Roland Pc60
Roland Pc60
Roland Pc60
PC-60
Supplement 7
Contents
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
PC-60 '98.Jan.DE1
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1998 ROLAND DG CORPORATION
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means "Do not touch."
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
About the Labels Affixed to the Unit@{\tx´¢˜
Electric charge.
Do not touch when power is on.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advice before the adjustment. : Indicates amount for Pen Pressure and Tension.
1
1 Structure & Spare Parts
2
1 Structure & Spare Parts
3
1 Structure & Spare Parts
4
1 Structure & Spare Parts
5
1 Structure & Spare Parts
1-4 CHASSIS
6
1 Structure & Spare Parts
7
1 Structure & Spare Parts
1-7 STAND 4
2
4
5
1 2
1
7
1 6
8
5 6
1 2 3
4
7
8
1-8 ACCESSORIES
1 2 3 4 5 6
10
11
8
RS422
CN1
CN7
POWER SW FUSE HOLDER RS422
MAIN BOARD ASSY 7.175MHz
AJ7201B BM-SS-I-14 DRIVER
TRANSFORMER-PW
VCC RS232C
CN2
A D F POWER SUPPLY CPU RS232C
AC INLET E SH7040
2-1 WIRING MAP
SUP-J3G-E
B MTR DRIVER
CN14
C CENTRO
VH
TRANS BOARD
I/F CENTRO
CN3
FLASHROM
CN12
I/O CONTROLL F SENSOR INTERRUPTER GP2A25
2 Electrical Section
512Kbyte BUFFER J
DECODER R SENSOR INTERRUPTER GP2A25
LATCH
D/A K
MTR COVER SENSOR INTERRUPTER GP1A71A1
MOTOR (X,Y,RF,UD) DRAM
CN9 CN10
FAN MOTOR SOLENOID DRIVE
CN13
2Mbyte STS SENSOR INTERRUPTER GP1A71A1
32MHz
MTD 2005 X 5 ORG SENSOR INTERRUPTER GP1A05A5
EEPROM ETCC GRIT SENSOR INTERRUPTER GP1A71A1
CN11
FAN DRIVE
4Kbit PTCTS0900A
2SK973 PANEL BOARD
N PANELKEY BOARD
CN8
L
CN2
CN6
CN1
VH
X MOTOR M
CN5 CN4
CN3
G G
CN3 CN2
H PINCHROLL
Y MOTOR SENSOR
CARRIAGE BOARD
CN6
BOARD
SOLENOID
CN5
CN4 CN1
THERMAL CARRIAGE
9
2 Electrical Section
2
2 Electrical Section
DESCRIPTION
CPU used on the MAIN BOARD is different depending on the revision number of the board.
It is necessary to select the suitable program for each CPU.
Selection can be done by the DIP SW bit#4 on the MAIN BOARD. (Refer to the table below.)
DIP SW
No. FUNCTION ON OFF
1 Reserved ALWAYS OFF
2 Reserved ALWAYS OFF
3 Reserved ALWAYS OFF
2 4 CPU SELECTION
MAIN BOARD REVISION MAIN BOARD REVISION
2.0 and above 1.9 and below.
10
/MTX
/CFLAG
/MTX
/CCLR
/CFLAG
/CCLR
/CRD
/CRD
A[0..18]
A[ 0..18]
IC16 D[0..15]
D[0..15]
/RESET
/RESET
A0 4 70 D0 RA23
A0 D0
A1 5 69 D1 IC12 A1 1 8MA0
IC22C A1 D1 1 8
A2 6 68 D2 A19 1 12 A2 2 7MA1
A2 D2 I0 F0 2 7
RESET 5 6 A3 7 67 D3 /CS0 2 13 A3 3 6MA2 IC13
RESET A3 D3 I1 F1 3 6
A4 8 66 D4 /CS2 3 14 A4 4 5MA3 MA 0 17 2 D0
A4 D4 I2 F2 4 5 A0 D0
SN74LS14NS A5 9 64 D5 /CS3 4 15 MA 1 18 3 D1
A5 D5 I3 F3 A1 D1
A6 10 63 D6 5 16 EXBS8V330J MA 2 19 4 D2
A6 D6 I4 F4 A2 D2
A7 11 62 D7 6 17 RA22 MA 3 20 5 D3 VCC
A7 D7 I5 F5 A3 D3
A8 12 60 D8 7 18 /FROM A5 1 8MA4 MA 4 23 7 D4
A8 D8 I6 F6 1 8 A4 D4
VCC IC29 A9 13 59 D9 8 19 /CROM A6 2 7MA5 MA 5 24 8 D5
A9 D9 I7 F7 2 7 A5 D5 CP3
VCC 8 6 A10 14 58 D10 9 A7 3 6MA6 MA 6 25 9 D6
VCC RST A10 D10 I8 3 6 A6 D6 CE0.1u
7 5 A11 15 57 D11 11 A8 4 5MA7 MA 7 26 10 D7
SNS RST A11 D11 I9 4 5 A7 D7
A12 16 56 D12 MA 8 27 33 D8
CP11 R81 A12 D12 A8 D8
2 1 A13 17 54 D13 PALCE16V8 EXBS8V330J MA 9 28 34 D9
CE0.1u RSTIN VREF 1K A13 D13 A9 D9
A14 18 53 D14 RA21 35 D10
C77 C78 A14 D14 D10
3 4 A15 19 52 D15 A9 1 8MA8 14 36 D11
CT GND CE0.1u CE0.1u A15 D15 1 8 RAS D11
A16 20 A10 2 7MA9 31 38 D12
A16 2 7 LCAS D12
+ C43 A17 22 3 6 30 39 D13
10u/16V TL 7705CPS-B A17 3 6 UCAS D13
A18 29 41 4 5 13 40 D14
A18 CS0 4 5 WE D14
A19 30 40 /ETCC 29 41 D15
A19 CS1 /ETCC OE D15
CS2
45 EXBS8V330J
84 44 VCC HM5118160AJ
RESET CS3
C52 CE470p
R63 3.3K R80
81 MODE
PLLCAP
34 /RD
RD /RD R55 10K
VCC R62 220 38 /WRL A18
WRL /WRL
80 36 /WRH CN7
PLLVCC WRH /WRH R56 10K
A19 A1
CP5 21 20
10K A2 22 19
D0
CE0.1u 82 24 A3 D1
PLLVSS RAS 23 18
MAIN BOARD_1/6 Circuit Diagram
25 RA20 A4 D2
CASL 24 17
C79 CE22p 26 1 8 /DWE A5 D3
CASH 1 8 25 16
72 28 2 7 /CAS1 A6 D4
XTAL RD/WR 2 7 26 15
3 3 6 6 /CAS0 A7 D5
Y2 4 5 /RAS0 27 14
4 5 A8 28 13
D6
7.175MHz 89 CPWR A9 D7
TIOC 1A CPWR 29 12
74 106 UDPA EXBS8V330J
EXTAL TIOC 3A UDPA 30 11
83 107 UDPB A10 D8
CK TIOC 3B UDPB 31 10
C80 CE22p 108 UDENA A11 D9
TIOC 3C UDENA 32 9
TXD 1 47 110 UDENB A12 D10
TXD 1 TXD 1 TIOC 3D UDENB 33 8
RXD 1 48 111 RFPA A13 D11
RXD 1 RXD 1 TIOC 4A RFPA 34 7
TXD 0 50 112 RFPB A14 D12
TXD 0 TXD 0 TIOC 4B RFPB 35 6
RXD 0 51 104 FAN A15 D13
RXD 0 RXD 0 TIOC 2A FAN 36 5
/CTS 0 31 A16 D14
/CTS 0 PB8 37 4
/DTR 0 32 A17 D15
/DTR 0 PB9 38 3
/DTR 1 42 46 CDIR A18
/DTR 1 PA9 PA5 CDIR 39 2
1 VCC
PE14 40 1
2 VCC
PE15
TP 1 IC17 (NO-MOUNT)
TP 76 85 1 8
NMI PE0 CS VCC
/EINT 43 87 2 7
/EINT IRQ2 PE2 SK NU
35 88 3 6
WDTOVF PE3 DI ORG
PE5
102 4 5
DO GND
91 93LC66 IC18
AN 0
92 IC30B A1 11 15 D0
AN 1 A0 D0
93 A4 14 12 /MTRX A2 10 17 D1
AN 2 A Y0 /MTRX A1 D1
A5 13 11 /MTRY A3 9 19 D2
VCC
B Y1
10 /MTRC /MTRY A2 D2
Y2 /MTRC A4 8 21 D3
86 15 9 A5 7 A3 D3
DRAK 0 E Y3 A4 D4 24 D4
100 49 A6 6 26 D5
AVCC DREQ0 A5 D5
VCC RA 29 97 SN74LS139NS A7 5 28 D6 VCC
AVSS A6 D6
4 5 A8 4 30 D7
4 5 A7 D7
3 6 79 IC30A A9 42 16 D8
3 6 MD 0 A8 D8 CP16
2 7 78 105 A4 2 4 /LED0 A10 41 18 D9
2 7 MD 1 PE7 A Y0 /LED0 A9 D9 CE0.1u
1 8 75 A5 3 5 /LED1 A11 40 20 D10
1 8 MD 2 B Y1 /LED1 A10 D10
73 6 A12 39 22 D11
EXBS 8V103J MD 3 Y2 A11 D11
PF3
94 1 7 A13 38 25 D12
VCC 3 95 E Y3 /CENTRO /CENTRO
A12 D12
GND PF4
A14 37 27 D13
23 96 SN74LS139NS A15 36 A13 D13 29
GND PF5 A14 D14 D14
R78 27 98 A16 35 31 D15
GND PF6 A15 D15
10K 1% 33 99 IC28 A17 34
GND PF7 A16
39 VCC A4 1 15 /ST0 VCC A18 3 12
R79 GND A Y0 A17 CE
55 A5 2 14 /ST1 14
GND B Y1 OE
HTEMP 10K 1% 61 21 A6 3 13 /ST2 2 43
HTEMP GND VCC C Y2 RY/BY WE
TEMP 71 37 12 /ST3 33 44
TEMP GND VCC Y3 BYTE RESET
VRPF 90 65 11 /ST4
VRPF GND VCC Y4
101 77 4 10 /ST5 MBM 29F400BA
GND VCC E1 Y5
109 103 VCC 5 9
GND VCC E2 Y6
6 7
TP8 TP3 TP2 C48 C47 C46 E3 Y7
TP TP TP CE0.1u CE0.1u CE0.1u HD6437042E00F SN74LS138NS /ST[ 0..5]
/ST[ 0..5]
TP9
TP
/CRDY
/CRDY
CDMA CDMA
/CTS1 /CTS1
VCC VCC VCC VCC
11
2 Electrical Section
12
FL 1
VCC
R31 (NO-MOUNT) RA 6 BLM 21A05
VCC VCC 1 8
1 8
IC5 2 7
2 7 R13
3 1 3 6 +VH
CP7 IN OUT 3 6
4 4 5 5 10K CN4
CE0.1u 2 R32 + C36 * * * * DCK
GND 10u/16V 1
0 EXBS8V101J C17 C16 C15 C14 /DLB
2
AN 77L035M HD0
HD1 3
4
2 Electrical Section
D[0..15] HD2
D[0..15] 5
IC6 RA5 HD3
A[ 0..18] 1 8 HD4 6
A[ 0..18] 1 8 7
D0 27 81 2 7 HD5
DB 0 DD0 2 7 8
D1 28 82 3 6 HD6
DB 1 DD1 3 6 9
D2 29 83 4 5 HD7
DB 2 DD2 4 5 10
D3 30 84 * * * * /DEB
DB 3 DD3 EXBS8V101J 11
D4 31 77 C13 C12 C11 C10
DB 4 DD4 12
D5 32 78 MON
DB 5 DD5 13
D6 33 79
DB 6 DD6 14
D7 34 80
DB 7 DD7 15
D8 36 RA4 RFD
DB 8 RFD 16
D9 37 73 1 8 RFC
DB 9 DLB 1 8 RFC 17
D10 38 74 2 7 RFB
DB 10 DEB 2 7 RFB 18
D11 39 85 3 6 RFA
DB 11 DCK 3 6 RFA 19
D12 40 49 4 5 SOL+
DB 12 MON 4 5 SOL+ 20
VCC VCC D13 41 * * * *
DB 13 EXBS8V101J
D14 42 24 TP 4 TP C9 C8 C7 C6 IL-FPC-20ST-N
DB 14 BRDY
D15 43
CP1 CP8 DB 15 * C6 ~ C17 NO-MOUNT
68
CE0.1u CE0.1u ERDY
A0 9 69 TP 5 TP
AB 0 CYC
A1 10 71 TP 6 TP
AB 1 PRT
A2 11 72 TP 7 TP CN5
AB 2 ERR
A3 12 VCC
AB 3 1
MAIN BOARD_2/6 Circuit Diagram
1
A4 13 60 IC22A TEMP
AB 4 PA0 TEMP 2
A5 14 61 1 2 /EINT
AB 5 PA1 /EINT 3
A6 15 62 PRSENS
AB 6 PA2 SN74LS14NS 4
A7 17 64 2
AB 7 PA3 5
A8 18 65 HTEMP
AB 8 PA4 Q1 R19 HTEMP 6
A9 19 66 RELED
AB 9 PA5 7
3
A10 20 67 DTA114EK RETR
AB 10 PA6 180 8
70 VCC
PA7 9
1
/ETCC 21 RC1TR
/ETCC CSB R20 10
/RD 22 88 RC1LED
/RD RDB PB0/DD12 11
/WRL 23 89 RC2TR
/WRL WRB PB1/DD13 R21 100 12
/WRH 45 90 2 RC2LED
/WRH HWR PB2/DD14 13
/RESET 48 91 270
/RESET RTB PB3/DD15 Q2 14
VCC 92
PB4/DD8 15
3
2 93 DTA114EK UDA
TPI 0 PB5/DD9 UDA 16
3 94 VCC UDB
TPI 1 PB6/DD10 UDB 17
1
4 95 UDC
PAEN PB7/DD11 UDC 18
5 VCC UDD
PBEN UDD 19
46 6 RA15 SOL-
RMODE PC0 SOL- 20
47 8 2 8 1
UBEB PC1 8 1
52 54 7 2 IL-FPC-20ST-N
MEM CKM 0/PC2 Q3 7 2
R33 53 55 6 3
TST CKM 1/PC3 6 3
3
2 D1 Q1 15
4 D1 4 5 LD9 /MI 0 1 8 1 4 LD3
3 D2 Q2 16
IC33 5 6 XPHB D2 7 6 LD10 /MI 1 2 7 LD4
4 O XPHB D3 Q3 17
D0 3 2 YPA D3 8 9 LD11 /MI 2 3 6 2 LD5
D1 Q1 D4 Q4 18
D1 4 5 YMSA 0 RKM 6L103F D4 13 12 LD12 /MI 3 4 5
D2 Q2 D5 Q5 19
D2 7 6 YMSA 1 D5 14 15 3 LD6
D3 Q3 YPA D6 Q6 20
D3 8 9 YMSA 2 D6 17 16 KSD-04 LD7
D4 Q4 D7 Q7 21
D4 13 12 YPB D7 18 19 5 LD8
D5 Q5 YPB D8 Q8 22
D5 14 15 YMSB 0 RA 27 LD9
D6 Q6 23
D6 17 16 YMSB 1 1 /LED111 /ST5 FMN1 LD10
D7 Q7 G /LED1 CLK 24
D7 18 19 YMSB 2 2 1 LD11
D8 Q8 1 CLR 25
3 LD12
2 26
/MTRY 11 4 SN74HC273NS
/MTRY CLK 3
1 5 6 YPHA IL-FPC-26ST-N
CLR 4 O YPHA
nAutoFd nAutoFd
SN74HC273NS RKM 6L103F nSelectIn
RA 28
nSelectIn
nInit nInit
IC31 1
G
D0 3 2 2 IC11
D0 Q0 1
D1 4 5 3 D7 18 2
D1 Q1 2 Q1 D1
D2 7 6 4 D6 17 3
D2 Q2 3 Q2 D2
D3 8 9 5 6 YPHB D5 16 4
D3 Q3 4 O YPHB Q3 D3
D4 13 12 D4 15 5 RA12 EXBS8V101J
D4 Q4 Q4 D4
D5 14 15 RKM 6L103F D3 14 6 /MI 0 /ST08 1 /STB0
D5 Q5 Q5 D5 8 1
D6 17 16 D2 13 7 /MI 1 /ST17 2 /STB1
D6 Q6 Q6 D6 7 2
D7 18 19 D1 12 8 /MI 2 /ST26 3 /STB2
D7 Q7 Q7 D7 6 3
D0 11 9 /MI 3 /ST35 4 /STB3
RESET 1
Q8 D8 5 4
RESET OE IC22B
/MTRC 11 1 /ST4 /STB4
/MTRC CLK E1
3 4 /POWER 19 R16
SN74LS374NS
/POWER E2
100
VCC SN74LS541NS C29 C28 C27 C26 C25
SN74LS14NS
RA 24 /MTX
5 4 POWER /MTX
5 4
CE22p CE22p CE22p CE22p CE22p
6 3 UDPWR POWER
6 3 UDPWR
7 2
7 2
RFPWR RFPWR
8 1 MPWR /ST[0..5]
8 1 MPWR /ST[0..5]
VRPF VRPF
EXBS 8V103J
13
2 Electrical Section
2
2
VCC D1 R8
14
D1FL20U
D[0..15] D[0..15] 1 10 100
IC7 2 9
D0 2 3 CD0 R6 3 8
D1 5 Q0 D0 4
Q1 D1 CD1 33 4 7
D2 6 7 CD2 5 6
Q2 D2 C24
D3 9 8 CD3
D4 12 Q3 D3 13 CE1000p RA7
Q4 D4 CD4
D5 15 14 CD5 EXBA10E103J nStb CN3
D6 16 Q5 D5 17
Q6 D6 CD6 VCC
D7 19 18 CD7 IC27 RA9 1 19
Q7 D7
CD0 1 20 1 8 2 20
2 Electrical Section
A1 B1 1 8
OE 1 CD1 2 19 2 7 3 21
11 A2 B2 2 7
LE CD2 3 A3 B3 18 3
3 6
6 4 22
CD3 4 A4 B4 17 4 4 5 5 5 23
/CRD /CRD SN74LS373NS 5 16 6 24
IC26 GND VCC
6 GND VCC 15 EXBS8V330J 7 25
IC8 /ACK 2 4 7 14 RA11 8 26
1A 1Y A5 B5
D0 3 2 3 8 13 4 5 9 27
D1 4 D0 Q0 5 1B A6 B6 4 5
D1 Q1 BSY 5 7 9 12 3 6 nAck 10 28
D2 7 6 2A 2Y A7 B7 3 6
D2 Q2 6 2B 10 11 2 7 Busy 11 29
D3 8 9 11 9 DIR HD 2 7
D3 Q3 3A 3Y 1 8 PError12 30
D4 13 12 10 SN74ACT1284 1 8
D4 Q4 3B Select13 31
D5 14 15 14 12 EXBS8V330J 14 32 nFault
D5 Q5 4A 4Y
D6 17 16 13 IC24 RA8 15 33
D7 18 D6 Q6 19 4B
D7 Q7 CD4 1 A1 B1
20 5 5 4 4 16 34
15 G CD5 2 19 6 3 17 35
1 1 A2 B2 6 3
OE A/B CD6 3 A3 B3 18 7 7 2 2 18 36
/CENTRO 11 CD7 4 17 8 1
/CENTRO CLK A4 B4 8 1
SN74LS257NS 5 16
GND VCC
SN74LS374NS 6 15 EXBS8V330J 56364-060-BXE
7 GND VCC 14
CDMA 8 A5 B5 13
CDMA A6 B6 R7
VCC R14 3.3K IC25B 9 12 33
7 10 A7 B7 11
RCext DIR HD
RA10
C22 SN74ACT1284 4 5
CE1000p IC22D 4 5
3 3 6 6
MAIN BOARD_4/6 Circuit Diagram
VCC 6 2 7
Cext 2 7
8 9 1 8
/CCLR 9 5 1 8
/CCLR A Q
10 B VCC EXBS8V102J
/RESET 11 12 SN74LS14NS RA13
/RESET CLR Q IC23A
4
1 10
TC74HC123AF VCC TC74HC74F VCC 2 9
VCC R15 1K IC25A 3 8
15 IC23B 5 2 4 7
10
RCext Q D
SD
TC74HC74F VCC 5 6
C23 3
CE100p IC22E CLK
9 Q D 12 EXBA10E332J
SD
VCC 14 6
CD
Cext Q
CLK 11 10 11
1 A 13
2 Q
8
CD
3 B 4 Q
CLR Q SN74LS14NS
13
/CFLAG /CFLAG
nAutoFd nAutoFd
nSelectIn nSelectIn
nInit
nInit CN2
TXD1 VCC 1
TXD1 RXD1
RXD1 14
/CTS1 TXDA 2
9
/CTS1
/DTR1 IC1 15
/DTR1 IC21 C19 RXDA 3
RA3 RA2 CE1u 11 10 16
TXD010 6 4 5 4 5 V+ C1+
C18 RTS 4
VCC
TXD0 DA DY 4 5 4 5
3 3 6 6 3 6 15 12 17
7 2 3 6 V- C1-
DZ 2 7 7 2 2 7 CTS 5
1 8 1 7 8 C20
1 8 1 8 C2+ 13 CE1u 18
/DTR0 1 18 CE1u C21 6
/DTR0 HSKA HSKY EXBS8V270JC62 C63 C60 EXBS8V270J CN1 14 19
RXD012 13 C61 HSKoA1 C2-
RXD0 RY1 RA1 7
HSKiA 2 5 2 CE1u DTR 20
14 CE150p
CE150p
CE150p
CE150p TXDA-3 6 T1IN T1OUT
RB1 R1OUT R1IN 7 8
/CTS0 /CTS017 16 4 18 1 21
RY2 RA2 T2IN T2OUT
RXDA-5 4 3 9
R2OUT R2IN
2 VSS RB2 15 RA1 TXDA+6 19 24 22
3 4 5 7 T3IN T3OUT
C- 4 5 22 R3OUT R3IN 23 10
C82 VCC 3 6 RXDA+8 21 20 23
3 6 T4IN T4OUT
+
22u/16V 4 11 2 7 17 16 11
C+ REN 2 7 R4OUT R4IN
+
5 19 1 8 TCS7587-01-401 24
GND
R1
R3 (NO-MOUNT)
(NO-MOUNT)
R2
R4 (NO-MOUNT)
(NO-MOUNT)
VCC
3
(NO-MOUNT)
1
ZJSR5101-222 CN11 UDENB
XPA 5 10 1 3 XA UDENB FL12
XPA PHA OUT1 1 5 PHA 10 UDA
OUT1 UDA
XPB XPB 23 12 23 12
VCC PHB OUT2 2 PHB OUT2 0
24 14 VCCVCC 24 14
DECAY OUT3 3 R54 DECAY OUT3
2
18 FL17 18
OUT4 4 OUT4 FL13
1 3 XB 10K UDB
4
IC34A 6 7 ZJSR5101-222 5267-04A 6 7 UDB
BA10324AF ENA A LG A R58 ENA A LG A 0
22 ENA B 21 R59 22 21
LG B ENA B LG B
2
XPHA 3 9 56K 10K 9
XPHA + R48 NC NC FL14
1 2 15 1 3 XC 2 15 UDC
2 VREFA NC VREFA NC UDC
- 22K 26 VREFB 16 FL18 VCC 26 16
NC VREFB NC 0
4 CR 19 ZJSR5101-222 4 19
NC R60 CR NC
2
VCC 1K
1 27 1 3 XD R40 1 27 FL15
UDD
3
3
11
R49 VSA VSB VSA VSB UDD
FL19 10K
R47 C76 ZJSR5101-222 R61 0
3.3K 3.3K
2
MPWR 2 Q8 10K R46 UDPWR
2 C51
RSA
PG
RSB
RSA
PG
RSB
MPWR DTC114EK CE3900p 10K UDPWR
CE3900p
Q9 C45
+MTR VCC DTC114EK CE4700p VCC
11
13
17
11
13
17
R45 R67 R39 R57
1
1
IC34B
XPHB 5 1K 1K 1K 1K
XPHB + R66
7 + C30
6 22K 22u/63V CP17 R53 CP4
- C74 C53 C41 0.68 1W C50
C75 CE0.1u CE0.1u
BA10324AF CE3900p CE1000p R51 R68 CE1000p CE1000p R52 CE1000p
0.68 1W
0.68 1W 0.68 1W
3
R65
3.3K R64 C49
2 Q10 10K CE3900p
DTC114EK VCC IC3 +MTR VCC IC4 +MTR
MAIN BOARD_5/6 Circuit Diagram
1
3 ALM 20 FL8 3 20
VMMB ALM VMMB
ZJSR5101-222 CN8
YPA 5 10 1 3 YA RFPA 5 FL4
YPA PHA OUT1 1 RFPA PHA OUT1 10 RFA RFA
YPB 23 12 RFPB 23 12
YPB IC34C PHB OUT2 2 RFPB PHB OUT2 0
24 DECAY OUT3 14 VCC 24 14
3 DECAY OUT3
2
YPHA 10 BA10324AF 18 FL9 18
YPHA + R25 OUT4 4 OUT4 FL5
8 1 3 YB RFB
9 6 7 ZJSR5101-222 5267-04A 6 7 RFB
- 56K ENA A LG A ENA A LG A 0
22 ENA B LG B 21 R42 22
ENA B 21
LG B
2
NC 9 56K 9
R24 C66 2 15 1 3 YC 2 NC FL6
15 RFC
3
R26 10K CE3900p 26 VREFA NC VREFA NC RFC
16 FL10 VCC 26 16
VREFB NC VREFB NC 0
5.6K 4 CR NC 19 ZJSR5101-222 4 CR NC 19
R44
2
2 Q4 VCC 1K FL7
DTC114EK 1 27 1 3 YD R18 1 27 RFD
3
VSA VSB VSA VSB RFD
FL11 10K
ZJSR5101-222 R43 0
3.3K C42
1
IC34D R23 RFPWR
2 CE3900p
RSA
PG
RSB
RSA
PG
RSB
YPHB 12 10K RFPWR
YPHB + R35 Q6
14 C32
13 56K +MTR VCC DTC114EK CE4700p VCC
11
13
17
11
13
17
R22 R37 R17 R38
1
BA10324AF 1K 1K 1K 1K
R34 C38 + C39
3
R36 10K CE3900p 22u/63V CP10 R29 CP2
5.6K C65 C64 C44 CE0.1u C31 0.68 1W C40 CE0.1u
2 Q7 CE3900pCE1000p R27 R50 CE1000p CE1000p R28 CE1000p
DTC114EK 0.68 1W
0.68 1W 0.68 1W
1
+MTR
VCC IC2 +MTR CN13
MTD 2005
25 8 1
VCC VMMA C54 2
3 ALM VMMB 20 +
FL2 5267-02A
CDIR 5 10 1 3 SOL+ 100u/63V
CDIR PHA OUT1 SOL+ D3
23 PHB 12
24 OUT2 D1FL20U
DECAY OUT3 14 ZJSR5101-222
2
OUT4 18 FL3 VCC L1
1 3 SOL- RCH895-181K
6 7 SOL-
ENA A LG A R82
22 ENA B 21 ZJSR5101-222
LG B
2
9 1K
CPWR R11 NC
CPWR 2 VREFA NC 15
26 16
3
RSA
PG
RSB
1
CP6
CE0.1u
11
13
17
C4 R9
CE3900p 1K
C3
CE1000p R12
15
2 Electrical Section
0.68 1W
2
2
16
D4
R70
2 Electrical Section
3
PFC-5000 T4.0A/250V PFC-5000 D10
R71
10K 1/4W
4 - + 1
3
CN14 + C57 R69
3300u/63V 10K 1/4W D5
4
2 POWER
3 POWER
2 D5SBA20-4101
2
Q14 ZD3.3
1
1
DTC 114EK
B4P-VH
D6
D1FL20U
IC19 VCC
SI-3050J
5 3
MAIN BOARD_6/6 Circuit Diagram
FS2A FS2B
VI VO
F1
3
4
PFC-5000 T 2.0A/250V PFC-5000 D9 SENCE
R72 + C58
ON/OFF
GND
4 - + 1 + 10K 1/4W 470u/16V CP19
C56 CE0.1u
4700u/16V
2
1
D3SBA20-4100
2
+HEAD
D7
L2
IC20 D1FL20U +VH
LM 2576HVT CL02BE181
1 VIN 2
OUT
R75
18K
ON/OFF
GND
FB
D8 CN12
5
3
4
D5S6M
CP18 1
+ C55
/POWER VR 1 CE0.1u 4700u/50V 2
/POWER R73 3
10KVR
10K 1/4W 5267-03A
C59 R74
CE0.1u 1K
SW1 +VH VCC
/MI0 1 20 1
D1 3 VCC+VH
/MI1 2 19 2 CN2
/MI2 3 18 DAN202K CN1
/MI3 4 17
1
2 1
/MI0 5 16
D2 3 2
/MI1 6 15 1 3 TH1
4 3
/MI2 7 14 2
5 4
/MI3 8 13 DAN202K 6 5
/MI0 9 12
7 6
/MI1 10 11 MON
D3 8 7
1 3
2
9 8
SW DIP KSD-10 10 /OE 9
VCC DAN202K IN8
11 10
12 IN7 11
D4 13 IN6 12
1 3 IN5
R1 2
14 13
IN4
15 14
4.7K DAN202K 16 IN3 15
VCC IN2
17 16
D5 18 IN1 17
1 3 /R
VR1 2
19 18
20 CLK
CN1 10KVR 19
DAN202K 20
/MI0 RS20M111 IL-404-20S-LW
26 21
/MI1 CN2
2-3 OTHER CIRCUIT BOARDS
25 22
/MI2
24 6
/MI3 52207-2290
23 5
/MI3
22 4
/MI2
21 3
/MI1 CN4
20 2
/MI0 RC2LED
19 1 1
18
RC2TR 2
17
53014-06 RC1LED 3
16
RC1TR 4
15 5
LIN0 VCC CN3 UDA
14 6
LIN1 Q1 UDB
13 1 7
LIN2 3 2 LO0 CN3 UDC
12 B2 C2 2 8
LIN3 4 LO1 UDD
OTEHR CIRCUIT BOARDS_ Circuit Diagram
11 E 3 1 9
LIN4 5 1 LO2 RFA
10 B1 C1 4 2 10
LIN5 LO3 RFB
9 FMA9 5 3 11
VCC LO4 RFC
8 6 4 12
LIN6 Q2 LO5 RFD
7 7 5 13
LIN7 3 2
6 B2 C2 8 6 14
LIN8 4 LO6 RETR
5 E 9 7 15
LIN9 5 1 LO7 RELED
4 B1 C1 10 8 16
LIN10 LO8
3 FMA9 11 9
LIN11 VCC LO9 52207-1690
2 12 10
LIN12 Q3 LO10
1 13 11
3 2 LO11 CN6
B2 C2 14 12
IL-FPC-26ST-N 4 LO12 PRSENS
E 15 13 1
5 1
B1 C1 14 2
53014-15
FMA9 15
VCC 53015-02
Q4
16
3 2
17
B2 C2
TH1 103HT
4
18
E 19 CN5
5 1 SOL+
B1 C1 20 1
SOL-
FMA9 2
VCC IL-404-20S-LW
Q5 IL-S-2P-S2L2-EF
3 2
B2 C2
4
E
5 1
B1 C1
VCC +VH
VCC FMA9
Q6
3 2
B2 C2
4
E C1 C2
5 1 + C3 + C4
B1 C1 CE0.1u 47u/16V CE0.1u 47u/63V
VCC FMA9
Q7
5 1
B1 C1
4
E
3 2
B2 C2
FMA9
17
2 Electrical Section
2
2
18
RIGHT
2 Electrical Section
TOOL CARRIAGE Tool Height Adjustment, Tool Pressure Adjustment, Print/Cut Offset Adjustment
This section explains the procedure for replacing the HEAD CARRIAGE simply and efficiently.
Therefore, there are some screws on the HEAD CARRIAGE which should not be touched. In case
you have touched this screw, fix the HEAD CARRIAGE by refering to 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
19
3 Replacement of Main Parts
SCREW B
SCREW B
3
Remove the HEAD HOLDER together with the ADAPTER
3 by removing the 3 SET SCREWs shown in the figure. ADAPTER
HEAD
HOLDER
Do not loosen SCREW C. In case you have loosen
these screws, carry out 3-2 HEAD CARRIAGE
ASSEMBLY_REPLACEMENT.
SCREW C SCREW C
SET SCREW
HEAD
HOLDER
ADAPTER
SET SCREW HOLE FOR POSITIONING
SCREW B
Make sure to put the SPRING to the left side of the
HEAD CARRIAGE.
20
3 Replacement of Main Parts
3
Connect the HEAD CABLEs to the CARRIAGE BOARD
5 and secure them with INSULOCK TIE.
NG GOOD
21
3 Replacement of Main Parts
3
Remove ADJUSTING SCREW B, SCREW A and SCREW
2 B in order and remove the HEAD CARRIAGE. ADJUSTING SCREW B
SCREW A
SPRING SCREW B
SCREW B
HEAD
HOLDER
HEAD
HOLDER
22
3 Replacement of Main Parts
Put the HEAD CARRIAGE so that the PLATE comes ADJUSTING SCREW B
5 between the RESIN part and also the HOLE in the HEAD SCREW A RESIN PART
HOLDER will be positioned to the projected part on the PLATE
SPRING SCREW B
CARRIAGE BASE. Then tighten the ADJUSTING
SCREW B and SCREW A & B temporary.
SCREW B
3
Loosen the SCREW C shown in the figure.
6
SCREW C
9.2 mm
This adjustment is necessary to make the HEAD come ~10.6 mm
straight down on the PLATEN DAMPER.It might
cause broken ribbon or twisted ribbon if not adjusted.
PLATE
23
3 Replacement of Main Parts
SCREW C
3
Tighten the ADJUSTING SCREW B so that HEAD
10 CARRIAGE would be parallel to the GUIDE RAIL. ADJUSTING SCREW B SCREW B
And tighten up SCREW B.
NG GOOD
24
3 Replacement of Main Parts
3
Disconnect PINCH ROLLER SENSOR WIRE and
2 SOLENOID WIRE.
SOLENOID WIRE
PINCH ROLLER
SENSOR WIRE
2 SCREW B
adjustments.
1 SCREW B
25
3 Replacement of Main Parts
3
Remove the RUBBER MAT and slide out the PLATEN
2 DAMPER.
PLATEN
DAMPER
PLATEN DAMPER
26
3 Replacement of Main Parts
3
Move the front part of the HEAD CARRIAGE towards the WHITE STICK
2 front by rotating the WHITE STICK.
HEAD ARM
SPRING
HEAD ARM
27
3 Replacement of Main Parts
Fold the SPRING as shown in the figure and fix the HEAD
5 ARM to the HEAD CARRIAGE.
SPRING
3
Carry out the following adjustments after fixing the HEAD
6 CARRIAGE.
28
3 Replacement of Main Parts
3
Open the FRONT COVER BASE and remove the
2 CARTRIDGE HOLDER.
CARTRIDGE HOLDER
Pull out the PIN and remove the ARM and SPRING.
4
SPRING
ARM PIN
29
3 Replacement of Main Parts
Put the new ARM and SPRING into the PIN and fix it to the
5 HOLDER BASE.
[ RIGHT SIDE ]
SPRING
HOLDER BASE
[ LEFT SIDE ]
ARM
PIN
SPRING
HOLDER BASE
SPRING
ARM
RIBBON LEVER
30
3 Replacement of Main Parts
Make sure that both left and right ARM will open equally.
8 If not, bend the holder slightly downwards to adjust it.
31
3 Replacement of Main Parts
3
Remove the PINCH ROLLER SPRING and remove the 2
2 screws shown in the figure.
2 SCREWS
1 SPRING
SCREWS
BRAKET
SCREWS
INNER COVER
32
3 Replacement of Main Parts
E-RING
3
Remove the BUSH located at the left end of PINCH ROLLER
6 SHAFT.
BUSH
33
3 Replacement of Main Parts
RED MARKING
3
Put the STOPPER as shown in the figure.
10
STOPPER STOPPER
34
3 Replacement of Main Parts
3-8 WIRE_REPLACEMENT
3
Detach the WIRE from the CARRIAGE BASE.
2 WIRE SCREW
SCREW B
35
3 Replacement of Main Parts
BRAKET
SCREWS
3
Remove the DRIVER PULLEY from the MOTOR
6 BRACKET.
WIRE
SCREW
WIRE SCREWS
Put the new WIRE to the DRIVE PULLEY and fix it to the
8 MOTOR BRACKET. WIRE
SCREW
36
3 Replacement of Main Parts
BRAKET
SCREWS
3
Wind the WIRE around the DRIVE PULLEY from bottom
10 to the top.
DRIVE PULLEY
WIRE
WIRE
DRIVE PULLEY
projection
37
3 Replacement of Main Parts
GUIDE RAIL
CARRIAGE
3
Adjust the WIRE TENSION.
14
3-9 MOTOR_FIXING
SCREWS
BRACKET
SCREWS
38
4 Adjustment
4 Adjustment
4-1 Special Tool
39
4 Adjustment
[ENTERING]
Turn on the SUB POWER SW while pressing [ ], [ ] and [ ] keys to enter the Service Mode.
[SELECTION]
Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SHEET TYPE] key once.
Turn off the SUB POWER SW to finish the SERVICE MODE.
Turn off all the DIP SW. Turn on the DIP SW in order from bit#1 to [PIECE] LED : ON [PIECE] LED : BLINK
DIP SW [ ]
bit#10. [ROLL] LED : ON [ROLL] LED : BLINK
This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.
FRONT PAPER SENSOR : [PIECE] LED
REAR PAPER SENSOR : [ROLL] LED
FRONT COVER SENSOR : [FRONT COVER] LED
PINCH ROLLER SENSOR : [CARTRIDGE HOLDER 1] LED
SENSOR [CUT TEST] LIMIT SENSOR : [CARTRIDGE HOLDER 2] LED
SHEET LOAD SENSOR : [CARTRIDGE HOLDER 3] LED
GRIT HOME POSITION SENSOR : [CARTRIDGE HOLDER 4] LED
RIBBON END SENSOR : [CARTRIDGE HOLDER 5] LED
RIBBON CARRIAGE 1 SENSOR : [CARTRIDGE HOLDER 6] LED
RIBBON CARRIAGE 2 SENSOR : [COLOR] LED
FAN ON/OFF : It can be selected by pushing [CUT TEST] key.
40
4 Adjustment
[ENTERING]
Turn on the MAIN POWER SW while pressing [POWER], [SHEET TYPE] and [BASE POINT] keys to enter the
Factory Mode.
[SELECTION]
Each mode can be entered by selecting the related LED with [ ] and [ ] keys and pressing [SHEET TYPE] key.
Turn off the MAIN POWER SW to finish the FACTORY MODE.
LED MODE
All data inside the EEROM will Printed length and cleaning counts will be set to 0.
be initialized. Enter the FACTORY Enter the FACTORYMODE and
MODE and select EEROM INITIALIZE. selet PRINTED LENGTH INITIALIZE.
Push [BASE POINT] & [SHEET TYPE] key. Push [SHEET TYPE] key.
[PIECE] & [ROLL] [PIECE] & [ROLL] [PIECE] & [ROLL] [PIECE] & [ROLL]
LED WILL BLINK LED WILL BE ON LED WILL BLINK LED WILL BE ON
NG OK NG OK
41
4 Adjustment
This mode is used for adjusting This mode is used for adjusting
Print and Cut Offset. Tool Pressure.
Refer to the ADJUSTMENT SECTION Refer to the ADJUSTMENT SECTION
for details. for details.
4
GRIT COMPENSATION GRIT ECCENTRICITY ADJUSTMENT
This mode is used for compensating This mode is used for Adjusting
Media Feeding rate. Grit Eccentricity.
Refer to the ADJUSTMENT SECTION Refer to the ADJUSTMENT SECTION
for details. for details.
42
4 Adjustment
SYSTEM REPORT
4
**** PC-60 System Report **** Environment Temperature
Head Temperature Version : Firmware= A140 Booter= B100
Total Printed Length Temperature: Head= 32cel Env.= 26cel Number of cleaning with Cleaning Sheet
Record : Print= 3933m Cleaning= 2
Amount set by Print/Cut Offset *** Factory settings *** Amount set by Cartridge Position
Adjustment Offset : Head-X= -7step Head-Y= 14step Holder= -20step Adjustment
Tool Force VR : Max= 776 Min= 0
Solenoid Current : Max= 41 Min= 343 Indicates the position of Slide Volume.
Original Amount for Current. MAX should be bigger than MIN.
Grit Distance : +8
MAX should be smaller MIN.
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0 Amount for Grit Compensation
Eccentric amount for Grit : 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Eccentricity Adjustment Stitch Adjust : Upper= 0 Lower= 0
On Board Dip-SW : (1) X0XX (4) Amount set by Density Adjustment
*** User settings ***
Serial Number of the HEAD User Dip-SW : (1) XXXXXXXXXX (10)
Line Space : 0dot Amount set by Stitching Adjustment
CMY K
43
4 Adjustment
4 RS-422
OK
[PIECE] LED : ON
NG
[PIECE] LED : BLINK
RS-232C [ROLL] LED : ON [ROLL] LED : BLINK
44
4 Adjustment
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
2
Turn on the MAIN POWER SW while pressing [ ], [ ],
[ ] keys.
4
It is ready to receive data when [CARTRIDGE HOLDER 1]
LED become ON and [CARTRIDGE HOLDER 2] LED
blinks.
45
4 Adjustment
TOOL HEIGHT ADJUSTMENT is designed to ensure cutting quality by eliminating tool-bouncing as the
tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-006 is used for this adjustment.
[ ] or [ ] key
[CUT TEST] key
MIN. MODE
46
4 Adjustment
CARRIAGE ASSEMBLY
3
Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
4
To enter
FACTORY MODE.
Select [CARTRIDGE HOLDER 2] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the TOOL
PRESSURE ADJUSTMENT MODE.
For selection
BED
47
4 Adjustment
TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the TOOL
CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE, BED and GUIDE RAIL.
It is necessary to enter TOOL PRESSURE ADJUSTMENT MODE in the FACTORY MODE to perform
this adjustment.
ROLAND SPECIAL TOOL ST-002, ST-006 and ST-012 is used for this adjustment.
[ ] or [ ] key
[CUT TEST] key
MIN. MODE
CARRIAGE ASSEMBLY
48
4 Adjustment
For selection
3
Select MAX. MODE. 4
MAX. and MIN. can be selected by pressing the [BASE
POINT] key. Then, move the SLIDE VOLUME for TOOL
PRESSURE at the right side of the machine to MAX.
MAX. MODE : [CARTRIDGE HOLDER] LED ON
MIN. MODE : [CARTRIDGE HOLDER] LED OFF
BED
49
4 Adjustment
4 7
Press the [CUT TEST] key to move the pen down.
BED
50
4 Adjustment
1
Remove the RAIL COVER and FRONT APRON. 4
51
4 Adjustment
VR1
4 5
The HEAD VOLTAGE is written on top of the HEAD
CARRIAGE. SPRING
SCREWS
29.8V
52
4 Adjustment
THERMAL HEAD DENSITY ADJUSTMENT is designed to ensure the printing quality by adjusting the
density in 1 BAND.
THERMAL HEAD is consist of 240 dots. (192 dots are used for printing.)
However, there is slight difference in quantity of consumption on each dots and appears as blurry printing.
This adjustment is to even the density in 1 BAND by deviding the HEAD into 30 groups (8 dots in 1
group), and setting the heating time of each group one by one.
DARK
DENSITY CURVE
HEAD
1 group = 8dots
240 dots
4
LIGHT
This adjustment must be performed after replacement of HEAD CARRIAGE and MAIN BOARD.
It is necessary to enter THERMAL HEAD DENSITY ADJUSTMENT MODE in the FACTORY MODE to
perform this adjustment.
53
4 Adjustment
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
STITCHING
[COLOR] LED will be ON.
Send data from PC. AUTO. ADJUSTMENT ADJUSTMENT
MODE MODE [POWER] & [FRONT COVER] LED [POWER] & [BASE POINT] LED
[CUT TEST] key will blink. will blink.
[ ] key
[SHEET TYPE] key [ ] key MANUAL
Reset parameters STITCHING ADJUSTMENT STITCHING ADJUSTMENT
RESET MODE ADJUSTMENT
to default. for TOP EDGE. for BOTTOM EDGE.
MODE
[ ] key
4 [ ] or [ ] keys
MODE
[ ] or [ ] keys
[SHEET TYPE] key [SHEET TYPE] key
Save Settings.
For selection
54
4 Adjustment
4
Install the DENSITY ADJUSTING SOFTWARE DISK in
your PC.
4
The DISK includes the following.
1. Program [PC60SPF.EXE] to download data.
2. Data file for the HEAD [???-????.TEI].
3. README.TXT
PTMTM3207A
719A10
B05-0051
55
4 Adjustment
4 8
The parameters for the HEAD DENSITY ADJUSTMENT is
put on the GUIDE RAIL.
Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
56
4 Adjustment
STITCHING
[COLOR] LED will be ON.
Send data from PC. AUTO. ADJUSTMENT ADJUSTMENT
MODE MODE [POWER] & [FRONT COVER] LED [POWER] & [BASE POINT] LED
[CUT TEST] key will blink. will blink.
[ ] key
[SHEET TYPE] key [ ] key MANUAL
Reset parameters STITCHING ADJUSTMENT STITCHING ADJUSTMENT
RESET MODE ADJUSTMENT
to default. for TOP EDGE. for BOTTOM EDGE.
MODE
[ ] key
Save Settings.
For selection
57
4 Adjustment
4 3
Press [CUT TEST] key to enter the MANUAL
ADJUSTMENT MODE.
During this mode, [COLOR] LED will be ON.
58
4 Adjustment
HOLDER] LEDs as shown in the table. ON OFF OFF OFF OFF OFF
-5
BLINK BLINK OFF OFF OFF OFF
-4
OFF ON OFF OFF OFF OFF
-3
OFF BLINK BLINK OFF OFF OFF
-2
OFF OFF ON OFF OFF OFF
-1
OFF OFF BLINK BLINK OFF OFF
0
OFF OFF OFF ON OFF OFF
+1
OFF OFF OFF BLINK BLINK OFF
+2
OFF OFF OFF OFF ON OFF
+3
OFF OFF OFF OFF BLINK BLINK
+4
OFF OFF OFF OFF OFF ON
+5
59
4 Adjustment
Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
60
4 Adjustment
HEAD POSITION ADJUSTMENT 1 is designed to ensure the printing quality by aligning the HEAD to
land straight down on the PLATEN. It is necessary to avoid BLURRY PRINT, BROKEN RIBBON and
TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.
1
Remove the RAIL COVER. 4
SCREW C
61
4 Adjustment
4 8
Tighten SCREW B. Make sure that the PLATE is not
tilting.
SCREW B
PLATE
SCREW C
62
4 Adjustment
HEAD POSITION ADJUSTMENT 2 is designed to ensure the printing quality by aligning the HEAD to be
vertical to the GUIDE RAIL It is necessary to avoid BROKEN RIBBON and TWISTED RIBBON.
This adjustment must be performed after replacement of the HEAD CARRIAGE.
1
Remove the RAIL COVER and raise the SHEET
LOADING LEVER.
4
Enter the TEST PATTERN MODE by turning on the SUB TEST PATTERN CARTRIDGE HOLDER LED
2 POWER SW while pressing [ ], [ ] and [CUT TEST] 3mm pitch straight line
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6
OFF OFF OFF OFF OFF OFF
keys.
Dithering Test Pattern ON OFF OFF OFF OFF OFF
Select [3 mm pitch straight line] with [BASE POINT] or
[CUT TEST] key. 100% Dithering Pattern OFF ON OFF OFF OFF OFF
63
4 Adjustment
4 5
Loosen the SCREW B and adjust the ADJUSTING SCREW
so that the printed lines will be straight. SCREW B
ADJUSTING
SCREW
FRONT FRONT
64
4 Adjustment
PRINT/CUT OFFSET ADJUSTMENT is designed to ensure the relation of printing and cutting position.
This adjustment must be performed after replacement of the TOOL CARRIAGE, HEAD CARRIAGE and
MAIN BOARD. It is necessary to enter the PRINT/CUT OFFSET ADJUSTMENT MODE in the
FACTORY MODE to perform this adjustment.
Adjust PRINT/CUT
OFFSET.
Save Settings.
65
4 Adjustment
4 3
Turn on the MAIN POWER SW while pressing [POWER],
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE. To enter
Select [CARTRIDGE HOLDER 1] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the PRINT/CUT
OFFSET ADJUSTMENT MODE.
For selection
CROP MARK
CROP MARK
66
4 Adjustment
CARTRIDGE POSITION
ADJUSTMENT MODE
[POWER] LED will blink and [POWER] LED will be ON and [POWER] LED will be ON and
[PIECE] & [ROLL] LED will be ON [PIECE] LED will blink. [ROLL] LED will blink.
67
4 Adjustment
For selection
4 3
Keep pressing the [POWER] key to enter the
ADJUSTMENT MODE.
During the ADJUSTMENT MODE, [POWER] LED will
blink and both [PIECE] and [ROLL] LEDs will be ON.
HEAD
CARRIAGE
68
4 Adjustment
7
Put the RIBBON CARTRIDGE to the CARTRIDGE
HOLDER 1 and close the FRONT COVER.
4
CARTRIDGE EXCHANGE TEST will be preformed
repeatedly in a sequence described as the table below.
69
4 Adjustment
CMYK SENSING CHECK is necessary when checking the RIBBON CARRIAGE SENSOR 2 is function
to detect the type of CARTRIDGE being installed.
This check should be performed in case of CARTRIDGE SENSING ERROR.
It is necessary to enter the CARTRIDGE POSITION ADJUSTMENT MODE in the FACTORY MODE to
perform this check.
CARTRIDGE POSITION
ADJUSTMENT MODE
[POWER] LED will blink and [POWER] LED will be ON and [POWER] LED will be ON and
[PIECE] & [ROLL] LED will be ON [PIECE] LED will blink. [ROLL] LED will blink.
70
4 Adjustment
For selection
3
Make sure that it is in the TEST MODE.
During the TEST MODE, [POWER] LED will be ON and
4
either [PIECE] or [ROLL] LED will blink.
If not, press the [POWER] key to enter the MODE.
71
4 Adjustment
GRIT COMPENSATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.
This adjustment must be performed after replacement of the MAIN BOARD, or in case of having GAP
between BANDs or BANDING PROBLEM, or in case you like to improve the distance accuracy.
It is necessary to enter the GRIT COMPENSATION MODE in the FACTORY MODE to perform this
adjustment.
4 GRIT COMPENSATION
MODE
[POWER] key
ADJUSTMENT MODE PRINTING MODE
72
4 Adjustment
3
Raise the SHEET LOADING LEVER and select the
PRINTING MODE.
4
Normally, it should be in the PRINTING MODE.
If not, selection can be done by pressing the [POWER] key.
PRINTING MODE : [POWER] LED ON.
ADJUSTMENT MODE : [POWER] LED BLINKS.
250mm
50mm
250 mm - 249.9 mm
X 100 = 0.04 %
249.9 mm
73
4 Adjustment
4 7
Current settings can be checked by pressing the [CUT
[CARTRIDGE HOLDER] LED MEANING
TEST] key.
And also, settings can be changed back to the default by OFF : +
1
pressing the [BASE POINT] key. ON : -
Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
74
4 Adjustment
WIRE TENSION ADJUSTMENT is designed to ensure the movement of the TOOL CARRIAGE and
HEAD CARRIAGE by adding the proper tension to the WIRE.
This adjustment must be performed after replacement of the WIRE and Y PULLEY.
1
Remove the RAIL COVER and LEFT SIDE COVER.
Then, move the TOOL CARRIAGE to the left end of the
4
machine.
TENSION
METER
REAR SIDE
75
4 Adjustment
4 5
Make sure to check the tension again after moving the
TOOL CARRIAGE back and forth in a whole distance of
the GUIDE RAIL.
If the tension changes, re-adjust it by following 3 — 4 .
76
4 Adjustment
4
DARK 192 dots (Dots used for printing)
Groups to be adjusted.
1 group = 8dots
HEAD
240 dots
LIGHT
77
4 Adjustment
[THERMAL HEAD DENSITY ADJUSTMENT MODE FLOW CHART (in Factory Mode)]
STITCHING
[COLOR] LED will be ON.
Send data from PC. AUTO. ADJUSTMENT ADJUSTMENT
MODE MODE [POWER] & [FRONT COVER] LED [POWER] & [BASE POINT] LED
[CUT TEST] key will blink. will blink.
[ ] key
[SHEET TYPE] key [ ] key MANUAL
Reset parameters STITCHING ADJUSTMENT STITCHING ADJUSTMENT
RESET MODE ADJUSTMENT
to default. for TOP EDGE. for BOTTOM EDGE.
MODE
[ ] key
4 [ ] or [ ] keys [ ] or [ ] keys
[SHEET TYPE] key [SHEET TYPE] key
Save Settings.
For selection
78
4 Adjustment
BOTTOM EDGE
4
Status of the STITCHING will be indicated by the
[CARTRIDGE HOLDER] LEDs as shown in the table.
[CARTRIDGE HOLDER] LED
AMOUNT DENSITY 4
1 2 3 4 5 6
Select the amount to be adjsuted by [ ] and [ ] keys. ON OFF OFF OFF OFF OFF
-5 LIGHTER
Press [SHEET TYPE] key to save the settings. Adjust both BLINK BLINK OFF OFF OFF OFF
-4
the TOP and BOTTOM edges and turn off the MAIN OFF ON OFF OFF OFF OFF
-3
POWER SW to end. OFF BLINK BLINK OFF OFF OFF
-2
OFF OFF ON OFF OFF OFF
-1
OFF OFF BLINK BLINK OFF OFF
0 DEFAULT
OFF OFF OFF ON OFF OFF
+1
OFF OFF OFF BLINK BLINK OFF
+2
OFF OFF OFF OFF ON OFF
+3
OFF OFF OFF OFF BLINK BLINK
+4
OFF OFF OFF OFF OFF ON
+5 DARKER
Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
79
4 Adjustment
BANDING
1st BAND
GRIT ECCENCTRICITY
ADJUSTMENT MODE
[POWER] key
ADJUSTMENT MODE PRINTING MODE
[ ] or [ ] keys
[ ] or [ ] keys
Save Settings.
80
4 Adjustment
2
Raise the SHEET LOADING LEVER.
Turn on the MAIN POWER SW while pressing [POWER],
4
To enter
[SHEET TYPE] and [BASE POINT] keys and enter the
FACTORY MODE.
Select [CARTRIDGE HOLDER 4] with [ ] or [ ] keys
and press [SHEET TYPE] key to enter the GRIT
ECCENTRICITY ADJUSTMENT MODE.
For selection
17 BANDs
17 BANDs
30mm 30mm
81
4 Adjustment
4 6
Find the position where the gap between the BANDs is the
biggest. POSITION NO.16
POSITION NO.15
POSITION NO.14
•
•
•
•
• THE BIGGEST GAP
•
•
• MEDIA FEEDING
• DIRECTION
•
•
POSITION NO.3
POSITION NO.2
POSITION NO.1 BANDING
82
4 Adjustment
3 ON ON OFF OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
10 OFF ON OFF ON
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON
Grit Distance : +8
Eccentricity : Amount- 0 Number= 0
Head ID : B06-0032
Density Adjust : +1 +1 0 0 0 0 0 0 0 0 0 0 0 0 0
: 0 0 0 0 0 0 0 0 0 0 0 -1 0 0 -1
Stitch Adjust : Upper= 0 Lower= 0
83
4 Adjustment
-- MEMO --
84
5 Supplemental Information
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
Main Power SW ON
OK
OK
OK
Sub Power SW ON
5
[POWER] LED ON
OK
UP
Detects Sheet Loading Lever.
DOWN
OK
CLOSE
OK NG
Detects CARTRIDGE TYPE. [CARTRIGE HOLDER] LED blinks.
Move to Print Origin to be stand-by.
OK
85
5 Supplemental Information
Y LIMIT SENSOR
This sensor detects the Y Limit.
RIBBON CARRIAGE SENSOR 2
This sensor detects the type of RIBBON CARTRIDGE which is installed.
86
6 Trouble Shooting
6 Troubleshooting
6-1 PRINTING
YES NO
Is the HEAD dirty? Clean the HEAD. Is the Media set correctly? Set the Media correctly.
NO YES
NO YES
NO YES
Is the PLATEN DAMPER loose? Fix the PLATEN DAMPER.again. Is the PINCH ROLLER worn out? Replace the PINCH ROLLER.
YES NO
NO NO
Is the PLATEN DAMPER flat and smooth? Replace the PLATEN DAMPER. Is the GRIT COMPENSATION correct? Adjust GRIT COMPENSATION.
YES YES
NO NO
Is the HEAD POSITION OK? Adjust HEAD POSITION. Is the HEAD POSITION aligned OK? Align the HEAD POSITION.
YES YES
NO Is the GRIT HOME POSITION SENSOR NO Replace the GRIT HOME POSITION
Is the HEAD VOLTAGE OK? Adjust HEAD VOLTAGE. OK? SENSOR.
YES YES
YES
87
6 Trouble Shooting
CUT LINE
NO NO
Is the media set correctly? Replace the CARRIAGE BOARD or
Set the media correctly. Is THERMISTOR OK?
HEAD CARRIAGE.
YES YES
YES YES
NO NO
Is the Print/Cut Offset correct? Adjust Print/Cut Offset. Is the DENSITY ADJUSTMENT OK? Adjust HEAD DENSITY.
YES YES
Is the holder part of TOOL CARRIAGE YES Life of the HEAD. Replace the HEAD
loose? Fix the holder to TOOL CARRIAGE. CARRIAGE.
NO
YES
Is the TOOL CARRIAGE loose? Fix the TOOL CARRIAGE.
RAINBOW LINE
NO
Is the PLATEN DAMPER flat and smooth? Replace PLATEN DAMPER.
YES
YES
YES
88
6 Trouble Shooting
6-2 CUTTING
YES NO
Is the blade worn out? Replace the blade. Bearing inside Blade Holder rotates
smoothly? Replace the Blade Holder.
NO YES
NO YES
IBearing in blade holder rotates smoothly? Replace the blade holder. Is the Blade worn out? Replace the Blade.
YES NO
NO Holder part of the CARRIAGE ASSEMBLY YES Fix the holder part of
Does pen move up/down smoothly? Replace the CARRIAGE ASSEMBLY. is loose? CARRIAGE ASSEMBLY.
YES NO
YES YES
Is there scratch on Cutter Protection? Replace Cutter Protection. Is CARRIAGE ASSEMBLY loose? Fix the CARRIAGE ASSEMBLY.
NO NO
6
Is Holder part of CARRIAGE YES NO
Fix the Tool Holder. Is backlash adjusted correctly? Adjust Backlash.
ASSEMBLY loose?
NO YES
YES YES
Is CARRIAGE ASSEMBLY loose? Fix the CARRIAGE ASSEMBLY. Is CARRIAGE DRIVE GEAR Broken? Replace the CARRIAGE DRIVE GEAR.
NO NO
NO YES
Is Tool Height adjusted correctly? Adjust Tool Height. Is WIRE TENSION loose? Adjust WIRE TENSION.
YES NO
NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure.
Replace the LM GUIDE.
YES
NO
Is MAIN BOARD ASS'Y OK? Replace MAIN BOARD ASS'Y.
89
6 Trouble Shooting
NO
NO
Is carraige solenoid OK? Replace the CARRIAGE ASSEMBLY.
YES
YES
Is there cut-line in solenoid wire? Replace the CARRIAGE ASSEMBLY.
NO
YES
Is the Solonoid wire connected correctly? Connect the Solenoid wire.
6 NO
NO
Is SOLENOID DRIVER IC OK? Replace IC2 on MAIN BOARD ASS'Y.
YES
NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure.
90
6 Trouble Shooting
6-3 OTHERS
Is the machine used in the correct using NO Use it in the room temperature of 15ºC ~ Is the HOOK part on the CARTRIDGE YES Replace or fix the HOOK for the
environment? 30ºC. HOLDER distorted or broken? CARTRIDGE HOLDER.
YES NO
YES NO
YES NO
Is media wrincled? Use the media without wrincle. Is the CARTRIDGE POSITION OK? Adjust CARTRIDGE POSITION.
NO YES
YES NO
Is RIBBON twisted? Correct the twisted part of RIBBON. Is RIBBON CARTRIDGE SENSOR OK? Replace the HEAD CARRIAGE.
NO YES
6
Is RIBBON CARTRIDGE rewinded or YES NO
disassembled once? Fix or replace the RIBBON CARTRIDGE. Is HEAD CARRIAGE fixed OK? Fix the HEAD CARRIAGE again.
NO YES
YES YES
NO NO
Is CASSETTE POSITION OK? Adjust the CASSETTE POSITION. Are the HEAD CABLEs OK? Replace the HEAD CARRIAGE.
YES
YES
NO
Is RIBBON CARTRIDGE SENSOR OK? Replace the HEAD CARRIAGE.
YES
NO
Is HEAD VOLTAGE OK? Adjust the HEAD VOLTAGE.
91
6 Trouble Shooting
YES NO
YES NO
Is PINCH ROLLER ASSEMBLIES YES Replace the PINCH ROLLER Is the ROLLER on the HEAD to hold down NO
worn out? ASSEMBLIES. the RIBBON OK? Replace HEAD CARRIAGE.
NO YES
6 YES
YES
FAN REVOLUTION
NO
Is FAN PWM IC OK? Replace Q11 on MAIN BOARD ASS'Y.
YES
NO
Is FAN MOTOR OK? Replace FAN MOTOR.
YES
NO
Is MAIN BOARD ASS'Y OK? Replace MAIN BOARD ASS'Y.
92
7 Supplement
7 Supplement
DateÅ : . .
7-1 MAINTENANCE CHECK LIST
PC-60
MECHANICAL PARTS
Check Points Confirmation
Carriage Driving Part 1. Wire Tension
Foreign substance
2. Backlash Loosen
Life
7
CONSUMABLE PARTS
Description Life Confirmation
HEAD ASSEMBLY
HEAD CLEANER
LUBRICATION
Check Points Confirmation
Floil G-474C Carriage Drive Gear OK/Cleaning & Lubrication
FUNCTION CHECK
Check Points Confirmation
1. ROM Version
• Noise
• Pen Pressure
93
7 Supplement
Following table describes the settings of the DIP SW located at the right side of the machine.
MAGENTA MAGENTA
ROLAND DG CORPORATION does not guarantee the quality of the printing using the Ribbon
Economy Mode.
The starting point of the printing could be shifted in each BAND.
94
7 Supplement
Following table describes the procedure to adjust the LINE SPACING for users.
1. Hold down the [BASE POINT] key on the panel while you turn the POWER key (sub power) on.
2. Pressing the [ ] and [ ] keys changes the displayed [CARTRIDGE HOLDER] LEDs.
3. Referring to the table below, use the [ ] and [ ] keys to determine the amount of offset between line.
(Offset can only be used for narrow line pitch than the default value, which is no offset.)
Flashing Pitch 7
CARTRIDGE HOLDER LED (corresponding number of dots)
* Distance accuracy cannot be guaranteed when line-pitch correction has been performed.
4. The setting is completed when the [POWER] key is used to switch off the sub power.
95
7 Supplement
7-4 SPECIFICATIONS
Specifications
7 1016 mm (W) x 326 mm (D) x 266 mm (H) (40" (W) x 12-7/8" (D) x 10-1/2" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 355 mm (H) (40" (W) x 12-7/8" (D) x 14" (H))
[With stand]
1016 mm (W) x 326 mm (D) x 1125 mm (H) (40" (W) x 12-7/8" (D) x 44-5/16" (H))
when cover is open: 1016 mm (W) x 326 mm (D) x 1214 mm (H) (40" (W) x 12-7/8" (D) x 44-13/16" (H))
Weight ......................................................... [Main unit] 26 kg (57.3 lb.)
[With stand] 45 kg (99.2 lb.)
Operating Temperature ............................... 15—30ºC (59—86ºF)
Operating Humidity ..................................... 35—70% (non-condensing)
Accessories ................................................. • Power Cord • Thermal transfer ribbon cartridges • Blade (Carbide) • Blade Holder • Material for Test Cuts
• Head Cleaner • User's Manual • PC-60 DRIVER for windows® 95 • PC-60 DRIVER for windows® 3.1
Interface Specifications
[Parallel] [Serial]
Standard In compliance with the specifications of Centronics Standard RS-232C specifications
Input signals STROBE (1BIT), DATA (8BITS) Transmission method Asynchronous, duplex data transmission
Output signals BUSY (1BIT), ACK (1BIT) Transmission speed 9600, 19200 (selected using DIP switches.)
Level of Parity check Odd, Even, or None (selected using DIP switches.)
input/output signals TTL level Data bits 8 bits (fixed)
Transmission method Asynchronous Stop bits 1 or 2 bits
96