. In addition, selection of station number and operation mode, online/offline settings are also available.
A B C D E
No. A
Name
Function tool button .........Opens a file. (Refer to page 17) .........Saves the data. (Refer to page 16) .........Prints. (Refer to page 17)
Function and description
.........Displays a system list. (Refer to page 19) .........Makes settings of model, capacity and plug-in option. (Refer to page 23) .........Displays a parameter list and makes a parameter setting. (Refer to page 28) .........Displays four data with analog meter and numerical value. (Refer to page 43) .........Displays data of three analog signals and four digital signals as waveform. (Refer to page 45) .........Gives an operation command from a personal computer and executes a test operation on the inverter. (Refer to page 58) .........Executes an auto tuning. (Refer to page 59) .........Assigns functions to the inverter I/O terminals. (Refer to page 36) .........Monitors the status of the inverter I/O terminals. (Refer to page 44) .........Explains the use of FR Configurator and the description of parameters, etc. (Refer to page 66)
18
No. B Name
Station number selection

Selects a station number to be displayed on the screen using the with the system setting is displayed in the displaying column. Direct enter of displaying column is also available. Sets the operation mode by clicking each button. The set operation mode is displayed in the displaying column of operation mode. Valid only when the online button is in the [EXT] (Alt+X): External operation mode [PU] (Alt+U): PU operation mode [LNK] (Alt+L): Network operation mode status. / button. (Only station number set
Operation mode button
Operation mode indication
EXT: External operation mode PU: PU operation mode LNK: Network operation mode EXT JOG: External JOG operation mode PU JOG: PU JOG operation mode PU+EXT: External/PU combined operation mode No Node: when the time-out occurs in the ONLINE mode
REMARKS
The operation mode + alarm (warning) descriptions are displayed at the alarm occurrence or during the warning indication. Displayed in red letters at the alarm occurrence. Example: When the overcurrent shut-off during acceleration occurs during PU operation ... PU (OC1) When PU stop occurs during EXT operation ... EXT (PS) At the occurrence of communication error such as NAK or the occurrence of inverter error such as out of parameter range, error codes are displayed. (page 70)
Online button
Switches Offline and Online by clicking. Pressing [Alt] key and [o] key can also switch Offline and Online. ...Online ...Offline
2.4.2
System list
The system list is displayed with the system setting screen when starting FR Configurator. The model name and station number set with the system setting are displayed on the list. The inverter (station number) selected on the system list becomes active on thez parameter setting screen or alarm display screen. When the system list window is closed, select [System list] of the [Display] menu to display again.
2
FUNCTIONS
19
2.4.3 Status bar
No. A B C D E F G
Name
Status Model Size OP1 OP2 OP3 PLC Function status (FR-A700-NA/EC series only)

Displays the inverter operation status (Running/Stop/Off Line/Error) of selected station. Displays the inverter model name of selected station. Displays the inverter size of selected station. Displays the name of plug-in option mounted on the inverter of selected station. (The number of plug-in options which can be mounted on an inverter differs according to the inverter.) Displays the state of PLC Function. PLC Function: Stop
PLC Function: Running
PLC Function: Disabled
PLC Function: Error
20
Operation Mode Setting of the Inverter
2.5 Operation Mode Setting of the Inverter

2.5.1 Operation mode setting
For operating the inverter using FR Configurator (parameter change, auto tuning and test operation, etc.), the operation mode of inverter must be set. Refer to the table, and select an operation mode, which matches to each connecting method. The selection of operation mode can be made using the tool bar. (Refer to page 18)
Connecting method
PU connector (RS-485 connector)
Operation mode*
PU PU
Parameter setting
Pr. 122 PU communication check time interval 0 (Factory setting = 9999) Pr. 123 PU communication waiting time setting = 9999 (Factory setting)
Pr. 551 PU mode control source selection = 2
Direct connection with FR Configurator and the Inverter
Pr. 336 RS-485 communication check time interval 0 Pr. 337 RS-485 communication waiting time setting = 9999 (Factory setting)
RS-485 terminal LINK USB connector (FR-A700 series only) PU connector (RS-485 connector) PU
(Factory setting)
Pr. 548 USB communication check time interval 0 (Factory setting = 9999) Pr. 551 PU mode control source selection = 3
PU PU
Pr. 123 PU communication waiting time setting = 0

Pr. 551 PU mode control source selection = 2 (Factory setting) Pr. 551 PU mode control source selection = 2
Connection via GOT
Pr. 336 RS-485 communication check time interval 0 Pr. 337 RS-485 communication waiting time setting = 0
RS-485 terminal LINK
(Factory setting)
* When connecting a USB connector, set "3" in Pr.551 PU mode control source selection. The change for the setting value of Pr.551 becomes valid when turning on the power next time or resetting the inverter.
Controllability through communcation

Operation Location
Control by RS-485 communication from PU connector
Condition (Pr. 551 Setting)
Operation Mode Item

Run command (start) Run command (stop) Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start) Run command (stop) Running frequency setting
PU Operation
External/PU Combined External Operation Mode Operation 1 (Pr. 79 = 3)
*3
External/PU Combined Operation Mode 2 (Pr. 79 = 4)
NET Operation (when RS-485 terminals are used) *6
NET Operation (when communication option is used) *7
*3
*3
2 (PU connector)
*5
*5
*4
*4
*4
*3
*3
*3
*3
*3
*5
*5
*5
*5
*5
Except for 2
Monitor Parameter write Parameter read Inverter reset
2
FUNCTIONS
21
Operation Mode Setting of the Inverter

Condition (Pr. 551 Setting) Operation Mode Item
Run command(start, stop) Control by communication from RS-485 terminals 1 (RS-485 terminals) Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start, stop) Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start, stop) Operation from the USB connector*8 3 (USB connector) Running frequency setting Monitor Parameter write Parameter read Inverter reset Run command (start, stop) Running frequency setting Monitor Parameter write Parameter read Inverter reset *5 *5 *5 *5 *5
*4 *4
Operation Location
PU Operation
External/PU Combined External Operation Mode Operation 1 (Pr. 79 = 3)

*5
External/PU Combined Operation Mode 2 (Pr. 79 = 4)
NET Operation (when RS-485 terminals are used) *6
NET Operation (when communication option is used) *7
*5
*4
*4
*5
*5 *5
*5
*5
*1
*5
*1
Except for 1
*4
*2
*5 *5
*5
Except for 3
: Enabled, : Disabled,
*1 *2 *3 *4 *5 *6 *7 *8
: Some are enabled
As set in Pr. 338 Communication operation command source and Pr. 339 Communication speed command source. (Refer to the inverter Instruction Manual
(applied))
At occurrence of RS-485 communication error, the inverter cannot be reset from the computer. Enabled only when stopped by the PU. At a PU stop, PS is displayed on the operation panel. As set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. (Refer to the inverter Instruction Manual (applied)) Some parameters may be write-disabled according to the Pr. 77 Parameter write selection setting and operating status. (Refer to the inverter Instruction Manual (applied)) Some parameters are write-enabled independently of the operation mode and command source presence/absence. When Pr. 77 = 2, write is enabled. (Refer to the inverter Instruction Manual (applied)) Parameter clear is disabled. When Pr. 550 NET mode operation command source selection = 1 (RS-485 terminals valid) or Pr. 550 NET mode operation command source selection = 9999 and the communication option is not fitted. When Pr. 550 NET mode operation command source selection = 0 (communication option valid) or Pr. 550 NET mode operation command source selection = 9999 and the communication option is fitted. FR-A700 series only.
2.5.2
Communication device setting of personal computer
Make a setting for the communicating method of personal computer and inverter. Select [Communication setting] in the [Setting] menu of the FR Configurator menu bar, and then select either "RS-232C" or "USB" from the connecting methods on the communication setting screen. For details, refer to page 25.
22
FR Configurator Setting [Setting]
2.6 FR Configurator Setting [Setting]

2.6.1 System setting
The system setting is displayed when starting FR Configurator. This section describes the setting for the station number, model, capacity and plug-in option of inverter to be connected. The inverter can be set from 0 to 31 stations. The connected inverter system can be also read all at once. POINT After adding or changing the inverter model or capacity, make sure to press the button.
2
FUNCTIONS
23

No. A Name
System setting

Sets the environment of inverter from 00 to 31 stations. Select a model and capacity of inverter. Set a type of plug-in option when using a plug-in option. By double-clicking on the line of station number to be set, the "VFD Structure" panel is displayed. Set model, capacity and option, and press the [OK] button to complete the setting. With the same procedures, set all the inverter stations to be connected.
B C
[New] button [System Read] button
By clicking the [New] button, the edited system setting and communication setting are initialized (cleared), and a new system is set. Before pressing the [System Read] button, change the system to the [online] mode by pressing the [ONLINE] button. In the online mode, the system is in the status communicating with the inverter. By clicking the [System Read] button, the models, capacities and options of all stations (0 to 31 stations) are read, and connected (communicable) stations are displayed. Automatically confirmed after the read. When the system setting has been already registered, the verification is performed. When the verification result is different from the read data, displays the result of checking, and select to change the settings or not.
[Confirmed] button
The data set the system setting can be confirmed. When the setting of the system configuration is changed manually, make sure to confirm using the [Confirmed] button.
CAUTION
When clicking the [Cancel] button during [System Read], the verification is performed with the system setting up to the point. 75K or more of FR-F740-CH is displayed as "FR-F740-CHT" in the [Model] field.
REMARKS
Shortcut key on the [System setting] screen
Menu name
Open Save As Print
Shortcut key*
Ctrl + O Ctrl + A Ctrl + P
Button name
EXT PU LINK ONLINE/OFFLINE
Shortcut key*
Alt + X Alt + U Alt + L Alt + O
* "+" indicates that keys should be pressed at the same time.
24

2.6.2 Communication settings
FR Configurator can control the inverter by communication using RS-232C port or USB port of personal computer. Communication setting must be set same as the inverter. When you start this software first, the initial screen appears, then displays the system setting screen. Choose the [Communication settings] command on the [Settings] menu. The screen then shows the following dialog box, where various communication settings can be made. Communication settings will be described below.
POINT The communication setting is set to the initial value of inverter. Confirm the communication ports (1 to 9) and communication device (RS-232C/USB) of personal computer.
F G
A B C D E
J K L M N
No. A B
Name
Communication port type Communication port number
Initial value
RS-232C 1

Selects a communication device from either RS-232C or USB. (USB communication is available for FR-A700 series only.) Selects a communication port of personal computer. The communication port can be checked by the following procedure. (1) Click [Start], point to [All Programs]*, point to [Accessories], point to [System Tools], and then click [System Information].
* [Programs] for other than Windows XP
(2) Select [Serial]* in [Port] folder of [Component] in the left pane.

* [Serial] is not displayed for other than Windows 2000 and XP.
(3) Check the [COM] number of "Communication port" displayed in the right pane. Example: "1" for "Communication port (COM1)" (4) Set the confirmed value to the communication port of B. Data Length Parity Check Stop Bit Delimiter 8 Even 2 CR Set the data bit length. Specify the parity bit. Set the stop bit length. Specify the delimiter at the data trailer.
2
FUNCTIONS
C D E F G
Baud Rate
19200
Set the communication speed.
25
No. H
Name
Interrogate Time
Initial value
1

Sets an interval for sending data (display and error check of the operation mode) to the inverter. The value must be set 2s shorter than the communication check time interval (Pr.122, Pr.336 or Pr.548). If it is set longer than the setting value of communication check time interval (Pr.122, Pr. 366 or Pr. 548), the inverter will come to an alarm stop.
CAUTION
If the value of Interrogate Time is set shorter, the menu or buttons of each window may be slow to respond depending on operating model and communication speed.
Time Out*
1000
Sets the time for a personal computer to receive a response from an inverter after sending a data to the inverter from the personal computer. If there is no response after the set time is passed, "Time out" error will be displayed.
J K L M N O
[OK] button [Cancel] button [Reflect Default] button [Default Read] button [Initial Value] button GOT Transparent
Recognizes the setting value on the communication screen and returns to the system setting screen. Cancels the communication settings and returns to the system setting screen. Used to omit the setting of the values specified in communication settings from the next time onward. Used to read the default values. The value is as set with the [Reflect Default] button. Used to return the communication setting to the initial value. Check when using FA transparent function.
communication * When connecting with FA transparent function, set the time-out value in 500ms increments (Example: 500 / 1000 / 1500 /... / 30000).
CAUTION
When using FA transparent communication, communication error (Time Out) may occur when FR Configurator starts communication during Time Out occurrence in GOT (when GOT is monitoring the inverter which is not connected). In that case, set the Time Out value more than the following. Time Out value of GOT[s] x (Retry count of GOT + 1) x 3 x1000[ms] (500ms increments) If the value above is more than 30[s], make adjustment to "Time Out value" and "Retry count" of GOT so that the value above is less than 30[s].
2.6.3
Environmental Setting
You can specify the place for saving data (directory) and default system.
A B C D
No. A
Name
Default Data Directory

Set the folder (directory) displayed first in a data saving screen, "Save with file name", or a opening file screen,"Open file". Once the data is saved in a different folder, the same folder where the data is saved and opened will be displayed when saving the data again. Turn on the check box to execute automatically [System Read] when starting of FR Configurator. If the default system file is registered, system block read is not performed automatically at the startup. Turn on the check box to hide the parameters read-disabled for parameter batch-read or batchverify from the error panel. (Refer to page 29) Registers the system file (*.MEL) which is automatically opened when starting FR Configurator. If the default system file is registered, system block read is not performed automatically at the startup. There is no default system file registered at the installation.
System block read is done at start-up
C D
When the parameter is read it is distinguished automatically Default Sys File
26
Parameter Setting [Parameter]
2.7 Parameter Setting [Parameter]

When system settings are completed, parameter menu can be selected. Select the [All List Format], [Functional List Format], [Individual List Format], or [Basic Settings] command in the [Parameter] menu to select the corresponding format, and set parameters. Any parameter setting is changed by first entering new data in the Updated Val column and then pressing the [Write] or [Blk Write] button. The new data is then displayed in the Present Setting column. The Present setting column shows the current setting value of the inverter. Using [I/O terminals Allocation] allows to change or assign the functions of the inverter I/O terminals by selecting from the list. Using [Convert Function], the parameters of the conventional model inverter can be automatically converted to those of FRA700/F700 series. The communication settings of the inverter must be set before setting parameters. (Refer to page 21)
Saving a file
By selecting [Save] in the [File] menu, a list can be saved. MEL file (.mel)................................... A file saved in MEL format can be opened with FR Configurator afterward. PRM file (.prm).................................. A file saved in PRM format can be opened with FR Configurator afterward. TXT/CSV file (.txt/.csv)...................... When saved in TXT/CSV format, the file is saved in a text format. XLS file (.xls)..................................... When saved in XLS format, the file is saved in Microsoft Excel format. The file can be opened with Microsoft Excel.
2
FUNCTIONS
27

2.7.1 Displaying all parameters [All List Format]
By selecting the [All List Format] command in the [Parameter] menu or clicking of the tool button, all parameters of the inverter are displayed as a list. When changing any parameter setting, enter a new value in the parameter column to be changed, and press the key to set it.
A B
REMARKS
By pressing the [F1] key (function key), the explanation (HELP) of selected parameter can be displayed.
No. A
Name
Pr Jmp

Displays a selected parameter number. Input the parameter number and press key to jump to the designated parameter column.
B C
Setting Range Parameter display area
Displays the setting range for a selected parameter. Displays a parameter list. After entering data in the Updated Val Column, the parameter setting value can be changed by pressing the [Write] or [Blk Write] button. After the parameter writing, the new data is displayed in the Present Setting column. If the parameter setting value has been changed from the initial value, the NO. column is displayed in green.
Word Search
Letters inputted in Word Search field is searched among the parameter name. (The sensitivity of one byte character set or 2 byte character set is ignored.)
28

No. E Name
Change List

Displays parameters of which Present Setting value has changed from the Factory Setting as a list.
Pr Init
Clears (initializes) the parameters of the inverter. (The communication parameters are not initialized.) Choose the clearing method from "Parameter Clear" or "All Clear" on the following panel and click the [OK] button to execute clear.
G H I J
Blk Read Read Blk Check Blk Write
Reads all parameters of the selected inverter station number. Reads the data of the parameter numbers selected on the screen. Batch-checks the parameters of the inverter against those of the personal computer. Writes new parameter values to the inverter. (When there are no values in the Updated Val field, the screen for selecting whether the present settings will be written or not appears. Perform operation following the screen.)
Write
Writes the data of the parameter numbers selected on the screen.
CAUTION
If an error occurred during "block read", "block check" or "block write", the parameter list appears on the panel. Double-clicking the error number in the displayed list shows the details of the error definition on the panel.
2
[When the parameter is read it is distinguished automatically] Changing the Pr. 21 setting automatically switches the minimum setting increments of the acceleration/deceleration time-related parameters (Pr. 7, Pr. 8, Pr. 16, Pr. 44, Pr. 45, Pr. 110, Pr. 111, Pr. 264, Pr. 265). (Increments are 0.1s when Pr. 21=0, 0.01s when Pr. 21=1). The acceleration deceleration time-related parameters differ according to the inverter. Refer to the inverter Instruction Manual (applied) for details. When the setting of Pr. 37, Pr. 71, Pr. 81, Pr. 144, Pr. 450, Pr. 505 or Pr. 811 has been changed, the setting value (setting increments) of related parameters may be changed. If the setting value is changed, perform [Blk Read] to reflect the setting value of the inverter in parameter display area. Refer to the inverter Instruction Manual (applied) for details of the parameters.
29
FUNCTIONS
Turning on this check box automatically judges the read-disabled parameters and hides them from the Read Error panel from the next read.
(1) FM/CA/AM calibration The full scale of terminal FM/CA, terminal AM can be calibrated. The dedicated adjustment screen is used for terminal FM/CA/AM calibration (Pr. 900, Pr. 901). Press the [Click] button in the parameter list to show the FM/CA/AM terminal adjustment panel. FM/CA/AM calibration is enabled during the ONLINE mode only.
<Calibration method> 1) Set to the ONLINE mode. 2) Set the monitor with using Pr. 54 FM/CA terminal function selection (Pr. 158 AM terminal function selection). 3) Press the [Click] button in Pr. 900/Pr. 901 row to show the FM/CA/AM terminal adjustment panel. 4) Input the running frequency in the full-scale state, and press [Selected]. 5) Press [FWD]/[REV] to start the inverter. 6) Calibrate the scale of the meter in the full-scale state with the / button. 7) Press [Fin.[Stop]] button after adjustment to write the calibration value to the inverter. To cancel the calibration, press the [Cancel] button.
30
(2) Calibration of frequency (torque) setting voltage (current) The dedicated adjustment screen is used for the calibration of frequency setting voltage (current) bias/gain (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920, Pr. 932, Pr. 933). Press the [Click] button in the parameter list to show the frequency setting voltage (current) bias/gain setting panel. The frequency setting voltage (current) bias/gain setting is enabled during the ONLINE mode only. <Setting method> 1) Set to the ONLINE mode. 2) Press the [Click] button in Pr. 902 to Pr. 905, Pr. 917 to Pr. 920, Pr. 932, Pr. 933 row to show the Parameter (Terminal 2(4) frequency setting bias/gain (speed/torque/flux) ) setting panel. 3) Choose the Adjustment method from 3 Adjustment method check button. (a) Without Voltage/Current Check "Without Voltage/Current" and input setting frequency or torque command value.
(b) With Voltage/Current Check "With Voltage/Current", input setting frequency or torque command value, and then adjust the external potentiometer.
(c) Set Any Point without Voltage/Current Check "Set Any Point without Voltage/Current" and input the setting frequency or the torque command, and the setting voltage (current).
2
FUNCTIONS
4) Press [OK] button to write the calibration value to the inverter. To cancel the calibration, press the [Cancel] button.
31

(3) CA terminal calibration (FR-A700-EC/CH, FR-F700-EC/NA/CH) The dedicated adjustment screen is used for the calibration of the Current output bias/gain signal/current (Pr. 930, Pr. 931). Press the [Click] button in the parameter list to show the Current output bias/gain signal/current setting panel. The Current output bias/gain signal/current setting is enabled during the ONLINE mode only. <Setting method> 1) Set to the ONLINE mode. 2) Press the [Click] button in Pr. 930, Pr. 931 Current output bias/gain signal/current panel. 3) Choose the Adjustment method from 2 Adjustment method check button. (a) Set the output signal value Check "Set the output signal value" and input setting signal value.
(b) Set the current value Check "Set the current value", input Setting signal value and Setting current value.
4) Press [OK] button to write the calibration value to the inverter. To cancel the calibration, press the [Cancel] button.
32

2.7.2 Displaying the parameters function-by-function [Functional List Format]
By selecting the [Functional List Format] command in the [Parameter] menu, the parameters are displayed as a functional list. Click the function name tab to display the parameter related to the function name. For parameter setting and changing, values may only be written in the online mode. When changing any parameter setting, enter a new value in the Updated Val column and press the The function list differs according to the inverter. (1) FR-A700 series key to register it.
Function
Basic function F setting Acc/Dec V/F Protection Operation mode Monitor Brake Terminal Additional func. Maintenance M.F. vector Vector Calibration Communication Option Displays the parameters related to frequency.
Description
Displays the parameters related to the basic function. Displays the parameters related to acceleration/deceleration. Displays the parameters related to V/F characteristic. Displays the parameters related to the protective function. Displays the parameters related to the operation mode. Displays the parameters related to the monitoring function. Displays the parameters related to frequency, time and others at braking. Displays the parameters related to the control circuit terminals. Displays the parameters related to the additional function. Displays the parameters related to the maintenance of the inverter. Displays the parameters related to the advanced magnetic flux vector control. Displays the parameters related to the vector control. Displays the parameters for the calibration of the FM and AM terminals, and the bias/gain setting of the frequency (torque) setting voltage and the frequency (torque) setting current. Displays the parameters related to the communication operation. Displays the parameters related to the options.
(2) FR-F700 series
Function
Motor,Torque F Settings Acc/Dec Protection Monitor Brake Terminal Alloc M.F.Vector Intelligent Calibration Option Sp Running Displays the parameters related to frequency.
Description
Displays the parameters related to motor and torque. Displays the parameters related to acceleration/deceleration. Displays the parameters related to the protective function. Displays the parameters related to the monitoring function. Displays the parameters related to frequency, time and others at braking. Displays the parameters related to the control circuit terminals. Displays the parameters related to the simple Magnetic flux vector control (M.F.Vector). Displays the parameters related to the intelligent mode in which the inverter performs operation after setting appropriate parameters automatically. Displays the parameters for the calibration of the FM and AM terminals, and the bias/gain setting of the frequency setting voltage and the frequency setting current. Displays the parameters related to the options. Displays the parameters related to the special running used after selecting the communication related settings, etc. in advance.
2
FUNCTIONS
33

2.7.3 Registering a parameter to the user group [Individual List Format]
By using the [Individual List Format] command on the [Parameter] menu, two different user groups ("User Group 1", "User Group 2") can be selected. For these user groups, a total of 32 parameters from among all parameters can be registered. Click the [Edit Reg.] button. The following panel appears.
C
No. A B C D
Name
Parameter List Individual List Add Delete Displays a parameter list.

Displays parameters to be registered to the user groups. Select the items to be registered in the "Parameter List (P)" and press the [Add>>>] button to register them to the "Individual List (K)". Select the items to be deleted in the "Individual List (K)" and press the [<<<Delete] button to delete them.
After selecting the parameters, pressing the [OK] button completes the user setting and displays the individually selected list in the following panel. To save the individual list, select the [Save] command from the [File] menu and save it to the system file.
34

2.7.4 Parameter automatic settings [Basic Settings]
Selecting the [Basic Settings] command in the [Parameter] menu displays the following screen. By entering the items shown on the screen, parameters can be set without being aware of the parameter numbers.
A No. A B C Name
Area for entering the specifications [Click] button Confirmed
B Function and description
Enter the specification of each item. 60Hz is the maximum setting for operation speed. The illustration shown right on the screen changes according to the specifications entered. Clicking this button displays a window to choose each specifications. Make a selection and click the [OK] button. After entering the specifications of all items, press the [Confirmed] button to register them. Pressing the [Confirmed] button displays the panel on the right. By pressing the [OK] button, the parameters are set automatically and the new values of the parameters that may be set automatically are displayed and the following panel appears. To write the new parameter values to the inverter, press the [Blk Write] button.
2
FUNCTIONS
35
CAUTION
Only V/F Control can be selected in [VFD running system] field when LD or SLD is selected.

2.7.5 Allocating functions to I/O terminals of the inverter [I/O Terminal Allocation]
selects the I/O terminals
Selecting the [I/O Terminals Allocation] command on the [Parameter] menu or the tool button from the list and allows to change or assign the functions of the inverter I/O terminals to them.
B A
D E F
No. A B
Name
Inverter input terminal function selection Inverter output terminal function selection terminal.

Selects the signal name from the list and assigns the function to the corresponding input Selects the signal name from the list and assigns the function to the corresponding output terminal. Checking the check box sets to negative logic. Selects the signal name from the list and assigns the function to the output terminal of the corresponding plug-in option (FR-A7AR). (When the plug-in option settings have not yet been made by system settings, the setting cannot be changed.)
FR-A7AR terminal function selection
FR-A7AY terminal function selection
Selects the signal name from the list and assigns the function to the output terminal of the corresponding plug-in option (FR-A7AY). Checking the check box sets to negative logic. (When the plug-in option settings have not yet been made by system settings, the setting cannot be changed.)
Monitor/Allocation
When monitoring the signal, click screen. Refer to page 44 for "I/O Terminal Monitor". Click can not be made.
to change to "I/O Terminal Monitor"
to return to "I/O Terminal Allocation" screen and the signal monitoring
36

No. F Name
Allocation/Monitor start Clicking values to the inverter. When the terminal monitor screen appears by clicking . Clicking the button starts monitoring. , the button becomes

lists the parameters, and clicking OK writes the parameter setting
REMARKS
After displaying and checking the parameter list allocated by clicking the "Allocation" button, write the parameters to the inverter. Since the parameter cannot be read when Pr.160 parameter list. 0, display the Pr.160 setting change check screen, and click OK to display the
2
FUNCTIONS
37
For details of I/O terminals functions, refer to the inverter manual.

2.7.6 Converting parameters automatically at the replacement of the conventional model [Convert Function]
By selecting the [Convert Function] command in the [Parameter] menu, the parameters of the conventional model inverter can be automatically converted to those of FR-A700/F700 series of the same model type.
Source inverter
FR-A520, FR-A520L, FR-V520, FR-V520L FR-A540, FR-A540L, FR-A540L-G, FR-V540, FR-V540L FR-F520, FR-F520L FR-F540, FR-F540L, FR-F540L-G, FR-F540L-S
Target inverter
FR-A720 FR-A740 FR-F720 FR-F740
CAUTION
If the model type of the source inverter and the target inverter is different (Example: converting NA to EC, etc.), convert can not be made.
A B D E F G L I J K N
[Source inverter setting section]

No. A B C D E F G H Name
Source model selection setting Source model selection Source capacity selection Parameter file conversion setting Connected inverter selection [Fixation] button

Turning on the checkbox to select the model and the capacity from the list. Selects the model of source inverter from the list in the combo box. Selects the capacity of source inverter from the list in the combo box. Turning on the checkbox makes the parameter file input field valid. Input the storage place for the parameter file (PRM file). Turning on the check box makes the station number selection available. Specify the station number of source inverter. Clicking setting can be made. after making the source inverter setting, and then the target inverter
Source model/capacity display Source parameter data list
Displays the model and capacity of the read parameter. Lists the data of the read parameter. The setting value can be changed.
38

[Target inverter setting section]
No. I J K Name
Target model selection [Start Conversion] button [Save Data] button

Selects the model of target inverter from the list in the combo box. Clicking here starts the conversion. Clicking the [Save Data] button displays the [Save as] dialogue, and the parameter data is saved with specifying a file. The format of the file is Parameter file (PRM file) only.
L M
Target model/capacity display Target parameter data list
Displays the inverter model and capacity of the converted parameter. Displays the converted parameter list. The setting value can be changed. The number of parameters of which setting has been made are displayed in green.
[Common section]
No. N Name
Simultaneous scroll of the list of parameters Checked: also scrolled. Not checked: When either of the source or target parameter lists is scrolled, the other list does not scroll.

When either of the source or target parameter lists is scrolled, the other list is
CAUTION
Do not change the setting of the following parameters in the Source parameter data list. Increments or setting value may not be converted correctly. (If the parameter setting is already changed when reading into the Source parameter data list, converting can be made correctly.)
Pr. 21, Pr. 37, Pr. 71, Pr. 81, Pr. 144, Pr. 450, Pr. 505, Pr. 811
(Refer to the inverter instruction manual for details of the parameters.)
2
FUNCTIONS
39

Conversion procedure by selecting a model from a list
(1) Check "Select the model from the list" in "Set VFD from which conversion is made" section and select the model and capacity of the source inverter. (2) Click . When it is fixed, the parameters of selected model and capacity are displayed as a list.
(3) When the parameter setting of the utilized source inverter has been changed, input the changed value in the Set Value column.
Displayed in green when the setting value is changed.
When changing the Pr.1 setting value to "60Hz "
(4) Select the model of target inverter. (Only models convertible with FR Configurator are selectable) (5) Click to display the parameter conversion result
as a list. Input a new value in the Set Value column to change the parameter setting value. (6) Click to save the conversion result in the parameter file (PRM). (7) Display the All List Format or the Functional List Format, and select the target inverter.
(8) Open the saved parameter file (PRM). Press the [ONLINE] button to display and click .
The parameter setting value is written in the inverter and conversion is completed.
(9) For parameters completed in error, set them manually again if required.
40

Conversion procedure from parameter file
(1) Check "Convert from the parameter file" in "Set VFD from which conversion is made" section and select the parameter file (PRM) of source inverter saved with inverter setup software (FR-SW0-SETUP/FR-SE1-SETUP).
Click to select the file.
(2) Click . When it is fixed, the parameters of selected parameter file are displayed as a list. Input a new value in the Set Value column to change the parameter setting value.
(3) Select the model of target inverter. (Only models convertible with FR Configurator are selectable) (4) Click (5) Click to display the parameter conversion result as a list. to save the conversion result in the
Input a new value in the Set Value column to change the parameter setting value. parameter file (PRM). (6) Display the All List Format or the Functional List Format, and select the target inverter.
The parameter setting value is written in the inverter and conversion is completed. (8) For parameters completed in error, set them manually again if required.
2
FUNCTIONS
41

Conversion procedure by selecting an inverter connected.
(1) Press the [ONLINE] button to display . (2) Check "Select the connected VFD" and select the station number from a list.
(3) Clicking reads the parameters of inverter connected and displays the parameters as a list. Input a new value in the Set Value column to change the parameter setting value.
REMARKS
When is selected, change it to .
(4) Select the model of target inverter setting. (Only models convertible with FR Configurator are selectable) (5) Click (6) Click to display the parameter conversion result as a list. to save the conversion result in the
Input a new value in the Set Value column to change the parameter setting value. parameter file (PRM). (7) Display the All List Format or the Functional List Format, and select the target inverter.
The parameter setting value is written in the inverter and conversion is completed. (9) For parameters completed in error, set them manually again if required.
42
Monitoring Inverter Status [Monitor]
2.8 Monitoring Inverter Status [Monitor]

Selecting the [Data Display], [I/O Terminal Monitor], [Oscilloscopes], or [Status Monitor] command in the [Monitor] menu allows you to select the corresponding monitor item. CAUTION Using Monitor/Oscilloscopes function with FA transparent function may not exhibit the best performance, and may reduce the response level. When quick response is required, directly connect the inverter with FR Configurator and not connect via GOT.
2.8.1
Displaying monitor data on analog meter [Data Display]
Data Display shows up to four different signals as meters in real time. The meter displays handle only data which can be indicated by meter deflections. Selecting the [Data Display] command in the [Monitor] menu or selecting the tool button shows the following screen:
A B
Max Val.
C
Present Val.
E E
The meter scales are automatically adjusted. After the parameters are batch-read, they are set to the optimum values.
No. A B C
Name
Node Monitor item Meter display Monitor items can be selected.

Station number of the inverter which to be monitored can be selected. Shows monitor values on the analog meters. The present value is indicated by the black pointer and the maximum value by the red pointer.
2
FUNCTIONS
D E F
Meter full-scale Max Val/Present Val Hold
Shows the full-scale value of the meter display. It can be changed by entering a new value. Maximum value and present value can be checked in numerical value. Clicking the [Hold] button holds the data being monitored. The data can be also saved in this state. Click this button during the hold to cancel the hold.
Start/Stop
After switching to
, click the [Start] button to start monitoring.
Click this button during the monitoring to stop monitoring.
43

2.8.2 Monitoring the status of I/O terminal [I/O Terminal Monitor]
Selecting the [I/O Terminal Monitor] command in the [Monitor] menu and selecting from the list allows you to monitor the status of the inverter I/O terminal. Also, terminal functions can be assigned.
B A
E D F G
No. A
Name
Inverter input terminal monitor
Click

Monitors the input terminal status. The status is displayed as ON/OFF beside the terminal name. to assign the function to the corresponding input terminal after selecting the signal name from the list. The terminal whose signal has been changed from the initial value is displayed in green.
Inverter output terminal monitor
Monitors the output terminal status. The status is displayed as ON/OFF beside the terminal name. Click to assign the function to the corresponding output terminal after selecting the signal name from the list. Checking the check box sets to negative logic. The terminal whose signal has been changed from the initial value is displayed in green.
FR-A7AR terminal monitor
Monitors the FR-A7AR terminal status. The status is displayed as ON/OFF beside the terminal name. Click to assign the function to the output terminal of the corresponding plug-in option (FR-A7AR) after selecting the signal name from the list. (When the plug-in option settings have not yet been made by system settings, the setting cannot be changed.) The terminal whose signal has been changed from the initial value is displayed in green.
FR-A7AY terminal monitor
Monitors the FR-A7AY terminal status. The status is displayed as ON/OFF beside the terminal name. Click to assign the function to the output terminal of the corresponding plug-in option (FR-A7AY) after selecting the signal name from the list. Checking the check box sets to negative logic. (When the plug-in option settings have not yet been made by system settings, the setting cannot be changed.) The terminal whose signal has been changed from the initial value is displayed in green.
E F
FR-A7AX terminal monitor Allocation / Monitor
Monitor the FR-A7AX termianl status. The terminal is displayed in yellow when the signal is ON. When changing the signal, click O Terminal Allocation". Click not be made. to change to "I/O Terminal Allocation" screen. Refer to page 36 for "I/ to return to "I/O Terminal Monitor" screen and the signal monitoring can
Monitor start / Monitor stop
Click
to start monitoring. The status of signal is displayed as ON/OFF beside the terminal name. , and clicking this stops monitoring.
During the monitoring, the button becomes
44

2.8.3 Monitoring by waveform [Oscilloscopes]
Various signals such as output frequency or output current can be monitored by waveform like an oscilloscope. Selecting the [Oscilloscopes] command in the [Monitor] menu or selecting the tool button
A B C
shows the following screen.

D E
F O G H I J
K O N M
No. A
Name
Analog data display

Displays the station number set on the measurement conditions screen and the name of analog data. Up to three signals from CH1 to CH3 can be displayed. Can be read from the saved data (gpi files).
Digital data display
Displays the station number set on the measurement conditions screen and the name of digital data. Up to 4 signals from CH4 to CH7 can be displayed. Move button ( / ) moves the graph display position. The saved data (gpi files) can also be read.
Trigger data display
Trigger source display: Displays CH set on the measurement conditions screen when inside trigger is selected. Displays Alarm when the alarm trigger is selected. The initial status displays Not sel. since No trigger is selected. Display of trigger level: When the analog data (CH1 to CH3) are selected by the inside trigger on the measurement condition screen, the set startup/shutdown level is displayed. Display of trigger condition startup ( (startup/shutdown) is displayed. ) /shutdown ( ): When the inside trigger is selected on the measurement condition screen, the set trigger condition
2
FUNCTIONS
D E
Screen copy Overwriting
Copies the graph picture on the clipboard to paste to other applications. Overwriting can be performed during sampling stop. When the past history display switching is executed, the waveform data of the selected history turns into the selected color and the already displayed waveform data the gray line. Overwriting can be performed 8 times including waveform data.
WAVE
Sets the measurement conditions. (Refer to measurement condition setting, page 47.)
45

No. G Name
Trigger mode Selects the trigger mode. Single .............. Displays one waveform by one shot. Repeat............. Repeats single shots to display up to eight waveforms. (Since up to eight histories are displayed, the oldest data is deleted when the ninth data is obtained.)
Collection of waveform data
Clicking Clicking
starts sampling data and displaying graphs. stops sampling.
I J K L M N
Cursor Gray display Waveform data display Setting of horizontal axis scale Y-axis scale optimization Setting of vertical axis scale
Displays the cursor to check the numerical value on the cursor or to check the maximum and minimum values of the graph between cursors. (Refer to Cursor function, page 49.) Displays the background as white and the graph lines as black. Displays waveform data as graphs. Sets the horizontal axis scale values. Used to change the scale automatically so that the waveform of each channel is contained within the screen. Analog data is displayed at about 80% of the graph display. Sets the vertical axis scale values. CH1 to CH3 can be set individually. The setting is performed by selecting from the list or directly inputting into the input column. The list displays five analog data, 1/10, 1/20, 1/100, 1/200, and 1/500 of the maximum value. Offset can be also set.
Position move of vertical axis 0
The position of 0 in the vertical axis scale can be moved.
46

Measurement condition setting
Sets the condition of measurement start. Click to display the measurement condition setting screen.
A B C
F No. A B C D E F Name
Station number selection Data item selection Graph color Sampling Interval Time of Sampling No trigger
H Function and description
Selects the inverter station number to be measured. Up to 3CH for analog and up to 4CH for digital can be selected. Selects the data item displayed as a graph. Selects the color of waveform displayed as a graph. Sets the interval of data measurement. Sets the time of data measurement. Selecting "No trigger" and clicking Clicking stops sampling. starts data sampling and displaying graphs.
Inside trigger
Selecting the inside trigger starts measuring the data when the setting condition is met. Source CH setting Selects the CH to be measured. Level value setting Set the level value of trigger. Selecting the analog data from CH1 to CH3 makes the level setting column valid. Condition setting Digital data: ...Measurement starts when the signal starts up. ...Measurement starts when the signal shuts down. Analog data: ...Measurement starts when the level value is exceeded. ...Measurement starts when the level value is underrun. Position setting Select what % before the trigger position to start data sampling. The set trigger position is displayed with a character of 'T' above the graph.
2
FUNCTIONS
Alarm trigger
When the inverter outputs the alarm signal after clicking Select the station number and the position.
, the measurement is started.
47

REMARKS
Setting range and setting increments of "Sampling Interval" and "Time of Sampling" "Sampling Interval" and "Time of Sampling" depend on Communication Port and Baud rate. Refer to the following table for lower limit of "Sampling Interval". Communication Port Baud rate [bps] 300 600 1200 RS-232C 2400 4800 9600 19200 38400 USB Lower limit of "Sampling Interval" [ms] 2500 1300 700 350 250 150 100 100 50
Refer to the following table for maximum value, minimum value, and the Setting Increments of "Sampling Interval" and "Time of Sampling" when the measurement conditions are actually set. Maximum value Sampling Interval Time of Sampling 60000 Minimum value "Lower limit of Sampling Interval" (the table above) "the number of the measuring items"* Sampling Interval 2 Setting Increments 50
Sampling Interval 8192
Sampling Interval [Unit: ms]
*If the alarm trigger is set, the alarm trigger is also added to the measuring items. Example: When connecting with RS-232 port, Baud rate is 19200bps, and monitoring "Output Frequency", "Output Current", and "Output Voltage". The lower limit of "Sampling Interval" = 100[ms] The maximum value of "Sampling Interval" = 60000[ms] The minimum value of "Sampling Interval" = 100 3 = 300[ms] The setting increments of "Sampling Interval" = 50[ms] The maximum value of "Time of Sampling" = 300 8192 = 2457600[ms] The minimum value of "Time of Sampling" = 300 2 = 600[ms] The setting increments of "Time of Sampling" = 100[ms]
48

Cursor function
Numerical values of waveform on the cursor, the effctive value, the maximum value, and the minimum value between two points can be displayed. Click to display the measurement condition setting screen.
When horizontal axis cursor display is selected When vertical axis cursor display is selected
A B C
F G
G Function and description
No. A B C D E F G H
Name
Cursor selection Cursor position Effective value, maximum value, minimum value display Analog channel selection Measurement value display Close Cursor A, B Cursor synchronization selection
Selects whether the cursor is entered in the vertical axis or the horizontal axis. Displays the position (time) of cursor A and B in horizontal axis. Displays, also, the difference (time) between B and A. Displays the maximum value, the minimum value and the effective value of the waveform between A and B. Selects the channel (station) performed by cursor measurement. Displays the measurement value of the waveform on cursor A and B, or the difference between A and B. Close cursor display. Cursor. Dragging or inputting numerical values into the cursor position can move the cursor. When When is displayed, cursor A and B move synchronously. is displayed, cursor A and B move individually .
2
FUNCTIONS
49

Oscilloscope measurement procedure example (monitoring output frequency, RUN signal and SU signal) When measuring without trigger
(1) Clicking to display the Measurement Conditions setting screen.
(2) Select "Output Frequency" from the CH1 list, "RUN" from CH4, and "SU" from CH5. Set the sampling interval and the sampling time. Check "No trigger" for the trigger setting. After setting, click [OK] and return to the oscilloscope screen.
(3) Clicking
starts measuring.
(4) Measuring stops by clicking sampling time.
or after the set
(5) The graph is adjustable for the better view.
Adjusts the horizontal scale. Input by selecting from the list or input directly. Optimizes the vertical axis scale. The adjustment to about 80% of the oscilloscope screen can be made.
(6) Data can be saved as a GPI file.
50

Oscilloscope measurement procedure example (monitoring output frequency, RUN signal and SU signal) When measuring by inside trigger setting (Example: RUN signal startup)
(1) Clicking to display the Measurement Conditions
setting screen. (2) Select "Output Frequency" from the CH1 list, "RUN" from CH4, and "SU" from CH5. Set the sampling interval and the sampling time. Set the trigger setting. Check the Inside Trigger, select "4" for the source CH, click , and then set "10%" for the position. After setting, click [OK] and return to the oscilloscope screen. (3) When is clicked, the screen displays "Waiting for Pre-
trigger." and retrieve the data before trigger occurrence. After the retrieval of the data, the screen displays " Waiting for trigger, start the motion." and becomes the trigger waiting condition.
(4) When the trigger condition is met (RUN signal startup), the measurement is automatically started. REMARKS
For this example, the sampling time is set to "20000ms" and the position
"10%", and therefore the startup of the RUN signal within 2000ms after
clicking is ignored, and the measurement is not started.
(5) Measuring stops by clicking
or after the set sampling
time. The data of 2000ms before the RUN signal startup and of 18000ms after the startup are displayed.
2
FUNCTIONS
51

Oscilloscope measurement procedure example (monitoring output frequency, RUN signal and SU signal) When measuring by the alarm trigger setting
(1) Clicking to display the Measurement conditions
setting screen. (2) Select "Output Frequency" from the CH1 list, "RUN" from CH4, and "SU" from CH5. Set the sampling interval and the sampling time. Set the trigger setting. Check the Alarm Trigger, click [OK] after setting "90%" for the position, and then return to the oscilloscope screen. (3) When is clicked, the screen displays "Waiting for Pre-
trigger." and retrieve the data before trigger occurrence. After the retrieval of the data, the screen displays " Waiting for trigger, start the motion." and becomes the trigger waiting condition.
(4) When the inverter alarm occurs, the measurement is automatically started. REMARKS
For this example, the sampling time is set to "20000ms" and the position "90%", and therefore the measurement is not started when the alarm occurs within 18000ms after clicking .
(5) Measuring stops by clicking
or after the set sampling
time. The data of 18000ms before the alarm occurrence and of 2000ms after the occurrence are displayed.
52

2.8.4 Listing the inverter status of all stations [Status Monitor]
By selecting the [Status Monitor] command in the [Monitor] menu, the status of all stations added in the system setting (page 20) can be listed. The operation status, operation mode and warning/error of each station can be checked using the list display.
A B C
No. A
Name
Operating status

Operation....... .. During inverter operation Stop.................. During inverter stop Off Line.............Inverter unconnected
Operation Mode
[EXT]: During external operation [PU]: During PU operation [LNK]: During network operation [EXT JOG]: During external JOG [PU JOG]: During PU JOG [PU+EXT]: During PU/external combined operation
Warning/Major fault
Displays when a warning or alarm occurs. Displayed in red when the inverter stopped at the alarm occurrence. Displayed in orange in the case of a warning.
2
FUNCTIONS
53
Inverter Failure Check [Diagnosis]
2.9 Inverter Failure Check [Diagnosis]

2.9.1 Checking main circuit status [VFD Status]
Selecting the [VFD Status] command in the [Diagnosis] menu displays the following screen. Displays the output current, output voltage, DC bus voltage, Regenerative brake duty, Electronic thermal relay function load factor, Power on Time and Running Time data of all inverter stations specified in the system settings in real time. The data can also be locked by pressing the [Hold] button. The values displayed can be switched between absolute value indication and % indication.
CAUTION
This command can be chosen in the online mode only.
54

2.9.2 Listing the occurred alarm [Alarm History]
Alarm History displays the history of eight past alarms of the inverter station connected and selected. Selecting the [Alarm History] command in the [Diagnosis] menu displays the following screen.
A B
No. A B C D E F
Name
Latest Alarm Running data before alarm was set off. Alarm Explanation VFD Reset Alarm Clear Block Read

Lists the history of eight past alarms of the selected inverter. Displays the operation data just before alarm occurrence.The four data, output frequency, output current, output voltage and energization time, are displayed. Clicking the alarm column in the Latest Alarm list shows the explanation of that alarm. Clicking the [VFD Reset] button resets the chosen station inverter. Clicking the [Alarm Clear] button clears the alarm history of the chosen station inverter. Press the [ONLINE] button to show and then click the [Block Read] button to display the alarm history of the selected inverter specified in the system settings.
2
FUNCTIONS
55

2.9.3 Check of inverter part replacement indication [Life check]
The following screen displays the replacement necessity of each part with deterioration degree of Main circuit capacitor, Control circuit capacitor, Inrush current limit circuit and Cooling fan. Select the [Life check] command in the [Diagnosis] menu to display the following screen.
A B C D
No. A
Name
Items Displays items to be diagnosed. Main circuit capacitor

Measured the main circuit capacitor capacitance at factory shipment as 100 %. When the capacitance reduces below 85 %, the replacement indication is displayed. Click the [Measuring method] button to display the help of Pr.259. Control circuit capacitor Inrush current limit circuit Cooling fan In the operating status, the control circuit capacitor life is calculated from the energization time and temperature, and deterioration degree is displayed in %. When capacitance reduces below 10 %, the replacement indication is displayed. The number of contact (relay, contactor, thyristor) ON times is counted, and it is counted down from 100% (1 million times) every 1%(10,000 times). When 10 % (900,000 times) is reached, the replacement indication is displayed. Detects the cooling fan speed. When the cooling fan speed reduces below 50%, the replacement indication is displayed. Energization time Displays inverter cumulative energization time after factory shipment.
B C
Life display Replacement required
Displays the life of each item in %. Displays replacement necessity of each part. If items exceed the indication of replacement, the check box is checked, and the item line is displayed in red.
D E
Indication of time for replacement Rereading
Explains the indication of replacement timing. Reads the updated status from inverter to update the display.
56

2.9.4 Estimating the cause of faults [Trouble shoot]
The diagnosis items appear. When you choose the corresponding item, the panel appears. Enter data in accordance with the display. The estimated cause, etc. is shown as a result. For diagnosing the running status, the online mode must be selected. Select the [Trouble shoot] command in the [Diagnosis] menu to display the following screen.
[Alarm occurrence in online mode] If an inverter alarm has occurred in the online mode, the following panel appears:
Clicking the [Yes] button shows the alarm history. (Refer to page 55) Clicking the [Help] button shows the alarm help detail.
2
FUNCTIONS
CAUTION
The above alarm panel appears only once in the online mode. Once you have closed the alarm panel, it will not appear even during alarm occurrence. By changing the online mode to the offline, then to the online again, however, the panel will appear again if an alarm has occurred.
57
Test Running
2.10 Test Running

2.10.1 Test Running
Selecting the [Test Running] command from the [Test Running] menu or the tool button CAUTION
This command can be chosen in the online mode only.
displays the following screen.
Operation procedure
(1) Set the station number of the inverter to be run and the operation mode (PU or LNK (Link) operation). Set the PU or LNK (Link) operation by the connection method of the inverter and personal computer. (Refer to page 21) (2) Enter the running frequency and press the key to set. (3) Click the [JOG FWD] (Shift+F5) or [JOG REV] (Shift+F6) button. The motor rotates while the button is being pressed. The output frequency, output voltage and output current are monitored on the screen.
58
Test Running
2.10.2 Maximize the motor performance [Auto Tuning]
Offline Auto Tuning When operating with the advanced magnetic flux vector control or the real sensorless vector control, measure the motor constants automatically (Offline auto tuning) to operate with the optimum operating characteristics even in the case of the constants of each motor is different, using other manufacturer's motor, the long wiring, etc. Selecting the [Auto Tuning] command from the [Test Running] menu or the tool button enables auto tuning.
The auto tuning parameters must be set in advance. If they have not been set, the following screen appears:
(1) Set the station number of the inverter to be run and the operation mode (PU or LNK (Link) operation).
(2) Confirmation of the auto tuning parameters Clicking the [Check] button displays the auto tuning parameters on the screen in a dialog box.
2
FUNCTIONS
After entering all parameter set values, click the [Blk Write] button to write the new parameter values to the inverter.
59
Test Running
(3) Click the [FWD] or [REV] button The progress display and monitor screen display indicate the auto tuning status. When Pr. 96 = "101", the motor is rotated. The motor stops on completion of auto tuning. If the auto tuning has failed, follow the dialog box instructions.
CAUTION
1. In the offline mode, test running and auto tuning cannot be performed. 2. Before starting test running, check and adjust the parameters. Not doing so may cause some machines to perform unexpected operation. 3. Provide safety backup devices such as emergency brakes to ensure that the machinery and equipment are not put in hazardous conditions if the inverters become faulty. 4. Auto tuning is not available for the FR-F700 series. (Can be displayed on the screen.) (Auto Tuning cannot be executed, when Auto Tuning display is activated during PLC function. Disable the PLC function, and then close and open again the Auto Tuning display or activate the other display once to perform the Auto Tuning.) 5. When PLC function is valid, Auto Tuning cannot be executed.
60
Advanced Function
2.11 Advanced Function

2.11.1 Machine Analyzer (Vector Control only)
Machine Analyzer reads and analyzes the torque and speed data when the inverter oscillates the motor at random torque for about 0.5 to 4s. This allows measurement of the response frequency characteristic of speed relative to the motor torque of the machine so that you can grasp the frequency at which the mechanical system has the resonance point. CAUTION
1. The Machine Analyzer function is available only for the system that can perform PLG vector control (FR-A7AP required). 2. Machine Analyzer will not work in the following cases. Inverter running When the second motor is selected (Pr. 450 "9999") When the control mode is other than the vector control mode (Pr. 800 "0 to 5") When Modbus-RTU communication is selected (Pr. 549 = "1") When PLC function is valid (Pr. 414 = "1") (NA/EC only) (Machine Analyzer cannot be executed, when Machine Analyzer display is activated during PLC function. Disable the PLC function, and then close and open again the Machine Analyzer display or activate the other display once to perform the Machine Analyzer.)
Choosing the [Machine analyzer] command in the [Advanced (Z)] menu displays the following screen. Before starting Machine Analyzer operation, set the oscillation conditions and oscillation mode.
B C D A
Machine analyzer screen

Various buttons, status indications
No. A B C D E F
Waveform data Start Stml Condition Stml Mode
Name
phase). Start the Machine Analyzer.

Frequency characteristic measurement results are displayed in the Bode diagram (gain,
2
FUNCTIONS
Set the oscillation conditions for Machine Analyzer. Set the oscillation mode for Machine Analyzer. Used to directly enter and specify the resonance point and Anti-Resonance point when they cannot be detected automatically. Used to change the scale automatically so that the waveform is contained within the screen.
Resonance point, Anti-Resonance point Y-axis Scale Optimization
61
Advanced Function
Starting Machine Analyzer operation (1)Set Stml condition. " % of rated Torque"................Set the maximum oscillation torque for oscillating the motor under a random torque command. (Setting range: 1 to 100%) "Stroke"...................................Set the rotation range permitted for oscillation, beginning at the motor position when Machine Analyzer is started. If this range is exceeded, Machine Analyzer is stopped immediately, and the motor is coasted in the vertical shaft mode or is coasted after deceleration in the normal mode.(Setting range: 1 to 1000) REMARKS If a measurement result varies, accurate measurement may not have been made. Accurate measurement may not be made in a mechanical system whose oscillation torque is too small or whose friction is large. In such a case, increase the oscillation torque and restart Machine Analyzer. If the oscillation torque is too large relative to the load inertia moment, an overcurrent or similar alarm may occur. At that time, reduce the oscillation torque and restart Machine Analyzer. Starting oscillation automatically switches to the torque control mode and shifts the position. Before starting operation after oscillation, therefore, always make a home position return.
(2)Select the Stml mode "Normal mode".......................The inverter operates in the torque control mode and oscillates the motor randomly. "Vertical Axis Mode".................A servo lock is placed in the speed control mode, preventing a fall. Gain setting must have been made to ensure that stable servo lock operation will be performed.
REMARKS
In "Vertical Axis Mode" The accuracy of 100Hz or less on the low frequency side may become poor. The measurement accuracy becomes poor if the position loop gain (Pr. 422) is set too high.
CAUTION
When the machine is a vertical axis, always perform this function in the "Vertical Axis Mode" since a fall may occur.
62
Advanced Function
(3)Press the button to display the message to confirm that the operation is at a stop.
Check that the operation status is at a stop, and click [OK].
REMARKS
" Stml Condition "..............................The following screen appears if either or both "% of rated Torque" and "Stroke" are set outside the setting ranges.
Click the [OK] button to return to the Machine Analyzer setting screen. The following screen appears when the "Vertical Axis Mode" is selected.
Click the [Cancel] button to return to the Machine Analyzer setting screen. Click the [OK] button to display the Machine Analyzer Operation start screen. CAUTION
1. When Machine Analyzer is executed in the vertical shaft mode, a servo lock is first placed, the "Operation ready 2" signal is output, and then the motor is started in 0.5 seconds. 2. When an electromagnetic brake is used, assign the "Operation ready 2" signal to any of the output terminals and modify the circuit to open the electromagnetic brake using this signal. If this is not done, a machine drop or an overcurrent or similar alarm may occur. (For details of Pr. 190 to Pr. 196 "output terminal function selection", refer to the Instruction Manual (applied) of the inverter.)
(4)Click the [OK] button in the Machine Analyzer Operation screen to start the operation.
Machine Analyzer Operation screen Click the [Cancel] button to return to the Machine Analyzer screen.
2
FUNCTIONS
63
Advanced Function
(5)When Machine Analyzer is started, the following screen appears so that you can check the Machine Analyzer progress conditions.
Guideline of oscillation time Step Step1 Step2 Step3 Analysis Oscillation Time About 0.5s About 1s About 5s About 15s
Click the [Cancel] button to stop the Machine Analyzer Operation, and return to the Machine Analyzer screen.
REMARKS
During oscillation, oscillation can be stopped with the [Cancel] button, MRS signal (output stop signal) or the parameter unit [STOP] key. The following screen appears if the motor rotation stroke exceeds the permissible range or the motor speed exceeds 3000r/min during oscillation. Click the [OK] button to return to the Machine Analyzer setting screen. If the motor rotation stroke exceeds the permissible range
If the motor speed exceeds 3000r/min
(6)On completion of Machine Analyzer, the frequency characteristics are displayed on the Machine analyzer screen.
64
Advanced Function
(7) The frequency characteristics measured by Machine analyzer are displayed in Bode diagram. For the waveform data, you can change the vertical axis scale and/or move the resonance point and anti-resonance point cursors.
2)
1)
3)
2)
1) Setting of the vertical axis scale Click the [ ] to display the drop-down list. The unit of the vertical axis scale can be selected from the list. Click the " Y-axis scale optimization" button to automatically change the scale to put the waveform within the screen. 2) Moving the position of zero in the vertical axis Click the [ ]/[ ] button to move the position of zero. 3) Resonance point, anti-resonance point cursors The resonance point (red cursor) and anti-resonance point (yellow cursor) are normally detected automatically , but depending on the characteristic, they may not be detected automatically. In such a case, move the cursors to the normal positions by directly writing the resonance point and anti-resonance point frequency.
2
FUNCTIONS
65
Help
2.12 Help
2.12.1 Help contents
Selecting the [Help] command in the [Help] menu or the tool button displays the help of FR Configurator. Pressing F1 key can display the help of the currently selected function of the FR Configurator. Pressing F1 key when the parameter is selected in All List Format, Functional List Format, or Individual List Format displays the help of the selected parameter.
1. About VFD Setup S/W Explains the functions and use of VFD setup software. 2. Applicable VFD Displays a list of the inverters with which the inverter setup software is compatible 3. VFD Parameter List Explains the functions for each parameter of inverter. 4. VFD Alarm List Explains inverter alarms. 5. NAK Error List Explains the errors displayed in the setup software, e.g. NAK error.
66
Help
2.12.2 Product information
Selecting the [Product Information] command in the [Help] menu displays the copyright, the product name, the model name, the version information and the license set for installation and other data on the following screen:
2
FUNCTIONS
67
MEMO
68
TROUBLE INDICATIONS
This chapter explains the "trouble indications". Always read the instructions before using this software.
3.1
Error codes.............................................................. 70
4
69
Error codes
3.1 Error codes

3.1.1 Error code lists
When any error occurs, the corresponding error code is output to the error code display column (indicated by D of the screen on page18).
(1)
Communication error (inverter side)

Error Name
Computer NAK error Parity error Sumcheck error Protocol error Framing error Overrun error Character error
Error Code (HEX)

0(00H) 1(01H) 2(02H) 3(03H) 4(04H) 5(05H) 7(07H)
Definition
The number of errors consecutively detected in communication data from the computer is greater than the permissible number of retries. The parity check result does not match the specified parity. The sum check code in the computer does not match that of the data received by the inverter. Data received by the inverter is in wrong protocol or data receiving is not completed within the predetermined time. The stop bit length differs from the initial setting. New data has been sent by the computer before the inverter completes receiving the present data. The character received is invalid (other than 0 to 9, A to F, control code).
(2)
Inverter error
Error Name
Outside parameter range Operation mode error Running Parameter write inhibit No parameters No options Narrow error Instruction code error Running in present mode With STF With STR Operation mode specified Pr. 75 specified Other communication errors
Error Code (HEX)

17(11H) 18(12H) 19(13H) 20(14H) 22(16H) 23(17H) 24(18H) 26(1AH) 33(21H) 34(22H) 35(23H) 36(24H) 37(25H) 258(102H)
Definition
Data outside the setting range was specified for the running frequency (running speed), parameter write or like. The present operation mode is not allowed to perform. Change the operation modes. The inverter is running. Parameter write is inhibited. There are no parameters or related parameters have not been set. The preset option is not connected to the inverter. There is no difference of analog value settings between Pr. 902 and Pr. 903, Pr. 904 and Pr. 905, Pr. 917 and Pr. 918, Pr. 919 and Pr. 920, and Pr. 932 and Pr. 933. A non-existing instruction code was sent to the inverter. Mode change etc. cannot be made since the inverter is running in the present operation mode. Mode change etc. cannot be made since the forward rotation command is entered. Mode change etc. cannot be made since the reverse rotation command is entered. Cannot be executed in the present operation mode. Since Pr. 75 is specified, inverter reset cannot be executed. The malformed data is included in the data received on the inverter.
(3)
Communication error (personal computer side)

Error Name
Normal termination Time-out occurrence Send data error occurrence Checksum error Receive data error NAK receive Line offline Unconnected Station number duplicated error
Error Code (HEX)

2000 2001 2002 2003 2004 2005 2006 2007 2008
Definition
Communication terminated without fault. Communication with the inverter cannot be made. Send data error The sum check code value of the data received by the computer is invalid. Data from the inverter is invalid. NAK data has been received. The present line is offline. This station number is not yet connected. There are multiple inverters with the same station number (Pr.547) by USB communication.
3.1.2
Panel-displayed errors
Display Definition
There is no program file read from the EXE file. The program storage area (directory) is different. The data storage area (directory) setting is invalid. The user file is not in the specified storage area (directory). Communication stopped for some reason in the online mode. After the time-out occurred at USB connection, remove and insert the USB cable or reset the inverter before restarting a communication.
Program setting environment is invalid. Redo setup again. Data directory is invalid. After starting, make environmental setting. The following file is not found. The program is terminated. Time-out occurred. Check the wiring and communication settings.
70
APPENDICES
This chapter explains the use of the supplementary software. Always read the instructions before using this software.
4.1
Supplementary Software ......................................... 72
4
71
Supplementary Software
4.1 Supplementary Software

4.1.1 Introduction
The parameter file edit software (hereafter "PrEdit") is specifically designed to make changes/additions of the models supported by the FR Configurator and additions/deletions/changes of the display parameters. Please acknowledge that the PrEdit is not supported. The PrEdit is installed in the "invsup2e" folder.
4.1.2
Parameter files (ine)
(1) What are parameter files (ine)? Parameter files are text files which consist of information on the models compatible with the FR Configurator and the parameter information of those models. Installing the FR Configurator into the personal computer also installs the following files into the "files" folder at where the FR Configurator is installed.
Parameter File Name
JPN fra720.ine FR-A720
(55K or less)
NA fra72na.ine
(02150 or less)
CH / CHT
EC
fra720l.ine
(75K or more)
fra72lna.ine
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fra740.ine FR-A740
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fra74na.ine
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fra74cht.ine
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fra74ec.ine
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fra740l.ine
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fra74lna.ine
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fra74lcht.ine
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fra74lec.ine
(02160 or more)
frf720.ine FR-F720
(55K or less)
frf72na.ine
(02330 or less)
frf720l.ine
(75K or more)
frf72lna.ine
(03160 or more)
frf740.ine FR-F740
(55K or less)
frf74na.ine
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frf74ch.ine frf74cht1.ine
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frf74ec.ine
(01160 or less)
frf740l.ine
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frf74lna.ine
(01800 or more)
frf74lcht.ine
(S75K or more)
frf74lec.ine
(01800 or more)
(2) Parameter file structure The parameter file consists of a machine information part and a parameter information part. The machine information part is used to choose a model on the system setting screen and the parameter information part is used to chiefly display the parameter screen. [Machine information part] Model name (such as FR-A720) Model type code (NA, EC, CH...) Power supply capacity (100V class: 1, 200V class: 2, 400V class: 4) Model code
Model
FR-A700 series FR-F700 series
Model code
&HA7 &HF7
Allowable capacity (0.1K, 0.2K, 0.4K...) Rated current value (0.8A, 1.5A, 3A...) Connectable option (A7AX, A7AY...) Number of parameters [Parameter information part] Help context ID (number for help display) Parameter number Name Unit (Hz, r/min, V, A...) Step (1, 0.1, 0.01, 0.001) Factory setting Function-based list code (parameter displayed on the Functional List Format screen) Setting range check flag (0: checked, 1: not checked) Setting range
72
4.1.3 Use of PrEdit (Parameter file edit software)
This software is a edit software only for FR Configurator parameter file. This software cannot be used for other applications. By editing and saving the file, it can be displayed on the parameter screen (All list Format, Functional List Format, etc.) as a FR Configurator parameter file. You can make an updated inverter version, a special or another inverters compatible with FR Configurator.
B C
No. A B C D
Name
Pr Name Setting range Range check

Write the parameter number. Set the parameter numbers in the ascending order and do not write the same parameter number. Write the parameter name. Enter the parameter setting range and use "," and "-" for separation. Example: 0 to 6, 9999 0-6, 9999 Choose whether the FR Configurator range check is valid or not. By checking this column, a range check is not made in the FR Configurator.
No. E F G H I J
Name
Minimum Unit Factory setting Help ID Function list Condition count

Choose the minimum setting increment from among "1", "0.1", "0.01" and "0.001" in the combo box. Write the parameter unit. This column may be left blank for parameters which do not have units. Write the value set at the factory. Write the help ID. Used to display help relating to the chosen parameter. When adding a parameter, you cannot add its help and therefore set "0". Enter the hexadecimal code as the function class for display on the Functional List Format screen. Selecting "Functional List Code" in the [Edit] menu shows the functional list code edit panel. Shows the number of conditions set in parameter read condition editing.
73
APPENDICES
REMARKS
The number of parameters and the number of setting ranges need not be entered as they are set automatically.
Functions
(1) File Open Opens the parameter file (Tool button available) Close Closes the currently open file. Save Overwrites the currently open file. (Tool button available) Save As Shows the file saving combo box and saves the file with a new name. Print Prints the open file. (Tool button available) Exit Exits from the software. (2) Edit (may also be displayed with the right button of the mouse) Cut Cuts the currently chosen range and pastes it to the clipboard. (Tool button available) Copy Copies the currently chosen range and pastes it to the clipboard. (Tool button available) Paste Pastes the data of the clipboard. (The clipboard data from another application may not be pasted correctly.) (Tool button available) Add & Paste Inserts the data cut or copied on a line basis. (Tool button available) Add Inserts a blank line to above the currently chosen line. (Tool button available) Delete Deletes the currently chosen line. (Tool button available) Functional list code Shows the functional code list of the currently chosen parameter. Clicking the item to be displayed in the Functional List Format and pressing the [OK] button automatically shows the functional list code.
Functional List Code Edit Panel
74
Parameter Read Condition When performing Block Read or Block Check by FR Configurator, no error indication will be displayed by setting the parameter reading conditions, even if the parameter setting of inverter and FR Configurator do not match. (Refer to page 28 for Block Read and Block Check of the parameters.)
B D C
No. A
Name
Parameter Condition

Set the read disable conditions by other parameters. When adding a condition, press the [Add] button and add one row. Enter the parameter number that will be the read disable condition into the Pr. item, = (equal) or <> (not equal) as the condition, and the parameter setting into the Cond1 item. When the setting has a range, enter the range into Cond1 and Cond2. To delete the condition, choose the item to be deleted and press the [Delete] button. Example) When Pr. 160=9999 is in the read-disabled condition
Operation Mode Condition
Set the read disable conditions for the operation mode. When adding a condition, press the [Add] button and add one row. Choose = (equal) or <> (not equal) as the condition, and select the mode disabled for read from Op mode. To delete the condition, choose the item to be deleted and press the [Delete] button. Example) When the reading is diabled in the external mode
Option Condition
Set the read disable conditions for option fitting. When adding a condition, press the [Add] button and add one row. Choose = (equal) or <> (not equal) as the condition, and enter the option name into the Option item. The option name to be entered is the one set in the model information panel of the FR Configurator. To delete the condition, choose the item to be deleted and press the [Delete] button. Example) When the reading is disabled without FR-A7AX
Condition Count
Display the number of conditons set already. Pressing the [OK] button automatically set the number of the read disabled conditons.
REMARKS
Refer to the inverter instruction manual for the parameter reading conditions of the inverter.
75
APPENDICES
Machine Information Shows the edit panel for model information of parameter file. (Tool button available) You can edit the Inverter Type, Voltage Code, Machine Code, VFD capacity, Rated current and compatible Pulg in options.
Machine Information Edit Panel
(3) Display Display column setting Choose whether the display column (refer to the input items) is to be displayed or not. Tool bar Choose whether the toolbar is to be displayed or not. Status bar Choose whether the status bar is to be displayed or not. Font Choose the font of the display list. The set font is also displayed after the next startup. (4) Window Cascade display Displays the displayed windows one over another. Tile display
Displays the displayed windows side by side.

(5) Help Contents Shows the contents of help. About PrEdit Shows the version information panel. Parameter count Shows the number of parameters currently being displayed. Line insertion or deletion automatically changes the number of parameters. Parameter No. Shows the parameter number currently being chosen. After entering the parameter number, pressing the return key displays the entered parameter number at the front of the list. Automatic cell width adjustment Double-click the item name (Pr., name, range check ...) in the list to adjust the cell width to the maximum width of the column. Mouse right-click Press the right button of the mouse to show the edit menu. Tool button function display Placing the mouse on the tool button shows the button function details on the status bar. By relating the PrEdit with the parameter file, you can open the PrEdit from the parameter file. CAUTION
Before editing the parameter file, always make a backup copy of the file.
(6)
(7)
(8)
(9) (10) (11)
76
Revision *The manual number is given on the bottom left of the back cover.
Print Date
May, 2006
*Manual Number
IB(NA)-0600242ENG-A First edition
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MELSOFT FR Configurator INSTRUCTION MANUAL

VFD SETUP SOFTWARE

OVERVIEW FUNCTIONS TROUBLE INDICATIONS APPENDICES

For Maximum Safety

Before Using This Software ....................................................................................... 2

Preparations for Startup............................................................................................. 3

1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6

2.3.1 2.3.2 2.3.3 2.3.4

2.4.1 2.4.2 2.4.3

Operation Mode Setting of the Inverter .................................................................... 21

FR Configurator Setting [Setting] ............................................................................. 23

2.6.1 2.6.2 2.6.3

Parameter Setting [Parameter] ................................................................................ 27

2.7.1 2.7.2 2.7.3 2.7.4 2.7.5

Monitoring Inverter Status [Monitor] ......................................................................... 43

2.8.2 2.8.3 2.8.4

Inverter Failure Check [Diagnosis] ........................................................................... 54

2.9.1 2.9.2 2.9.3 2.9.4

2.10 Test Running ............................................................................................................ 58

2.11 Advanced Function................................................................................................... 61

2.12 Help .......................................................................................................................... 66

Supplementary Software .......................................................................................... 72

4.1.1 4.1.2 4.1.3

Displaying monitor data on analog meter [Data Display].............................................................. 43

Before Using This Software..................................... 2 Preparations for Startup .......................................... 3

Before Using This Software

1.1 Before Using This Software

Preparations for Startup

1.2 Preparations for Startup

Software Display Keyboard Mouse Printer

Preparations for Startup

Mouse FR Configurator USB connector used PU connector used

RS-485 terminal used Connection cable RS-485/RS-422

Commercially available printer

Multidrop link system

Preparations for Startup

[Connection of USB cable and USB connector]

Interface Transfer speed Wiring length Connector Power supply

Preparations for Startup

USB connector or RS-232C *2

RS-422 terminal is used *4

Preparations for Startup

Preparations for Startup

Preparations for Startup

Preparations for Startup

Select [Remove] and click [Next>] to proceed the uninstallation.

When connecting USB for the first time (FR-A700 series)

Preparations for Startup

(4) The installation of driver is completed. Click "Finish" to complete.

2.1 Starting FR Configurator

2.2 Menu list

Oscilloscopes Status Monitor

Saving, Reading and Printing the Files

2.3 Saving, Reading and Printing the Files

Saving, Reading and Printing the Files

2.4 Explanation of Screen

Function and description

Function and description

Operation mode button

Operation mode indication