Component Locations - Prime Power Applications

26 23 18 19 24 16 15 25 21 19 18 15 16 14 13 7 20 25 21 21a

RENR1242-02 July 1997

Electrical Schematic Symbols And Definitions

AIR CLEANER
Component Schematic Location

Component Location
Machine Location Component

Alternator Batteries Breaker - Alternator Breaker - CB4

F-7 H-6 G-7 H-10 G-6 B-5 C-11 H-12 E-14 G-12 E-4 G-7 H-7 C-11 G-10 B-10 B-10 F-10 F-10 D-10 D-10 E-4,F-4 E-2 E-2 E-1

2 8

Schematic Location

Machine Location

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Sensor - Engine Coolant Level Sensor - Engine Coolant Temp Sensor - Engine Oil Press (Filtered) Sensor - Engine Oil Press (Unfiltered) Sensor - Engine Speed (EMCP) Sensor - Engine Speed Timing Sensor - Fuel Filter Press (Filtered) Sensor - Fuel Filter Press (Unfiltered) Sensor - L. Turbo Exhaust Temp Sensor - L. Turbo Inlet Press (note 3) Sensor - R. Turbo Exhaust Temp Sensor - R. Turbo Inlet Press (note 3) Sensor - Turbo Outlet Press Solenoid - Air Shut-off (Left Side) Solenoid - Air Shut-off (Right Side) Solenoid - Air Start (if equipped) Solenoid - Cylinder Head (note 2) Solenoid - Start Aid Solenoid - Start Aid Switch - Disconnect Switch - E Stop Switch - E Stop Switch - Start Aid Auto/Man Switch - Prelube Press

E-4 E-2 E-1 E-1 H-4 D-4 E-1 E-1 D-4 E-2 D-4 E-2 E-2 F-4 G-4 H-4 B-2,D-2 F-4 F-4 H-7 C-10 G-10 C-10 C-5

note 4 14 15 16 9 17 18 19 20

note 1 note 5 13 3 note 5 note 5 note 5 note 5 4 5 6 note 1 note 5 note 5 note 5 note 5 note 5 note 5 note 5 7 10 11 12

11 11 17 3 10 6 3

Breaker - ECM (Engine Control) Control - Engine Control - Speed Control - Genset Status Module - Loadshare Module - Relay Motor - Prelube Motor - Starter (1/2 Group) Motor - Starter (1/2 Group) Potentiometer - Speed Adjustment Relay - Air Shut-off Relay - Start Aid Hold Relay - Start Aid Start Relay - Mag #1 Relay - Mag #2

Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

21,21a 22 23,23a 24 25 26 27 28 29 30 note 1 note 5 note 5 note 1 31

Left Side View Front View

26 22 28 8 29 30

3500B Engine for Electrical Power Generation (EPG) with Electronic Modular Control Panel (EMPC)
4GM171-UP 5XM1-UP 6PM1-UP 7KM1-UP 8RM175-UP 6HN138-UP 6PN249-UP 6WN114-UP 7RN428-UP 3LS1-UP 3MS1-UP 3NS1-UP 1NW1-UP 2HW1-UP 2JW1-UP 4AW1-UP 5AW1-UP

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

12

Relay - Prelube (Master) Relay - Prelube (Slave) Resistor Sensor - Aftercooler Temp Sensor - Atmospheric Press Sensor - Crankcase Press

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

AIR
23 9 23a 17

CLEANER
2

No circle indicates that the wire cannot be disconnected from the component.

Note 1: Customer supplied component. Note 2: One located at each cylinder. Note 3: Location marked with an "a" indicate the sensor location when the engine is NOT aquipped with an air shut-off Note 4: Located at the radiator. Note 5: Located in the insrtumen box mounted on the generator.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

27

31

D86927

Rear View

D86926

Right Side View

1997 Caterpillar All Rights Reserved

Printed in U.S.A.

Component Locations - Standy Power Applications

26 23
AIR

40-Pin Deutsch Connector

20 25
110-6844 Seal Wire Gauge 14 16-18 14-18 4-6 10 12-14 16-18 110-6848 Plug As. Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 Pin # 9W-0852 8T-8729 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket # 9W-0844 8T-8730 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Notes DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only.

4-Pin DT Plug

Harness And Wire Electrical Schematic Symbols

102-8814 Seal

25

14

A 1
. 3E-3376 Receptacle As 3E-3377Wedge 3E-3374Wedge 3E-3373 Plug As . 102-8804 Receptacle Kit Wire Gauge 14 16-18 Pin# 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 102-8809 Plug Kit

AA

21

13

21

1 2 Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

1 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

21a
110-6848 Plug As. or 110-6847 Plug As. (Service Replacement)

110-6847 Plug As. or

Plug 2 Pin or Socket Number

Receptacle

24
11

CLEANER

24-Pin DRC Connector

22 4

16-18

9-Pin HD10 Receptacle

E D C B J G H

3E-8558 Bolt
DEUTSCH D IP DRC16-24SA US A

24

12

18

24

10

16

15

21

22

21

17 10

2-Pin Sure-Seal Plug

1 2

A F

3E-4367 Ring 7X-6222 Connector As .

8T-8736 Receptacle

19

13

19

Wire Gauge 14 16-18

24 23 22 21 20 19

Wire, Cable, or Harness Assembly Identification Single Wire Connector C A

325-PK-14

Component Part Number

9X-3265 Seal Pin# 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 9X-0145 Receptacle As .

A 1

AA
325-PK-14

9X-1123

11
3 6 5

7N-9737 Plug Wire Gauge 14-18 Pin # 7N-7780

7N-9738 Receptacle Socket # 7N-7779

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

Pin

Socket

Wire Color

25-Pin CE Plug
17 16 15 14 13 12 25 24 22 23 11 10 9 21 7 8 18 19 1 2 20 3 4 5 6 16 15 14 13 12 25 24 23 11 10 22 9 21 7 8 17 18 19 1 2 20 3 4 5 6

200-BK-14

Left Side View

26 22 28 8

3-Pin DT Plug

Circuit Number Identification

Wire Gauge

102-8813 Seal

Front View

29

30

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

3E-3307 Receptacle As.

3E-3368 Wedge 3E-3371 Wedge 104-2921 Plug As. 102-8808 Plug Kit

AIR
23

8N-1521 Endbell As .

3T-3044 or 8N-1518 Plug As . Wire Gauge 4-6 10 12-14 16-18 Pin # 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 Socket# 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539

CLEANER
19

102-8803 Receptacle Kit

3T-3043 or 8N-1517 Receptacle As .

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Wire Gauge 14 16-18

Pin # 9W-0852 8T-8729

Socket # 9W-0844 8T-8730

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

17

21a 18

2-Pin DT Plug

102-8812 Seal
40 39 38 37 36

40-Pin DRC Connector

40 10 10 20 16 15 11 30 26 25 21

3E-3365 Wedge

3 E-3362 Wedge

3E-3361 Plug As.

3E-8557 Bolt

36

35

102-8802 Receptacle Kit Wire Gauge 14 Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 . 8T-9834 Connector As 3E-4367 Ring

31

12

16-18

9X-3132 Seal Pin # 9W-0852 8T-8729 Socket # 9W-0844 8T-8730 . 9X-1343 Receptacle As

D86819

Wire Gauge 14 16-18

31

35

3E-3364 Plug As.

102-8807 Plug Kit

36

40

DEUTSCH D IP DRC16-40S

35 34 33 32 31

D86923

Rear View
D86924

16

Right Side View

15

D8682 0

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

15

14

13

12

11

10

314-PU-10 G S RD-00 RD-00 STARTER (1/2 MOTOR GP.) 8N-3896 (3512/6) 7C-0527 (3508) BK-00 BK-00

RD-6

MTR BAT

GENSET STATUS CONTROL MODULE (GSC) BATT POST (+) BATT POST (-) AUX. CONTACT - NORMALLY CLOSED AUX. CONTACT - NORMALLY OPEN SHUNT TRIP GSC ALARM POST POST 1 4 22 35 CHASSIS STUD EMCP ENGINE SPEED SENSOR EMCP ENGINE SPEED SENSOR ENGINE COOLANT LEVEL SENSOR VS ENGINE COOLANT LEVEL SENSOR ALARM CAT DATA LINK (+) CAT DATA LINK (-) ENGINE COOLANT LEVEL SENSOR GND XXXXXXXXXXXXXXXX RELAY MODULE (RM) KEY SWITCH INPUT DIGITAL RETURN START/RUN/STOP FUEL SHUT-OFF SLOENOID GOVERNOR SYNC MOTOR STARTING MOTOR LOCKOUT AIR SHUT-OFF SOLENOID BATTERY CHARGER CONTROL RUN RELAY CRANK TERMINATE RELAY 1 13 14 15 16 18 19 21 24 39 1 2 9 13 19 20 31 33 SHIELD BK-18 WH-18 844-80A 846-80C 893-GN 892-BR 845-80B

101-TN-14 101-TN 101-TN-10 101-TN-10 101-TN 101-TN-10 130-GN/YL-10 130-GN/YL 130-GN/YL

CB4 101-TN-10 1 32A L13 L17 L17 2 852-TN-10

MOTOR

DISCONNECT SWITCH 7N-0718

POS NEG BK-00

POS NEG BK-18 WH-18 1 2 BK-18 WH-18 EMCP ENGINE SPEED SENSOR 6V-2455

COLOR LEGEND
838-873

CUSTOMER SUPPLIED 838-873 304-WH-10 314-PU-10 304-WH-10 304-WH-10 838-873 304-WH RD-00 BK-00 BK-6 838-873 304-WH BK-6 RD-6 304-WH 200-BK 115-5163 1 2 RIGHT AIR STARTER SOLENOID 5N-8980

COLOR SHOWN ON SCHEMATIC

SCHEMATIC ABBREV RD WH OR YL PK BK GY PU BR GN BU TN GN/YL WH/YL

WIRE COLOR RED WHITE ORANGE YELLOW PINK BLACK GREY PURPLE BROWN GREEN BLUE TAN GREEN/YELLOW WHITE/YELLOW

838-873 L5 130-GN/YL L11 L11 101-TN-10

838-873

113-OR 998-BR F716-WH /F717-YL 852-TN-10 F708-YL F708-YL

AIR SHUT OFF RELAY 9X-8124 ASOS 2 1 3 4

101-TN-10 124-TN-10 G STARTER (1/2 MOTOR GP.) 8N-3896 (3512/6) 7C-0527 (3508) S 124-TN-10 101-TN-10 RD-00 150-RD-14 150-RD-14 109-RD-6 BK-00 229-BK-14 229-BK-14 200-BK-10

101-TN-10 124-TN-10 109-RD-6 150-RD-14 150-RD-14 ECM BREAKER 6T-3643 ECMCB 1 2 15A 150-RD-14 150-RD-14 229-BK-14 229-BK-14 229-BK-14 229-BK-14 200-BK-10 200-BK-10 RD-6 BK-6 L16 NON-ELECTRIC STARTER ENGINES WITH 115-5163 POWER DISTRIBUTION BOX. 101-TN-10 124-TN-10 109-RD-6 150-RD-14 150-RD-14 229-BK-14 229-BK-14 200-BK-10 200-BK-6 (+) (-)

L10

MTR BAT

852-TN-10 130-GN/YL

MOTOR

111-1324 E-STOP 1 ES1 2

G
L13 L13

20

6 K0-B

L17 ALTCB 109-RD-6 101-TN-10 124-TN-10 102-GN/YL-10 130-GN/YL-10 1 60A ALTERNATOR BREAKER 6T-3645 ALT + 35A R 2

200-BK-6 109-RD-6

200-BK-6

F716-WH /F717-YL 998-BR 113-OR

109-RD-6

200-BK-10 200-BK-14

852-TN-14 200-BK-14

AIR SHUT-OFF SOLENOID RH 8C-6099

DIODE AS. 1W-9070

101-TN-10 130-GN/YL-10

101-TN 101-TN-14

200-BK-10 101-TN-10 102-GN/YL-10 102-GN/YL 102-GN/YL SMMS1 852-TN-10 01 02 02 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 01 02 02 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 101-TN-10 102-GN/YL-10 XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX 852-TN-10 XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX XXX-XXXX 124-TN-10 XXX-XXXX 304-WH-10 314-PU-10 XXX-XXXX XXX-XXXX XXX-XXXX 130-GN/YL-10 200-BK-6 MOUNTING GP. 126-9191 AIR SHUT-OFF SOLENOID LH 8C-6099

852-TN-10

852-TN-10

852-TN-14 200-BK-14

DIODE AS. 1W-9070

ATTACHMENT WOODWARD LOADSHARE MODULE 4P-0316

F
2

102-GN/YL

Cn GENERATOR Bn An
1

CIRCUIT BREAKER

314-PU-10 102-GN/YL

MAG RELAY #2 9X-8124 SMMS2 2 1 124-TN-10 3 4 SMMS1

852-TN-10 L9 L9

382-PK-14 200-BK-14 926-RD

A C B

382-PK-14 200-BK-14 926-RD

HARNESS AS. 119-8959

382-PK 200-BK

1 2

BU BK

START AID SOL #1 9X-7137

382-PK 200-BK 130-GN/YL-10 124-TN-10 200-BK-10

1 2

BU BK

3 304-WH-10

START AID SOL #2 9X-7137

MAIN BUS

124-TN-10 1 2 SMMS1 MAG RELAY #1 9X-8124

2 1

RD-16 RD-16

RES1 RESISTOR 9X-9584 RES2 RESISTOR 9X-9584

2 1

RD-16 RD-16

50 50 50 51 52 53 L1 L3 GND

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

WH-18 SIGNAL BK-18 ANALOG RET OR-18 +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG GN-18 YL-18 OR-18

101-TN-10

F716-WH /F717-YL 998-BR 113-OR

MOTOR + C465-OR-10 C465-OR-10 C465-OR-10

130-GN/YL-10

PRELUBE MOTOR AS. 3T-7583

102-GN/YL

101-TN 101-TN-14

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

C B A

F725-WH 993-BR 997-OR

A751-YL 993-BR 997-OR

F713-OR 993-BR 997-OR

F714-PK 993-BR 997-OR

A747-GY 993-BR 997-OR

PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 4 TO 5. PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 6 TO 7. PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE WITH CT TERMINALS 8 TO 9.
2 POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A

SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS ESSENTIALLY 0 VA.

3 CONTACTS TO CLOSE WHEN BREAKER CLOSES. 4 THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN

An Bn Cn An CURRENT XFORMER An AMMETER Bn CURRENT XFORMER Bn AMMETER Cn CURRENT XFORMER Cn AMMETER LOAD SHARE (+) LOAD SHARE (-) LOAD SHARE SHIELD GND DROOP SWITCH CONTACT A DROOP SWITCH CONTACT B

5 6 7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
5 6 5

50-400 HZ XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

TO VOLTMETERS, ECT. ON SWITCHBOARD (OPTIONAL) TO AMMETERS, ECT. ON SWITCHBOARD (OPTIONAL) + 8

ATTACHMENTS

L16 C465-OR-10

L16 993-BR 997-OR

LOAD SHARING LINES COMMON TO ALL UNITS C465-OR-10

3

PPRS 2 3

L8

L8

OPEN FOR DROOP AUXILIARY CONTACT

RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS. 1 THRU 3 IS 95 TO 130VAC PHASE TO PHASE (50-400HZ). TO 260VAC PHASE TO PHASE (50-400HZ).

5 JUMPER 15 TO 16 AND 17 TO 18 WHEN POTENTIAL INPUT AT TERMINALS

6 JUMPER 16 TO 17 WHEN POTENTIAL INPUT AT TERMINALS 1 THRU 3 IS 190

7 POTENTIAL TRANSFORMER BURDEN IS 5VA PER PHASE WITH 230VAC INPUT

AND 2.5VA PER PHASE WITH 115VAC INPUT.

8 CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS. SHIELD IS

TO BE TIED TO GROUND AT MODULE END ONLY.

95-130 VAC JUMPER 190-260 VAC JUMPER 190-260 VAC JUMPER 95-130 VAC JUMPER PWM OUTPUT SIGNAL (+) PWM OUTPUT SIGNAL (-) PWM OUTPUT SHIELD GND LOAD SIGNAL (+) FOR SETUP ONLY LOAD SIGNAL (-)/SPM SYNC SHIELD GND SPM SYNCHRONIZER INPUT (+) SPM SYNCHRONIZER INPUT (-) SPEED TRIP POT HIGH SPEED TRIM POT WIPER SPEED TRIM POT LOW

102-GN/YL 101-TN

101-TN-10 101-TN PRELUBE RELAY 4 SLAVE 9X-8124 1

PPRM + 8

L7

L7

F702-GN 998-BR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX CW

PULSE WIDTH MODULATED OUTPUT SIGNAL (TO ENGINE MOUNTED ECM)

L14

L14

101-TN F705-PK

30 86

+ LOAD SIGNAL (FOR SETUP ONLY) + SPM SYNCHRONIZER INPUT (OPTIONAL) SPEED TRIM POTENTIOMETER (OPTIONAL) 10K, 10 TURN 101-TN 101-TN-14

PRELUBE RELAY 87a MASTER 3E-6477 87 101-TN 101-TN 85 101-TN 31 32 33 33 33 33 34 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

L6 ENGINE SPEED/ TIMING SENSOR 129-6628 WH-18 SIGNAL BK-18 DIGITAL RET OR-18 +V SPD/TIM 998-BR L13 L12 L9 F705-PK L15 L9 L9 L15 F718-BU PRELUBE PRESSURE SWITCH 3N-1400 NOTE A 1 2 TIMING CALIBRATION CONNECTOR 2 1 F724-PU F723-PK

L6

995-BU A751-YL F713-OR F714-PK A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN

A746-PK 993-BR 997-OR

E796-GN 993-BR 997-OR

995-BU 993-BR 997-OR

994-GY 993-BR 997-OR

F737-YL 993-BR 997-OR

E795-YL 993-BR 997-OR

NOTES: 1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:

WOODWARD LOADSHARE MODULE 4P-0319

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

C B A

L5

304-WH-10 314-PU-10

GN-18 YL-18 OR-18

SIGNAL ANALOG RET +V ANALOG

124-TN-10 124-TN-10 304-WH-10 314-PU-10

L10

ENGINE COOLANT TEMP SENSOR 102-2240

AFTER COOLER TEMP SENSOR 102-2240

RIGHT LEFT TURBO TURBO INLET INLET PRESSURE PRESSURE SENSOR SENSOR 103-6093 103-6093

TURBO OUTLET ATMOS PRESSURE PRESSURE SENSOR SENSOR 103-6091 103-6093

ENGINE OIL PRESSURE SENSOR FILTD 103-6092

FUEL FILTER PRESSURE SENSOR UNFILTD 103-6092

CRANK CASE PRESSURE SENSOR 103-6093 SIGNAL DIGITAL RET +V ANALOG

FUEL FILTER PRESSURE SENSOR FILTD 103-6092

ENGINE OIL PRESSURE SENSOR UNFILTD 103-6092

200-BK-10

200-BK-10

200-BK-10

L5

844-80A 845-80B 846-80C

A B C

A B C

844-80A 845-80B 846-80C

L5

L5

844-80A 845-80B 846-80C

A B C

HARNESS AS. 111-0452

844-80A 845-80B 846-80C

A B C

RD-18 BK-18 GN-18

VS GND ALARM

ENGINE COOLANT LEVEL SENSOR 111-3794

L13

L14 998-BR

L11

L11

130-GN/YL 101-TN

WH-18 SIGNAL BK-18 DIGITAL RET OR-18 +V DIGTAL

WH-18 SIGNAL BK-18 DIGITAL RET OR-18 +V DIGITAL

F702-GN

893-GN 892-BR 998-BR 998-BR 998-BR 998-BR F716-WH/F717-YL F719-BR F715-PU 113-OR F702-GN F722-OR C465-OR-10 F705-PK F720-GN F710-BR F707-WH 382-PK-14 926-RD J982-OR J981-WH

F702-GN F722-OR -B S D +B 111-1324 E-STOP 998-BR 1 2 3 2 1 3 1A ES1 2A F719-BR L15

998-BR F724-PU F723-PK 999-WH 996-GN 998-BR A700-OR F703-GY F704-OR

NOTE BLOCK L1 INJECTOR WIRING L2 EXH TEMP SENSOR PWR/RTN L3 SPD/TIMING L4 TIMING CAL/FAN SPEED L5 COOLANT LEVEL L6 CRANKCASE/OIL/FUEL PRESSURES L7 ANALOG ENGINE SENSOR SIGNALS L8 ANALOG SENSOR PWR/RTN L9 START AID SOLENOID L10 STARTER SOLENOID L11 CAT/ATA DATA LINKS L12 SHUTDOWN/REMOTE START L13 SPEED CONTROL (+)BATTERY & (-)BATTERY L14 WOODWARD LOADSHARE INTERFACE L15 START AID PULL-IN/HOLD-IN L16 ECM (+)BATT/(-)BATT L17 BATTERY (-) & BATTERY (+) TO EMCP

NOTE A: SWITCHES SHOWN IN NORMAL RUNNING POSITION NOTE B: UNLESS OTHERWISE SPECIFIED ALL WIRES ARE 16 AWG NOTE C: CIRCUITS J981-WH AND J982-OR MUST BE TWISTED TOGETHER AND KEPT AS SHORT AS POSSIBLE BETWEEN DIN RAIL AND OTHER DEVICES.

START AID AUTO/MAN SW 8N-0694 MOMENTARY 998-BR 2 SAS 3 1 F720-GN NOTE A

NOTE C:

L4

L4

L3 L2 L11 L11 L11 L9

L3 L2

SPEED ADJUST POTENTIOMETER 1K OHM

L1

101-TN-14 101-TN 101-TN 101-TN F707-WH 86 87 87a SAR2 START AID HOLD RELAY 3E-6477 85 30 926-RD 101-TN-14 87a SAR1 START AID START RELAY 3E-6477 86 87 85 30

998-BR F707-WH F710-BR 382-PK-14 926-RD L16

L7

892-BR 893-GN F722-OR L15 L12 L13 L4 L2 L8 L3 L6

L11 L1 L1

L15 SERVICE CONNECTOR COVER 8C-6354

A714-PK G770-WH

SERVICE CONNECTOR 8T-8736

C-KEY PLUG AS. 101-0204

D-KEY PLUG AS. 101-0205

D-KEY PLUG AS. 101-0205

RATED SPEED (TERM S) ATMOS PRES SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMP SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR POUT 1 POUT 2 POUT 1 & 2 RETURN POUT 3 POUT 3 RETURN SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) START AID PULL-IN START AID HOLD-IN PRELUBE PRESSURE SWITCH PRELUBE PUMP DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPD SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 START/RUN/STOP1 SW3 ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP2 SW4 START AID AUTO/MANUAL SW8 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SW9 (UNUSED) SW7 (UNUSED) D-OUT 5 - LOW SIDE (UNUSED) D-OUT 3 - HIGH SIDE (UNUSED) SPD PWM 1B- (UNUSED) D-OUT 2 - HIGH SIDE (UNUSED) SPD PWM 1B+ (UNUSED)

RECEPT AS. (16) 9X-0352

1 2

1 2

1 2

1 2

1 2

1 2

1 2

1 2

A716-PU G770-WH

A704-GN F727-GN

A706-GY F729-GN

A710-GY F731-OR

A702-PU F727-GN

A708-BR F729-GN

A712-BR F731-OR

A B C D E F G H J

150-RD 229-BK 893-GN 892-BR L11

150-RD 229-BK

150-RD-14 150-RD-14 229-BK-14 229-BK-14 F724-PU F723-PK F710-BR F707-WH F718-BU F705-PK A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F716-WH 113-OR F717-YL F720-GN 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX

F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR XXX-XX XXX-XX XXX-XX XXX-XX XXX-XX A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH

24 20 23 14 08 02 03 09 15 25 01 19 13 07 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04

04 06 05 11 12 18 40 22 20 21 35 29 13 36 30 02 24 08 23 14 25 38 32 03 09 01 07 31 37 17 10 15 16 19 26 27 28 33 34 39

16 26 32 38 37 31 30 36 05 17 27 39

A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN

A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU

A705-YL F728-BR

SPEED CONTROL 9X-9591

31 32 33 33 33 33 34 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

893-GN 892-BR 998-BR F716-WH F717-YL F719-BR F715-PU 113-OR F702-GN F722-OR C465-OR-10 F705-PK F720-GN F710-BR F707-WH 382-PK-14 926-RD J982-OR J981-WH

893-GN 892-BR J982-OR J981-WH F716-WH F717-YL 113-OR F720-GN

L11 998-BR L13

L11

TURBO EXHAUST TEMP LH 3E-7826

TURBO EXHAUST TEMP RH 3E-7826 CYLINDER CYLINDER HEAD HEAD SOL 1 SOL 3 CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD SOL 5 SOL 7 SOL 9 CYLINDER CYLINDER HEAD HEAD SOL 11 SOL 13 CYLINDER HEAD SOL 15

L12 L9

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

C B A

C B A

C B A

1 2

1 2

1 2

1 2

1 2

1 2

1 2

999-WH 998-BR 996-GN

F703-GY 998-BR A700-OR

F704-OR 998-BR A700-OR

A701-GY F726-YL

A703-BR F726-YL

A713-GN G769-PU

A709-OR F730-GY

A715-GY G769-PU

A707-PU F728-BR

A711-PU F730-GY

1 2

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

DIAGRAM-WIRING (3500B EMPC) 132-8096 CHG 00 ENGINE CONTROL

SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN

INJECTOR GP (16) CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD SOL 2 SOL 4 SOL 6 CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER HEAD HEAD HEAD HEAD HEAD SOL 8 SOL 10 SOL 12 SOL 14 SOL 16

FOR 3512B/3516B ONLY

FOR 3508B ONLY

GENERATOR PACKAGE

ENGINE

YL YL

D85935 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1