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SPC Chart Blank

This document contains control charts monitoring the flatness of CAM rings produced by a grinding machine. It includes an X-bar chart showing the average flatness measurement for each sample and an R chart showing the range of measurements within each sample. The charts include control limits, action instructions for points outside limits, and measurement data from March 14 to April 15. The goal is to monitor the process and ensure it remains in statistical control to consistently produce flat CAM rings within specifications.

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bowlinglm
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1K views1 page

SPC Chart Blank

This document contains control charts monitoring the flatness of CAM rings produced by a grinding machine. It includes an X-bar chart showing the average flatness measurement for each sample and an R chart showing the range of measurements within each sample. The charts include control limits, action instructions for points outside limits, and measurement data from March 14 to April 15. The goal is to monitor the process and ensure it remains in statistical control to consistently produce flat CAM rings within specifications.

Uploaded by

bowlinglm
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PLANT North MACH. NO.

DEPT. DATES

OPERATION

Grinding
CHARACTERISTIC

CONTROL CHART
DATE CONTROL LIMITS CALCULATED

ENGINEERING SPECIFICATION SAMPLE SIZE/FREQUENCY

PART NO. PS037501 PART NAME

YES CONTROL ITEM ( ) NO

Flatness
X = Average X =
0.00040

CAM Ring
SPC F820003 Created 11/24/10

0.00024

U.C.L.=

0.00037

L.C.L. =

0.00011

AVERAGES ( X BAR CHART )

ACTION on special cause

0.00035
ANY POINT OUTSIDE OF THE CONTROL LIMITS A RUN OF 7 POINTS - ALL ABOVE OR ALL BELOW THE CENTRAL LINE A RUN OF 7 INTERVALS UP OR DOWN

0.00030

0.00025

ANY OTHER OBVIOUSLY NON-RANDOM PATTERN

Any point outside the SPECIFICATION LIMITS, CONTAIN and PURGE ALL SUSPECT PARTS 100 % and NOTIFY Supervisor immediately.

0.00020

ACTION INSTRUCTIONS
0.00015

Use the following codes for points out of control


1) Master the gage 2) Recheck Sample 3) Check for assignable cause

0.00010

4) Correct cause 5) If problem persists, stop machine and contact supv 6) Log corrective action on chart

0.00005

5) If problem persists, stop machine and contact supv 6) Log corrective action on chart

0.00000 3/14

3/19

3/20

3/21

3/22

3/23

3/24

3/25

3/26

3/27

3/28

3/29

3/30

3/31

4/1

4/2

4/3

4/4

4/5

4/6

4/7

4/8

4/9

4/10

4/11

4/12

4/13

4/14

4/15
A. No Stock

Reason Codes

R = Average R =
0.00025 0.00020 0.00015 0.00010 0.00005 0.00000 3/14

0.00007

U.C.L. =

0.00022

L.C.L. =

0.00000

RANGES ( R CHART )

B. Not manned C. Down

NOTE: Note: For any point below control limit no action is necessary. Points below lower control limit show improvement in quality

3/19

3/20

3/21

3/22

3/23

3/24

3/25

3/26

3/27

3/28

3/29

3/30

3/31

4/1

4/2

4/3

4/4

4/5

4/6

4/7

4/8

4/9

4/10

4/11

4/12

4/13

4/14

4/15

DATE TYPE 1
R E A D I N D I N G S

3/14

3/19

3/20

3/21

3/22

3/23

3/24

3/25

3/26

3/27

3/28

3/29

3/30

3/31

4/1

4/2

4/3

4/4

4/5

4/6

4/7

4/8

4/9

4/10

4/11

4/12

4/13

4/14

4/15

THE PROCESS MUST BE IN CONTROL BEFORE CAPABILITY CAN BE DETERMINED

.000284 .000179

.000258 .000245

2 3 4 5 SUM

.000463 .000232 .000105

.000503 .000252 .000013

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X = SUM / NO. OF READINGS R = HIGHEST - LOWEST

Filename: 101014288.xlsx.ms_office Product: T-Bar Revision Date: Jan 04, 2010 * For Sample Sizes of Less Than Seven, There is No Lower Control Limit for Ranges.

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