Taper/Taper joint

Key-Lock joint

Bondstrand 2416 / 3416

Glassfiber Reinforced Epoxy
(GRE) Pipe Systems for
Industrial and Oilfield services

for 16 bar pressure

Applications

Brackish water lines

Drain lines
Cooling water lines
Electrical conduit
Crude oil transmission lines
Firewater lines
General industrial service for
Temporary pipelines
mildly corrosive liquids
Oil field reinjection lines
Potable water lines
Saltwater and seawater lines
Waste water and sewage lines

Performance

Laminate meets requirements of API Specification 15LR and ASME B31.3.

Standard pipe wall design using a static hydrostatic design basis
(ASTM D2992 procedure B) with a 0.5 service factor.
This pipe system has a 4:1 safety factor in accordance with ASTM-D-1599.

Characteristics

Maximum operating temperature: up to 121C;

Pipe diameter: 2-40 inch (50-1000 mm);
Pipe system design for pressure ratings up to 16 bar;
The pipe system is also available in other pressure classes
(10 bar, up to 50 bar, higher pressure classes on request)
ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5);
ASTM D-1599 Safety factor of 4:1.
Bondstrand 2400 / 3400
ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis.

Ameron 2008. FP 966 03/08. Page 1 of 28. Printed in The Netherlands.

Table of Contents

GENERAL DATA
Adhesive.............................................................................................................. 20
Bending radius (minimal allowable)....................................................................... 7
Conversions........................................................................................................ 27
Engineering design & installation data................................................................ 27
Field testing......................................................................................................... 27
Important notice................................................................................................... 27
Joining system and configuration.......................................................................... 3
Typical mechanical properties............................................................................... 4
Typical physical properties.................................................................................... 4
Pipe series............................................................................................................. 3
Typical pipe length................................................................................................. 4
Typical pipe dimensions and weights.................................................................... 6
Typical pipe performance...................................................................................... 5
Span length (for horizontal support)...................................................................... 7
Surge pressure.................................................................................................... 27

TAPER/TAPER FITTINGS DATA

Couplings............................................................................................................ 18
Elbows ............................................................................................................... 8-9
Flanges...................................................................................................... 16-17-18
Taper/Taper dimensions........................................................................................ 8
Nipples................................................................................................................ 19
Reducers........................................................................................................ 14-15
Saddles.................................................................................................... 12-13, 19
Specials............................................................................................................... 27
Stub-ends............................................................................................................ 17
Tees........................................................................................................... 10-11-12
KEY-LOCK FITTINGS DATA
Adapter ............................................................................................................... 26
Couplings ........................................................................................................... 24
Elbows ........................................................................................................... 21-22
Flanges................................................................................................................ 24
Key-Lock dimensions.......................................................................................... 21
Nipples................................................................................................................ 25
Tees................................................................................................................ 22-23

Ameron 2008. FP 966 03/08. Page 2 of 28. Printed in The Netherlands.

Pipe series

Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand Taper/Taper
adhesive-bonded joint or Key-Lock mechanical joint pipe systems.
MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand Taper/Taper adhesive-bonded joint systems. For special fittings, not listed in
this product guide, please contact your Ameron representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Bondstrand adhesive bonded joint systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.
Bondstrand 2416/3416
Glassfiber Reinforced Epoxy (GRE) pipe system;
Unlined or with 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C or 121C depending on the curing system;
Maximum pressure rating: 16 bar.
Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Description

Bondstrand

2416*
Pipe Diameter
2-40 inch
Joining system
Taper/Taper

Key-Lock
Liner**
0.5 mm
Temperature
121 C***
Pressure rating

16 bar

Bondstrand
3416*
2-40 inch
Taper/Taper
Key-Lock
0.5 mm
93 C
16 bar

* Also available in conductive version

** Also available without liner
*** Above 93C, derate the pressure rating lineairly to 50% at 121C

Key-Lock systems are suitable for a maximum temperature of 93C

Joining system &

configuration

Pipe and fittings are available with a Taper/Taper adhesive bonded joint or a Key-Lock
mechanical joint with O-ring seal.
Pipe
50-1000 mm (2-40 inch):
Taper/Taper adhesive joint;
End configuration: Integral Taper socket x shaved taper spigot.
50-600 mm (2-24 inch):
Key-Lock mechanical joint;
End configuration: Integral Key-Lock socket x Integral Key-Lock spigot.
Fitting
50-1000 mm (2-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper socket ends.
50-600 mm (2-24 inch):
Key-Lock mechanical joint;
End configuration: Integral Key-Lock socket ends.
Flange
50-1000 mm (2-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper socket end.
50-600 mm (2-24 inch):
Key-Lock mechanical joint;
End configuration: Integral Key-Lock spigot.
Note: Pipe nipples, saddles and flanged fittings have different end configurations.

Ameron 2008. FP 966 03/08. Page 3 of 28. Printed in The Netherlands.

Typical pipe length

Nominal
Joining
Pipe Size
System
[mm]
[inch]
50-150
2-6
Taper/Taper
200-600
8-24
Taper/Taper
700-1000
28-40
Taper/Taper
50-150
2-6
Key-Lock
200-600
8-24
Key-Lock

Approximate overall Length*

Europe Plant
Asia Plant
[m]
[m]
6.1
9.0
6.1/11.8
11.90
11.8
11.90
6.10
9.0
6.10/11.8
11.90

* Tolerance +/- 50 mm.

Typical physical
properties

Typical mechanical
properties

Pipe property
Thermal conductivity pipe wall
Thermal expansivity (lineair)
Flow coefficient
Absolute roughness
Density
Specific gravity

Units
W(m.K)
10-6 mm/mm C
Hazen-Williams
10-6 m
kg/m3
-

Value
.33
18.0
150
5.3
1800
1.8

Pipe property MDA cured

Units
21C
93C
Bi-axial
Ultimate hoop stress at weeping N/mm2
250

Circumferential
Hoop tensile strength
N/mm2
220

Hoop tensile modulus
N/mm2
25200
Poissons ratio axial/hoop

0.65
0.81
Longitudinal
Axial tensile strength
N/mm2
80
65
Axial tensile modulus
N/mm2
12500
9700
Poissons ratio hoop/axial

0.40
0.44
Axial bending strength

85

Beam
Apparent elastic modulus
N/mm2
12500
8000
Hydrostatic Design Basis
Static
N/mm2

124



Pipe property IPD cured
Units
21C
93C
Bi-axial
Ultimate hoop stress at weeping N/mm2
300

Circumferential
Hoop tensile strength
N/mm2
380

Hoop tensile modulus
N/mm2
23250
18100
Poissons ratio axial/hoop

0.93
1.04
Longitudinal
Axial tensile strength
N/mm2
65
50
Axial tensile modulus
N/mm2
10000
7800
Poissons ratio hoop/axial

0.40
0.45
Axial bending strength

80

Beam
Apparent elastic modulus
N/mm2
9200
7000
Hydrostatic Design Basis
Static
N/mm2
148*


* At 65C.

Ameron 2008. FP 966 03/08. Page 4 of 28. Printed in The Netherlands.

Method
Ameron
Ameron


ASTM D-792

Method
ASTM D-1599
ASTM D-2290
ASTM D-2290
Ameron
ASTM D-2105
ASTM D-2105
ASTM D-2105
Ameron
ASTM D-2925
ASTM D-2992
(Proc. B.)

Method
ASTM D-1599
ASTM D-2290
ASTM D-2290
Ameron
ASTM D-2105
ASTM D-2105
ASTM D-2105
Ameron
ASTM D-2925
ASTM D-2992
(Proc. B.)

Typical pipe
performance

Bondstrand 2416 at 21C

Nominal
Internal
Ultimate
STIS
Stifness
Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size
*Rating
**Pressure
***(SF)
***(PS)
[mm]
[inch]
[bar]
[bar]
[kN/m2]
[lb.in]
[psi]
50
2
16
23.4
73.6
108
573
80
3
16
6.6
21.0
108
163
100
4
16
4.3
13.6
149
106
150
6
16
3.8
12.1
453
94
200
8
16
3.5
11.1
941
86
250
10
16
3.4
10.7
1809
83
300
12
16
3.4
10.7
3092
84
350
14
16
3.5
11.1
4218
86
400
16
16
3.4
10.7
6105
84
450
18
16
3.4
10.7
8158
83
500
20
16
3.3
10.5
11015
82
600
24
16
3.3
10.6
19148
83
700
28
16
3.2
10.3
32924
80
750
30
16
3.3
10.4
40831
81
800
32
16
3.2
10.2
48843
80
900
36
16
3.2
10.2
69208
79
1000
40
16
3.2
10.3
96228
80
* At 93C using Ameron approved adhesive;
** No safety factor included;
*** Per ASTM D-2412.

Bondstrand 3416 at 21C

Nominal
Internal
Ultimate
STIS
Stifness
Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size
*Rating
**Pressure
***(SF)
***(PS)
[mm]
[inch]
[bar]
[bar]
[kN/m2]
[lb.in]
[psi]
50
2
16
23.4
73.9
109
575
80
3
16
6.6
21.0
109
164
100
4
16
4.3
13.7
149
107
150
6
16
2.4
7.8
292
61
200
8
16
1.8
6.0
504
47
250
10
16
1.9
6.1
1024
47
300
12
16
1.9
6.0
1700
46
350
14
16
1.8
5.8
2195
45
400
16
16
1.8
5.8
3277
45
450
18
16
1.8
5.9
4447
46
500
20
16
1.9
5.9
6130
46
600
24
16
1.8
5.8
10288
45
700
28
16
1.8
5.9
18659
46
750
30
16
1.8
5.8
22858
46
800
32
16
1.8
5.8
27644
46
900
36
16
1.8
5.8
39130
45
1000
40
16
1.8
5.8
53425
45
* At 93C using Ameron approved adhesive;
** No safety factor included;
*** Per ASTM D-2412.

Ameron 2008. FP 966 03/08. Page 5 of 28. Printed in The Netherlands.

Typical pipe dimensions

and weights

Bondstrand 2416
Nominal
Pipe
Size
[mm] [inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40
*

Pipe
Inside
Diameter
[mm]
53.0
81.8
105.2
159.0
208.8
262.9
313.7
344.4
393.7
433.8
482.1
578.6
700.0
750.0
800.0
900.0
1000.0

Minimum Average
Structural Wall
Pipe
*Thickness [t] Weight
[mm] [kg/m]
1.8
0.7
1.8
1.0
2.0
1.4
2.9
3.0
3.7
4.9
4.6
7.5
5.5
10.6
6.1
12.8
6.9
16.4
7.6
19.8
8.4
24
10.1
35
12.1
50
13.5
58
13.8
65
15.5
82
17.3
102

Designation per
ASTM
D-2996
(RTRP-11...)
AW1-2111
AW1-2111
AW1-2111
AW1-2112
AW1-2112
AW1-2114
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116
AW1-2116

Excluding liner thickness.

Bondstrand 3416
Nominal
Pipe
Minimum Average
Designation per
Pipe
Inside
Structural Wall
Pipe
ASTM
Size
Diameter
*Thickness [t] Weight
D-2996
[mm] [inch]
[mm]
[mm] [kg/m]
(RTRP-11...)
50
2
53.0
1.8
0.7
AX1-2111
80
3
81.8
1.8
1.0
AX1-2111
100
4
105.2
2.0
1.4
AX1-2111
150
6
159.0
2.5
2.6
AX1-2112
200
8
208.8
3.0
4.0
AX1-2112
250
10
262.9
3.8
6.2
AX1-2113
300
12
313.7
4.5
8.7
AX1-2114
350
14
344.4
4.9
10.4
AX1-2115
400
16
393.7
5.6
13.4
AX1-2116
450
18
433.8
6.2
16.3
AX1-2116
500
20
482.1
6.9
20
AX1-2116
600
24
578.6
8.2
28
AX1-2116
700
28
700.0
10.0
42
AX1-2116
750
30
750.0
10.7
48
AX1-2116
800
32
800.0
11.4
54
AX1-2116
900
36
900.0
12.8
68
AX1-2116
1000
40
1000.0
14.2
83
AX1-2116
*

Excluding liner thickness.

Ameron 2008. FP 966 03/08. Page 6 of 28. Printed in The Netherlands.

Span length

orizontal support for Bondstrand 2416 and 3416 at 21 C

H

Nominal
Single
Continuous
Pipe
Span*
Span*
Size
2416
2416
[mm]
[inch]
[m]
[m]
50
2
2.9
3.6
80
3
3.2
4.1
100
4
3.5
4.5
150
6
4.2
5.3
200
8
4.7
6.0
250
10
5.3
6.7
300
12
5.7
7.3
350
14
6.0
7.7
400
16
6.4
8.1
450
18
6.7
8.5
500
20
7.1
9.0
600
24
7.7
9.8
700
28
8.5
10.7
750
30
8.8
11.1
800
32
9.0
11.5
900
36
9.6
12.1
1000
40
10.1
12.8

Single
Span*
3416
[m]
2.6
3.0
3.2
3.8
4.2
4.7
5.1
5.3
5.7
6.0
6.3
6.8
7.5
7.8
8.0
8.5
8.9

Continuous
Span*
3416
[m]
3.4
3.8
4.1
4.8
5.4
6.0
6.5
6.8
7.2
7.6
8.0
8.7
9.5
9.9
10.2
10.8
11.3

* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects. At 93C, span
lengths are approx. 10% lower.

Bending Radius

inimum allowable for Bondstrand 2416 and 3416 at 21 C

M

Nominal
Bending
Pipe
Radius
Size
3416
[mm]
[inch]
[m]

50
80
100
150
200
250
300
350
400
450
500
600
700
750
800
900
1000

Note:

2
3
4
6
8
10
12
14
16
18
20
24
28
30
32
36
40

11
20
27
53
83
103
125
139
159
173
192
235
279
300
321
362
404

Bending
Radius
2416
[m]
12
25
42
52
67
87
106
116
135
150
169
204
253
271
291
330
366

Do not bend pipe until adhesive has cured. Sharper bends may create excessive
stress concentrations.

Ameron 2008. FP 966 03/08. Page 7 of 28. Printed in The Netherlands.

Taper/Taper
dimensions

Dimensions for adhesive Taper Spigots for adhesive Taper/Taper (2-40 inch) joints.

Nominal
Taper
Insertion
Pipe
Angle
Depth
Size

X
Ds
[mm]
[inch]
[degrees]
[mm]
50
2
2.5
50
80
3
2.5
50
100
4
2.5
50
150
6
2.5
50
200
8
2.5
80
250
10
2.5
110
300
12
2.5
140
350
14
2.5
140
400
16
2.5
170
450
18
2.5
170
500
20
2.5
200
600
24
2.5
230
700
28
1.75
230
750
30
1.75
260
800
32
1.75
290
900*
36
1.75
350
900**
36
1.75
260
1000*
40
1.75
320
1000**
40
1.75
230

Nominal
Spigot
Nose Thickn.
nose
[mm]
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
2.0
2.5
5.5
6.0
5.5
6.0
6.0
8.0
8.0

Dia of
Spigot
at Nose
Sd
[mm]
55.2
83.8
107.2
161.0
210.8
264.9
315.7
347.4
396.7
436.8
486.1
583.6
711.0
762.0
811.0
912.0
912.0
1016.0
1016.0

* For Bondstrand 2416 only;

** For Bondstrand 3416 only.

Elbows 90

Filament-wound 90 elbows with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Laying
Overall
Average
Pipe Size
Length (LL)
Length (OL)
Weight
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
87
137
0.6
80
3
126
176
1.1
100
4
155
205
2.1
150
6
240
290
4,2
200
8
315
395
12
250
10
391
501
16
300
12
463
603
26
350
14
364
504
37
400
16
402
572
53
450
18
472
642
76
500
20
523
723
125
600
24
625
855
228
700
28
726
956
238
750
30
777
1037
290
800
32
828
1118
364
900*
36
929
1279
544
900**
36
929
1189
460
1000*
40
1040
1360
610
1000**
40
1040
1270
530
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Ameron 2008. FP 966 03/08. Page 8 of 28. Printed in The Netherlands.

Elbows 45

Filament-wound 45 elbows with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Laying
Overall
Average
Pipe
Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
45
95
0.5
80
3
61
111
0.9
100
4
73
123
1.3
150
6
106
156
2,5
200
8
137
217
7,4
250
10
169
279
12,4
300
12
196
336
22
350
14
125
265
29
400
16
142
312
41
450
18
204
374
54
500
20
225
425
75
600
24
268
498
130
700
28
310
540
177
750
30
331
591
226
800
32
352
642
272
900*
36
394
744
463
900**
36
394
654
382
1000*
40
450
770
530
1000**
40
450
680
450
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Elbows 22

Filament-wound 22elbows with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Laying
Overall
Average
Pipe
Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
29
79
0.4
80
3
37
87
0.6
100
4
43
93
0.9
150
6
60
110
1,4
200
8
76
156
5,1
250
10
68
178
9,7
300
12
77
217
15,5
350
14
71
211
21
400
16
85
255
24
450
18
106
276
39
500
20
116
316
56
600
24
136
366
93
700
28
157
387
123
750
30
167
427
158
800
32
177
467
198
900*
36
197
547
343
900**
36
197
457
266
1000*
40
234
554
410
1000**
40
234
464
330
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Ameron 2008. FP 966 03/08. Page 9 of 28. Printed in The Netherlands.

Equal Tees

Filament-wound equal Tee with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.
Nominal
Pipe
Size

[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900*
36
900**
36
1000*
40
1000**
40

Laying
Length
total run
(LL1)
[mm]
148
192
230
306
376
452
528
544
590
678
740
868
994
1046
1118
1248
1248
1416
1416

Overall
Length
total run
(OL1)
[mm]
248
292
330
406
536
672
808
824
930
1018
1140
1328
1454
1566
1698
1948
1768
2056
1876

Laying
Length
branch
(LL2)
[mm]
74
96
115
153
188
226
264
272
295
339
370
434
497
523
559
624
624
708
708

Overall
Average
Length
Weight
branch
(OL2)
[mm]
[kg]
124
1.3
146
2.9
165
4.0
203
8.7
268
21
336
31
404
50
412
55
465
87
509
103
570
209
664
351
727
476
783
591
849
727
974
1213
884
1080
1028
1577
938
1450

* For Bondstrand 2416 only;

** For Bondstrand 3416 only.

Reducing Tees

Standard

Fabricated

Filament-wound standard and fabricated reducing tees with integral Taper/Taper

(2-36 inch) socket ends for adhesive bonding.
Nominal
Laying
Pipe
Length
Size
(LL1)
(runxrunxbranch)
[mm]
[inch]
[mm]
80x80x50
3x3x2
96
100x100x50
4x4x2
115
100x100x80
4x4x3
115
150x150x50
6x6x2
153
150x150x80
6x6x3
153
150x150x100
6x6x4
153
200x200x50
8x8x2
88
200x200x80
8x8x3
188
200x200x100
8x8x4
188
200x200x150
8x8x6
188
250x250x50
10x10x2
88
250x250x80
10x10x3
100
*250x250x100 10x10x4
226
250x250x150 10x10x6
226
250x250x200 10x10x8
226
300x300x50
12x12x2
88
300x300x80
12x12x3
100
*300x300x100 12x12x4
264
300x300x150 12x12x6
264
300x300x200 12x12x8
264
300x300x250 12x12x10
264
350x350x50
14x14x2
88
350x350x80
14x14x3
100

Overall
Length
(OL1)
half run
[mm]
146
165
165
203
203
203
168
268
268
268
198
210
336
336
336
228
240
404
404
404
404
228
240

Laying
Length
(LL2)
half run
[mm]
86
99
108
124
134
140
179
159
172
178
206
206
194
204
213
232
232
216
229
239
251
247
247

Overall
Average
Length
Weight
(OL2)
branch
[mm]
[kg]
136
2.7
149
3.8
158
4.0
174
8.0
184
9.6
190
9.6
229
24.6
209
16.0
222
16.7
228
13.2
256
30
256
32
244
29
254
28
293
34
282
35
282
37
266
43
279
42
319
45
361
51
297
37
297
40

Note: Regular numbers are filament wound tees; Italic numbers are fabricated.

Ameron 2008. FP 966 03/08. Page 10 of 28. Printed in The Netherlands.

Reducing Tees (Ctnd)

Standard

Fabricated

Filament-wound standard and fabricated reducing tees with integral Taper/Taper

(2-36 inch) socket ends for adhesive bonding.

Nominal
Laying
Overall
Laying
Overall
Average
Pipe
Length
Length
Length
Length
Weight
Size
(LL1)
(OL1)
(LL2)
(OL2)
(runxrunxbranch)
half run half run
branch
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
[kg]
350x350x100
14x14x4
113
253
247
297
43
350x350x150
14x14x6
272
412
254
304
41
350x350x200
14x14x8
272
412
264
344
54
350x350x250 14x14x10
272
412
277
387
62
350x350x300 14x14x12
272
412
289
429
66
400x400x50
16x16x2
88
258
272
322
50
400x400x80
16x16x3
100
270
272
322
53
400x400x100
16x16x4
113
283
272
322
56
400x400x150
16x16x6
295
465
274
324
51
400x400x200
16x16x8
295
465
283
363
56
400x400x250 16x16x10
295
465
293
403
63
400x400x300 16x16x12
295
465
305
445
67
400x400x350 16x16x14
295
465
315
455
71
450x450x50
18x18x2
88
258
292
342
54
450x450x80
18x18x3
100
270
292
342
58
450x450x100
18x18x4
113
283
292
342
61
450x450x200
18x18x8
339
509
316
396
100
450x450x250 18x18x10
339
509
329
439
104
450x450x300 18x18x12
339
509
329
469
107
450x450x350 18x18x14
339
509
330
470
137
450x450x400 18x18x16
339
509
330
500
143
500x500x50
20x20x2
88
288
316
366
59
500x500x80
20x20x3
100
300
316
366
63
500x500x100
20x20x4
113
313
316
366
67
500x500x200
20x20x8
370
570
350
430
175
500x500x250 20x20x10
370
570
355
465
180
500x500x300 20x20x12
370
570
355
495
186
500x500x350 20x20x14
370
570
356
496
188
500x500x400 20x20x16
370
570
356
526
195
500x500x450 20x20x18
370
570
365
535
200
600x600x50
24x24x2
88
318
364
414
71
600x600x80
24x24x3
100
330
364
414
75
600x600x100
24x24x4
113
343
364
414
80
600x600x300 24x24x12
434
664
405
545
211
600x600x350 24x24x14
434
664
406
546
281
600x600x400 24x24x16
434
664
406
576
220
600x600x450 24x24x18
434
664
428
598
239
600x600x500 24x24x20
434
664
428
628
279
700x700x50
28x28x2
88
318
425
475
97
700x700x80
28x28x3
100
330
425
475
102
700x700x100
28x28x4
113
343
425
475
107
700x700x350 28x28x14
497
727
475
615
413
700x700x400 28x28x16
497
727
483
655
423
700x700x450 28x28x18
497
727
483
653
428
700x700x500 28x28x20
497
727
491
691
440
700x700x600 28x28x24
497
727
491
721
458
750x750x50
30x30x2
88
348
450
500
103
750x750x80
30x30x3
100
360
450
500
109
750x750x100
30x30x4
113
373
450
500
114
750x750x350 30x30x14
532
783
501
641
506
750x750x400 30x30x16
532
783
501
671
516
750x750x450 30x30x18
532
783
509
679
522
750x750x500 30x30x20
532
783
509
709
534
750x750x600 30x30x24
532
783
517
747
555
750x750x700 30x30x28
532
783
517
747
573
Note: Regular numbers are filament wound tees; Italic numbers are fabricated

Ameron 2008. FP 966 03/08. Page 11 of 28. Printed in The Netherlands.

Reducing Tees (Ctnd)

Standard

Fabricated

Filament-wound standard and fabricated reducing tees with integral Taper/Taper

(2-36 inch) socket ends for adhesive bonding.

Nominal
Laying
Overall
Laying
Overall
Average
Pipe
Length
Length
Length
Length
Weight
Size
(LL1)
(OL1)
(LL2)
(OL2)
(runxrunxbranch)
half run half run
branch
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
[kg]
800x800x50
32x32x2
88
378
475
525
124
800x800x80
32x32x3
100
390
475
525
130
800x800x100
32x32x4
113
403
475
525
136
800x800x350 32x32x14
559
849
529
669
616
800x800x400 32x32x16
559
849
537
707
628
800x800x450 32x32x18
559
849
537
707
633
800x800x500 32x32x20
559
849
545
745
647
800x800x600 32x32x24
559
849
545
775
667
800x800x700 32x32x28
559
849
553
783
689
800x800x750 32x32x30
559
849
553
813
706
900x900x25*
36x36x1
88
438
591
618
155
900x900x40* 36x36x1
88
438
591
623
155
900x900x50*
36x36x2
88
438
525
575
155
900x900x80*
36x36x3
100
450
525
575
162
900x900x100*
36x36x4
113
463
525
575
168
900x900x450* 36x36x18
624
974
603
773
1035
900x900x500* 36x36x20
624
974
603
803
1052
900x900x600* 36x36x24
624
974
611
841
1082
900x900x700* 36x36x28
624
974
611
841
964
900x900x750* 36x36x30
624
974
618
878
986
900x900x800* 36x36x32
624
974
618
908
1008
900x900x25**
36x36x1
88
348
591
618
145
900x900x40** 36x36x1
88
348
591
623
145
900x900x50**
36x36x2
88
348
525
575
145
900x900x80**
36x36x3
100
360
525
575
152
900x900x100** 36x36x4
113
373
525
575
158
900x900x450** 36x36x18
624
884
603
773
947
900x900x500** 36x36x20
624
884
603
803
975
900x900x600** 36x36x24
624
884
611
841
878
900x900x700** 36x36x28
624
884
611
841
887
900x900x750** 36x36x30
624
884
618
878
909
900x900x800** 36x36x32
624
884
618
908
931
*
**

For Bondstrand 2416 only;

For Bondstrand 3416 only.

Note: Regular numbers are filament wound tees; Italic numbers are fabricated

Bushing Saddles

Filament-wound pipe saddles with stainless steel, inch or inch threaded

bushings.*

Nominal
Angle
Saddle
Saddle Average Required
Pipe
Length
Thickn.
Weight Adhesive
Size

(B)
(ts)
Kits
[mm]
[inch] [degree]
[mm]
[mm]
[kg]
[3 Oz]
[6 Oz]
50
2
180
100
14
0.5
1
80
3
180
100
14
0.6
1
100
4
180
100
14
0.8
1
150
6
180
100
14
1
-
1
200
8
180
100
14
1,2
-
1
250
10
180
100
14
1,6
1
1
300
12
180
100
14
1,9
1
1
350
14
180
100
14
2,1
1
1
400
16
180
100
14
2,5
-
2
450
18
90
100
14
3,3
-
1
500
20
90
100
14
3,7
1
1
600
24
90
100
14
4,4
-
2
*

Consult Ameron for other type material, or other sized bushings.

Ameron 2008. FP 966 03/08. Page 12 of 28. Printed in The Netherlands.

Taper/Taper

Flanged Reducing
Saddles

Fabricated flanged reducing saddles (2-24 inch).

Nominal
Pipe
Size
(runxbranch)
[mm]
50x25
80x50
80x40
80x50
100x25
100x40
100x50
150x25
150x40
150x50
200x25
200x40
200x50
250x25
250x40
250x50
300x25
300x40
300x50
350x25
350x40
350x50
400x25
400x40
400x50
450x25
450x40
450x50
500x25
500x40
500x50
600x25
600x40
600x50

[inch]
2x1
3x1
3x1
3x2
4x1
1x1
4x2
6x1
6x1
6x2
8x1
8x1
8x2
10x1
10x1
10x2
12x1
12x1
12x2
14x1
14x1
14x2
16x1
16x1
16x2
18x1
18x1
18x2
20x1
20x1
20x2
24x1
24x1
24x2

Laying
Length*
(LL)

Saddle
Length
(B)

Saddle
Angle

[mm]
133
133
133
174
152
152
194
187
187
229
206
206
248
232
232
274
264
264
306
279
279
321
305
305
347
330
330
372
356
356
399
406
406
448

[mm]
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152

[deg]
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
90
90
90
90
90
90
90
90
90

Average
Weight
with flange
CL150
[kg]
0.9
0.9
1.2
1.9
1.6
1.7
2.4
2.7
2.7
3.3
3.9
3.9
4.5
4.7
4.7
5.3
5.4
5.4
6.0
5.9
5.8
6.4
6.6
6.6
7.2
3.8
3.8
4.4
4.2
4.2
4.8
4.9
4.9
5.5

* Connected dimension based on Quick-Lockflange.

* Connected dimension based on Quick-Lock flange.

Ameron 2008. FP 966 03/08. Page 13 of 28. Printed in The Netherlands.

Concentric Reducers

Filament-wound concentric reducers with integral Taper/Taper (2-36 inch) socket ends
for adhesive bonding.
Nominal
Laying
Overall
Pipe
Length
Length
Size
(LL)
(OL)
(runxrun)
[mm]
[inch]
[mm]

[mm]
80x50
3x2
74
174
100x50
4x2
96
196
100x80
4x3
94
194
150x80
6x3
117
217
150x100
6x4
124
224
200x100
8x4
163
293
200x150
8x6
129
259
250x150
10x6
148
308
250x200
10x8
135
325
300x200
12x8
180
400
300x250
12x10
167
417
350x250
14x10
214
464
350x300
14x12
208
488
400x300
16x12
195
505
400x350
16x14
183
493
450x400
18x16
128
468
500x400
20x16
249
619
500x450
20x18
151
521
600x400
24x16
486
886
600x450
24x18
388
788
600x500
24x20
267
697
700x400
28x16
796
1196
700x450
28x18
698
1098
700x500
28x20
577
1007
700x600
28x24
340
800
750x400
30x16
915
1345
750x450
30x18
817
1247
750x500
30x20
696
1156
750x600
30x24
459
949
750x700
30x28
149
639
800x400
32x16
1038
1498
800x450
32x18
940
1400
800x500
32x20
819
1309
800x600
32x24
582
1102
800x700
32x28
272
792
800x750
32x30
153
703
900x450**
36x18
1186
1706
900x500**
36x20
1065
1615
900x600**
36x24
828
1408
900x700**
36x28
518
1098
900x750**
36x30
399
1009
900x800**
36x32
276
916
900x450***
36x18
1186
1616
900x500***
36x20
1065
1525
900x600***
36x24
828
1318
900x700***
36x28
518
1008
900x750***
36x30
399
919
900x800***
36x32
276
826
** For Bondstrand 2416 only;
*** For Bondstrand 3416 only.

Ameron 2008. FP 966 03/08. Page 14 of 28. Printed in The Netherlands.

Average
Weight

[kg]
0.8
1.1
1.3
1.5
1.8
4.3
4.3
6.2
6.9
9.9
10.8
17.0
16.8
22
23
27
36
35
70
70
70
141
140
142
142
177
175
177
177
165
216
214
217
217
203
207
358
362
361
300
304
307
314
314
268
261
265
269

Eccentric Reducers

Filament-wound eccentric reducers with integral Taper/Taper (2-36 inch) socket ends.

Nominal
Pipe Size
(runxrun)
[mm]
[inch]
80x50
3x2
100x50
4x2
100x80
4x3
150x80
6x3
150x100
6x4
200x100
8x4
200x150
8x6
250x150
10x6
250x200
10x8
300x200
12x8
300x250
12x10
350x250
14x10
350x300
14x12
400x300
16x12
400x350
16x14
450x350
18x14
450x400
18x16
500x400
20x16
500x450
20x18
600x400
24x16
600x450
24x18
600x500
24x20
700x400
28x16
700x450
28x18
700x500
28x20
700x600
28x24
750x400
30x16
750x450
30x18
750x500
30x20
750x600
30x24
750x700
30x28
800x600
32x24
800x700
32x28
800x750
32x30
900x600**
36x24
900x700**
36x28
900x750**
36x30
900x800**
36x32
900x600***
36x24
900x700***
36x28
900x750***
36x30
900x800***
36x32

Laying
Length
(LL)
[mm]
140
225
120
320
230
415
215
420
235
420
220
340
150
335
215
365
180
365
215
725
575
390
1195
1045
860
500
1380
1235
1050
690
220
875
405
220
1250
780
590
405
1250
780
590
405

Overall Eccentricity Average

Length Weight
(OL)
(X)*
[mm]
[mm]
[kg]
240
14
0.8
325
27
1.1
220
12
1.3
420
38
9.8
330
27
5.3
545
52
11.1
345
25
9.0
580
52
9.6
425
27
10
640
52
29
470
25
11
590
41
27
430
16
22
645
41
61
525
25
22
675
45
23
520
20
90
735
45
87
585
25
75
1125
93
115
975
73
90
820
48
142
1595
156
416
1445
136
153
1290
111
223
960
63
191
1810
181
259
1665
161
205
1510
136
186
1180
88
134
710
25
96
1395
113
178
925
50
142
770
25
118
1830
163
284
1360
100
260
1200
75
243
1045
50
271
1740
163
204
1270
100
180
1110
75
163
955
50
191

** For Bondstrand 2416 only;

*** For Bondstrand 3416 only.

Ameron 2008. FP 966 03/08. Page 15 of 28. Printed in The Netherlands.

Heavy-Duty Flanges

Filament-wound heavy-duty flanges with integral Taper/Taper (2-24 inch) socket end for
adhesive bonding.

Nominal
Laying
Overall

Average weight
Pipe
Length Length ANSI
ANSI
DIN
Size
(LL)
(OL) B16.5
B16.5
2633
B16.47A
B16.47A

CL.150
CL.300
PN16
[mm]
[inch] [mm]
[mm]
[kg]

[kg]
[kg]
50
2
5
55
1.5
1.9
1.9
80
3
5
55
2.2
2.8
2.5
100
4
5
55
2.9
4.1
2.8
150
6
5
55
3,7
5.5
4.2
200
8
6
86
8,4
11.9
8.3
250
10
6
116
14,3
20
14.5
300
12
6
116
21
27
17.3
350
14
6
116
25
35
23
400
16
6
146
38
52
35
450
18
6
146
41
63
43
500
20
6
176
58
82
61
Note:

Other drillings may be possible. Please consult Ameron;

Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 5 is recom mended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;

For maximum bolt torque refer to the appropriate Bondstrand literature;

A torque-wrench must be used, since excessive torque may result in flange damage.

Ameron 2008. FP 966 03/08. Page 16 of 28. Printed in The Netherlands.

Stub-ends

Filament-wound stub-ends, O-ring sealed or flat faced, with integral Taper/Taper

(2-40 inch) socket end, for adhesive bonding with loose steel ring flanges.

Nominal Laying
Overall
Face
Ring
Average
Pipe Length
Length
Diameter
to Face
Weight
Size
(LL)
(OL)
(RF)
(H)
Stub-end
[mm] [inch]
[mm]
[mm]
[mm]
[mm]

[kg]
50
2
15
65
92
10
0.2
80
3
15
65
127
10
0.5
100
4
15
65
157
12
0.8
150
6
15
65
216
13
1.3
200
8
15
95
270
20
2.6
250
10
15
125
324
23
4.0
300
12
15
155
378
26
5.9
350
14
15
155
413
27
5.8
400
16
20
190
470
32
9.6
450
18
20
190
532
35
16.1
500
20
20
220
580
39
19.8
600
24
20
250
674
47
22
700
28
20
250
800
51
26
750
30
20
280
850
46
29
800
32
20
310
900
48
34
900*
36
20
370
1000
53
41
900**
36
20
280
1000
53
36
1000*
40
20
250
1100
69
44
1000**
40
20
340
1100
69
37
Note:

Flat faced stub-ends can be sealed using reinforced elastomeric, compressed fiber or steel
reinforced rubber gaskets, depending on size;

Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a
flat faced stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flanges for

Stub-ends

Nominal ANSI
Average
ANSI
Average DIN 2633 Average
Pipe B16.5
Weight
B16.5
Weight Weight
Size CLASS.150 CLASS.300
PN 16

(D)
(D)
(D)
[mm] [inch] [mm]
[kg]
[mm]
[kg]
[mm]
[kg]
50
2
19.0
1.8
22.2
2.5
18
2.2
80
3
23.8
3.2
28.6
4.8
20
3.0
100
4
23.8
4.2
28.6
7.0
20
3.1
150
6
25,5
5,2
36.5
12.2
23
5.1
200
8
28,8
8,5
41.3
18.3
27
7.3
250 10
35,6
13,5
47.6
26
32
11.8
300 12
40
23
50.8
39
35
15.4
350 14
41,6
32
54
56
40
26
400 16
47,9
42
58.2
70
44
33
450 18
50,2
40
63.6
87
50
41
500 20
52
51
66.5
104
54
60
600 24
63,7
86
78.4
183
63
72
700 28
69
100
95
213
59
102
750 30
71,6
117
99.9
229
-
800 32
76,9
154
106
289
66
106
900 36
85,4
197
117.7
424
71
125
1000 40
94
303
103
439
82
291
Note:

Ring flanges will standard be made from galvanised steel. Other materials are available on
request;

Other drillings are available. Please consult Ameron;

For maximum bolt-torque please refer to the appropriate Bondstrand Literature.

Ameron 2008. FP 966 03/08. Page 17 of 28. Printed in The Netherlands.

Blind flanges

Compression molded blind flanges.

Nominal
Flange Average Weight Average Weight Average Weight
Pipe
T
hickness ANSI B16.5
ANSI B16.5
DIN 2633

B16.47A
B16.47A
Size
(D) CLASS 150
CLASS 300 PN 16
[mm] [inch]
[mm]
[kg]
[kg]
[kg]
50
2
30
0.7
1.2
1.2
80
3
30
1.1
1.9
1.7
100
4
35
1.7
3.6
2.7
150
6
40
2,2
2.9
2.3
200
8
45
4,2
5.7
4.1
250
10
50
5,9
7.8
5.7
300
12
60
10,5
13.3
9.5
350
14
65
14,1
16.9
13.4
400
16
70
20
24
18.8
450
18
70
36
45
37
500
20
70
44
54
46
600
24
85
65
82
69
700
28
85
91
118
88
750
30
90
110
135
107
800
32
95
135
158
126
900
36
100
175
206
163
1000
40
140
295
258
281
Note: Other drillings are available. Please consult Ameron.

Couplings

Filament-wound couplings with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900*
36
900**
36
1000*
40
1000**
40
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.

Ameron 2008. FP 966 03/08. Page 18 of 28. Printed in The Netherlands.

Laying
Length
(LL)
[mm]
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70

Overall
Length
(OL)
[mm]
170
170
170
170
230
290
350
350
410
410
470
530
530
590
650
770
590
710
530

Outside
Diameter
(OD)
[mm]
70
100
124
180
230
286
350
381
430
460
524
619
745
795
840
951
945
1065
1055

Average
Weight
[kg]
0.4
0.7
0.9
1.5
2.5
4.0
9.8
10.5
13.2
9.0
21
24
31
34
32
50
41
86
52

Nipples

Filament-wound nipples with integral Taper/Taper (2-40 inch) spigot ends for adhesive
bonding.
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900**
36
900***
36
1000**
40
1000***
40

Laying
Gap
Length
*
(LL)
[mm]
[mm]
125
25
125
25
125
25
125
25
190
30
250
30
320
40
320
40
380
40
400
60
460
60
520
60
520
60
580
60
640
60
760
60
580
60
700
60
520
60

Average
Weight
[kg]
0.1
0.1
0.1
0.3
0.7
1.3
2.4
3.0
4.6
5.6
8.3
13.3
19.7
26
30
39
31
54
35

* Remaining gap after bonding (is distance between the edges of the socket ends);
** For Bondstrand 2416 only;
*** For Bondstrand3416 only.

Support Saddles

Filament-wound pipe saddles for wear, support and anchor.
Nominal Saddle Saddle
Pipe
Angle Thickn.
Size

ts
[mm] [inch] [degree] [mm]
50
2
180
14
80
3
180
14
100
4
180
14
150
6
180
14
200
8
180
14
250
10
180
14
300
12
180
14
350
14
180
14
400
16
180
14
450
18
180
16
500
20
180
16
600
24
180
16
700
28
180
16
750
30
180
16
800
32
180
16
900
36
180
16
1000
40
180
16

Saddle
Weight
B=100mm
[kg]
0.4
0.5
0.7
0.9
1.1
1.5
1.8
2
2.4
-
-
-
-
-
-
-
-

Required Saddle Required

Adhesive Weight Adhesive
Kits
B=150mm
Kits
[3 and 6 Oz]
[kg]
[3 and 6 Oz]

-
0.6
1

-
0.8
1

-
1.1
1
1
-
1.4
-
1
1
-
1.7
-
1
-
1
2.3
-
1
-
1
2.7
-
1
-
1
3.0
-
1
1
1
3.6
-
2
-
-
3.2
1
1
-
-
3.6
1
1
-
-
4.3
1
1
-
-
5.1
-
2
-
-
5.5
-
2
-
-
5.8
-
3
-
-
6.5
-
4
-
-
7.1
-
5

Note:

Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes;

Support and anchor saddles are standard 180;

Saddles are supplied in standard lengths of 100 mm and 150 mm;

For special saddle -lengths, -thickness and/or angles consult Ameron;

Wear saddles are standard 90. 90 saddle weights are 50% of value shown.

Ameron 2008. FP 966 03/08. Page 19 of 28. Printed in The Netherlands.

Adhesive

Number of Adhesive Kits per joint with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Required
Minimum number
Pipe Adhesive Kit
of Adhesive Kits
Size
Size
required per joint
[mm]
[inch]
[cm3]
[Oz]
nr.
50
2
89
3
/3
80
3
89
3
/3
100
4
89
3

150
6
89
3

200
8
89
3
1
250
10
177
6
1
300
12
177
6
1
350
14
177
6
2
400
16
177
6
2
450
18
177
6
2
500
20
177
6
3
600
24
177
6
3
700
28
177
6
4
750
30
177
6
5
800
32
177
6
6
900*
36
177
6
7
900**
36
177
6
6
1000*
40
177
6
7
1000**
40
177
6
5
*
**

For Bondstrand 2416 only;

For Bondstrand 3416 only.

Note:

Adhesive Kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded;

Required adhesive for saddles is shown in the dimension table of the respective saddles;

For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide;

Saddles and Taper/Taper adhesive bonded joints require different types of adhesive.

Ameron 2008. FP 966 03/08. Page 20 of 28. Printed in The Netherlands.

Key-Lock
dimensions

Dimensions for Key-Lock (2-24 inch) mechanical joints.

Nominal Number
Joint
Key to
Key to
Key
Key*
O-ring**
Pipe
of diameter
edge
edge distance dimensions dimensions
Size keys
socket ends spigot end (2keys)

OD
D
N
Z
[mm] [inch]
[mm]
[mm]
[mm] [mm] [diax1gth] [corexdia]
50
2
1
74.1
20
45
-
6x305
7x59.7
80
3
1
103.0
20
45
-
6x400
7x88.3
100
4
1
128.9
20
45
-
6x483
7x113.7
150
6
1
183.3
27
56
-
8x660 10x161.3
200
8
1
243.6
36.5
68.5
-
10x840 10x208.9
250
10
1
290.5
39.5
72
-
12x1090 10x266.1
300
12
1
345.4
46
85
-
15x1270 12.5x316.9
350
14
1
385.5
49
87.5
-
15x1360 12.5x342.3
400
16
2
433.5
51
90.5
63.5
18x1585 12.5x393.1
450
18
2
481.6
46
94
48
15x1570
15x445
500
20
2
529.8
49
97
50.5
15x1930
15x490
600
24
2
626.3
43
94
44.5
18x2240
18x580
*
**

Elbows 90

1-key with adapters and couplings

Key material is nylon

O-rings are available in NBR or EPDM. For other O-ring material contact Ameron

Filament-wound 90 elbows with integral Key-Lock (4-24 inch) or fabricated Key-Lock

(2-3 Inch) socket ends.
Nominal
Pipe Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

Laying
Length (LL)
[mm]
298
337
145
176
332
391
467
543
607
566
620
713

Overall
Length (OL)
[mm]
318
357
165
203
369
431
513
592
721
660
719
801

Average
Weight
[kg]
4.6
6.3
4.3
9.8
22.6
36.6
39.7
77.3
90.0
113.0
142.6
172.9

1-key

2-key

Ameron 2008. FP 966 03/08. Page 21 of 28. Printed in The Netherlands.

Elbows 45

1-key with adapters

and couplings

1-key

Filament-wound 45 elbows with integral Key-Lock (2-24 inch) or fabricated Key-Lock

(2-3 Inch) socket ends.

Nominal
Laying
Overall
Average
Pipe
Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
256
276
4.4
80
3
272
292
6.0
100
4
82
102
2.5
150
6
106
133
6.9
200
8
209
246
17.6
250
10
241
281
22
300
12
285
331
37
350
14
333
382
48
400
16
368
483
64
450
18
300
394
78
500
20
319
419
97
600
24
357
445
115

2-key

Equal Tees

Filament-wound equal Tee with integral Key-Lock (4-24 inch) or fabricated Key-Lock
(2-3 Inch) socket ends.

1-key with adapters and couplings

1-key

Nominal
Pipe
Size

[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

2-key

Ameron 2008. FP 966 03/08. Page 22 of 28. Printed in The Netherlands.

Laying
Length
total run
(LL1)
[mm]
5701
614
290
372
454
524
606
722
762
866
932
1096

Overall
Length
total run
(OL1)
[mm]
610
654
330
426
527
603
698
820
991
1054
1130
1270

Laying
Length
branch
(LL2)
[mm]
285
307
145
186
227
262
303
361
381
433
466
548

Overall
Average
Length
Weight
branch
(OL2)
[mm]
[kg]
305
6.9
327
10.6
165
3.9
213
11.1
264
20
302
30
349
44
410
58
496
95
527
148
565
180
635
218

Reducing Tees

1x1-Key

2x1-Key

2x2-Key

Filament-wound standard reducing tees with integral Key-Lock (6-24 inch) socket ends.
Nominal
Laying Overall Laying
Pipe
Length Length Length
Size
(LL1)
(OL1) (LL2)
(runxrunxbranch) half run half run
[mm]
[inch]
[mm]
[mm] [mm]
150x150x100
6x6x4
186
213
172
200x200x100
8x8x4
227
264
198
200x200x150
8x8x6
227
264
212
250x250x100
10x10x4
262
302
226
250x250x150
10x10x6
262
302
248
250x250x200
10x10x8
262
302
256
300x300x100
12x12x4
303
349
258
300x300x150
12x12x6
303
349
268
300x300x200
12x12x8
303
349
283
300x300x250 12x12x10
303
349
290
350x350x150
14x14x6
361
410
288
350x350x200
14x14x8
361
410
303
350x350x250 14x14x10
361
410
310
350x350x300 14x14x12
361
410
323
*400x400x150 *16x16x6
380
494
312
*400x400x200 *16x16x8
380
494
326
*400x400x250 *16x16x10
380
494
333
*400x400x300 *16x16x12
380
494
348
*400x400x350 *16x16x14
380
494
385
*450x450x200 *18x18x8
433
527
352
*450x450x250 *18x18x10
433
527
359
*450x450x300 *18x18x12
433
527
372
*450x450x350 *18x18x14
433
527
409
*500x500x250 *20x20x10
466
565
383
*500x500x300 *20x20x12
466
565
396
*500x500x350 *20x20x14
466
565
433
*600x600x350 *24x24x14
548
635
482
600x600x400 24x24x16
548
635
487
600x600x450 24x24x18
548
635
554
600x600x500 24x24x20
548
635
565
*

Overall
Average
Length
Weight
(OL2)
branch
[mm]
[kg]
192
9.8
218
19.3
239
20
246
24
267
35
293
37
278
39
295
39
320
41
330
43
315
55
340
57
350
60
369
60
339
95
363
97
373
99
394
102
434
109
389
126
399
129
418
131
458
137
423
158
442
167
482
173
*531
236
602
247
648
259
665
267

Run is 2-key, branch is 1 key

Ameron 2008. FP 966 03/08. Page 23 of 28. Printed in The Netherlands.

Flanges

Filament-wound flanges with fabricated Key-Lock (2-24 inch) spigot end.

Nominal
pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

1-Key

Laying
Length
(LL)
[mm]
116
116
118
126
164
194
232
243
336
331
361
372

Overall
Length
(OL)
[mm]
161
161
163
182
232
266
317
330
426
425
458
466

Flange
Thickness
(D)
[mm]
55
55
55
55
86
116
116
116
146
146
176
206

Average
Weight*
[kg]
1.8
2.7
3.6
4.7
10.3
17.0
25
31
46
53
72
104

* The above weights are based on CL150 Flange

Note:

Other drillings may be possible. Please consult Ameron;

Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 5 is recom mended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;

For maximum bolt torque refer to the appropriate Bondstrand literature;

A torque-wrench must be used, since excessive torque may result in flange damage.
2-Key

Couplings

OD

Filament-wound couplings with integral Key-Lock (2-24 inch) socket ends.

OD

1-Key

Nominal
pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

2-Key

Ameron 2008. FP 966 03/08. Page 24 of 28. Printed in The Netherlands.

Laying
Length
(LL)
[mm]
100
100
100
127
152
163
186
191
197
204
210
200

Overall
Length
(OL)
[mm]
140
140
140
181
225
242
278
289
426
392
409
375

Outside
Diameter
(OO)
[mm]
98
127
152
226
275
337
388
435
505
534
584
673

Average
Weight
[kg]
0.8
1.0
2.2
4.3
6.6
9.6
11.6
15.8
38
27
32
29

Nipples

1-Key

2-Key

Filament-wound nipples with integral Key-Lock (2-24 inch) spigot end.

Nominal
pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

Laying
Length
(LL)
[mm]
70
70
70
88
103
111
125
130
259
222
236
212

Overall
Length
(OL)
[mm]
160
160
160
200
240
255
295
305
440
410
430
400

Average
Weight
[kg]
0.5
0.8
1.1
2.0
3.4
4.9
7.6
11.7
18.3
23
26
28

Ameron 2008. FP 966 03/08. Page 25 of 28. Printed in The Netherlands.

Adapter KLMxTF

1-Key

Filament-wound adapter with integral Key-Lock (2-24 inch) spigot end by integral
Taper/Taper socket end for adhesive bonding.
Nominal
pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

Laying
Length
(LL)
[mm]
5
5
5
4
1.5
3
5
17.5
79.5
61
83
76

Overall
Length
(OL)
[mm]
100
100
100
110
150
185
230
245
340
325
380
400

Average
Weight
[kg]
0.3
0.5
0.7
1.0
1.9
2.7
4.0
6.4
8.2
11.5
13.9
16.9

2-Key

Adapter KLMxTM

1-Key

2-Key

Filament-wound adapter with integral Key-Lock (2-24 inch) spigot end by integral
Taper/Taper spigot end for adhesive bonding.
Nominal
pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24

Ameron 2008. FP 966 03/08. Page 26 of 28. Printed in The Netherlands.

Laying
Length
(LL)
[mm]
115
116
117
125
162
193
231
240
334
321
355
366

Overall
Length
(OL)
[mm]
160
161
162
181
231
265
316
327
424
415
452
460

Average
Weight
[kg]
0.3
0.5
0.7
1.0
1.9
2.7
4.0
6.4
8.2
11.5
13.9
16.9

Engineering design &

installation

Consult de following literature for recommendations about design, installation and use of
Bondstrand pipe, fittings and flanges:
Assembly Instructions for Key-Lock adhesive-bonded joints
Assembly Instructions for Taper/Taper adhesive-bonded joints
Assembly Instructions for Bondstrand fiberglass flanges
Bondstrand Corrosion Guide for fiberglass pipe and tubing
Bondstrand Pipe Shaver Overview

FP 161
FP 564
FP 196
FP 132
FP 599

Please consult Ameron for the latest version of the above mentioned literature.

Specials

Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult Ameron.

Field testing

Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.

Surge pressure

The maximum allowable surge pressure is 150% of rated pressure.

Conversions

1 psi
= 6895 Pa
1 bar
= 105Pa

1 MPa
= 1 N/mm2
1 inch
1 Btu.in/ft2hF
C

Important notice

This product literature and the recommendations for usage it contains are based on
test data reasonably believed to be reliable. It is intended that this literature be used by
personnel having specialised training in accordance with currently acceptable industry
practice and normal operating conditions. Variation in environment, changes in operating
procedures, or extrapolation of data may cause unsatisfactory results. We recommend
that your engineers verify the suitability of this product for your intended application.
Since we have no control over the conditions of service, we expressly disclaim
responsibility for the results obtained or for any consequential or incidental damages of
any kind incurred.

= 0.07031 kg/cm2
= 14.5 psi = 1.02 kg/cm2
= 145 psi = 10.2 kg/cm2
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)

Ameron 2008. FP 966 03/08. Page 27 of 28. Printed in The Netherlands.

Group Headquarters
Ameron International Corporation
Fiberglass-Composite Pipe Division
9720 Cypresswood Drive, Suite 325
Houston, Texas 77070 - U.S.A.
Phone: +1 832 912 8282
Fax: +1 832 912 9393
E-mail: [email protected]

North America
Ameron International Corporation
1004 Ameron Road
P.O. Box 878
Burkburnett, Texas 76364
U.S.A.
Phone: +1 940 569 1471
Fax: +1 940 569 2764

Centron International, Inc.

P.O. Box 490
600 FM 1195 South
Mineral Wells - Texas 76068
U.S.A.
Phone: +1 940 325 1341
Fax: +1 940 325 9681
E-mail: [email protected]

Europe
Ameron B.V.
Fiberglass-Composite Pipe
P.O. Box 6
4190 CA Geldermalsen
The Netherlands
Phone: +31 345 587 587
Fax: +31 345 587 561
E-mail: [email protected]

Asia & Middle East

Ameron (Pte) Ltd.
No. 7A, Tuas Avenue 3
Jurong
Singapore 639407
Phone: +65 6861 6118
Fax: +65 6862 1302/6861 7834
E-mail: [email protected]

South America
Ameron Polyplaster
Industria e comerciode Tubos Ltda.
Rua Aurora Maria da
Conceio 958 - Bairro Santa Cruz
CEP 32.530-050-Betim-MG
Brasil
Phone: +55 31 3592 1399
Fax: +55 31 3592 1057
E-mail: [email protected]

Ameron 2008.
FP 966 03/08. Page 28 of 28. Printed in The Netherlands.
Website:
http://www.ameron-fpg.com