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The document outlines general safety procedures, operating hazards, and maintenance requirements for forklifts. It provides details on daily inspections, safe operating practices like wearing a seatbelt and not carrying passengers, and hazard awareness for tasks like turning with a load. Maintenance guidelines include scheduled checks of components like hydraulics, batteries, and tires. The document aims to ensure forklift operators understand safety protocols and maintenance needs to properly operate equipment.

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Trakkafly Fly
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© Attribution Non-Commercial (BY-NC)
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37 views3 pages

Contents

The document outlines general safety procedures, operating hazards, and maintenance requirements for forklifts. It provides details on daily inspections, safe operating practices like wearing a seatbelt and not carrying passengers, and hazard awareness for tasks like turning with a load. Maintenance guidelines include scheduled checks of components like hydraulics, batteries, and tires. The document aims to ensure forklift operators understand safety protocols and maintenance needs to properly operate equipment.

Uploaded by

Trakkafly Fly
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CONTENTS

1. GENERAL SAFETY RULES


1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Daily inspection Dos and donts Seat belts No riders Pedestrians Operator protection Fork safety Pinch points Travel Grades, ramps, slopes and inclines Tip over Surface and capacity Parking Lifting, jacking and blocking 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-13 1-14 1-15

2. OPERATING HAZARDS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Loose loads Long and wide loads Rear swing Low overhead clearance Fast turns and high loads Drop-offs Right-angle stacking Chain slack Pallets and skids Caution for electrical lines 2-1 2-2 2-2 2-3 2-3 2-4 2-4 2-5 2-5 2-6

3. KNOW YOUR TRUCK


1. 2. 3. 4. 5. 6. General locations Data/safety plates and decals Instruments and controls Instruments panel Indicator symbols Operating switches and levers 3-1 3-3 3-6 3-7 3-8 3-11

7. Seat adjustment 8. Battery compartment access

3-14 3-14

4. DAILY SAFETY INSPECTION


1. Inspecting your truck 2. Visual checks 3. Functional checks 4. Concluding the inspection 4-1 4-2 4-3 4-3

5. OPERATING PROCEDURES
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Before operating the truck Starting from a safe condition Adjusting the seat Starting the truck Controlling Speed Braking Plugging Operating safely Load handling Shut down procedure 5-1 5-1 5-2 5-3 5-5 5-5 5-5 5-6 5-8 5-13

6. EMERGENCY TOWING
1. Towing precautions 2. Towing procedures 6-1 6-2

7. PLANNED MAINTENANCE
1. 2. 3. 4. 5. 5. 6. 7. 8. 9. 10. 11. 12. 13. Introduction Lift truck maintenance Planned maintenance Planned maintenance intervals Major component locations(HBF15/18T) Major component locations(HBF15/18III, HBF20/25II) Daily maintenance checks Periodic maintenance checks Safe maintenance practices Maintenance guide Visual inspection Checking the hydraulic fluid Critical fastener checks Air cleaning the truck 7-1 7-1 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-9 7-13 7-16 7-16 7-17

14. 15. 16. 17. 18. 19. 20.

Electric truck battery maintenance Battery handling Battery charging Battery removal from truck Battery cleaning and care New machine oils Recommended lubricants

7-18 7-19 7-20 7-22 7-24 7-25 7-25

8. SPECIFICATIONS
1. Specification table 2. Specification for major components 3. Tightening torque 8-1 8-4 8-10

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