D E I ' I .: "Specializing in Computer Aided Engineering Consulting and Software Development"
D E I ' I .: "Specializing in Computer Aided Engineering Consulting and Software Development"
D E I ' I .: "Specializing in Computer Aided Engineering Consulting and Software Development"
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TABLE OF CONTENTS
DESKTOP ENGINEERING BACKGROUND.................................................................................................. 5 DESKTOP ENGINEERING SOFTWARE ........................................................................................................ 7 COMMERCIAL SOFTWARE ............................................................................................................................ 7 PROPRIETARY SOFTWARE............................................................................................................................ 8 DESKTOP ENGINEERING SERVICES........................................................................................................... 9 ENGINEERING SOFTWARE DEVELOPMENT............................................................................................ 11 ENGINEERING CONSULTING ...................................................................................................................... 15 TYPICAL ENGINEERING SERVICES........................................................................................................ 16 TYPICAL ENGINEERING ANALYSES...................................................................................................... 17 TYPICAL ENGINEERING PROJECTS ....................................................................................................... 18 DESKTOP ENGINEERING CLIENTS ........................................................................................................... 19 DESKTOP ENGINEERING SOFTWARE ....................................................................................................... 19 DESKTOP ENGINEERING SERVICES.......................................................................................................... 20 DESKTOP ENGINEERING PROJECTS ........................................................................................................ 21 ENGINEERING SOFTWARE DEVELOPMENT ........................................................................................ 21 ENGINEERING CONSULTING................................................................................................................... 22 DESKTOP ENGINEERING KEY PERSONNEL........................................................................................... 29 NOTES ................................................................................................................................................................. 31
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Practically every major engineering and manufacturing organization in the United States and, thousands more throughout the world uses our unique CAE software products. Our engineers utilize computer aided analysis techniques, such as finite element method, to provide accurate results for all of our analysis and design products. Through our association with Columbia University, we have direct access to extensive laboratory and testing facilities, as well as research and development expertise. Since 1979, we have worked with our commercial, military, government and university clients on a broad range of projects. Regardless of how diverse or complex, client problems have become our challenge.
Commercial
Proprietary
Engineering Consulting
Quality Engineering
Quality Engineering
CAQ Advanced Quality Planning System Medical Quality Improvement System AQP Parts Medical Industry CMS Manufacturing Engineering Manufacturing Engineering Computer Aided Engineering -CAEComputer Aided Engineering -CAEMaterials Other CMS
PC-SCADS
Forensic
CAE
Advanced Engineering
Advanced Engineering
CAE CMS
Engineering Communication
Management
Support
ECS
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COMMERCIAL SOFTWARE DEI products are currently distributed throughout the world to industry and government clients. Our current commercial products include: THE DESKTOP ENGINEER The computerized handbook represents the worlds largest known compilation of solutions to engineering equations. The Desktop Engineer is an interactive menu driven program that operates in both Windows and UNIX. It numerically and graphically provides solutions to over 5000 equations required in structural/mechanical engineering applications. These equations, based on the theory of elasticity and strength of materials, have been rigorously researched from over 100 references and represent the results of theoretical efforts by recognized experts of the engineering profession. The Desktop Engineer also calculates geometric section properties for arbitrary two-dimensional thin-walled open cell, closed cell, single cell, multi cell, cross sections. More than thirty nominal section properties, including twelve torsional properties, are calculated. The Desktop Engineer allows the user to concentrate on the engineering, rather than the bookkeeping, aspects of structural/mechanical calculations. THE MECHANISM DESIGNER The Mechanism Designer is an engineering design program, with which the user can create, animate, and optimize standard, or completely new, mechanism types. The Mechanism Designer can model a variety of mechanisms using basic mechanism elements, such as cranks, links, rockers and sliders. Mechanisms are easily defined using a combination of interactive sketches and keyboard entry of exact coordinates. In addition, The Mechanism Designer interfaces with all CAD systems that have the facility to read DXF drawing files. THE COMPUTERIZED MANUAL SYSTEM The Computerized Manual System is a combination of a paperless reference manual and computerized handbook to access and apply design information. This system uses state-of-the-art information handling and equation solving techniques that can be adapted to any engineering design or reference manual.
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The Advanced Quality Planning System automates an organizations operating and/or quality procedures in order to provide consistency in applying the procedures and meeting the reporting requirements. It also provides a mechanism for incorporating continuous improvement by verifying and updating the process. The system includes tools for project planning, control and tracking as well as diagnostic tools and documentation and database management tools. It also provides and online reference guide used to access the procedures and intelligent checklist to verify the application of the procedure. THE MEDICAL QUALITY IMPROVEMENT SYSTEM
The Medical Quality Improvement System will provide a computerized means of entering, retrieving, processing and maintaining patient information. The program will store all available data regarding patient visits, treatments and outcomes in a patient breast care database. It will provide an interactive and intuitive means of collecting this data. This database will facilitate the evaluation of patient risk factors and provide a variety of reporting options for patient follow-up and practice management. The use of this system will integrate patient management with other hospital systems and it can potentially provide a single point of entry for patient data. It will also monitor Medical Quality Improvement by simplifying the entry and access of patient data, improving reporting capabilities, computing risk factors, providing diagnostic controls and furnishing statistical information.
PROPRIETARY SOFTWARE DEI is responsible for the maintenance, support, marketing, production and distribution of products developed by DEI for major industrial clients. Our current proprietary products include: AISI/CARS AISI/CARS is a computerized version of the Automotive Steel Design Manual sponsored by the American Iron and Steel Institute and the Auto/Steel partnership. It provides a paperless reference manual and automates the equations and design procedures found in the manual. AQP/PARTS AQP Parts is an advanced Quality Planning System developed for AK Steel to computerize the process used for tooling development of automotive sheet metal products. ADS ADS is a computerized version of the Aluminum Design Manual sponsored by the Aluminum Association. It includes access to all the information found in the manual as well as an automated specification for the Aluminum building industry and computerized design tools.
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ENGINEERING COMMUNICATION - DESKTOP ENGINEERING INT'L INC. provides consulting services that enable clients to improve communication of engineering data to both external customers and internal audiences. This combination of practical methods and techniques, along with appropriate computerized tools, is referred to by DEI as Engineering Communication. Major engineering projects typically result in the development of large quantities of core information. Often, the communication of this information is provided on an after-the-fact basis. Typically, interested parties sort through the core information to create communication messages for Management Progress Reports, Presentations, Printed Reports, Technical Magazine Articles, Customized Internet/Intranet Sites, etc. DEI provides engineering communications consulting services for proactively organizing and disseminating core information for major engineering projects. We design and implement a structure and information system based on pre-defined communication goals and deliver the desired information using methods that are tailored to meet the goals.
Some areas where DEIs expertise in engineering communication can be applied include: Internet / Intranet Communications Customized Presentation Software Electronic Documentation and Reporting Large Computer Model Results Viewing Image & Data Transfer Optimization of Existing Engineering Tools Internal Project Progress Reporting Engineering Project Final Reports
Engineering Communications Systems (ECS), the computer aided tools used to communicate the desired information, may be customized versions of commercially available software or software developed by DEI specifically for our clients. Engineering Communication Systems (ECS) developed by DEI are designed to improve the process of transferring engineering and technical knowledge, using various media applications, from the minds of the originators to the minds of the targeted audiences.
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ENGINEERING SOFTWARE DEVELOPMENT DEI offers a broad range of software development services. Whether the finished product is to be used in-house by the client, marketed in a narrow industry niche, or commercialized to a wide prospective customer base, DEI can supply all necessary services to successfully develop and market a software product. DEI services including development of new proprietary programs, as well as enhancements to existing proprietary programs. The software development processes, as performed by DEI, typically consists of the following integral phases:
Project Definition Specification of Requirements Design and Documentation Program Development Testing Installation Operation and Maintenance Support Distribution Security Communication/Marketing
The following information explains the phases typically included in our software development process and identifies the QA/QC procedures that are accomplished during those phases. Many of these procedures were derived from the recommended guidelines published by the American Nuclear Society for the validation of scientific and engineering software.
PROJECT DEFINITION After a problem is defined, DEI formulates a management plan that describes the following: ! ! ! ! The organization of the project The activities to be performed The schedule to be followed The responsibilities of each participant in the project
The management plan also addresses required QA/QC activities including: ! ! ! ! Defining the levels of evaluation Assigning testing responsibilities Determining software development products to be used Defining procedures for QA/QC verification of results
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SPECIFICATION OF REQUIREMENTS DEI identifies the requirements which the software must satisfy and documents them in the Technical Specification. This process may involve several iterations, and the requirements may be modified in later phases as a better understanding of the problem is gained. QA/QC activities include: ! ! ! ! Identification of operating environments (e.g. Open systems) Definition of the QA/QC plan Verification of the technical specification requirements Development of preliminary test plans
DESIGN AND DOCUMENTATION During the Design Phase, DEI defines the algorithms, information flow, processing steps, data structures, and other aspects of the software which satisfy the Technical Specification. This information is documented in a Programmers Design Guide, along with descriptions of required software support, estimated storage, and other information pertinent to the operating environment. Other program documentation initiated during the Design Phase includes a preliminary Users Manual. The Users Manual serves the dual purpose of explaining software usage and acting to guide development in ensuring that all major functions are properly implemented. QA/QC operations at this point include: ! ! ! Design verification Verification of the preliminary program documentation Update and verification of the test plans
PROGRAM DEVELOPMENT DEI implements the software design by writing code in the required language. This phase includes static checks such as compilation and preliminary functional checkout. The program documentation is also updated to reflect additional information known at this point. QA/QC activities include: ! ! ! ! Verification of the source code Verification of the updated program documentation Development of test databases Verification of the test plan and databases
TESTING Testing is performed at various stages of program development, followed at the end by a formal testing. QA/QC activities include: ! ! ! Unit testing of individual modules to ensure modules are working properly Integration testing to ensure proper integration of all modules and components Verification testing to ensure the program was developed in accordance with the program documentation
Acceptance testing by the customer to ensure the program meets customer requirements
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INSTALLATION DEI installs the program within its operational environment, and the program documentation is updated to completely and accurately describe the program. QA/QC activities include: ! ! ! Verification of the installation Verification of the final program documentation Preparation of the final QA/QC report
OPERATION AND MAINTENANCE DEI monitors the program as it is employed within its operational environment. It is modified as necessary to correct problems and to respond to changing requirements. Depending upon the nature and extent of a given modification, some or all of the development activities may have to be repeated, and the documentation associated with the program will have to be revised. QA/QC activities depend upon the modifications performed and may include re-verifying all the development activities associated with those modifications. The key is to maintain consistency and traceability among the development products. In addition to the standard procedures outlined, DEI also maintains the integrity of the software by using the DEI Corrections, Enhancement, Improvement (CIE) System for tracking and correcting reported errors, providing software updates to authorized users, and informing users of current development plans. Upon receipt of an error report, our general error classification scheme guides our response so that the proper remedy level is exercised within the designated time schedule.
SUPPORT DEI provides support to authorized users. We recognize the critical importance of providing quality communication and support to users at all levels in order for them to easily and correctly apply systems developed by DEI to their projects. Consequently, our support encompasses many aspects, including: Documentation: ! ! ! ! Users manual for installation and software use Programmers Design Guide for detailed functionality descriptions On-line help for assistance during usage Application manuals containing detailed case studies
Customer Support: ! ! ! Direct phone support Hot Line (800 number), Email and FAX support line Support call record keeping and tracking mechanism to foster complete problem resolution and to rate support effectiveness (incorporates use of DEI client Service Request forms) Error reporting and enhancement updates (see also Operation and Maintenance discussed previously)
Response to verbal or written inquiries regarding software usage, upgrade suggestions, and/or other issues
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Training: ! ! ! Basic training is provided to introduce new users to the system, tailored to address their specific area of application Advanced training is provided (when applicable) to provide additional information in order to improve user proficiency Training is provided at Customers sites, DEI Technical Centers, or at some other mutually agreed location
User Seminars and Conferences: When possible, DEI provides a forum for users to ! ! ! Share their experiences and knowledge regarding the product usage and application Discuss new features and future upgrades Provide input for future releases of the program
Provide assistance in resolving difficult technical problems Help the user apply the software to specific problems Develop customized interfaces to other project software
DISTRIBUTION DEI manages distribution of several software packages to existing and new authorized users. This includes all production functions necessary to produce the software and associated documentation.
SECURITY DEI undertakes every effort necessary to assure that security procedures are exercised and that the integrity of software is preserved. This includes both hardware considerations (e.g. restricting access, as necessary, to the certain network) and preserving the software modules from unauthorized modification, deletion, duplication, etc.
COMMUNICATION/MARKETING In order to improve the quantity and quality of a software system usage, DEI provides efforts to identify additional users. This activity involves communication/marketing of the present capabilities of the system and of applications, which illustrate the advantages that the system has brought to existing projects.
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ENGINEERING CONSULTING
Desktop Engineering consultants utilize state-of-the-art computer-aided engineering technology to design and analyze structures and mechanical components and systems. In addition, we apply our analytic expertise to the investigation of mechanical/structural failures, including forensic applications, and to testing of materials. We provide the following services: Structural/Mechanical Engineering analyses Investigation and assessment of failures Forensic Engineering Structural design Engineering Communication Testing of hazardous, non-hazardous and advanced materials Preparation of Advanced Quality Planning Systems Preparation of technical procedures, requirements and specifications Training for Computer Aided Analytical techniques, as well as Computer Aided Design/Engineering (CAD/CAE) and Computer Aided Quality (CAQ) Integration of Desktop Engineering Workstations
Desktop Engineering consultants are professionals qualified to study, explain and quantify complex structural behavior utilizing state-of-the-art analytical tools to deliver concise, accurate and cost conscious solutions. We have provided our services to both commercial and government projects and we have obtained the necessary Government/Commercial security clearance, when required. Our engineers utilize state-of-the-art computer aided analysis techniques to provide reliable analytical results and to achieve the best design possible. Customizing software and developing analytical techniques designed to perform tasks more efficiently are typical of the Desktop Engineering approach. In addition to using proprietary software packages, we also have expertise with many commercial finite element applications. For all analyses, we select the application software best suited for specific project and client requirements. DEI has provided simplified and complex finite element solutions using both microcomputers and mainframes, as required. Desktop Engineering consultants have also demonstrated expertise with advanced analytical techniques such as superelement analysis, cyclic symmetry, component modal synthesis and fracture mechanics. Our experience with materials and structures, both in analysis and testing, under static, dynamic and fracture conditions, at room temperature, as well as extreme temperatures, together with the available facilities of the Carlton laboratory, provide the expertise needed to investigate almost any material or structure. Desktop Engineering has also developed extensive expertise in the analysis of composite materials. Desktop Engineering consultants have also participated in many local and national seminars and conferences. Staff members have authored many papers on related subjects and have served on technical committees. We provide for projects of any scope, from the timely resolution of small design and analysis tasks to the organization, management and execution of large projects.
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STATIC ANALYSIS
Dead Load Live Load Wind Load (wind, hurricane, tornado) Pressure Load (internal, external) Equivalent Static Load Thermal Loads
DYNAMIC ANALYSIS
Eigenvalue Seismic Equipment Vibration External Vibration Vortex Shedding Pressure Water Hammer Fluid Hydrodynamic Pyro Shock Impact Loads Random Vibration Response Spectra
NON-LINEAR ANALYSIS
Material Properties (nonlinear elastic, plastic) Geometric (Large deformation, buckling, gaps) Creep Fatigue Swelling & Shrinking Non-linear Supports Differential Stiffeners
ADVANCED TECHNIQUES
Superelement/substructuring Cyclic Symmetry Modal Synthesis Fracture Mechanics
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TYPICAL ENGINEERING PROJECTS Desktop Engineering Consultants have worked on analysis and design projects ranging from microchips to power plants. Typical projects have included:
CIVIL/STRUCTURAL ENGINEERING NUCLEAR/FOSSIL POWER PLANTS
Buildings (Steel, Concrete, Masonry, Timber) Space Frames Foundations, Concrete Slabs Scaffolding Bridges, Stacks Walkways, Railways Elevated Train Stations Pyro Shock, Impact Loads Random Vibration
Containment Structure Foundations Reactor Vessel Auxiliary Buildings and Structures Equipment (Cranes, Generators, etc.) Hyperbolic Parabolic Cooling Tower Steam Generators Piping Systems and Supports
MECHANICAL/ELECTRICAL EQUIPMENT
AIRCRAFT/SPACECRAFT COMPONENTS
Laser Chip and Submount Equipment Supports/Foundations/Packaging Pressure Vessels Piping Systems and Valves High Speed Centrifuge Rotors High Pressure Oil Filter Base Plates Optical Tracking Equipment Microchip Connectors and Circuit Boards Automotive Parts Ball Bearing Assemblies Rotary Engines Heat Exchangers Ovenable Trays
Spacecraft Structures Parabolic Reflectors Towers Antenna Solar Array Equipment Modules Missiles Aircraft Landing Gear
INVESTIGATIVE/FORENSIC ENGINEERING Artificial Limbs Biomedical Engineering Devices Medical Lifting Devices Reinforced Concrete Construction Concrete Slabs, Potholes Scaffolding Cranes, Buses Power Plant Equipment Residential Construction Commercial Roof Deterioration Automotive Panel (doors, hoods, etc.)
TESTING OF MATERIALS
Classical and Advanced Materials High Temperature Creep Fatigue Fracture Dent Resistance Cast Steel Cast Iron Columns Acoustics Concrete Compressive Strength
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Major government clients have included: Argonne Natl Labs Brookhaven Natl Lab Federal Aviation Admin. Los Almos Natl Lab NASA Langley Research NASA Research Naval Air Engineering Naval Experimental Diving Naval Ordinance Station Naval Surface Warfare New York Power Authority NYC Transit Authority US Army Corps of Engineers USDA Forest Service Atomic Energy of Canada Dept. of Water & Power - Los Angeles Lawrence Livermore Natl Lab NASA Goddard Research NASA Lewis Research Naval Air Development Naval Aviation Depot Naval Ocean Systems Naval Research Lab Naval Underwater Systems NYC Dept. of Transportation Sandia Natl Lab US Dept. of Energy US Postal Service
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Lev Zetlin Associates, Inc. Lockheed Electronics Louisiana Power and Light Lurgi Corporation of America Martin Marietta Metropolitan Transportation Authority New York City Transit Authority New York Power Authority Northeast Technology Corp. Northeast Utilities NUS Corp. Parsons Brinkerhoff-FG, Inc Peabody and Wind Engineering Co. Porsche Engineering Services Public Service Electric and Gas Co. Purolator Products, Inc. RCA, Inc. Astro Electronics Riker, Danzig Esq. Safeco Sargent & Lundy Engineers Southern Boiler and Tank Works, Inc. Spar-Aerospace Stewart, Sokol, Esq. Treadwell Corp. U.S. Generating U.S. Nuclear Regulatory Commission United Engineers & Constructors USS, Division of USX Weidlinger Associates WESTEC Services, Inc. Westinghouse Electric Corp.
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ENGINEERING CONSULTING DEI consultants have worked on analysis and design projects ranging from microchips to power plants. These projects encompass many industries including: Civil/Structural Engineering Nuclear/Fossil Power Plants Mechanical/Electrical Equipment Aircraft/Spacecraft Components Investigative/Forensic Engineering
CIVIL/STRUCTURAL ENGINEERING
Desktop Engineering has performed state-of-the-art analysis and design of structures and buildings having simple and complex geometric configurations. Projects have included bridges, tanks, stacks, space frames, as well as conventional buildings. Many of these projects exhibit complex structural behavior when subjected to complex loading conditions such as dynamic, thermal and nonlinear effects. Desktop Engineering consultants developed a finite element model of the Manhattan Bridge Rehabilitation Project using advanced modeling techniques such as superelement and cyclic symmetry methodologies. Torsional deflections of the bridge deck and adequacy of deteriorated structural connections were examined. The George Washington Bridge was analyzed to investigate seismic effects using a three-dimensional finite element model. This analysis also included a soil structure interaction study. A copper converter owned and operated by Inspiration Copper Co. of Inspiration, Arizona was analyzed for extreme thermal cycling conditions. Desktop Engineering has performed dynamic and static analyses of tall stacks and silos. A vortex shedding study of a furnace waste gas stack was completed for Italimpianti of America, New York, NY. A dynamic analysis of a tall coal silo at Wyodak Station, Wyoming was performed to explain oscillatory behavior during concentric coal withdrawal. Desktop Engineering performed the seismic analysis and design of chemical plant structures, including the development of computer aided engineering tools, for DuPont. An elevated walkway was modified and redesigned for the New York Power Authority. Response spectra have been developed for steel and concrete structures, hospitals and high-rise buildings. NUCLEAR/FOSSIL POWER PLANTS
Desktop Engineering has provided services for Nuclear and Fossil Power Plants (oil and coal-fired plants, boiling and pressurized water power plants, and breeder reactors) for clients such as PSE&G, Con Edison, GPU, TVA and NYPA. We have been actively involved with all phases of design, analysis and field modifications for containment buildings, mechanical systems, foundations and footings, steam generator and turbine generator pedestals, and piping systems. Desktop Engineering consultants have participated in research and development projects with the Nuclear Regulatory Commission and have worked with large A/E firms such as EBASCO, Burns and Roe and Foster-Wheeler. We are familiar with related specifications and codes including Nuclear Regulatory guides, ANSI standards and ASME Boiler and Pressure Vessel codes. Design of nuclear power piping systems and supports have typically included rigorous adherence to a number of design standards and criteria including NRC Regulatory Guides and ANSI, ASME and AISC codes.
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DEI engineers have participated in Integrated Design Inspections (IDI) which are established by the Inspection & Enforcement Division of US Nuclear Regulatory Commission. This detailed design inspection includes all disciplines and is performed on nuclear plants that are in the near term operating license stage. Sophisticated analyses have been performed to qualify system design for seismic loadings, support movements, extreme temperature variations and hydrodynamic loadings. Retrofit analyses have required refinement in analytical techniques in order to account for support flexibility, dynamic support motions and probabilistic evaluation of leads and responses. Desktop Engineering consultants has applied their knowledge of finite element computer programs to analyze unique structural systems subjected to complex loadings. These analyses include soil-structure and fluid-structure interaction, seismic analysis, machine vibration, impact loads, hydrodynamic loads, thermal loads, tornado, as well as dead and live loads. Desktop Engineering has performed seismic, impact and thermal analyses of spent fuel racks, heat exchanger supports, foundation and steel containments, for various nuclear power plants. Desktop Engineering has been extensively involved in the analysis and design of vessels, snubbers, diverters, piping and pipe support systems. MECHANICAL/ELECTRICAL EQUIPMENT
Desktop Engineering has performed structural analyses and designs of mechanical and electrical components and their subassemblies varying in scope from the thermal analysis of a small semiconductor chip to the dynamic analysis and design of large equipment pedestals. The analysis and design of a ball bearing assembly for Controlex/Eanco included the study of the assembly operational behavior when subjected to high thermal loads. A parametric study of a high power laser mount and submount assembly for heat transfer and thermal stresses was performed for General Electric. The analysis and design of complex rotary engine parts subjected to temperature and pressure loading was performed for Curtis Wright and John Deere. These components were highly irregular in shape and required internal stress investigation at many component cross-sections. Fluid-structure interaction was investigated in a project for E.I. DuPont de Nemours & Co. involving centrifuge rotors subjected to high angular velocities and accelerations at the rotor extremities of more than one million Gs. The analyses required the utilization of high strength and exotic materials to withstand unusually high internal stresses. Displacement criteria and fatigue life span were investigated in several projects for Purolator Inc. involving high-pressure oil filter baseplates. CAD/CAM software was utilized to develop complex models, which were then interfaced with computer-aided analysis programs. A dynamic transfer function analysis was performed for Lockheed Electronics Co. on an optical equipment pedestal. An enforced acceleration representing a nearby explosive blast was imposed on a detailed structural model. Analysis data was then used to design a closed-loop servo actuation system to control the position of the optical equipment. A heat transfer and structural analysis of high temperature, molten carbonate fuel cells was performed for Energy Research Corporation and the Department of Energy (DOE). A stress analysis of a shell and tube type heat exchanger in accordance with the ASME code was performed for Martin Marietta. Analyses have also been performed on electrical control panels, cranes, vessels and storage tanks.
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AIRCRAFT/SPACECRAFT COMPONENTS
Desktop Engineering has provided analytical consulting services for communication, weather and defense related satellite programs. The scope of this work has varied from the analysis and design of components to the analysis and design of entire spacecrafts. Satellite and satellite components have been studied by Desktop Engineering for various clients including RCA Astro Electronics, GE Electro Optics, McConnell Douglas, SPAR and Martin Marietta. These satellites have been built for commercial use and government agencies, such as the Air Force and NASA. Typical spacecraft components have included laser telescopes, parabolic reflectors, antennas, solar array panels, robotics arms and equipment modules, each presenting unique design problems to satisfy size, weight, and operational requirements. Spacecraft and their components must satisfy stringent design requirements and undergo rigorous tests to demonstrate structural integrity during launch, orbit, operation and extreme environmental condition. Loads to which the spacecraft and its components are subjected in these environments include random and harmonic vibrations, mechanical loadings and thermal loadings. Dynamic and eigenvalue analyses have been performed on aircraft substructures such as a forward wing actuator for Aeroflex Laboratories. One such project involved investigating the dynamic characteristics of a thin compression screw at various extension positions. The results of this analysis were used to optimize the structural design by reducing the component weight while maintaining structural integrity. INVESTIGATIVE/FORENSIC ENGINEERING
Desktop Engineering has investigated numerous structural failures and applied our expertise to forensic applications. Desktop Engineering has performed investigative failure analyses of piping systems and components. This included the evaluation and redesign of failed piping systems and valves, as well as the modification of existing systems exhibiting excessive deflections. Collapse studies have been performed to verify structural integrity, as well as to investigate structural failures. Desktop Engineering was involved in determining the cause of the hyperbolic parabolic cooling tower scaffold collapse at the Pleasant Power Station at Willow Island, West Virginia. We also determined the possible effects of a progressive non-linear collapse of the space frame roof of the New York Convention Center. Desktop Engineering has investigated the chassis and mechanical systems of shuttle buses. A medical lifting device for invalid patients was analyzed for stability by performing a geometric, non-linear analysis. Desktop Engineering investigated pothole formations considering temperature, traffic, moisture and material properties. Desktop Engineering has reviewed heavy reinforced concrete design and construction for a nuclear power plant. A structural analysis of an ovenable tray to investigate the optimum design, by minimizing deflections and tray weight, was performed for Celenese. Desktop Engineering investigated the cause of the delaminating of a roof coating material considering various types of distress, exposures and material lots. Desktop Engineering investigated the structural integrity of a concrete conduit for the New York City Transit Authority.
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TESTING OF MATERIALS
In both consulting and research, Desktop Engineering has a long history of work on all types of structures and structural materials including a broad testing experience with classical and advanced materials under many loading conditions and environments. In the laboratory, extensive testing programs have been conducted on high temperature creep of superalloys for application to turbine design. Fatigue tests have been performed on high strength steel wires from the main cables of suspension bridges (the Williamsburg in New York and the Golden Gate in San Francisco) to assess the condition of those bridges. Tests of indentation resistance and energy of car doors and hoods, and the development of a portable testing device for that purpose have been among the extensive test programs conducted by Desktop Engineering. The significance of cracks and voids in the cast steel spherical nodes used in the space frame of a large metropolitan convention center has been investigated. A complete testing program of cast iron columns, from an old (1860s) mill building in Massachusetts, to develop the applicable column design curve for use in the redesign of the building for residences and shops, has been conducted. Desktop Engineerings experience with materials and structures, both in analysis and testing, under static, dynamic and fracture condition, at room temperature, as well as extreme temperatures, together with the available facilities of the Carlton laboratory, provide the expertise needed to investigate almost any material of structure.
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Other projects in which DEI has provided consulting services include the following:
AEROFLEX LABORATORIES INC., Plainview, NY Starship I aircraft component design AIR PRODUCTS & CHEMICALS, Wichita, KS Reactor Vessel Stress and Fatigue Analysis AK STEEL CORPORATION, Middletown, OH Advanced Quality Planning for Automotive Parts ALTO LAZIO NUCLEAR STATION, Italy Flow Diverter: Complete design of structural, mechanical and electrical control systems AMERICAN ELECTRIC POWER, New York, NY D.C. Cook Nuclear Power Plant AMERICAN IRON AND STEEL INSTITUTE, Southfield, MI Automotive Steel Design Manual Computerization Technical and Marketing Communications AMP INC., Harrisburg, PA Development of customized material and geometric nonlinear finite element analysis program ANGRA NUCLEAR STATION (BRAZIL) Vessels and Tanks (Cat. I): analysis and design Filter Plenums: Seismic analysis of air handling systems BELL LABORATORIES BUILDING, Murray Hill, NJ Vibration analysis of floor with critical equipment BURNS & ROE, INC., Oradell, NJ Washington Public Power Supply System - Hanford Unit 2, Richland, Washington CATAWBA NUCLEAR STATION, Charlotte, NC Steel containment: Stability analysis CLINTON NUCLEAR STATION, Clinton, IL High Density Fuel Storage Racks: Seismic and impact analysis Flow Diverter: Complete design of structural, mechanical and electrical control systems CONSARC, Rancocus, NJ Elevated Temperature Vacuum Retort Failure Analysis CONTROLEX/EANCO, Croton Falls, NY Throttle Bearing Assembly D.C. COOK NUCLEAR STATION, Bridgman, MI Electric Control Panels: Seismic analysis and design Category I Piping Systems: Analysis and design of piping supports E.I. DUPONT DE NEMOURS & CO., Newark, DE Chemical Plant Response Spectrum Analysis Centrifuge Rotor Enhancement and maintenance of in house structural analysis system EBASCO SERVICES, New York, NY Houston Lighting & Power - Allen Creek Nuclear Power Plant ENERGY RESEARCH CORP., Danbury, CT Moltencarbonate Fuel Cell Structural and Thermal Analyses
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FRUCTOSE PROCESS PLANT, Savanna, IL Structural Steel Frame: Investigation and remedial action to resolve construction problems GE LTD. - ELECTRO OPTICS DIVISION, Quebec, Canada MDAC Photodetector Module Analysis & Design High Power Laser Chip Analysis GENERAL PUBLIC UTILITIES, PARSIPPANY, NJ Oyster Creek Nuclear Power Plant HACKENSACK UNIVERSITY MEDICAL CENTER, Hackensack, NJ Health Risk Management System HOFFMANN-LA ROCHE PLANT, Nutley, NJ Structural Analysis and Design: Evaluation of existing floor system for increased loadings and modifications INTERNATIONAL IRON & STEEL INSTITUTE Ultralight Steel Auto Body Project Management & Support Ultralight Steel Auto Closures Project Management & Support ITT DEFENSE COMMUNICATIONS DIVISION, Nutley, NJ Silicon chip thermal analysis ITT MARLOW PUMP, Midland Park, NJ Diaphragm pump component design JOHN DEERE, INC., ROTARY ENGINE DIVISION, Woodridge, NJ Rotary engine design and analysis KORI NUCLEAR STATION (KOREA) Filter Plenums: Seismic analysis of air handling systems LOCKHEED ELECTRONICS, Plainfield, NJ Transfer functions for an optical equipment pedestal MARTIN MARIETTA, Oak Ridge, TN Stress Analysis of Heat Exchanger to ASME Code METROPOLITAN TRANSPORTATION AUTHORITY, New York, NY NYCTA Elevated Lines Structural Survey Phase III NEW YORK CITY TRANSIT AUTHORITY Subway Overpass NEW YORK POWER AUTHORITY, New York, NY James A. Fitzpatrick Nuclear Power Plant Indian Point Nuclear Power Plant NRS INDEPENDENT DESIGN VERIFICATION PROGRAM Clinton Nine Mile Point Vogtle South Texas NRC INTEGRATED DESIGN INSPECTIONS Byron Unit No. 1 River Bend Seabrook Unit No. 1 Perry Unit No. 1 OCONNOR, MCGUINNESS, ESQ., White Plains, NY Failure Analysis of Lift Aid Device for Immobile Patients OYSTER CREEK NUCLEAR STATION, Forked River, NJ Spent Fuel Pool: Thermal and structural analysis Radwaste Building: Modification to existing building Fuel Rack Drop analysis: Determine safe path over reactor vessel
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PARSONS BRINKERHOFF-FG, INC., Princeton, NJ Burlington County Sign Management System NJ DOT Sign Management System PORSCHE ENGINEERING SERVICES, INC., Troy, MI Ultralight Steel Auto Closures Program Support PR ASSOCIATES, INC., Detroit, MI Technical Communications PUROLATOR PRODUCTS INC. Fa-800 fuel filter design RCA INC. - ASTRO ELECTRONICS, Princeton, NJ Defense Meteorological Satellite program RCA communication satellite programs - SATCOM, GSTAR, SPACENET, DBS Customized Software Development RIKER, DANZIG, SCHERER, HYLAND & PERRETTI Ocean Pointe Condominium Association, Inc. Carlyle Towers SALEM NUCLEAR STATION Auxiliary Feedwater Tank: Tornado missile evaluation Steam Generators: Analysis of degraded snubbers and supports Piping Analysis: Design and analysis of large and small bore piping SAVANNAH HYATT REGENCY HOTEL, Savannah, SC Prestressed Concrete Frame: Investigation of field problems SEARS SHOPPING MALL, Long Island, NY Investigation of collapse of masonry block wall SPAR, Ste-Anne-De-Belleuve, Canada Commercial Satellite Programs - RADARSAT, MSAT & HISPASAT Freedom Space Station THE ALUMUNUM ASSOCIATION, Washington, DC Aluminum Design Manual Computerization TREADWELL CORP., New York, NY Inspiration Copper Co., Inspiration, Arizona Italimpianti of America, Inc., New York, NY UNITED ENGINEERS & CONSTRUCTORS, Philadelphia, PA Pleasant Station Power Plant USS, DIVISION OF USX, Troy, MI Door Dent Test VA HOSPITALS, PA Structural Steel Frame: Investigation and remedial action to resolve construction problems WATERFORD III NUCLEAR PLANT, Waterford, LA Common Basemat: Analysis of cracks and potential effects upon structural integrity WEIDLINGER ASSOCIATES, New York, NY Manhattan Bridge Rehabilitation Project New York Convention and Exhibition Center NATO Conventional Weapon Systems WILLOW ISLAND POWER STATION, St. Marys, WV Hyperbolic Cooling Tower: Investigation of scaffold collapse during construction
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PRESIDENT
Director of Operations
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DANIEL V. SCHIAVELLO, PRESIDENT Mr. Schiavello is widely recognized for his expertise in structural and mechanical analytical techniques. He has participated in a wide range of projects, including: analysis of defense and communication satellites and satellite components (including dynamic and thermal effects), static, seismic, and thermal analysis of nuclear power plants, and vibration analyses of military and nonmilitary mechanical systems. Mr. Schiavello is recognized for his expertise in the application of general-purpose finite element programs. In addition to his consulting activities, Mr. Schiavello originated the concept and directed the development of The Desktop Engineer, an interactive database program for microcomputers that represents the worlds largest known compilation of solutions to structural/mechanical engineering equations. He has also lectured and written various papers on static and dynamic analyses. Mr. Schiavello has been a technical advisor for AISI/CARS, a computerized version of American Iron and Steel Institutes Automotive Design Manual. He serves as consultant to the AISI Task Force on Automotive Steel Design, as well as the computerization and marketing subcommittees. Mr. Schiavello has provided his expertise in investigative and forensic engineering projects, including such items as scaffold collapse, reinforced concrete construction, concrete slabs, piping systems and many others. He received M.S. and B.S. degrees in Civil Engineering from Columbia University, School of Engineering and Applied Science, New York, NY. Mr. Schiavello is a member of ASCE, ASME, ACI, and the New York Academy of Sciences. Mr. Schiavello owns 95% of the company and has vested power of authority of the Board of Directors to negotiate and execute contracts. He is responsible for the general operation of the business and maintains authority over the officers of the corporation. JEFFREY J. WALTERS, P.E., VICE PRESIDENT OF ENGINEERING Mr. Walters specializes in providing project management and technical expertise on structural and mechanical finite element analyses, CAE software development and forensic investigation projects. Mr. Walters has designed, analyzed and investigated a variety of structures, buildings, and equipment for static, dynamic and thermal loads for the industrial, chemical, nuclear, automotive and aerospace industries. Mr. Walters has made extensive use of analytical methods and computer programs. Mr. Walters has directed the development of specialty software programs that operate on microcomputers, workstations and mainframes. Notably, Mr. Walters directed the development of two computerized manuals; AISI/CARS, a computerized version of American Iron and Steel Institutes Automotive Steel Design Manual and ADS, a computerized version of The Aluminum Associations Aluminum Design Manual. Mr. Walters has provided expert consulting in investigative and forensic engineering projects including structural design, construction methods, schedule and cost analyses, and failure analysis. Mr. Walters received his M.S. degree in Civil Engineering from Manhattan College, New York, NY and his B.S. degree in Civil Engineering from Lehigh University, Bethlehem, PA. He has lectured and authored various papers on dynamic analysis and engineering software development. He is a member of ASCE and is a licensed Professional Engineer in the States of New Jersey and Delaware. Mr. Walters is responsible for the general management and supervision of the engineering and programming staff. He is also the Director of Quality Assurance and Technical Documentation.
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NOTES
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