Ieee STD
Ieee STD
Ieee STD
Published by The Institute of Electrical and Electronics Engineers, Inc 345 East 47th Street, New York, NY 10017, USA
FOREWORD
The Electronics Transformer Technical Committee for several years has been working towards the generation of a Standard for electronics purpose power transformers even while under AIEE auspices. Earlier attempts seemed to parallel the distribution and power transformer Standards too closely, and hence missed the point of departure of how electronics transformers needed, at least in part, a different, treatment than power distribution transformer Standards. After the completion of the Wide-Band Standards Nos. 111 and 264 by the committee, a pattern was established that could be followed in the Power Transformer Standard to achieve the desired results. This proposed Standard can be well considered to be the product of the merger of AIEE and IRE people into the new blend of IEEE as it represents concessions oil the part of each to the other at various points. Some interesting problems had to be resolved in the process. For example, in the use of solid-state rectiers it is necessary to provide fast and sensitive protection for the easily destroyed diodes in the event of faulting. This, in turn, led to a new denition of transformer inrush current, which we found was not previously dened satisfactorily. Also, the extensive use of combined alternating and direct voltages and currents in electronics transformers made it necessary to resolve certain insulation testing problems that have plagued the industry for years. Yet to say that these problems are resolved is an oversimplication of the situation. Nevertheless, a good start has been made in this regard. We have attempted to give guidance and direction in the sensitive area of corona testing without foreclosing on the adoption of new Standards and understandings on the subject. For all sizes of electronics purpose power transformers, it is expected that this Standard will supersede the use of USA C57 Standards.
PURPOSE
The character and applications of transformers used in electronic circuits are enough different from other categories so that none of the existing Standards does a satisfactory job. Much confusion and conict has obtained in the past several years because of this lack, with different people having a wide variety of opinion relative to many aspects of specication and testing. This Standard is intended to control by exception in the areas where conict and disagreement have been most noticeable. Other well-known Standards are listed that should be used in areas where general agreement exists.
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ACKNOWLEDGMENT
The Institute wishes to acknowledge its indebtedness to those who have so freely given of their time and knowledge, and have conducted experimental work on which many of the IEEE publications are based. This publication was prepared by the Electronics Power Transformer Subcommittee of the Electronics Transformers Committee of the IEEE Parts, Materials, and Packaging Group. The membership of the Subcommittee was: W. W. Wahlgren, Chair G. D. Polzin, Secretary E. E. Aldrich (deceased), Secretary C. E. Carter, Jr. W. J. Field S. Hannon A. D. Hasley O. Kiltie L. W. Kirkwood A. J. Kornbluh R. Lee H. W. Lord H. Mitsanas T. Pelc I. Tarr H. I. Tillinger A. B. Trussell J. P. Whistler D. Wildfeuer R. G. Wolpert
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CLAUSE 1.
PAGE
2.
3. 4.
SYMBOLS..........................................................................................................................................................3 TRANSFORMER ELECTRICAL TESTS .........................................................................................................3 4.1 Electrical Tests ........................................................................................................................................... 3 4.2 Characteristic Tests .................................................................................................................................... 3
5.
ELECTRICAL TESTS .......................................................................................................................................3 5.1 5.2 5.3 5.4 5.5 5.6 Electrical Strength Tests ............................................................................................................................ 3 Induced Voltage Tests................................................................................................................................ 4 Repeated Electric Strength Testing............................................................................................................ 5 Corona Tests .............................................................................................................................................. 5 Corona Test Methods ................................................................................................................................. 6 Temperature Rise Tests.............................................................................................................................. 6
Annex I Definitions Relating to Transformer-Rectifier Systems (Informative).............................................................8 Annex II Transformer Terminal Marking Guide (Informative)......................................................................................9 Annex III Typical Norms and Tolerances for Transformer Specifications (Informative)............................................13 Annex IV Electric Strength Tests for Transformers Connected to High-Voltage Lines (Informative)........................14 Annex V Inrush Current Considerations (Informative) ................................................................................................16 Annex VI Service Conditions (Informative).................................................................................................................17
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1. SCOPE
This Standard pertains to power transformers and inductors that are used in electronic equipments and supplied by power lines or generators of essentially sine wave or polyphase voltage. Guides to application and test procedures are included. Appendices contain certain precautions, recommended practices, and guidelines for typical values. Provision is made for relating the characteristics of transformers to the associated rectiers and circuits. Certain pertinent denitions relating to transformers and transformer applications, which have not been found elsewhere, are included with appropriate discussion. Attempts are made to alert the industry and profession to factors that are commonly overlooked. This Standard includes, but is not limited to, the following specic transformers and inductors. Rectier supply transformers for either high- or low-voltage supplies. Filament and cathode heater transformers. Transformers for alternating current resonant charging circuits. Inductors used in rectier lters. Autotransformers with xed taps.
b)
c) d) e)
IEEE Standards Publication No. 111, Low-Power Wide-Band Transformers. IEEE Standards Publication No. 264, High-Power Wide-Band Transformers. Standards in Preparation. Corona Test Guide.
2. DEFINITIONS
Electrical terms used in this Standard shall be in accordance with those given in USA Standard C42 American Standard Denitions of Electrical Terms insofar as they apply except as herein stated. The IEEE Dictionary, when issued, shall be applicable and included as a part of this Standard and shall take precedence over USA Standard C42 in case of conict.
3. SYMBOLS
The proposed IEEE Standards Publication No. 276 Letter and Graphic Symbols for Electronics Transformers or revisions shall apply.
5. ELECTRICAL TESTS
5.1 Electrical Strength Tests
(see paragraph 5.3 for retesting). Applied high-voltage tests to major insulation systems should be made with windings shorted. Windings and shields on one side of the insulation should be connected to frame and ground while windings or shields on the other side should be connected together. Sine wave test voltages having a frequency in the operating range of the transformer and having adequate current capacity for the application is applied between the two sets of terminals in the manner set forth herein. All voltages should be dened in the same terms; e.g., root mean square, peak, average. 5.1.1 Method Voltage should be increased at a convenient uniform rate of not greater than 2000 volts per second, from zero to the specied value, maintained for the specied period (unless breakdown occurs) then decreased to zero at the same rate.
5.1.2 Primary Windings with rated voltagex over 600 volts line to line should be tested in accordance with USAS C57.12 as amended or revised (see Annex IV). 5.1.3 Primary Windings with rated voltages 600 volts or less line to line should be tested with sine wave alternating voltage equal to twice the rated voltage of the highest voltage tap, plus 1000 volts and held at that value for the duration of 3600 cycles. 5.1.4 Connections for windings not under test should be specied so that unwarranted stresses will not occur during the electric strength tests. Windings with relatively low working voltage to ground should be grounded during the test of other windings to prevent the lower voltage insulation from being damaged through capacitive coupling. 5.1.5 Secondary Windings that have no special test voltage specied should be tested with applied alternating voltage equal to twice the rated voltage of the highest voltage tap, plus 1000 volts and held at that value for the lesser time of 3600 cycles or one minute. 5.1.6 Secondary Windings or Inductor Windings that may have a specic operating direct or alternating voltage derived elsewhere, unless otherwise specied, should be tested at twice the working volts plus 1000 volts for the lesser of one minute or 3600 cycles and using the same type and frequency of voltage as the working stress. High alternating voltage should not be substituted for direct current unless specically authorized by the manufacturer. 5.1.7 When the voltage insulation strength is not the same at both ends of a winding, an induced voltage test may be substituted in lieu of the applied voltage test.
5.2.1.1 First apply the bias voltage to the lower voltage rated terminal, using a voltage source having a waveform similar to the working voltage and a peak value equal to twice the maximum rated voltage of that terminal. The voltage reference should be the adjacent winding voltage and ground. Maintain this voltage during the following sequence. 5.2.1.2 The input currents should be monitored during the test to check for erratic variations in value. A normal excitation test made subsequently should not show a change in value from that of a previous test (see paragraph 4.1). 5.2.1.3 During this test, all windings should be connected in the normal relationship to each other and to ground. Three-phase transformers should be tested using three-phase induced voltage excitation. It is desirable to have the neutral terminal of a wye connected secondary available for this test, to which the bias or other direct voltage may be applied. If no neutral is available, the rectiers may be connected instead (providing they have adequate voltage rating) with the direct current output grounded on one terminal. 5.2.2 Induced Voltage Test is performed on transformers not tested under paragraph 5.2.1. The procedure is the same as paragraph 5.2.1 except that the bias voltage is not employed as in paragraph 5.2.1.1. 5.2.2.1 Apply voltage, as in normal excitation, to the primary terminals (see paragraph 5.1.1). The voltage should be increased to a value equal to twice the maximum induced rating and held for the duration of 7200 cycles and then returned to zero. The induced voltage should be of a frequency between two and ten times the minimum rated frequency for the transformer. 5.2.2.2 The input currents should be monitored during the test to check for erratic variations in value. A subsequent excitation test should not show a change in value from that of a previous test. 5.2.2.3 During this test (paragraph 5.2.2), all windings should be connected in the normal relationship to each other and to ground. Three-phase transformers should be tested using three-phase induced voltage excitation.
5.4.1 Transformers and inductors having peak alternating voltages under 1000 volts may be exempt from tests. 5.4.2 Corona Test Voltage Windings and terminals shall meet the corona test requirement when the test voltage is reduced to 115 percent of rated voltage from a higher value not in excess of 150 percent. This test may be performed at a frequency higher than the rated frequency. The intent herein is that the corona extinction level will be the criterion; therefore, the applied or excitation voltage should be increased until a corona condition is observed, but not in excess of 150 percent of maximum rated voltage. 5.4.3 Corona Test Conditions Test voltages for corona detection should be of the same nature and waveform as those occurring in actual operation. Sine wave testing should not be substituted for direct current. The frequency of the test voltages should be within one octave of the rated frequency. The corona detection circuits and constants shall be suitable for the frequency and waveshape used in the test. 5.4.4 Induced Voltage Corona Testing should be used when the rated induced winding voltage is in excess of 1000 volts crest. A combination of applied direct voltage and induced alternating voltage should be used when both are present in the operating circuit. 5.4.5 Applied Voltage Corona Testing with winding terminals shorted together should be used when the lowest rated major insulation alternating voltage of the winding is in excess of 1000 volts crest, unless the unit has been tested under paragraph 5.2.1.
5.6.3 Winding Resistance The standard reference temperature for reporting direct current resistances is 25 C.
1.2 Regulation
of a transformer-rectier system is the change in output voltage as the load current is varied. It is usually expressed as a percentage of the rated load voltage when the load current is changed by its rated value.
(E1 E2) Percent regulation = 100 ---------------------E2
where E1 is the no-load voltage and E2 is the voltage at rated load current and the line voltage is held constant at rated value.
1.1
Different windings will be identied by the tens column digit, with the lowest numbers always referring to the primaries. Thus a number 10 to 19 is always the primary or input winding. If there are two primary windings, then the second will be terminals 20 to 29, and for a third primary the numbers 30 to 39.
1.2
Winding terminals will be identied by a number in the units column.
1.3
No. (0) will always refer to a terminal that is common to two or more other terminals. Thus the common terminal of a tapped primary may be No. 10 and the center tap of a lament winding might be No. 40 while the beginning and ending are No. 41 and No. 42.
1.4
Polarity marking may be indicated without additional marks by making the lowest numbered ends of all windings have the same instantaneous polarity. Thus a series aiding connection may be made by connecting the lower numbered terminal of one winding to the higher numbered terminal of another winding. Parallel connections are more safely made with two similar windings by connecting like numbered terminals together; for example, (11, 21) and (12, 22) where the unit numbers are the same. The terminal number sequence should follow the voltage sequence.
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3.3
Since a neutral terminal requires distinctive designation to avoid misunderstandings, it will be designated in the tens column by letter (N). This will indicate a common connection of three or more windings in proper phase relationship. There may be more than one neutral on a given transformer, so further identication is needed. Borrow the lowest winding number associated with that group of windings and use it in connection with the (N); e.g., (N7) for windings with terminals marked 71, 81, 91.
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Annex III Typical Norms and Tolerances for Transformer Specifications (Informative)
1.0 Regulation
Regulation is also affected by the load power factor, hence the following table is based on 90 to 100 percent PF-60 hertz typical regulation (low to moderate voltage):
0.01 1020
0.10 57
1.0 24
10 2.5
100 up 2.0
2.0 Impedance
(R + jw Ls) of primary and secondary windings. Typical impedance (low to moderate voltage):
0.01 1525 15
0.10 812 15
1.0 46 10
10 2.54.5 10
100 up 23 10
0.01 5 3 3
0.10 4 2 3
1.0 3 1 3
10 2 1 3
100 2 x 2
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Annex IV Electric Strength Tests for Transformers Connected to High-Voltage Lines (Informative)
(Excerpt From Distribution, Power, and Regulating TransformersUSA Standard C57.12)
kV
kV
kV
kV
kV Crest
kV Crest
Distribution levels, transformers 500 kV A and below 1.2 2.4 4.8 8.32 14.4 30 45 60 75 95 1.2A 2.5A 5A 8.7A 15A 10 15 19 26 34 36 54 69 88 110 1.0 1.25 1.5 1.6 1.8 30 45 60 75 95
Power levels, transformers above 500 kV A 1.2 2.4 4.8 8.32 14.4 45 60 75 95 110 1.2 2.5 5 8.7 15 10 15 19 26 34 54 69 88 110 130 1.5 1.5 1.6 1.8 2 45 60 75 95 110
*For the insulation class applying to other oil-filled transformers with preferred nominal system voltages, see Table 12-02.110c. Voltage ratings between the listed nominal system voltages are placed in next higher insulation class unless otherwise specified. The letter A in the insulation class refers specifically to distribution levels, transformers 500 kVA and below.
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Table 12-02.110b DIELECTRIC TESTS FOR DRY-TYPE TRANSFORMERS AND DRY-TYPE SHUNT REACTORS
Nominal System Voltage Column 1 Basic Impulse Insulation Level (BIL) Column 2 Impulse Tests Insulation Class Column 3 LowFrequency Test Column 4 Chopped Wave Column 5 Column 6 Minimum Time to Flashover (ms) 1.0 1.0 1.0 1.0 1.25 Full Wave Column 7
kV 10 20 25 35 50
kV 4 10 12 19 31
kV Crest 10 20 25 35 50
kV Crest 10 20 25 35 50
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9.0 Altitude
Normal maximum altitude, unless otherwise specied, is 1000 meters (3300 feet).
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