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Assignment Safety

1. A study was conducted on a node reactant in a reactor. The process parameter of temperature was higher than normal or cooling started later than usual. Agitation was also lower than normal. 2. Possible causes included failures in the cooling water valve, thermocouple, controller valve, or mixer. Possible consequences depended on the specific cause but included thermal runaway, explosions, production of byproducts, and interrupted production. 3. Recommended actions to address the issues included installing temperature alarms, backup cooling valves, check valves, interlocking the feed line, and ensuring valves fail closed during power loss.

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0% found this document useful (0 votes)
31 views3 pages

Assignment Safety

1. A study was conducted on a node reactant in a reactor. The process parameter of temperature was higher than normal or cooling started later than usual. Agitation was also lower than normal. 2. Possible causes included failures in the cooling water valve, thermocouple, controller valve, or mixer. Possible consequences depended on the specific cause but included thermal runaway, explosions, production of byproducts, and interrupted production. 3. Recommended actions to address the issues included installing temperature alarms, backup cooling valves, check valves, interlocking the feed line, and ensuring valves fail closed during power loss.

Uploaded by

ssyerrina
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sheet1

Item 1

Study Node Reactant in reactor

Process Parameter Temperature

Deviation higher

lower

later than

Agitation

No

more lower

Page 1

Sheet1

Possible Cause 1.cooling water valve failed close 2.thermocouple failure 3.controller valve failure 4.failure of mixer

Possible Consequences 1.thermal runaway 2.explosion 3.production of by-product 4. accumulation of heat of reaction 5.production interupt 1.thermal runaway 2.accumulation of reactant 3.production interupt 1.thermal runaway 2.production of by-product 3.production interupt 4. accumulation of heat of reaction 1.no or very little reaction 2.accumulation of reactant 3.production interupt None 1.reactant cannot mixed well 2.production interupt

1.cooling water valve failed open 2.thermocouple failure 3.controller valve failure 1.cooling started late

1.failure of mixer 2.stirrer motor malfunction 3.power failure 1.Strirrer controller motor fail 1.Strirrer controller motor fail 2.not enough power supply

Page 2

Sheet1

Action Required 1. install TAH 2. install back-up cooling valve 3. install check valve

1. install TAL 2.install back-up heat suply 3. install check valve 1.check and monitor reliability of water service 2. install check valve

1.interlock with feed line 2.monomer feed valve must fail closed on power loss

1.install alarm

Page 3

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