Epoxy Formulations Using JEFFAMINE Mines
Epoxy Formulations Using JEFFAMINE Mines
Epoxy Formulations Using JEFFAMINE Mines
April 27, 2005 Authors: Bruce Burton David Alexander Howard Klein Angela Garibay-Vasquez Alan Pekarik Chris Henkee
1. Introduction
Table of Contents 1. INTRODUCTION ....................................................................................................................................................1 2. WHY JEFFAMINE AMINE CURING AGENTS? ..................................................................................................2 3. CHARACTERISTICS OF THE JEFFAMINE POLYETHEREAMINES (PEAs) ...................................................3 4. JEFFAMINE PEA AS EPOXY CURING AGENTS ..............................................................................................7 5. JEFFAMINE PEA ACCELERATION OF CURE ................................................................................................15 6. SURFACE COATING FORMULATIONS .............................................................................................................23 7. FLOORING, TROWELING AND MORTARS .......................................................................................................29 8. REINFORCED COMPOSITES.............................................................................................................................37 9. CASTING AND ENCAPSULATION......................................................................................................................40 10. ADHESIVES .......................................................................................................................................................42 11. CURED PROPERTIES REFERENCE GUIDE...................................................................................................43 12. HANDLING AND STORAGE..............................................................................................................................57 13. TOXICITY AND SAFETY ...................................................................................................................................58 14. SHIPPING INFORMATION ................................................................................................................................59 15. HUNTSMAN CORPORATION PUBLICATIONS RELATING TO EPOXIES......................................................60 16. BIBLIOGRAPHY-JEFFAMINE PEA APPLICATIONS .....................................................................................61
1. Introduction
1. INTRODUCTION The JEFFAMINE Polyetheramines (PEAs) described in this brochure are the result of years of research and development carried out since the 1960's by the Texaco Chemical Company. Development of new JEFFAMINE polyetheramine products continues to be the focus of the Huntsman Corporation today. Because of their unique structure and variety of chemical reactions, these products have found their way into many different end uses. The purpose of this brochure is to present detailed technical formulation information primarily about four of the commercial JEFFAMINE products: JEFFAMINE D-230, D-400, D-2000, and T-403 amines, and to highlight their uses as curing agents for epoxy resins. Additional technical data on XTJ-504, XTJ-590, XTJ-506, HK-511 and BA-509 will also be highlighted. We believe that the information in this brochure is correct, but no guarantee with respect to accuracy, completeness, or results is expressed or implied. The end uses mentioned are given for purposes of illustration, and the systems outlined should be viewed as "starting formulations" only. We urge you to conduct sufficient testing of any formulation before putting it into commercial use. We hope that you will find this information both interesting and useful. For the latest information on all JEFFAMINE polyetheramine products, both commercial materials and those under development, contact one of our service locations listed on the inside of the back cover.
HUNTSMAN Your Amine Team Huntsman has provided over thirty years of service to the epoxy industry. Huntsman invented and commercialized the JEFFAMINE PEA amine curing agents. Huntsman provides the most extensive range of polyetheramines many which are unavailable anywhere else. Huntsman provides experienced technical support by virtue of having worked with these materials from their inception. If you have a problem, we likely have an answer. Huntsmans core competencies include alkoxylation and amination technologies, this means that the JEFFAMINE amines are just part of a broad and diverse product portfolio. Huntsman produces the JEFFAMINE amines in modern facilities located around the world. Huntsman works with our customers to develop new and unique products.
Decorative coatings
Flooring
Casting/Encapsulation Composites
CH3 OCH2-CH
The structures are functionally terminated with primary amine groups positioned on secondary carbon atoms. The basic polyetheramine frame structure is indicated below. By varying the X and R groups the JEFFAMINE PEA series was developed. D-230 D-400 D-2000 HK-511 XTJ-504 XTJ-590 X 1-2 4-5 32 2 TEG EG R CH3 CH3 CH3 H H H
CH3 H2N
CH3
XCH2CH
CHCH2O ( H2CHO )
NH2
JEFFAMINE T-403 and BA-509 are trifunctional (three amine groups per molecule) and can be represented by the following general formula.
CH3
T-403 BA-509 Initiator TMP Glycerin Mw 400 3000 x+y+z 5.3 49
(CH2)n C R
CH3
zNH2
CH2 ( OCH2CH )
The letter following the JEFFAMINE trade name (D or T) represents the functionality (di- or tri-) of a given product, while the number designates the approximate average molecular weight. Thus, D-400 represents a diamine of about 400 molecular weight. BA-509 and HK-511 do not follow this convention. All XTJ-products indicate experimental JEFFAMINE products, many of which have reached full commercial status. Note that the primary amine groups in these products are attached to secondary carbon atoms. Thus, the amine nitrogen is sterically hindered in nucleophilic reactions by the pendant methyl group. The JEFFAMINE PEA therefore exhibit "moderate" reactivity -- a desirable feature in many epoxy applications.
~CH-NH2 CH3
Test Method
Sales Specifications
50 max. --
1, 2
ST-30.12
ST-5.35 ST-31.53
The JEFFAMINE products are completely soluble in most hydrocarbons and oxygenated solvents. The wide variety of solvents which may be used in combination with JEFFAMINE materials is shown in Table 3.2.
1 Total acetylatables, JEFFAMINE T-403, meq/g = uncorrected OH number by ST-31.13 56.1 3 Primary amine, % = [(amine alkalinity, meq/g, by ST-5.35) - (secondary + tertiary amine, meq/g, by ST-5.34)] 100 total amine, meq/g, by ST-5.35 4 Specific gravity 20/4 2 Total acetylatables, JEFFAMINE D-series products, meq/g = uncorrected OH number by ST-31.109 56.1
JEFFAMINE D-2000
JEFFAMINE T-403
* Miscibility data has been generalized for each type of solvent. Testing is recommended.
Product
Products RNCH2CH2CN H Cyanoethylated amines O RNCNH2 + NH3 H Substituted ureas R RNC Imines + H2O R
Epoxides (epoxy resins) O HOCR Carboxylic acids (or esters, anhydrides, etc) OCNR
Isocyanates H+XAcids
For information about reactions other than involving epoxy resins and the possible utilization of those reactions, contact our Technical Department. (see inside back cover for contact information)
Viscosity
JEFFAMINE amine low cycloaliphatic amidoamine aliphatic polyamide
high
Pot Life
long JEFFAMINE amine amidoamine polyamide cycloaliphatic aliphatic aliphatic MB short
Flexibility/Impact Resistance
aliphatic aliphatic
MB
fair
cycloaliphatic amidoamine
excellent
Water Resistance
JEFFAMINE amine aliphatic cycloaliphatic amidoamine polyamide
low
high
Solvent Resistance
amidoamine JEFFAMINE amine
fair
polyamide aliphatic MB
cycloaliphatic aliphatic
excellent
Color
JEFFAMINE amine cycloaliphatic aliphatic aliphatic MB polyamide amidoamine
low
high
POLYETHERAMINE FORMULATION BASICS STOICHIOMETRY The term "stoichiometry" refers to that area of chemistry that deals with the quantities, or proportions, of substances that enter into chemical reactions. Chemicals react in definite proportions. In the simple chemical equation below, a given weight of Chemical A will always react with a given "equivalent," or "stoichiometric," amount of Chemical B to form Chemical A-B... at least as long as conditions are such that the reaction can proceed to completion. 1 equivalent A + 1 equivalent B A-B
With epoxies, when the curing agent is a "primary" amine like one of the JEFFAMINE PEAs, two reactions take place. First, the oxirane ring in the epoxy resin is opened up.
R1 O NH HO
R1 NH
+
R Epoxy
The reaction product is an aminoalcohol, and the amine nitrogen still has one hydrogen available for reaction. In a second step, this "secondary" amine can react with yet another epoxy, or oxirane, group to build molecular weight and branching.
R1 HO NH R HO
R1 N R
+
R O R HO
H2 N O
NH 2
+
x
O O O
OH O O
Therefore, in regard to chemical balancing, how does one arrive at the correct, or optimum, proportions of reactants with epoxy systems? In general, there are two ways: (1) calculate the quantities involved from the chemical "equivalent weights of all the reactants, or (2) determine the balance empirically. Generally, the empirical, or experimental, method of chemical balancing should be the more accurate of the two procedures, since actual working conditions are used. Differences in the two calculating methods often arise from factors such as steric hindrance or catalytic effects. CALCULATED METHOD How is the equivalent weight of a JEFFAMINE product calculated? First, the equivalent weight may be approximated from the approximate molecular weight, which is the number following the letter that follows the JEFFAMINE trade name. For example, the approximate molecular weight of JEFFAMINE D-400 amine is 400. JEFFAMINE D-400 amine, being a diamine, has four active hydrogens to react with epoxy groups, so the approximate equivalent weight is 400/4, or 100. This follows from the general formula: Amine hydrogen equivalent weight (AHEW) = Amine molecular weight Number of available hydrogens
and, of course, one "amine hydrogen equivalent weight" will react with one "equivalent weight" of epoxy resin. A more accurate method for determining an amine hydrogen equivalent weight is to use the primary amine content, a value that is always available for each lot of product. This value, expressed in milliequivalents per gram (meq/g), is plugged into the formula Amine hydrogen equivalent weight (AHEW) = 1,000 2 x primary amine content (meq/g)
For amine hardeners that contain a significant amount of secondary amine groups, as well as primary amines, the formula above should be modified as follows: AHEW = 1,000 [2 x primary amine content (meq/g)] + (secondary amine content (meq/g) These simple formulas for equivalent weight can be used for any JEFFAMINE product, whatever the "functionality," or number of amine groups per molecule. Thus, if a sample of JEFFAMINE D-230 amine has a primary amine content of 8.3 meq/g (from Table 1), the AHEW of the D-230 will be: AHEW = 1,000 2 x 8.3 = 60
(Note that these calculations of AHEW were designed for epoxy resin formulating. When amines are used in some other applications, such as for polyureas, the equations change because under most process conditions the isocyanate group will react only once with a primary amine group.)
Empirical AHEW = Weight of curative at maximum HDT or Tg x Equivalent weight of epoxy resin* 100 parts by wt. of epoxy resin *(EEW, from the manufacturer) For example, in the case of JEFFAMINE D-230 amine, and an epoxy resin with EEW = 185, the numbers are: Empirical AHEW = 32 x 185 = 59 (60, by calculation). 100 (compared to 60, obtained using the calucation method).
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Thus, empirical equivalent weights for the JEFFAMINE products are found to be within a few percent of the calculated values. So, in working with epoxies, one can safely use amine hydrogen equivalent weights derived from the primary amine values that are available for each lot of JEFFAMINE product. It is notable that in most epoxy work, formulations are based on 100 parts by weight (pbw) of epoxy resin, not on an epoxide equivalent weight (EEW) quantity (one equivalent"). One must therefore calculate the amount of curative required to react with 100 pbw of resin. Procedure: By definition, equivalent weights of materials react in 1:1 proportions. That is, one equivalent weight quantity of amine curative will react exactly with one equivalent weight quantity of an epoxy resin. So, a proportion may be set up where X is the parts of amine curative required to react with 100 pbw of epoxy resin (phr). AHEW = X , or X EEW 100 = AHEW x 100 EEW
EXAMPLE: JEFFAMINE D-230 PEA + 188 EEW Epoxy Resin. The resin producer furnishes the epoxy equivalent weight (EEW) for his producte.g., 188. If JEFFAMINE D230 amine is used as a curative, the AHEW will be 60 so 32 parts of JEFFAMINE D-230 amine will be required to react with 100 parts of this epoxy (EEW = 188). X = 60 x 100 = 32 phr of JEFFAMINE D-230 amine 188 While discussing chemical stoichiometry, it is worth noting that considerable latitude in compounding is available to the epoxy formulator when JEFFAMINE products are used. Deviation from chemically equivalent amounts of curative may be tolerated with minimal effect on many of the cured resin properties, a fact that is evident from the properties shown in Tables 4.2, 4.3 and 4.4. The tables show that near-optimum values for a number of properties may be obtained over a rather wide concentration variation with the JEFFAMINE products. This is not generally the case with other amine curatives. Thus, the epoxy formulator can use simple and precise calculated equivalent weights for JEFFAMINE products, but at the same time enjoy rather wide compounding latitudes, deviating somewhat from the optimum stoichiometry, without serious deleterious effects on the properties of his finished products. Note: Although several epoxy resins have been used to develop the data in this brochure, the most commonly used resin was the industry workhorse, a diglycidyl ether of bisphenol A (DGEBA or BADGE) based material having an EEW of ~188 and viscosity of ~13,000 cP (mPa-sec) (Araldite GY-6010). Wherever "EEW ~188" is used to designate an epoxy resin, the reader should assume it is this standard, general-purpose DGEBA resin. Standard resins may be obtained from Huntsman Advanced Materials as well as a number of other suppliers. Where other types of resins were used, that fact has been noted.
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A 100 24 0.34 (18) 16 (1.8) 76-73 10,900 (75.2) 517,500 (3.57) 2.9 17,000 (117) 546,000 (3.76) 65 53 2.3 32.0 -12,800 (88.3) 4,400 (30.3) 2.6 (46)
B 100 28 0.80 (43) 36 (4.1) 77-75 10,900 (75.2) 475,000 (3.28) 5.5 17,600 (121) 512,500 (3.53) 79 67 2.8 13.3 -46,700 (322) 4,100 (28.3) 2.0 (36)
C 100 32 1.10 (59) 78 (8.8) 77-74 9,800 (67.6) 417,500 (2.88) 9.6 15,700 (108) 454,000 (3.13) 90 80 2.7 6.5 14,300 (98.6) 35,000 (221) 3,500 (24.1) 2.5 (45)
D 100 36 1.80 (96) 61 (6.9) 77-74 9,200 (63.4) 417,500 (2.88) 4.8 14,700 (101) 454,000 (3.13) 86 69 3.3 8.7 11,900 (82.0) 46,900 (323) 4,100 (28.3) 2.6 (46)
E 100 40 2.40 (13) 78 (8.8) 76-73 9,500 (65.5) 455,000 (3.14) 6.1 15,600 (108) 480,500 (3.31) 75 61 3.9 11.4 11,300 (77.9) 46,200 (319) 4,400 (30.3) 2.8 (50)
1 With standard, general-purpose epoxy resin, EEW 185-192, 11,000-15,000 cP (mPa-sec) (Araldite GY-6010).
Table 4.3 - Properties of an Epoxy Resin Cured with Differing Amounts of JEFFAMINE D-400 amine Formulation Epoxy Resin (EEW 188) Araldite GY-6010 Curative concentration, phr1 Properties of cured -inch castings2 lzod impact strength, ft-lb/in (J/m) Dynatup impact, total energy, in-lb (J) Shore D hardness, 0-10 sec Tensile strength, psi (MPa) Tensile modulus, psi (GPa) Elongation at break, % Flexural strength, psi (MPa) Flexural modulus, psi (GPa) A 100 48 0.46 (25) 84 (9.5) 74-70 7,900 (54.5) 401,000 (2.77) 3.7 12,700 (87.6) 447,000 (3.082) B 100 52 0.46 (25) 69 (7.8) 74-70 8,400 (57.9) 425,000 (2.93) 3.8 13,400 (92.4) 452,000 (3.116) C 100 56 0.41 (22) 156 (17.6) 74-70 8,000 (55.1) 422,000 (2.910) 4.7 13,100 (90.3) 449,500 (3.099) D 100 60 0.86 (46) 134 (15.1) 74-70 7,400 (51.0) 385,000 (2.654) 4.5 11,600 (80.0) 434,000 (2.992) E 100 64 1.40 (75) 141 (15.9) 73-69 7,400 (51.0) 414,000 (2.854) 5.5 12,700 (87.6) 452,000 (3.116)
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A 49.0 41 2.3 41.6 10,400 (71.7) 41,000 (283) 3,900 (26.9) 3.2 (57)
B 53.5 44 2.6 32.2 10,100 (69.6) 47,100 (325) 3,800 (26.2) 3.9 (70)
C 56.1 47 2.6 25.4 9,600 (66.2) 45,300 (312) 3,800 (26.2) 4.9 (88)
D 52.9 45 2.8 25.0 9,100 (62.7) 46,400 (320) 3,800 (26.2) 5.9 (105)
E 47.0 44 3.0 23.8 9,500 (65.5) 44,300 (305) 3,600 (24.8) 5.1 (91)
1 With standard, general-purpose epoxy resin, EEW 185-192, 11,000-15,000 cP (mPa-sec) (Araldite GY-6010).
Table 4.4 - Properties of an Epoxy Resin Cured with Differing Amounts of JEFFAMINE T-403 amine Formulation Curative concentration, phr1 Properties of cured -inch castings2 Izod impact strength, ft-lb/in (J/m) Dynatup impact, total energy, in-lb (J) Shore D hardness, 0 -10 sec Tensile strength, psi (MPa) Tensile modulus, psi (GPa) Elongation at break, % Flexural strength, psi (MPa) Flexural modulus, psi (GPa) Glass Transition Temperature, Tg, oC HDT, oC, 264 psi (1.82 MPa) load % weight gain, 24-hr water boil 3-hr acetone boil Compressive strength3 psi, at yield (MPa) at yield psi at failure (MPa) at failure Adhesive properties4 Tensile shear strength, psi (MPa) T-peel strength, pli (g/mm)
2 Cured 2 hr, 80oC; 3 hr. 125oC. 3 1-inch tall cylinders of inch diameter. (2.54 cm tall cylinders of 1.27 cm diameter) 4 Cured 1 hr., 125oC
A 34 0.71 (38) 22 (2.5) 77-75 11,400 (78.6) 478,000 (3.30) 5.4 19,100 (132) 570,000 (3.93) 77.7 62 2.0 14.7 11,400 (78.6) 34,900 (241) 3,500 (24.1) 4.0 (71)
B 38 0.90 (48) 63 (7.1) 76-74 10,600 (73.1) 447,000 (3.08) 7.3 17,000 (117) 509,000 (3.51) 89.0 73 2.1 9.5 10,500 (72.4) 41,100 (283) 4,000 (27.6) 4.6 (82)
C 42 0.90 (48) 54 (6.1) 78-75 9,500 (65.5) 418,000 (2.88) 6.7 15,500 (107) 437,000 (3.01) 95.6 83 2.0 5.6 11,700 (80.7) 41,000 (283) 3,400 (23.4) 4.4 (79)
D 46 1.00 (53) 45 (51) 78-75 9,300 (64.1) 390,500 (2.69) 11.2 15,100 (104) 443,000 (3.05) 89.6 78.5 2.2 5.2 11,500 (79.3) 44,300 (305) 3,800 (26.2) 6.5 (116)
E 50 1.40 (75) 61 (6.9) 75-72 8,900 (61.4) 402,000 (2.77) 12.1 14,700 (101) 440,000 (3.03) 82.3 70 2.5 6.7 10,100 (69.6) 43,700 (301) 4,100 (28.3) 4.9 (88)
1 With standard, general-purpose epoxy resin, EEW 185-192, 11,000-15,000 cP (mPa-sec) (Araldite GY-6010).
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Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/D-2000 amine (50:25 blend by wt.) Diethylenetriamine (DETA) Polyamide6 (amine value 385) N-aminoethylpiperazine (AEP) Aromatic amine8
3 No definite gel; time to reach 10,000 cP (mPa-sec). 5 Versamid 140 polyamide, Henkel Corp. 7 Surface badly mottled; heavy blush.
1 General-purpose epoxy resin, EEW ~ 188. Size of curing mass: 200 g (Araldite GY-6010).
2 Gardner circular drying time recorder, Gardner Laboratories, Bethesda Maryland. 4 Reached 2,060 cP (mPa-sec) in ~480 minutes. 6 No induction period before applying coating: surface blush. 8 EPON CURING AGENT Y, Resolution Performance Products.
Figure 4.2 Changes in Viscosity with Time for Epoxy Resin/Amine Systems
AEP (23 phr) DETA (11 phr) Polyamide (52 phr) JEFFAMINE T-430 (43 phr) JEFFAMINE D-230 (32 phr)
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A 100 32 600 2801 64 396 8.9 12.6 16.2 B H H <4 (<.45) >160 (>18) <4 (<.45) 108 (12.2) 100
B 100 32 5 700 65 191 72 7.6 9.9 13.6 HB H H <4 (<.45) >160 (>18) <4 (<.45) 107 (12.0) 100
C 100 32 10 700 25 213 30 5.0 8.5 12.5 HB H H 16 (1.8) >160 (>18) 6 (.68) 106 (11.9) 100
E 100 55 10 600 54 140 68 9.2 10.5 14.5 <3B F F >160 (>18) >160 (>18) >160 (>18) 109 (12.3) 100
F 100 50 25 600
H 100 42 1,600 2801 38 450 8.6 13.0 16.3 2B H H <4 (<.45) >160 (>18) 6 (.68) 110 (12.4) 100
I 100 42 5 1,600 81 163 90 5.5 7.1 11.7 F H H 6 (0.7) 140 10 (1.13 109 (12.3) 100
F F
3 3
<3B 3B
3 3
3 3
BH 2B
15
A 100 32 0.20 (11) 8 (0.9) 89-87 7,600 (52.4) 476,000 (3.28) 2 10,800 (74.5) 477,000 (3.29) 46 2.4 30.8 12,500 (86.2) 34,000 (234)
B 100 32 5 0.25 (13) 17 (1.9) 84-81 9,900 (68.3) 532,000 (3.67) 2 13,300 (91.7) 530,000 (3.65) 45 3.3 26.4 13,300 (91.7) 27,000 (186)
C 100 32 10 0.28 (15) 27 (3.1) 83-79 10,200 (70.3) 500,000 (3.45) 2 15,500 (107) 534,000 (3.68) 47 2.7 16.4 12,500 (86.2) 23,000 (159)
D 100 55 1.10 (59) 225 (25.4) 70-63 4,000 (27.6) 300,000 (2.07) 98 7,300 (50.3) 280,000 (1.93) 28 2.7 28.1 6,100 (42.1) 34,000 (234)
E 100 55 10 1.50 (80) 200 (22.6) 69-62 5,100 (35.2) 300,000 (2.07) 73 8,700 (60.0) 286,000 (1.98) 36 2.3 19.7 5,400 (37.2) 35,000 (241)
F 100 50 25 9.50 (507) 175 (19.8) 68-55 1,200 (8.27) 109 2.6 30.3 39,000 (269)
H 100 42 -0.16 (8.5) 27 (3.1) 73-65 9,200 (63.4) 470,000 (3.24) 3 14,400 (99.3) 500,000 (3.45) 44 2.0 26.3 11,500 (79.3) 24,000 (165)
I 100 42 5 0.20 (11) 23 (2.6) 80-77 8,000 (55.2) 510,000 (3.52) 2 15,600 (108) 536,000 (3.70) 41 2.4 23.4 13,400 (92.4) 17,000 (117)
16
A 1.10 (58.7) 78 (8.8) 78-75 9,400 (64.8) 392,000 (2.70) 8 14,900 (103) 429,000 (2.96) 80 2.4 6.9 14,300 (98.6) 35,000 (241)
B 1.60 (85.4) 82 (9.3) 76-73 10,200 (70.3) 460,000 (3.17) 7 17,200 (119) 491,000 (3.39) 69 3.2 6.7 42,000 (290)
C 1.80 (96.1) 99 (11) 76-73 9,600 (66.2) 441,000 (3.04) 8 16,500 (114) 488,000 (3.36) 58 3.2 10.8 12,200 (84.1) 40,000 (276)
D 0.41 (21.9) 100 (11.3) 75-71 7,600 (52.4) 390,000 (2.69) 4 12,900 (88.9) 460,000 (3.17) 43 2.8 24.2 9,700 (66.9) 30,000 (207)
E 2.90 (155) 188 (21.2) 74-69 6,300 (43.4) 360,000 (2.48) 4 10,500 (72.4) 350,000 (2.41) 38 0.6 21.8 8,000 (55.2) 41,000 (283)
F 7.80 (416) 216 (24.4) 62-58 1,700 (11.7) 30,500 (.210) 86 970 (6.69) 42,000 (.290) ~25 2.6 33.3 37,000 (255) 37,000 (255)
G 9.60 (512) 210 (23.7) 56-39 1,200 (8.27) 9,100 (.0627) 75 200 (1.38) 6,400 (.0441) 24 1.2 35.1 47,000 (324)
H 0.90 (48) 54 (6.1) 78-75 9,500 (65.5) 418,000 (2.88) 7 15,500 (107) 437,000 (3.01) 83 2.0 5.6 11,700 (80.7) 41,000 (283)
I 1.00 (53.4) 44 (5.0) 80-77 9,700 (66.9) 420,000 (2.90) 8 15,300 (105) 453,000 (3.12) 72 2.6 5.6 10,300 (71.0) 41,100 (283)
17
18
A 100 32 600 2801 64 396 9.9 14.3 20.0 0.20 (11) 8 (0.9) 77-70 8,100 (55.8) 480,000 (3.31) 1.8 11,000 (75.8) 516,000 (3.56) 44 2.4 30.8 12,500 (86.2) 34,000 (234)
B 100 32 10 890 127 132 150 6.5 9.7 17.9 0.28 (15) 30 (3.4) 78-75 9,500 (65.5) 470,000 (3.24) 2.3 12,900 (88.9) 515,000 (3.55) 44 2.0 25.4 13,000 (89.6) 20,000 (138)
C 100 32 20 1,190 65 157 76 6.0 8.5 13.5 0.20 (11) 26 (2.9) 78-74 9,800 (67.6) 460,000 (3.17) 3.8 14,800 (102) 481,000 (3.32) 42 1.0 21.4 10,400 (71.7) 19,000 (131)
D 100 32 30 1,720 49 164 56 5.2 6.8 11.3 0.47 (25) 27 (3.1) 77-72 8,300 (57.2) 410,000 (2.83) 5.0 14,900 (103) 457,000 (3.15) 40 2.8
3
E 100 32 40 2,190 47 158 46 5.1 7.0 10.0 0.70 (37) 38 (4.3) 75-69 6,400 (44.1) 350,000 (2.41) 7.8 10,700 (73.8) 343,000 (2.36) 33 -0.5
3
19
A 100 55 640 4801 34 960 15.0 18.7 24.8 1.10 (59) 225 (25.4) 70-63 4,000 (27.6) 300,000 (2.07) 98 7,300 (50.3) 280,000 (1.93) 28.5 2.7 28.1 6,100 (42.1) 34,000 (234)
B 100 55 5 610 3401 35 446 14.9 17.7 23.4 1.29 (69) 223 (25.2) 74-67 4,300 (29.6) 295,000 (2.03) 101 8,100 (55.8) 306,000 (2.11) 29 2.4 29.4 5,700 (39.3) 46,000 (317)
C 100 55 10 790 2631 39 344 13.0 15.4 17.5 2.00 (107) 220 (24.9) 71-63 3,300 (22.8) 210,000 (1.45) 91 6,300 (43.4) 241,000 (1.66) 28 1.9 28.0 5,800 (40.0) >34,000 (>234)
D 100 55 20 1,000 1682 55 198 12.8 14.1 15.9 8.80 470) 217 (24.5) 65-51 2,600 (17.9) 80,000 (0.552) 98 2,200 (15.2) 78,000 (0.538) <24 1.4 28.3 >42,000 (>290)
E 100 55 30 1,300 1251 88 148 10.6 12.2 14.8 9.42 (503) 194 (21.9) 56-36 1,160 (8.00) 13,000 (0.0896) 83 270 (1.86) 12,000 (0.0827) <25 0.4
3
38,000 (262)
20
A 100 42 1,650 2801 38 450 8.6 13.0 19.3 0.16 (8.5) 27 (3.1) 73-65 9,200 (63.4) 470,000 (3.24) 2.8 14,400 (99.3) 500,000 (3.45) 44 2.0 26.3 11,500 (79.3) 24,000 (165)
B 100 42 10 2,400 133 106 177 7.4 9.4 18.0 0.28 (15) 29 (3.3) 79-75 9,000 (62.1) 470,000 (3.24) 2.7 15,600 (108) 530,000 (3.65) 44 1.7 23.6 13,000 (89.6) 30,000 (207)
C 100 42 20 2,990 73 151 91 5.5 7.2 15.0 0.35 (19) 28 (3.2) 79-75 9,000 (62.1) 430,000 (2.96) 4.3 15,500 (107) 492,000 (3.39) 41 1.4 20.1 12,500 (86.2) 31,000 (214)
D 100 42 30 3,670 54 151 65 4.1 5.6 11.3 0.58 (31) 23 (2.6) 77-73 7,900 (54.5) 390,000 (2.69) 5.7 14,500 (100) 440,000 (3.03) 41 0.9 17.9 10,800 (74.5) 29,000 (200)
E 100 42 40 4,300 45 150 57 3.7 5.3 9.1 0.95 (51) 32 (3.6) 75-69 5,800 (40.0) 320,000 (2.21) 9.9 9,500 (65.5) 310,000 (2.14) 32 -0.
3
21
22
100
Decoupage Coating Coating Properties Drying time, hr, 6-mil film Set-to-touch Surface-dry Through-dry Pencil hardness Cure: 24 hr, ~25oC 48 hr, ~25oC 7 days, ~25oC Gardner impact, in-lb (J) to failure Cure: 24 hr, ~25oC, reverse/direct 48 hr, ~25oC, reverse/direct 7 days, ~25oC, reverse/direct Taber abrasion, wt. loss, mg, 1,000 cycles, 1,000 g wt. (CS-17 wheel) Cure: 24 hr, ~25oC 48 hr, ~25oC 7 days, ~25oC
4.5 5.5 7.7 B F F >160/>160 (>18/>18) >160/>160 (>18/>18) 6/18 (0.68/2.0) Drying time, hr, 6-mil film Set-to-touch 116 155 241
23
34 4
1 Xenon bulb; continuous light, 17-minute water spray every 2 hours. Clear coating (10-12 mils) applied to white ceramic tile.
24
Pounds 1,115.0 11.0 6.0 48.0 67.0 16.0 89.0 1,352.0 5.3
Gallons 18.9 0.6 0.9 4.9 9.3 2.4 13.1 50.1 0.67
Organic Zinc Rich Primer Coating Properties Viscosity, KU Density, lb/gal (g/cc) Hegman grind Drying time, hr, 4-mil wet film thickness Through-dry Pencil hardness Cure: 48 hr, ~25oC 7 days, ~25oC Gardner impact, in-lb (J) to fail Cure: 48 hr, ~25oC, reverse/direct 7 days, ~25oC, reverse/direct Taber abrasion, wt. loss, mg, 1,000 cycles, 1,000 g wt. (CS-1 7 wheel) Cure: 48 hr, ~25oC 7 days, ~25oC Crosshatch adhesion, % Cure: 48 hr, ~25oC 7 days, ~25oC 95 27.2 (3.26) 1 1.0 B HB 4/30 <4/20 165 126 100 100 (0.45/3.39) (<0.45/2.26)
JEFFAMINE D-400 amine, blended on an equivalent weight basis, may be substituted for JEFFAMINE D-230 amine to give a more flexible coating that cures more slowly.
25
Pounds 215
Gallons 22.2
Coal Tar Epoxy Coating Properties Viscosity, KU Density, lb/gal (g/cc) Hegman grind Drying time, hr, 6-mil wet film thickness Set-to-touch Surface dry Through-dry Pencil hardness Cure: 48 hr, ~25oC 7 days, ~25oC Gardner impact, in-lb (J) to fail Cure: 48 hr, ~25oC, reverse/direct 7 days, ~25oC, reverse/direct Taber abrasion, wt. loss, mg, 1,000 cycles, 1,000 g wt. (CS-1 7 wheel) Cure: 48 hr, ~25oC 7 days, ~25oC Crosshatch adhesion, % Cure: 48 hr, ~25oC 7 days, ~25oC 105 10.9 (1.31) 2-3 ~1 12.5 12.5 F F 4/14 <4/14 44 89 100 100 (0.45/1.6) (<0.45/1.6)
26
1 Heloxy Modifier 8, Resolution Performance Products, Houston, TX. 2 J M Huber. 3 Luzenac 4 Elementis Specialties, Inc., Hightstown, NJ. 5 General Electric Co. 6 Henkel Corp.
The components of Part 1 should be mixed according to the following procedure: Mix epoxy resin, glycidyl ether, and ethoxyethanol. Add BENTONE 27 additive and mix (high shear disperser) for about 5 minutes. Add methanol/water and mix another 5 minutes. Blend in silicone resin. Add pigments and grind to a Hegman number of 3-4. These formulations may be thinned, as needed, with an 8/5/2.8 pbv mixture of ethoxyethanol/n-butanol/toluene. Cured properties for the above, high solids epoxies.
27
28
29
pbw 80 20 70 20 6.5 15
Properties Gel time, minutes (200-g mass) Peak exothermic temperature, oC Time to peak temperature, minutes Drying time, hr, 8-mil film Set-to-touch Surface-dry Thru-dry Pencil hardness Cure: 24 hr, ~25oC 7 days, ~25oC A harder glaze coat is suggested. Part 1 Resin Epoxy resin, EEW ~ 188 Part 2 Curative JEFFAMINE D-230 Accelerator 399 Nonylphenol Brookflied viscosity, cps, ~25oC Gel time, minutes (200-g mass) Peak exothermic temperature, oC Time to peak temperature, minutes Drying time, her, 6-mil film Set-to-touch Surface-dry Thru-dry Pencil hardness Cure: 24 hr, ~25oC 7 days, ~25oC pbw 100 30 5 5
30
31
32
B 0.30 76-75 9,500 479,000 2.5 14,400 465,000 45.5 14,400 29,700
1 Curing blend components (JEFFAMINE D-230, AEP, and nonylphenl were mixed and allowed to cool to 25oC before the blends were used to develop exothermic data.
POLYMER CONCRETE Polymer concretes are known for the improvements in strength, durability, and protection they offer over conventional portland cement concrete (PCC). Unlike polymer-modified PCC, which uses cement and water as a binder, polymer concrete uses an organic resin matrix as the "glue" to hold the aggregate together in place of the cementitous binder. The polymer concrete formulation shown below may be used in repair applications, such as overlays and patching operations, in original applications where high strength to weight ratios are required, or in precast products. The low viscosity and low volatility of this binder formulation and the well-known stability and strength of epoxy systems make this an interesting polymer concrete system. Development of compressive strength is illustrated in Figure 7.1. Binder formulation Liquid epoxy resin (EEW 188) JEFFAMINE D-230 Accelerator 399 Graded aggregate mix Aggregate, 3/8-in Coarse sand Fly ash Filler binder ratio is 11:1 pbw. pbw 100 32 20 wt.% 60 30 10
33
Properties Compressive strength, psi Compressive modulus, psi Flexural strength, psi Coefficient of thermal expansion, in/in X 10-6 At 40oF At 80oF At 120oF At 158oF Plastic shrinkage, in/in Sandblast abrasion, wt. loss, g Dry Wet
Epoxy Concrete 13,900 3.7 x 106 2,950 3.97 8.26 13.1 17.6 0.0006 0.26 0.76
Portland Cement Concrete 3,000-5,000 3-4 x 106 410-530 5.5 5.5 5.5 5.5 0.0002-0.0006 2.81 5.41
Properties of Polymer Concrete Overlays on Portland Cement Concrete (PCC) Flexural bond strength, psi >6401 Shear bond strength, psi Dry substrate 7901 Wet substrate 610-7902 After 50 freeze-thaw cycles 4903
1 100% failure in PCC 2 25-100% failure in PCC. 3 50% failure in PCC.
34
35
pbw 100 80 55 17 20
The clay must be dispersed thoroughly into the epoxy resin. A pigment, if required, should be dispersed along with the clay. Finely divided white sand, calcium carbonate, or other filler materials may be substituted for clay. The Cab-O-Sil should be dispersed into the JEFFAMINE component. A high-speed Cowles mixer will be required to satisfactorily disperse these components. After proper mixing, the amine/Cab-O-Sil should be a viscous liquid. Components 1 and 2 should be mixed thoroughly. Pot life of this mixture is 6 to 10 hours. When ready to apply to a concrete surface, add component 3. A gel-like material will instantly form. The material may then be troweled onto vertical or horizontal surfaces to the thickness desired. Properties of cured -inch casting' Izod impact strength, ft-lb/in Shore D hardness Ultimate elongation, % Flexural strength, psi Flexural modulus, psi Compressive strength (ultimate), psi
1Cast in open-face mold; cured 7 days at room temperature.
WOOD CONSOLIDATION Old and rotting wood may be "consolidated"-that is, reinforced, filled in, and preserved-by saturation with the following mixture. Part 1- Resin Epoxy resin1 1,2-Butanediol diglycidyl ether, EEW 134 Part 2-Curative JEFFAMINE D-230
1 Low-viscosity resin, 4,000-6,000 cps, EEW 172-176.
pbw 6 3 4
This consolidant has a pot life of ~2 hours and will hold its shape after 24 hours at 70oF. For details on the fine art of wood consolidation, see Ref. 391 in Bibliography.
36
8. Reinforced Composites
8. REINFORCED COMPOSITES Cured epoxy resins are ideal agents for bonding reinforcing fibers of all kinds, notably glass, graphite, and synthetics. The term advanced composites is sometimes used to distinguish composites in which reinforcing fibers are continuous instead of chopped. Cured epoxy resins are used as matrix resins for advanced composites in a variety of applications. A good example of an advanced composite application is pressure vessels, used as, for example, fuel tanks in natural gas-fueled vehicles. These are commonly fabricated by winding resin-soaked fibers around a cylindrical form, or mandrel. Light weight and good impact resistance are desirable features in this use. Certain JEFFAMINE amines are ideally suited for use in composites. They are of low viscosity, resulting in good fiber wetting and minimum bubble retention; they cure slowly enough to allow sufficient working time; and epoxy resins cured with them bond exceptionally well to the fibers. Delaminationa problem with reinforced compositesis thus minimized. Cured resin properties are generally suitable as well. The flexible polyether backbone gives elongation values of 10% or higher. Tensile strengths in the 8,000-10,000 psi range, and flexural modulus values of around 400,000 psi or higher are typical. These high elongations are associated with very good toughness and ductility, giving good damage tolerance and reducing the risk of catastrophic failure that might occur with more brittle systems. Cures with JEFFAMINE amines generally give lower Tg values than some other curing agents--with T-403, for example, and a standard liquid bisphenol A resin, the Tg is around 90C (195F). If a higher Tg is required, other amines can be blended with the JEFFAMINE amines. Cycloaliphatic amines, such as isophoronediamine (IPDA), have been used in blends with JEFFAMINE D-230 and T-403 amines to increase the Tg of cured epoxies for some applications. In general, increasing the ratio of cycloaliphatic amine to polyetheramine gives higher Tg, but lower elongation and impact strength, so an appropriate balance between can be chosen (see table below). Composite Formulations Epoxy Resin 9000-1000 cps; EEW 176-183 JEFFAMINE T-403 JEFFAMINE D-230 IPDA Properties of cured -inch castings1 Viscosity (~25C), cps (= MPas) Tg, C (DSC) Flexural Strength, psi (MPa) Flexural modulus, psi (GPa) Tensile strength, psi (MPa) Izod impact strength, ft-lb/in (cm-kg/cm) Elongation, %
1 Cured 2 hr, 80oC; 3 hr, 125oC.
A 45
B 33 7
C 16 16 1,190 130 18,200 (125) 402,000 (2.77) 11,000 (75.8) 0.45 (2.45) 10.0
D 32
E 25 5 620 98 19,000 (131) 490,000 (3.38) 10,700 (73.8) 1.5 (8.17) 8.0
1,570 93 15,900 (110) 404,000 (2.78) 9,100 (62.7) 0.90 (4.90) 12.0
1,090 107 17,100 (118) 404,000 (2.78) 9,800 (67.6) 0.58 (3.16) 11.5
320 90 14,800 (102) 455,000 (3.14) 9,700 (66.9) 1.3 (7.08) 10.0
37
8. Reinforced Composites
APPLICATION EXAMPLES WIND TURBINE BLADES Reinforced composites are ideal materials for replacing metals in the construction of blades that spin to propel aircrafts or generate electricity. Although the process for making such blades is complex, the epoxy matrix may be as simple or as complicated as the formulator may desire. Because of the unique properties of the JEFFAMINE products mentioned above, a simple two-component system may suffice. The simplest system would be: Part 1- Resin Epoxy resin, EEW ~188 Part 2-Curative JEFFAMINE D-230 pbw 100 32
Such wind-powered electrical generators have been made with blade diameters ranging from a few feet to more than 250 feet. Top-coated with a tough urethane finish, large-diameter composite blades have turned generators continuously for years, while aluminum blades have succumbed to stress after only a few months of service. FILAMENT-WOUND TANKS AND PIPING The following formulation has been suggested by workers at the Lawrence Livermore Laboratory (see numerous references in Bibliography) for the manufacture of filament-wound objects, such as tanks. Part 1- Resin Epoxy resin1 Part 2-Curative JEFFAMINE T-403
1 Low-viscosity resin, 4,000-6,000 cps, EEW 172-176.
pbw 100 46
For advanced fiber composites, a mismatch of thermal coefficient of expansion exists between the fiber and the matrix during a high-temperature-cure cycle, frequently resulting in delamination or fiber microbuckling." Moderate-temperature cure is therefore desirable. The system presented above has mechanical properties that are well-balanced for filament winding tensile and flexural strength and modulus are good, and elongation and impact strength are higher than those seen with many other epoxy formulations. With low viscosity and a moderate pot life, it presents no processing problems in filament winding. The big advantage of this technique over metal for tanks and piping is no corrosion. A unique composite application for the above formulation has been reported to be in stainless steel fiber/ organic matrix composites for cryogenic use (Ref. 502). This system has the distinct advantage that its thermal expansion characteristics are quite close to those of copper. BOATS Quality boats-racing sailboats, kayaks, canoes-are ideal subjects for epoxy systems cured with JEFFAMINE PEA. Canoes, for example, have been made from this system. Part 1- Resin Epoxy resin, EEW ~188 Part 2-Curative JEFFAMINE D-230 Accelerator 399 pbw 100 30 10
38
8. Reinforced Composites
The amount of the Accelerator 399 can be adjusted to obtain the desired pot life. Of course, for longest pot life, no accelerator is used at all, and the system below may be useful for fabrication techniques such as vacuum bagging where longer working time is desirable. Part 1- Resin Epoxy resin1 Part 2-Curative JEFFAMINE T-403
1 Medium-viscosity resin, 7,000-10,000 cps, EEW 177-188.
pbw 100 44
This simple system is of low viscosity and wets the fiber network well. Working time should be adequate to meet most demands. Cure time would be 16 hours at 60oC, or only 1 hour at 120oC. (Oven curing is common with composites.)
39
32 0-5
The use of accelerators should be minimized in order to optimize properties, but small amounts may be added to adjust curing schedules, depending on the size of the casting or potted part. A simple kind of formulation, like the one above, will exhibit very little of the shrinkage, which is a problem with many amine curing agents. An important use for epoxies is in the potting of electrical and electronic components. These parts are protected from moisture, as well as thermal and mechanical shock, such as those experienced in airplane or automobile motors. The versatility of the JEFFAMINE curing agents in this application is evident from the formulations shown in Table XX and shown briefly below: Pbw General-purpose epoxy resin, EEW -188 (Araldite GY-6010) JEFFAMINE D-230 JEFFAMINE D-400 JEFFAMINE T-403 JEFFAMINE D-2000 100 32 100 55 100 42 100 50 25
Thus, the formulator can vary hardness, curing time, impact strength, etc., over a wide range, without sacrificing electrical properties. Suggestion: Include JEFFAMINE T-5000 to improve thermal and mechanical shock resistance in the first and third formulation in the table. Note: "Anhydride" curing agents have traditionally been used for electrical potting. Their advantages are mild exothermic reactions, usefulness over a wide range of concentrations, and outstanding electrical properties; their disadvantages are that they are solids or viscous liquids, formulations require a high-temperature cure, and they tend to be brittle. For larger mass castings, the use of accelerators is not recommended, but the addition of large amounts of fillers, which serve as heat sinks and also reduce costs, are usually added. These types of castings may be used as stamping molds for automotive parts. One formulation used a mixture of JEFFAMINE D-400 and T-403 amines as the only curing agent, along with a standard epoxy resin and 65% by weight of fillers, consisting of various sizes of minerals, such that they would pack well into the composite matrix. Such castings have good impact strength, abrasion resistance and may be used several times for stamping out prototype automotive parts.
40
41
10. Adhesives
10. ADHESIVES In general, epoxies are outstanding adhesives. Most of the formulations presented in this manual up to this point could be looked upon as "adhesive" because their adhesion to a substrate is a necessary requirement for success in any particular application. For example, bonding (adhesion) is all-important with decorative aggregate, encapsulation, and advanced fiber composites. An adhesives formulator who wishes to try a JEFFAMINE PEA in a formulation should first consult the appropriate basic data presented in previous sections to arrive at appropriate gel times, viscosities, mix ratios, etc. Once a basic recipe is selected, it may be modified in a myriad of ways to meet the formulator's needs. Thus, a formulation may be thickened with fumed silica, metallized with metal powders, made conductive with graphite, extended with fillers, or colored with pigments or dyes. But no discussion of epoxy adhesives would be complete without pointing out that adhesion can be greatly enhanced by inclusion of several JEFFAMINE PEAs, the most notable being JEFFAMINE T-5000 amine. The latter is a trifunctional primary amine of ~5000 molecular weight with a viscosity of ~900 cps (MPa's) at 25C. The value of this material as an adhesion promoter is evident from this comparison. Formulation, pbw Epoxy resin, EEW ~188 JEFFAMINE D-230 amine Accelerator 399 JEFFAMINE T-5000 amine Adhesive Properties1 Tensile shear strength, psi (MPa) T-peel strength, pli (N/M)
1 Cure: 7 days, ~25oC.
JEFFAMINE T-5000 amine may function as an adhesion promoter equally well in epoxy systems cured with amines other than the JEFFAMINE products. Improvements in adhesion and thermal shock properties can be expected, if the additive becomes insoluble in the system as it cures, resulting in phase separation and the formation of "microvoids." The importance of microvoids in such systems has been discussed at length (Ref. 66, 340, 445). More extensive data for epoxy formulations modified with JEFFAMINE T-5000 amine are available in our brochure Adhesion Properties of Epoxy Formulations, available at www.jeffamine.com (select epoxy applications, then epoxy related technical documents). XTJ-504 and XTJ-590 can be used to make ultra fast curing adhesives without compromising flexibility or adhesion. Cure rates are generally 3-4 times as fast as using JEFFAMINE D-230 alone.
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Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/D-2000 amine Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
Flexural Strength, psi (kg/cm2) 14,900 15,500 12,900 8,700 15,500 16,400 970 14,200 17,000 13,400 13,600 13,000 (1,040) (1,090) (900) (610) (1,080) (1,150) (66) (990) (1,190) (940) (950) (910)
Flexural Modulus, psi (kg/cm2) 429,000 534,000 460,000 286,000 437,000 520,000 42,000 380,000 523,000 380,000 376,000 342,000 (29,900) (37,400) (32,100) (20,000) (30,500) (36,400) (3,000) (26,600) (36,600) (23,300) (26,300) (23,900)
1 Sample size: 1/8 x x 5 in. Instron crosshead speed: 0.1 in/min (2.54 mm/min) or 0.5 in/min (12.7 mm/min). 2 General purpose epoxy resin e.g. ARALDITE GY 6010 epoxy, EEW~188. 3 Cured 2 hr, 80oC; 3 hr, 125oC. 4 Cured 7 days, ~25oC. 5 With 10 phr Accelerator 399. 6 Cured 28 days, ~25oC. Sample was brittle when tested at 7 and 21 days.
43
Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400 amine JEFFAMINE D-2000 amine Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
Tensile Strength, psi (MPa) 9,400 10,200 7,600 5,100 9,500 10,200 1,700 1,700 7,600 8,800 7,800 7,900 9,200 (64.8) (70.3) (52.4) (35.2) (65.5) (70.3) (11.7) (11.7) (52.4) (60.7) (53.8) (54.5) (63.4)
Tensile Modulus, psi (GPa) 392,000 500,000 390,000 300,000 418,000 510,000 30,500 391,000 560,000 370,000 311,000 342,000 (2.70) (3.86) (2.55) (2.14) (2.36) (2.70) (3.45) (2.69) (2.07) (2.88) (3.52) (0.21)
1 Sample size: Type 1 dimensions. Instron crosshead speed: 0.2 in/min. (5.08 mm/min.) 2 General-purpose epoxy resin, EEW ~188, i.e. Araldite GY-6010. 3 Cured 2 hr, 80oC; 3 hr, 125oC. 4 Cured 7 days, ~25oC. 5 With 10 phr Accelerator 399. 6 Cured 28 days, ~25oC. Sample was brittle when tested at 7 and 21 days.
IMPACT RESISTANCE Two very different approaches were used. One is the Izod method and the other uses the Dynatup drop weight impact tester.1 In the Izod method, ASTM D-256 (ERF 33-82), impact testing is carried out with a pendulum-type device where the test specimen (Figure 11.1) is positioned as a cantilever beam with the notched side facing the striker. Five samples of each formulation are tested, with the average value being recorded as the notched Izod impact strength.
1 Instron Corporation, Canton, Massachusetts.
44
Results, shown in Table 11.3, indicate that curing with the JEFFAMINE products at an elevated temperature is required to develop ultimate impact values. Izod impact resistance is low for DETA and the polyamide selected for testing. Moderate impact values are obtained for samples cured with JEFFAMINE D-400, D-230, or T-403 amines. Incorporating JEFFAMINE D-2000 amine for a more flexible formulation can result in cured systems with higher impact values.
45
Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/D-2000 amines Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
1 General-purpose epoxy resin, EEW ~188. 2 Cured 2 hr, 80oC; 3 hr, 125oC. 3 Cured 7 days, ~25oC. 4 With 10 phr Accelerator 399.
Conditions of Cure
2 3 2 3 2 3 2 2 5 2 3 2
The test method utilized in the USA is ASTM D256. The result of the Izod test is reported in energy lost (ft-lb or J) per unit of specimen thickness (cm or in) at the notch in Figure 11.1 Additionally, the results may be reported as energy lost per unit cross-sectional area at the notch (J/m or ft-lb/in). In Europe, ISO 180 methods are used and results reported based only on the cross-sectional area at the notch (J/m). The second method for measuring impact resistance involves a Dynatup instrumented impact tester, an instrument capable of providing considerable insight into the nature of impact fracturing of plastic materials. This device may be used to test a wide variety of samples of differing geometry, size, and orientation. A "tup," which is dropped onto the test sample, can be adjusted to provide impact velocities from 30 to 32,000 inches per minute. An environmental chamber is available for performing tests over a range of temperatures. The instrument develops a graphic picture of the impact process. Information concerning energy, loading force, and displacement at yield and at break is presented in a force/displacement curve such as the typical graph shown in Figure 11.2. The slope of the force/displacement curve indicates impact modulus. As the drawing illustrates, with initial impact of the tup with the test sample, there is application of an increasing load. If the material is brittle, as many thermosetting polymers are, the load will increase rapidly. As the force applied begins to exceed the strength of the test part, cracks will develop, causing a decrease in load. Conditions may stabilize with further tup penetration, allowing further loading to occur before multi-crack development, crack growth, and ultimate failure of the impacted test sample occur.
46
Impact on plastic materials or composites can produce either brittle or ductile failure, with most materials falling somewhere in between the two extremes. Two typical load/deflection curves are shown in Figure 11.3. Brittle failure may occur at deflections before maximum load and at relatively low deflections, as when a glass-like material shatters. In contrast, ductile failure occurs at relatively high deflections that may be beyond maximum load, as when a piece of vinyl is impacted. The area under the stress-strain curve typically increases when a material begins to exhibit ductile failure and may be taken as a measure of the materials "toughness". The Dynatup impact tester may be used for many types of evaluations, i.e., design characteristics, quality control, or material behavior. With epoxy curing agents, comparisons may be made as to the ability of cured resin systems to withstand impact stresses. Such comparisons are graphically illustrated in Figure 11.4 for a number of widely used epoxy curatives. (The graphs are from simple formulations consisting of a standard resin and stoichiometric amounts of the amine curatives. Cure conditions: 2 hr, 80C; 3 hr, 125C.) Impact testing of the non-reinforced epoxy panels indicates large differences in impact behavior. For example, a formulation cured with an amine known to provide a rather brittle epoxy system --diethylenetriamine (DETA)--fails under minimal impact loading. A polyamide-cured system also fails at a low loading. Offering large improvements in impact resistance over DETA and the polyamide are the JEFFAMINE PEAs with the shortest polyether backbone chains (D-230 and T-403) and N-aminoethylpiperazine (AEP). All three provide a moderate degree of impact resistance. Use of the higher molecular weight JEFFAMINE amines results in considerably higher impact resistance because of the greater flexibility of polymers made using these amines. In general, epoxy systems cured with the JEFFAMINE PEAs offer outstanding resistance to impact.
47
Figure 11.4 Impact Behavior of an Epoxy Resin Cured with Various Amines-Dynatup Impact tester
JEFFAMINE D-230 JEFFAMINE T-403 JEFFAMINE D-400 JEFFAMINE D-400/D-2000 (2:1 Blend) DETA POLYAMIDE AEP
48
49
Conditions of Cure
2 3 2 2 3 2 2 3 2 2 3 2 2 3 2 3 2 3
JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/D-2000 amines Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
1 General-purpose epoxy resin, EEW ~188. 2 Cured 7 days, ~25oC. 3 Cured 2 hr, 80oC; 3 hr, 125oC. 4 With 10 phr Accelerator 399.
50
Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/ D-2000 amines Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
1 General-purpose epoxy resin, EEW ~188. 2 Cured 2 hr, 80oC; 3 hr, 125oC. 3 Cured 7 days, ~25oC. 4 With 10 phr Accelerator 399. 5 Cured 28 days, ~25oC. Sample brittle at 7 days.
Conditions of Cure
2 3 2 3 2 3 2 2 5 2 3 2
GLASS TRANSITION TEMPERATURE (Tg) In addition to HDT, a related property that can be used to assess the extent of cure or cross-linking is the glass transition temperature (Tg) The Tg of a polymer may be defined as the mid-point of the temperature range over which an amorphous (glassy, non-crystalline) plastic goes from being relatively hard and rigid to being relatively flexible (i.e., from glassy to rubbery). Much formulation of epoxy systems involves varying combinations of different amine hardeners to change the Tg of the plastic, thus modifying its properties. Although some formulators may not actually use or think in terms of Tg directly, understanding the relationship between a polymers Tg and its mechanical properties can aid in solving formulation problems. During the past thirty years, a variety of instruments have become widely available that allow one to measure the Tg of a polymer using several different methods. Among the most commonly used instruments are the Differential Scanning Calorimeter (DSC), the Thermomechanical Analyzer (TMA), the Dynamic Mechanical Analyzer (DMA), and the Dynamic Mechanical Spectrometer (DMS). The Tg value obtained for a given polymer is somewhat method and rate dependent. Generally speaking, Tg's will "track" HDT.
51
Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/D-2000 amines Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
Compression Yield, Psi (MPa) 14,300 (98.6) 12,500 (86.2) 9,700 5,400 11,700 11,200 37,000 42,800 14,700 15,100 (66.9) (37.2) (80.7) (77.2) (255) (295) (101) (104)
30,000 (207) 35,000 (241) 41,000 (283) 23,000 (1,600) 37,000 43,300 35,800 19,000 36,000 19,000 36,000 8,000 (255) (159) (247) (131) (248) (131) (248) (55.2)
1 General-purpose epoxy resin, EEW ~188. 2 Cured 2 hr, 80oC; 3 hr, 125oC. 3 Cured 7 days, ~25oC. 4 With 10 phr Accelerator 399. 5 Cured 14 days, ~25oC. 6 Cured 28 days, ~25oC.
ADHESIVE PROPERTIES To test adhesion properties of epoxy systems, we prefer two procedures: tensile shear strength (lap shear), conducted according to ASTM D 1002 (ERF 15-82); and peel strength (T-peel), measured by ASTM D 1876. Tensile shear measures the degree of adhesion to a substrate and the rigidity of the bond. The strength required to pull the specimen apart in the direction shown in Figure 11.6A is measured. On the other hand, in the T-peel test (specimen shown in Figure 11.6B), strips of flexible aluminum are joined and peeled apart in a tensile tester. The force needed to separate the strips is a measure of the peel strength.
52
Tensile shear values obtained by curing with JEFFAMINE PEA are quite high when samples are cured at an elevated temperature, while values are considerably reduced for bonds cured under ambient conditions (Table 11.7). This is also the case for other amine curatives. More-elastomeric formulations, e.g., one cured with a blend of JEFFAMINE D-400 and D-2000 amines, result in moderate values of tensile shear regardless of the method of cure. Peel strength values are generally low for the more rigid systems. However, a flexible formulation cured with a blend of JEFFAMINE D-400 and D-2000 amines exhibits peel strength values that are quite high. Over what range of temperatures might adhesives based on the PEA be useful? Tensile shear testing throws light on this question; test results for systems cured with neat PEA are shown graphically in Figure 11.7. Note that systems based on JEFFAMINE D-230 amine and JEFFAMINE T-403 amine maintain their strength well up to at least 60oC. With JEFFAMINE D-400 amine, shear strength drops off sharply above about 40oC. With the inclusion of JEFFAMINE D-2000 amine, shear strengths are outstanding below room temperature, but not above. Table 11.7 - Adhesion Properties Curative Concentration, phr1 32 324 55 554 42 424 50/15 50/254 11 11 52 52 23 23 Conditions of Cure
2 3 2 3 2 3 2 3 2 5 2 3 2 5
Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine JEFFAMINE D-400/D-2000 amines Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
1 General-purpose epoxy resin, EEW ~188. 2 Cured 2 hr, 80oC; 3 hr, 125oC. 3 Cured 7 days, ~25oC. 4 With 10 phr Accelerator 399.
Tensile Shear Strength, Psi (MPa) 4,000 970 3,900 3,100 3,500 1,100 1,600 1,100 1,600 900 2,700 2,400 2,700 600 (280) (68) (274) (217) (245) (77) (112) (77) (112) (63) (190) (170) (190) (42)
Peel Strength, pli (GPa) 2.0 3.5 4.7 2.5 2.0 3.6 15.9 21.1 0.6 3.9 2.3 2.6 0.8 (0.36) (0.62) (0.84) (0.45) (0.36) (0.64) (2.84) (3.77) (0.11) (0.70) (0.40) (0.47) (0.14)
53
Figure 11.7 Effect of Temperature on the Tensile Shear Strength of JEFFAMINE Polyoxypropyleneamine-Based Adhesives
54
Curative JEFFAMINE D-230 amine JEFFAMINE D-400 amine JEFFAMINE T-403 amine Diethylenetriamine (DETA) Polyamide (amine value 385) N-aminoethylpiperazine (AEP)
1 General-purpose epoxy resin, EEW -188. 2 Cured 2 hr, 80oC; 3 hr, 125oC. 3 Cured 7 days at room temperature. 4 Cured 28 days at room temperature. 5 Sample disintegrated during test.
10% NaOH 1.1 0.4 1.4 1.7 0.9 1.1 0.6 0.8 1.1 1.4 2.2
Distilled Water, 40oC 2.4 2.5 2.8 2.7 1.8 2.0 1.4 2.0 3.4 3.3 5.5
30% H2SO4 1.9 10.4 6.9 11.2 1.1 3.3 1.1 2.8 2.7 3.0 59.9
Methanol 20.1 22.8 26.6 27.1 11.8 20.0 1.6 5.3 10.6 23.9
5
Toluene 1.5
5 5 5
1.1
5
9.1
55
1,000 Hz, 23oC Volume resistivity, ohm-cm, DC (ASTM D 257), 23oC 40oC 60oC 80oC o Arc resistance, sec, 25 C (ASTM D 495), stainless electrode tungsten electrode Dielectric strength, v/mil, 25oC, 1/8-inch thickness (ASTM D 149)
1 Cured 2 hr, 80oC; 3 hr, 125oC. 2 General-purpose epoxy resin, EEW ~188.
56
Because amines can react with the humidity and carbon dioxide in the air, it is recommended that the head space of containers used to store any amines be purged with dry nitrogen prior to closure, in order to maintain maximum shelf-life. Repeated air exposure can lead to formation of ammonium carbamates, which in some applications may cause process problems, though JEFFAMINE amines are less likely than most other amines to have such problems. A nitrogen blanket is suggested for all storage in case of accidental high temperatures. It should be noted that pronounced discoloration is likely to occur at temperatures above 140oF, whatever the gaseous pad. Clean-out of lines and equipment containing the JEFFAMINE PEAs is easy; warm water or steam is all that is required. In the event of spillage of this product, the area may be flushed with water. The proper method of disposal of waste material is by incineration with strict observance of all federal, state, and local regulations.
TEFLON is a registered trademark of the DuPont Company. VITON is a registered trademark of DuPont Dow Elastomers.
57
All four JEFFAMINE products have been found to be non-mutagenic in the Ames Salmonella/microsome plate test. Additional tests on D-230 and D-400 showed these products to be inactive in the Balb/3T3 in vitro Cell Transformation Assay and the Mouse Lymphoma Assay. Tests on D-2000 and T-403 showed these products to be inactive with respect to genetic toxicity in the Mouse Micronucleus Test and Unscheduled DNA Synthesis (UDS) Assays.
58
59
60
Adhesives
1 39,322 AU Product of reaction between 2000 mol. wt. etherdiamine and excess epoxy is cured with dicyandiamide for a hot melt adhesive. Amidoamine curing agents prepared by reaction of JEFFAMINE polyetheramines with aromatic di- or tricarboxylic acids provide rapid cure of epoxy resins at ambient temperatures. Epoxy resin-rubber blends with reduced phase separation are formed using a reactive liquid rubber and JEFFAMINE D-230 with an epoxy resin. Amine-terminated polyoxyalkylenepolyamides compatible with polyols used in adhesives are prepared from JEFFAMINE D-2000, D-400, and adipic acid. A tough, elastomeric epoxy binder containing a water-insoluble polyetherpolyamine is used to adhere hard particles to resilient surfaces. A room-temperature-curable adhesive with high bond strength was produced by reaction of a diepoxide with a carboxy-terminated nitrile rubber which was hardened by a primary amineterminated polyether. A poly(oxypropylene)diamine was condensed with urea or with maleic anhydride to form products useful in improving metal-to-metal adhesion of hardened epoxy resins. A ureide group-terminated reaction product of JEFFAMINE D-2000 and urea was added to amine-hardener epoxy resins to improve adhesion. Added to anhydride-cured epoxy systems, thermal shock properties were improved. The adhesion of a hardened epoxy resin was improved through use of mixtures of a polyoxyalkylenepolyamine of 900-4000 mol. wt. with a low mol. wt. polyamine such as JEFFAMINE D-230 or bis(3aminopropyl)ethylenediamine. Binders for illuminating flares are prepared from salts of amino-terminated polypropylene glycol and an epoxy resin. Binders for solid rocket propellants were prepared by cross-linking amine-terminated polyglycols with various resins.
310,706
EP
432,923
EP
432,943
EP
1,004,859
CAN
1,484,797
GB
2,748,705
GR
2,828,152
GR
2,940,912
GR
10
3,432,370
US
Charles W. Bash and George A. Lane (to Dow Chemical Co.), March 11, 1969. Don L. Stevens and Harold E. Filter (to Dow Chemical Co.), May 12, 1970.
11
3,511,725
US
61
13 14 15
US US US
Mehta; Ramesh ( for HB Fuller Co), April 4, 1978 Schulze; Heinz (for Texaco Development Corp), October 10, 1978 Texaco Development Corp., February 27, 1979.
16
4,146,700
US
H. G. Waddill and Heinz Schulze (to Texaco Development Corp.), March 27, 1979. H. G. Waddill and Heinz Schulze (to Texaco Development Corp.), April 3, 1979. H. G. Waddill (to Texaco Development Corp.), December 11, 1979. H. G. Waddill (to Texaco Development Corp.), February 5, 1980.
17
4,147,857
US
18
4,178,426
US
19
4,187,367
US
20
4,423,170
US
H. G. Waddill (to Texaco Development Corp.), December 27, 1983. H. G. Waddill and R. J. G. Dominguez (to Texaco Inc.), November 27, 1984. Cannone (to AT&T Bell Labs), August 12, 1986. A. B. Goel (to Ashland Oil, Inc.), March 1, 1988. Chao; Yen-Yau H., (for Rohm & Haas Co.), April 26, 1988 A. B. Goel (to Ashland Oil, Inc.), April 26, 1988.
21
4,485,229
US
22
4,605,605
US
23 24
4,728,737 4,740,536
US US
25
4,740,539
US
26
4,760,125
US
62
28
4,798,879
US
29
4,814,415
US
30
4,822,683
US
31
4,837,295
US
32
4,847,319
US
Bandlish; Baldev K. (for The BF Goodrich Corp Company), July 11, 1989 Kathy B. Sellstrom and T. L. Renken (to Texaco Chemical Company), August 1, 1989. Bandlish; Baldev K. (for The BF Goodrich Corp Company), August 28, 1990 Hannah; Steven L.; Williams; Maureen R. (for The BF Goodrich Corp Co), August 28, 1990 DePompei; Michael F.; Hernandez; Pamela K. (for Tremco, Inc.) December 31, 1991 G. P. Speranza, H. G. Waddill, and J. J. Lin (to Texaco Chemical Company), June 9,1992. Bush; Richard W.; Carney; Eugene E (for WR Grace & Co), March 30, 1993 Waddill; Harold G.; Grigsby, Jr.; Robert A.; Cuscurida; Michael; Zimmerman; Robert L. (for Texaco Chemical Co), August 31, 1993 Marhevka; Virginia C.; Griggs; Allen L.; Tarbutton; Kent S. (for 3M) January 27, 1998 Basheer; Rafil Abdulkadir; Zwolinski; Michael Stephen (for General Motors Corp) April 6, 1999
33
4,853,456
US
34
4,952,621
US
35
4,952,659
US
36
5,077,360
US
37
5,120,817
US
38 39
5,198,524 5,241,016
US US
40
5,712,039
US
41
5,891,367
US
63
43
5,955,199
US
44
6,015,865
US
45
6,528,595
US
46
6,645,341
US
47
6,727,320
US
48
57,034,648
JP
49
57,185,370
JP
50
59,147,014
JP
51
60,069,127
JP
52
60,069,128
JP
53
61,207,425
JP
54
62,243,616
JP
64
56
2,741,268 4,082,708
GR US
57
2,748,656,
GR
Heinz Schulze and H. G. Waddill (to Texaco Development Corp.), May 24, 1978.
58
3,847,726 2,217,331
US GR
Wilhelm Becker, et al. (to ReichholdAlbert Chemie Aktiengesellschaft), November 12, 1974; November 2,1972. Lee G. Meyer (to Texaco Development Corp.), October 24, 1978.
59
4,122,069,
US
60
4,179,552 2,910,110
US GR
61
USGRJP
K G. Waddill (to Texaco Inc.), December 13, 1983. J. Herold, W. Gruber, and G. Henke (to Henkel), August 25, 1983.
62
US EP GR JP JP EP
63
Mitsui Petrochemical Industries, October 15, 1982. and November 15, 1988. Alexander, DC; Renken, TL; Sellstrom, KB (for Texaco Development Corp) August 23, 1989 Stephen G. Seger, Jr. and Louis H. Sharpe, Polym. Sci. Technol. 1975, 9B (Adhes. Sci. Technol.), 577-95. H. G. Waddill, "Epoxy Adhesive Formulations with Enhanced Properties," presented at the 13th National S.A. M.P. E. Technical Conference, Boston, Mass., November 13-15, 1979.
64
65
66
65
68
Kathy B. Sellstrom, "Polyethylene Glycol Diamines: New Curing Agents for Epoxy Adhesives," presented at the Adhesive and Sealant Council conference, Cincinnati, Ohio, October 25-28, 1987. A. T. Hu, R. S. Tsai, and R. D. Lee, J. Appl. Polymer Sci. 1989,37, 1863-76. Kathy B. Sellstrom and H. G. Waddill, "Modifiers for Enhanced Adhesion Property Development," presented at SPI/Epoxy Resin Formulators Division spring conference, Costa Mesa, Calif., March 15-17, 1989. D. C. Alexander, Kathy B. Sellstrom, and T. L. Renken, "Polyamidoamines from JEFFAMINE Amines: Preparation and Use in Epoxy Adhesives," presented at the Adhesive and Sealant Council Conference, Los Angeles, Calif., March 19-3, 1989. D. C. Alexander, Kathy B. Sellstrom, and T. L. Renken, "Derivatives of JEFFAMINE Amines: Preparation and Use in Adhesives," presented at the SPI/Epoxy Resin Formulators Conference, Charleston, S. Car., September 23-25, 1992. 245,559 EP L. A. Nativi and P. L. Kropp (to Loctite), November 19, 1987.
69 70
Use of JEFFAMINE D-2000 in hot melt adhesives is described; improvement in impact strength is shown. Effects of molecular weight, terminal group, backbone structure, and functionality of modifiers on microvoid-forming ability in amine-cured epoxy adhesives are discussed.
71
A variety of polyamidoamines prepared from JEFFAMINE polyoxyalkyleneamines are used in epoxy adhesives to give enhanced properties.
72
Polyamidoamines and urea condensates of some of the JEFFAMINE polyetheramines are prepared and used in epoxy adhesives to give enhanced properties.
Coatings
73 Coating compositions for electronic circuit boards are comprised of epoxy resin, 200-6500 mol. wt. polyoxypropyleneamine, and UV-reactive ester. Coatings are immobilized with UV light, then allowed to cure completely under ambient conditions. A nonyellowing electrodeposition coating system contains an amine-epoxy adduct optionally prepared with polyoxyalkyleneamines. Electrically conductive substrates (motor vehicle bodies) are coated by electrodip into bath containing cationic amine-modified epoxy resin and a polyoxyalkyleneamine. Acrylamide derivatives of JEFFAMINE M-600 are used in radio-curable coating compositions.
74
293,088
EP
R. P. Redman (to ICI), November 30, 1988. G. Off, U. Reiter, W. Jouck, D. Santure, and D. Ruhl (to BASF), July 26, 1989. Yasuhiro Kimura, et al. (to Ajinomoto Co., Inc.; Nippon Paint Co., Ltd.), June 28, 1989.
75
324,950
EP
76
405,464
EP
66
78
972,096
CA
79
1,027,182
RU
G. R Malkina, Z. N. Safina, and R. A. Dmitrieva (to All-Union Scientific Research Institute of Pump Engineering Technology), July 7,1983. Farbwerke Hoechst A.-G., May 30, 1967.
80
1,568,989
FR
81
2,462,453
GR
82
2,519,390
GR
Henry Ashiian, Henry A. Gawel, and Archie K. Blakely (to Mobil Oil Corp.), November 13, 1975. H. G. Waddill (to Texaco Development Corp.), June 28, 1979.
83
2,849,123
GR
84
3,203,974
JP
T. Matsunaga, M. Koseki, and H. Akiyama (to Sanyo Chemical Industries, Ltd.), September 5, 1991. Norman H. Reinking (to Union Carbide Corp.), April 25, 1967. James R. Harvey (to Union Carbide Corp.), February 29, 1972. James R. Harvey (to Union Carbide Corp.), May 1, 1973. H.G. Wadill (to Jefferson Chemical Co), March 9, 1976 Jerabek; Robert D.; Marchetti; Joseph R.; Zwack; Robert R. (for PPG, Ind.) March 9, 1976 O'Keefe; Donald R.; Gasper; A. Joseph (for Minnesota Mining), June 15, 1976
85 86
3,316,185 3,645,969
US US
87
3,730,908
US
88 89
3,943,104 3,947,339
US US
90
3,963,680
US
67
92
4,011,281
US
93
4,017,438
US
Ketimine-blocked primary amine group-containing cationic electrodepositable resins Method of making glycidyl ethers of novolak resins Polyether diamide epoxy additives
94
4,102,866
US
95
4,110,310
US
96 97
4,115,226 4,136,092
US US
Cataphoretic electrodeposition baths containing water-soluble lead salts Polyurethane curing agents
98 99
4,139,524 4,164,520
US US
Bis ureide of a polyoxyalkylene polyamine as an epoxy additive An epoxy resin cured with the reaction product from phenol, formaldehyde, and aminopropyl derivative of JEFFAMINE amines offers relatively fast cure for coatings, adhesives, etc. Epoxy curing agents useful in water-based coatings are prepared by reacting aminopropyl derivatives of JEFFAMINE amines with acids in water. A water-based epoxy coating is cured with a polyamide prepared from a carboxylic acid or derivative and an aminopropyl derivative of a polyoxypropylenepolyamine. Non-crystallizing epoxy resin accelerator Novel mercapto chain extended products and their use in cationic electrodeposition Low-viscosity, solvent-free coatings were prepared. The curing system consisted of coal tar, cycloaliphatic amines, polyoxyalkyleneamines, and an accelerator. Cationic electrodeposition employing novel mercapto chain extended products Chemically resistant epoxy coatings are prepared with an aromatic amine and the condensation product of maleic anhydride with JEFFAMINE amines.
100
4,167,498
US
101
4,179,418
US
102 103
4,189,564 4,260,720
US US
Waddill; Harold G. (for Texaco Development Corp), February 19, 1980 Bosso; Joseph F.; Nugent; Richard M.; Plasynski; Joseph E. (for PPG Ind), April 7, 1981 Murray L. Davis (to the Dampney Co.), May 26, 1981.
104
4,269,879
US
105
4,292,155
US
Bosso; Joseph F.; Nugent; Richard M.; Plasynski; Joseph E. (for PPG Ind), September 29, 1981 H. G. Waddill and Heinz Schulze (to Texaco Inc.), December 8, 1981.
106
4,304,889
US
68
108 109
4,393,237 4,419,467
US US
Yeakey; Ernest L.; Watts, Jr.; Lewis W. (for Texaco, Inc.) , July 12, 1983 Wismer; Marco; Bosso; Joseph F. (for PPG Industries), December 6, 1983 Moriarity; Thomas C; Geiger; William J.( for PPG Industries), December 13, 1983 H. G. Waddill and Kathy B. Sellstrom (to Texaco Inc.), December 20, 1983. Moriarity; Thomas C; Geiger; William J.( for PPG Industries), December 27, 1983 Kaufman; Marvin L. (for Mobil Oil), March 18, 1984 Wismer; Marco; Bosso; Joseph F. (for PPG Industries), August 28, 1994 McLean; Paul D.; Garton; Andrew; Scott; Robert F.; Gransden; Susan E., (for Canadian Patents & Development Ltd), October 30, 1984 H. G. Waddill (to Texaco Development Corp.), July 9, 1985.
110
4,420,574
US
111
4,421,906
US
112
4,423,166
US
US US US
116
4,528,345
US
Epoxy coatings are prepared by pre-reacting a polyoxyalkylenepolyamine or Naminoethylpiperazine with a cycloaliphatic diepoxy resin and then curing with an accelerator. Flexibilized chemically resistant epoxy resin Polyoxyalkylenepolyacrylamides and the preparation thereof Azetidinedione compounds as crosslinkers for electrodeposited coatings
US US US
Seneker; James A. (for Ameron, Inc), July 30, 1985 Yeakey; Ernest L.; Watts, Jr.; Lewis W. (for Texaco, Inc.) , August 20, 1985 Dai; Shenghong A.; Sherwood; Philip W. (for The Dow Chemical Co.), March 18, 1986 Dai; Shenghong A.; Sherwood; Philip W. (for The Dow Chemical Co.), March 18, 1987 Waddill; Harold G.; Speranza; George P. (for Texaco, Inc.), December 16, 1986 Rasmussen; Jerald K.; Heilmann; Steven M.; Palensky; Frederick J., (for 3M), January 27, 1987
120
4,612,098
US
121
4,629,769
US
122
4,639,286
US
69
124
4,659,787
US
125 126
4,665,191 4,666,970
US US
Mannich condensates Cataphoretic electrodeposition baths containing water-soluble lead salts Azetidinedione compounds as crosslinkers for electrodeposited coat Acrylic modified polymers
127
4,683,302
US
128
4,690,980
US
129 130
4,695,618 4,716,209
US US
Solventless polyurethane spray compositions and method for applying them Electron beam-curable coatings are prepared from the reaction product of diols and JEFFAMINE D-230 with excess isocyanate. Difunctional isocyanate-terminated polyoxyalkylene diamine prepolymers and polymer coatings applications Storage stable polyurethane coating Coating compositions prepared from Michael adducts Accelerator for curing epoxy resins comprising piperazine, triethanolamine and tris(dimethylaminomethyl)phenol Dual cure rate water-based coating compositions Wholly aromatic mesomorphic polyester amides and preparation thereof Novel blocked isocyanates and curable compositions containing the same Polyurethanes made from blends of polypropyleneoxide polyol and polybutyleneoxide polyol intermediates Heat resistant high modulus reaction injection molding (RIM) polymers, blends used in the production thereof and a process for producing the same Epoxy-amine compositions employing unsaturated imides
131
4,761,465
US
132 133
4,767,836 4,786,682
US US
134
4,800,222
US
US US US
138
4,870,150
US
139
4,880,872
US
140
4,886,842
US
Drain; Kieran F; Kadziela; Kris (for Loctite Corp), December 12, 1989
70
143
4,904,751
US
N,N'-dialkyl substituted polyoxyalklene amines as curing agents for blocked isocyanates Water-based coating compositions containing hydroxides and oxides of calcium, strontium and barium Process for preparing diamines
144
4,906,726
US
145
4,906,774
US
146 147
4,910,269 4,916,199
US US
Polyether polyamine-piperazine cured cycloaliphatic epoxy resin compositions Polyurethanes made from blends of polypropyleneoxide polyol and organic-silicone block copolymer based polyol intermediates Aqueous coating composition containing a functional organic compound, a curing agent, and a dispersing agent Epoxy resin advancement using urethane polyols and method for use thereof Cationic electrodepositable compositions through the use of sulfamic acid and derivatives thereof Aromatic amine resins
148
4,929,661
US
149
4,931,157
US
150 151
4,933,056 4,937,318
US US
152
4,940,770
US
Novel compositions from polyoxyalkylene amines and epoxides Secondary isopropyl amine derivatives of polyoxyalkylene diamines and triamines Liquid coating composition curable at ambient temperatures Cationically curable polyurethane compositions having vinyl ether functionality Filled water-based coating compositions for concrete and metal are prepared using epoxy resin, acrylic polymer latex, and JEFFAMINE EDR-148. Acetoacetoxyethyl methacrylate in the cure of epoxy resins
153
4,946,924
US
154 155
4,981,944 4,996,282
US US
156
5,017,632
US
157
5,017,676
US
71
159
5,070,119
US
A flexible intumescent coating composition cured in part with JEFFAMINE D-2000 did not crack in 27 cold test cycles. Hydrazine terminated polyoxyalkylene amines A polyoxyalkylenediamine, a polyamide, and 2ethyl-4-methyl-imidazole are used to cure an epoxy system for in situ rehabilitation of fractured and/or corroded pipes. Polyether amide from polyalkylene glycol diamine and diacid mixture Moisture curable polyurethane composition comprising polyaldimine Polyoxyethylene diamine derivatives of diglycidyl ethers N,N-dialkylenediamines as curing agents for blocked isocyanate coatings Cationic microgels and their use in electrodeposition Waterborne coatings and binder systems for use therein
160 161
5,075,503 5,081,168
US US
162 163
5,086,162 5,087,661
US US
164
5,091,574
US
165
5,093,455
US
166 167
5,096,556 5,098,947
US US
168 169
5,106,945 5,108,832
US US
170
5,151,470
US
Aminocrotonates as curing agents for epoxy resins Coatable thermally curable binder precursor solutions modified with a reactive diluent, abrasive articles incorporating same, and methods of making said abrasive articles Process For The Production Of Expanded Materials Based On Polyurea Elastomers
171
5,178,646
US
172
5,189,073
US
72
174
5,202,383
US
US US US
Water reducible epoxy resin curing agent Tin catalysts for hydrolysis of latent amine curing agents Epoxy resins containing bound light stabilizing groups Coating blend compositions Aqueous coating composition and method of use
178 179
5,221,707 5,227,198
US US
180
5,233,009
US
Polyurethanes comprising the reaction of an isocyanate terminated prepolymer and a polyol mixture comprising triols and an organic diamine Epoxy curing agents
181
5,235,007
US
182
5,246,984
US
Water dispersible polyamine-epoxy adduct and epoxy coating composition Aqueous coating composition
183
5,300,363
US
184 185
5,300,584 5,312,886
US US
Low viscosity diprimary amine reactive modifiers for epoxy resins Bis(N-alkylaminocyclohexyl)methanes as curing agents for polyurethanes and polyureas Epoxy resins containing bound light stabilizing groups Electroactive, insulative and protective thin films Reduced yellowing electrodepositable coating composition Additive for two component epoxy resin compositions Carboxyl-terminated polyetheramines
186
5,318,851
US
US US US US
73
192
5,382,606
US
Curing agent for aqueous epoxy resin dispersions, process for its preparation and its use Emulsifying epoxy resin composition and curable composition Imidazolidone polyetheramine strength enhancing additives of epoxy resin systems Aqueous coating composition
193
5,391,596
US
194
5,422,042
US
195
5,427,856
US
196
5,430,107
US
Binding-agent composition, coating agent containing said binding agent, and the use thereof Waterproof, moisture vapor permeable polyurethane urea polymer comprising polycaprolactone and polydimethyl siloxane soft segments Curing agent for aqueous epoxy resin dispersions, process for its preparation and its use Low VOC, primerless, polyurethane compostions
197
5,461,122
US
198
5,475,039
US
199
5,488,092
US
200 201
5,489,630 5,508,324
US US
Self-emulsifying epoxy curing agent Advanced polyamine adduct epoxy resin curing agent for use in two component waterborne coating systems Emulsifying epoxy resin composition and curable composition Curing agents for epoxy resins based on 1,2diaminocyclohexane Mixed blocked isocyanate prepolymers, a process for their production and their use for the production of flexible epoxy resin systems Waterproof, moisture vapor permeable polymers, films and coated textiles and other materials Self-emulsifying epoxy curing agent based on the reaction product of epoxy resin and polyether polyol Amine curable compositions
202
5,508,326
US
203 204
5,508,373 5,510,432
US US
US US US
74
210
5,565,506
US
211
5,567,480
US
212
5,567,748
US
213
5,569,687
US
214 215
5,576,416 5,582,704
US US
Amide-containing self-emulsifying epoxy curing agent Cationic resin and capped polyisocyanate curing agent suitable for use in electrodeposition
216
5,583,167
US
217
5,587,409
US
218
5,589,534
US
US US US
Amide-containing self-emulsifying epoxy curing agent Self-emulsifying epoxy curing agent Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Methods for the preparation of inherently metal binding poly-amine-quinone polymers
222
5,606,010
US
75
224
5,623,046
US
Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Aqueous coating composition
225
5,626,915
US
226
5,629,046
US
227
5,630,922
US
228 229
5,643,976 5,648,409
US US
Self-dispersing curable epoxy resin dispersions and coating compositions made there from Aqueous self-dispersible epoxy resin based on epoxy-amine adducts containing aromatic polyepoxide Waterborne zinc-rich primer compositions
230
5,652,024
US
231
5,652,323
US
Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Polyurethane compositions and method Low VOC, primerless, polyurethane compositions
232 233
5,656,712 5,674,567
US US
234
5,674,951
US
235
5,684,080
US
236
5,688,877
US
Kinetically controlled in-situ generation of catalytic species for the curing of epoxy/amine compositions Primary-tertiary diamines mixed with polyamines as epoxy resin hardeners
237
5,688,905
US
76
239
5,713,393
US
Coal tar enamel coated steel pipe and process for same Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Epoxy curing agents
240
5,719,210
US
241
5,723,565
US
242
5,726,251
US
Powder coatings of amine-reactive resins and amine carbamate salts Self-dispersing curable epoxy resin dispersions and coating compositions made there from Aqueous coating composition Cationic resin and capped polyisocyanate curing agent suitable for use in electrodeposition
US US US
246
5,760,108
US
Self-dispersing curable epoxy resin esters, dispersions thereof and coating compositions made there from Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Electrodepositable coating compositions and method for improved cure response
247
5,763,506
US
248
5,767,191
US
249
5,770,657
US
250
5,798,398
US
251
5,804,051
US
Electrodepositable coating compositions containing hydroxamic acid and derivatives thereof, and their use in a method of electrodeposition
77
253
5,820,987
US
254
5,843,580
US
255
5,851,618
US
256
5,859,125
US
257
5,859,135
US
Aqueous coating compositions comprising functional group-containing crosslinkable resins Aqueous polymer emulsion
258
5,869,571
US
259
5,874,490
US
Aqueous self-dispersible epoxy resin based on epoxy-amine adducts Aqueous coating composition Cationic electrocoating compositions, method of making, and use
260 261
5,880,190 5,936,012
US US
262
5,948,229
US
263 264
5,965,673 5,972,189
US US
Epoxy-terminated prepolymer of polyepoxide and diamine with curing agent Electrodepositable coating composition containing bismuth diorganodithiocarbamates and method of electrodeposition Hydrophilic and hydrophobic polyether polyurethanes and uses therefore Polyamide curing agents based on mixtures of polyethyleneamines and piperazine derivatives
265
5,993,972
US
266
6,008,313
US
78
268
6,037,444
US
Selective chemical reactions and polymers of controlled architecture produced thereby Electrodeposition baths containing organic phosphorous-based compounds Epoxy resin curing agent-reacting acid-terminated polyalkylene glycol with excess amine-terminated polyamine-epoxy resin adduct
269
6,110,341
US
270
6,127,459
US
271
6,136,894
US
Aqueous epoxy resin system with curing agent from reacting acid-terminated polyalkylene glycol with epoxy-amine adduct
272
6,153,709
US
Chip resistant, vibration damping coatings for vehicles Cold curable resin composition and base material coated with the same Electrodeposition baths containing yttrium
273
6,174,977
US
274
6,190,525
US
275
6,220,305
US
Coal tar enamel coated steel pipe and process for same Aqueous dispersions of epoxy resins
276
6,221,934
US
277
6,221,998
US
278 279
6,225,376 6,235,811
US US
In-situ emulsified reactive epoxy polymer compositions Epoxy resin-vinyl acetate polymer blends
280
6,245,835
US
79
282 283
6,258,919 6,258,920
US US
Curable epoxy resin compositions containing water-processable polyamine hardeners Polyamidoamine curing agents based on mixtures of fatty and aromatic carboxylic acids
US US US
Thiolamide curing agents One-part moisture curable composition Sound damping coating of flexible and rigid epoxy resins
287
6,277,928
US
Epoxy-functional amidoamine reacted with excess polyamine and monoepoxy as epoxy curative Coating compositions
288
6,281,321
US
289
6,294,596
US
Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Curable compositions comprising acetoacetoxy and imine functionality Self-dispersing curable epoxy resins, dispersions made therewith, and coating compositions made there from Polyamine/epoxy-functional amidoamine product with epoxy resin
290
6,297,320
US
291
6,303,672
US
292
6,359,037
US
293
6,417,292
US
Electrodepositable coating compositions including ungelled reaction products of epoxy functional polyesters and amines coated substrates and methods of electrocoating using the same
80
295
6,437,055
US
Electrodepositable coating from gelled epoxypolyester and amine Conductive organic coatings
296
6,479,103
US
297
6,489,396
US
298
6,525,159
US
299
6,538,060
US
Bituminous polyurethane interpenetrating elastomeric network compositions as coatings and sealants for roofing and other applications Paint or ink composition
300
6,596,519
US
301
6,605,668
US
Water-dissipatable polymers and their use in aqueous systems Curable polyurethanes, coatings prepared there from, and method of making the same
302
6,624,276
US
303
6,734,263
US
304
6,756,466
US
305
6,794,479
US
Composition of polyepoxide and oxazolidine latent curing agent A coating resin prepared from piperazine or an amine containing a piperazine ring and a diepoxy compound is used in lacquer-type paint and in metal primers and wire coatings.
306
58,059,220
JP
81
308
1,951,524 1,951,525
GR GR
Wilhelm Becker (to Reichhold-AlbertChemie A.-G.), June 11, 1970 and August 6, 1970. Y. Ledisert, P. Faucher, J. Roue, and R. L. Scriven (to PPG France), October 9, 1986, and August 25, 1987.
309
193,685 4,689,131
EP US
310
215,005 3,562,263
EP GR
F. Augustin, K. Comehl, W. Lindner, and H. Wassong (to BASF, Farber & Faser), April 20, 1988 and May 26,1988. H. G. Waddill (to Texaco Development Corp.), January 4,1989
311
297,696 01,006,063
EP JP
312
US US EP
T. C. Moriarity and W. J. Geiger (to PPG Industries), February 21,1984, December 13,1983
313
4,507,363 166,906
US EP
314
USEP
S. K. Das, K. 0. Olson, and J. A. Claar (to PPG Industries), February 26, 1986 McCollum and Zwack (to PPG), July 3, 1989 and August 9, 1989.
315
US EP
316
434,098 A2
EP
R. M. Gerkin, A. D. Beckett, and J. V. Koleske (to Union Carbide Chemicals and Plastics Company, Inc.), June 26,1991. M. P. Beresford and R. P. Redman (to ICI), July 23, 1991.
317
5,034,434 200,397
US EP
82
319 320
CA CA CA
Elastomeric Polyamide Hot Melt Adhesives Polyether Amides and Methods Therefore Polyether Amides from Mixed Amines
324 325
CA2057632 CA2086719
CA CA
Polyamides From Polyetheramines, Hexamethylene Diamine And Adipic Acid Heimd-Containing Polyetheramine Curative For Flexible, Toughened Products Aromatic amidoamines.
326
EP0301706
EP
EP EP EP
Polyamides from polyetheramines, hexamethylene diamine and adipic acid. Aqueous emulsions of epoxyphenolic resins. Flexible polyetheramines useful in epoxy compositions. Reaction products of polyetheramines with polymers of alpha, beta- unsaturated dicarboxylic acids Curing of Epoxy Resins
330
EP0688796
EP
331
GB1260966
Method of Improving Properties of Curable Epoxy Resin Composition Process For Accelerated Cure Of Epoxy Resins Method For Producing Polyamid A composition comprising a stable aqueous dispersion of an acid salt of a polyetheramine having structural units and a method of preparing a stable aqueous dispersion of an acid salt of a polyetheramine Preparation Of Polyetheramines And Polyetheramine Derivatives
336
WO9730103
WO
Chang Dane; Wilson David A(for Dow Chemical Co) August 21, 1997
83
338
339
340
Curing Accelerated
341 972,096 CA Norman B. Godfrey and Heinz Schulze (to Jefferson Chemical Co.), July 29, 1975. H. G. Waddill and H. P. Klein (to Texaco Development Corp.), June 28, 1979. Norman B. Godfrey and Heinz Schulze (to Jefferson Chemical Co.), July 6, 1971. Floyd E. Bentley and Norman B. Godfrey (to Jefferson Chemical Co.), February 8, 1972. Norman B. Godfrey (to Jefferson Chemical Co.), May 30, 1972. Donald D. Carlos and David A. Shimp (to Celanese Coating Co.), November 21,1972. Floyd E. Bentley and Norman B. Godfrey (to Jefferson Chemical Co.), June 19, 1973. Norman B. Godfrey (to Jefferson Chemical Co.), January 15, 1974.
342
2,854,827
GR
343
3,591,556
US
344
3,639,928
US
345
3,666,721
US
346
3,703,497
US
347
3,740,373
US
348
3,785,997
US
84
350
4,127,514
US
351
4,195,153
US
352
4,226,971
US
H. G. Waddill and H. P. Klein (to Texaco Development Corp.), October 7, 1980. Heinz Schulze, R. L. Zimmerman, and H. G. Waddill (to Texaco Development Corp.), June 1, 1982. Umeda and Y Iwase (to Texaco Inc.), March 13, 1984. A. B. Goel (to Ashland Oil, Inc.), July 28, 1987. A. B. Goel (to Ashland Oil, Inc.), July 28, 1987. R. A. Grigsby and G. P. Speranza (to Texaco Inc.), December 22, 1987. A. B. Goel (to Ashland Oil, Inc.), August 2, 1988. A. B. Goel (to Ashland Oil, Inc.), October 10, 1988.
353
4,332,720
US
US US US US
358
4,761,466
US
359
4,775,734
US
360
4,835,241
US
361
86,036,855
JP
Mitsui Petrochemical Industries, August 20, 1986. Nitto Electric Ind., October 17, 1986.
362
86,047,161
JP
363
3,875,072 2,411,284
US GR
H. G. Waddill (to Jefferson Chemical Co.), April 1, 1975; and September 26, 1974.
85
Curing Latent
365 366 2,143,845 2,145,833 GR GR
367
2,847,363
GR
Friedrich Stockinger, Sameer H. Eldin, and Friedrich Lohse (to Ciba-Geigy A.G.), May 10, 1979.
368
4,218,377
US
Sameer H. Eldin, Friedrich Lohse, and Friedrich Stockinger (to Ciba-Geigy Corp.), August 19, 1980.
369
4,403,078
US
D. R. McCoy and H. G. Waddill (to Texaco Inc.), September 6, 1983. A. B. Goel (to Ashland Oil, Inc.), July 28, 1987. Hitachi Chemical, March 31, 1978.
370 371
4,683,283 53,034,896
US JP
372
53,034,897
JP
373
57,167,370
JP
Mitsui Petrochemical Industries, Ltd., October 15,1982. Sameer H. Eldin, Friedrich Stockinger, Friedrich Lohse, and Grety Rihs, J. Appl. Poly. Sci. 26,3609-3622 (1981).
374
Construction
375 1,250,568 RU E. V. Grigorev, T. P. Fornicheva, and E. G. KutGBhtin (to Ind. Bldgs. Struc. Res.), August 15, 1986. Heinz Schulze and H. G. Waddill (to Texaco Inc.), May 10, 1983.
376
4,383,054
US
86
378
4,487,806
US
Kathy B. Sellstrom and H. G. Waddill (to Texaco Inc.), November 12, 1984.
379
4,490,485
US
Peterson; Bruce W.; Speranza; George P; Grigsby, Jr.; Robert A., (for Texaco, Inc.), December 25, 1984 Miller; Richard; Rizer; Janine M., (for Research One Limited Partnership), February 26, 1985 Cummings; Lowell O., (for Chemcrete International), March 4, 1986 Gordon; James R., July 5, 1988 Mikus; John P.; Robert W.; Ward; Thomas A.; Seiner; Jerome A. (for PPG Industries), February 29, 1989 Kathy B. Sellstrom and H. G. Waddill (to Texaco Inc.), May 9, 1989. Kathy B. Sellstrom and H. G. Waddill (to Texaco Chemical Company), February 27, 1990. Kathy B. Sellstrom and H. G. Waddill (to Texaco Chemical Company), September 17, 1991. Bredow; Charles W.; Schindler; Frederick J, (for Rohm & Haas Co), November 10, 1992 Darwen; Stuart P.; Cornforth; David A. (for Air Products and Chemical Inc), September 27, 1994 Neuner; John D. (for Hexcel Corp) December 12, 2000 Rajalingam; Ponswamy; Rajalingam; Umarani (for Urecoats Technologies Inc) August 7 ,2001 M. W. Phillips and J. E. Selwyn, "Epoxies for Wood Repairs in Historic Buildings," U.S. Department of the Interior, Washington, D.C., 1978. Kathy B. Sellstrom, "Curing Agents for Epoxy Polymer Concrete," presented at the SPI/Epoxy Resin Formulators Conference, Nashville, Tenn., October 10-12, 1990.
380
4,501,830
US
US US US
Epoxy curing agents and method for making them Method and apparatus for waterproofing concrete Method for protecting heat sensitive substrates from fire and excessive heat and resulting article JEFFAMINE polyoxyethyleneamine is used in a formulation for epoxy polymer concrete useful for road and bridge deck overlays. A rapid-cure epoxy polymer concrete formulation useful in large scale repair of cementitious road and bridge surfaces is disclosed. Polymer concrete compositions that bond well to wet or dry cementitious surfaces are presented. Polymer-modified cements with improved chemical resistance Water dispersible polyamine-epoxy adduct and epoxy coating composition Non-cementious concrete-like material Bituminous polyurethane interpenetrating elastomeric network compositions as coatings and sealants for roofing and other applications
384
4,828,879
US
385
4,904,711
US
386
5,049,411
US
387
5,162,060
US
388
5,350,784
US
389 390
6,160,041 6,271,305
US US
391
392
Properties of epoxy polymer concrete systems cured with the JEFFAMINE polyetheramines are discussed.
87
Elastomers
393 451,951 EP JEFFAMINE EDR-192 and aromatic dicarboxylic acids are used to produce polymers having good water absorbency. Melt-processable polyurea-polyurethane elastomers containing JEFFAMINE D-4000 are used in the manufacture of biocompatible medical goods. Polyurethane-containing polymer blends modified with JEFFAMINE ED-600 offer improved low temperature flexibility and reduced plasticizer migration in high temperature molding operations. A diglycidyl ether mixture was cured with a polyoxypropylenediamine and ethanolamine to form a soft elastomer with high elongation, tensile strength, and clarity. A carbon-black-filled epichlorohydrin-ethylene oxide copolymer was vulcanized with a polyoxypropylenepolyamine to give ozoneresistant rubbers. Epoxy resins were modified with hydrogen sulfide and cured with an aminated polyglycol to produce flexible laminates. A graft polymer dispersion prepared through reaction of a primary amine-terminated polyoxypropylene polyether polymer (JEFFAMINE product) with styrene and acrylonitrile was used to cure a polyepoxide compound. The reactants formed an elastomeric material after heat curing. Epoxy-terminated adducts prepared with JEFFAMINE D-2000 and a liquid epoxy resin were reacted with JEFFAMINE EDR-148 to give a flexible cured polymer. Polyoxyalkylenepolyamines are reacted with blocked isocyanate prepolymers to yield cured elastomeric products with exceptional elongation, impact strength, and peel strength. Elastomeric reaction products of aromatic isocyanate, aliphatic isocyanate and aromatic diamine components Amidoamines prepared from a mixture of di- and tricarboxylic acids/ esters/anhydrides and a mixture of polyoxyalkylene di- and triamines allow rapid cure of epoxy resins at ambient temperatures. Polyamido diprimary amines prepared by reacting JEFFAMINE amines with dicarboxylic acids and then reacting the resulting diacids with lower molecular weight diprimary amines are used to cure epoxy resins.
394
463,717
EP
395
2,245,896
GB
396
3,299,169
US
397
3,607,792
US
G. P. Speranza and H. G. Waddill (to Jefferson Chemical Co.), September 21, 1971. James L. Bertram, et al. (to Dow Chemical Co.), August 13,1974. John E. Davis and Moses Cenker (to BASF-Wyandotte Corp.), February 27, 1982.
398
3,829,354
US
399
4,321,342
US
400
5,025,100
US
J. J. Lin and G. P. Speranza (to Texaco Chemical Company), June 18, 1991 H. G. Waddill (to Texaco Chemical Company), October 1, 1991.
401
5,053,465
US
402
5,059,672
US
404
301,716
EP
88
406
01,165,619
JP
407
1,565,585
FR
Farbwerke Hoechst A.-G., May 2, 1969. Farbwerke Hoechst A.-G., May 16, 1969.
408
1,567,293
FR
409
2,052,334
FR
John L. Evans and Anthony G. Rubino (to Singer-General Precision, Inc.), May 14, 1971.
410
2,611,019
GR
411
2,748,603
GR
Heinz Schulze and H. G. Waddill (to Texaco Development Corp.), May 24, 1978.
412
2,827,269
GR
L. Kamlander (to Optique du Monde), August 30, 1979. Kazumasa Kobayashi, et al. (to Nippon Steel Chemical Co., Ltd.; Dainippon Ink and Chemicals, Inc.), December 6, 1991. S. Yen Lee (to U.S. Government, Secretary of Army), December 30, 1975.
413
03,275,714
JP
414
3,929,717
US
89
416
4,122,068
US
417
4,146,701
US
H. G. Waddill and Heinz Schulze (to Texaco Development Corp.), March 27, 1979. H. G. Waddill and Heinz Schulze (to Texaco Development Corp.), September 25, 1979.
418
4,169,177
US
419
4,178,427
US
H. G. Waddill and Heinz Schulze (to Texaco Development Corp.), December 11, 1979.
420 421
4,267,044 4,436,891
US US
Kroplinski; Thaddues F.; Case; Barton C. (for NL Industries), May 12, 1981 A. Umeda and Y Iwase (to MitsuiTexaco Chemical), March 13, 1984.
422
4,514,530
US
Kathy B. Sellstrom and G. P. Speranza (to Texaco Inc.), April 30, 1985.
423
4,518,749
US
H. G. Waddill and Heinz Schulze (to Texaco Development Corp.), May 21, 1985. Kathy B. Sellstrom and H. G. Waddill (to Texaco Inc.), November 12, 1985. H. G. Waddill (to Texaco Development Corp.), August 6, 1985.
424
4,522,933
US
425
4,533,719
US
426
4,578,412
US
Kathy B. Sellstrom and H. G. Waddill (to Texaco Inc.), March 25, 1986.
90
428
4,581,423
US
G. P. Speranza and H. G. Waddill (to Texaco Chemical Company), April 8, 1986. H. G. Waddill and G. P. Speranza (to Texaco Chemical Company), April 5,1988. R. L. Zimmerman, H. G. Waddill, and Kathy B. Sellstrom (to Texaco Chemical Company), September 6, 1988. H. G. Waddill, J. J. Lin, and G. P. Speranza (to Texaco Chemical Company), December 6, 1988. J. M. Larkin, R. L. Zimmerman, M. Cuscurida, and H. G. Waddill (to Texaco Chemical Company), April 25, 1989. G. P. Speranza and J. J. Lin (to Texaco Chemical Company), March 24, 1992. G. P. Speranza and J. J. Lin (to Texaco Chemical Company), March 31, 1992. Harris, Haberman, and Joseph (to Dow Chemical), April 28, 1992.
429
4,736,011
US
430
4,769,438
US
431
4,789,721
US
432
4,825,000
US
433
5,098,986
US
434
5,101,060
US
435
5,109,098
US
436 437
5,472,532 8,400,376
US WO
Wallace, II; Ingvar A. (for Thiokol Corp.) December 5, 1995 L. 0. Cummings, February 2, 1984.
438
61,069,819
JP
439
88,004,563
JP
91
441
442
87,003,169 2,854,827
JP GR
The Mannich condensate prepared from phenol, formaldehyde, and an aminopropylene derivative of a polyoxyalkyleneamine provides rapid cure of epoxy resins at ambient temperatures. Cross-linked polyurea compositions prepared from JEFFAMINE D-400 and blocked isocyanates are used in potting applications, Epoxy resin systems were evaluated for use at liquid helium temperatures. The more shockresistant resins tested contained chains of polyether bonds. JEFFAMINE products produced satisfactory systems. The use of polyoxyalkylenediamine bis(carbamoyl)ether to enhance properties of adhesion and thermal shock was described. Evidence for development of "microvoid" systems was shown to explain the effectiveness of the additive. Several epoxy resin systems were evaluated for use with the reaction injection molding (RIM) process. Polyoxyalkylenepolyamines were found to have limited use in RIM applications because of their low reactivity. Composites with good flexibility, tear resistance, and peel strength were prepared by reaction of a hydrogen sulfide-modified epoxy resin with an aminated polypropylene glycol. The resin curative system was applied to spun Mylar to form a flexible laminate. Molded plastic parts, particularly spin-cast plastic parts for eyeglass frames Curable polyepoxide-unsaturated monomer compositions suitable for use in rim processes Curable epoxy compositions suitable for use in RIM processes Epoxy resins are cured with blends of imidazole or substituted imidazoles and JEFFAMINE polyetheramines.
443
91/13,109
WO
444
445
446
448
4,294,792
US
Arons; Irving J.; Merrill; Richard E.; Drennan; Arthur P., (for Universal Optical Co), October 13, 1981 De La Mare; Harold E.; Brownscombe; Thomas F. (for Shell Oil), June 21, 1983 De La Mare; Harold E.; Brownscombe; Thomas F. (for Shell Oil), August 9, 1983 H. G. Waddill (to Texaco Development Corp.), July 9,1985.
449
4,389,515
US
450
4,397,998
US
451
4,528,308
US
92
453
4,608,403
US
454
4,739,019
US
455 456
4,746,381 4,746,541
US US
457
4,781,971
US
458
4,920,161
US
US US US
462
5,192,594
US
Process for the preparation of a polyurethane structural support Thermosetting composition Heimd-containing polyetheramine curative for flexible, toughened products
463 464
5,210,169 5,250,632
US US
465
5,275,888
US
Process for the preparation of a composite structure comprising a ceramic enamel layer and polyurethane layers Composite comprising unsaturated polyesterflexible polymer block copolymer coated fiber structures in a polyester or vinyl ester resin matrix Polyester-flexible polymer block copolymer coated fiber structures
466
5,334,441
US
467
5,498,763
US
93
469
5,585,414
US
470
5,652,299
US
471
5,679,719
US
472
5,879,810
US
Composite articles
US US US
Elastomeric epoxy composition Unsaturated polyester resin composition Polyolefin containing polyetheramine modified functionalized polyolefin
476
6,100,206
US
477
6,121,398
US
478
6,140,416
US
479
6,146,574
US
480
6,306,964
US
481
6,410,127
US
Epoxy resin compositions, epoxy resin compositions for fiber-reinforced composite materials, and fiber-reinforced composite materials comprising the same
94
484
5,250,132
US
Method of making a composite laminate having an internally damped constraining layer Polyolefin containing polyetheramine modified functionalized polyolefin
485
AU7477798
AU
486
CA1339907
CA
Process for the Manufacturing of N(Polyoxyalkyl)-N-(Alkyl)Amines Hydrogenated Block Polymers Having Elasticity And Articles Made There from
487
CA2377553
CA
488
CN1255151T
CN
Polyolefin containing polyetheramine modified functionalized polyolefin Polyetheramine Modified Compositions From Polypropylene And Production Process Thereof
489
KR20000236 97
KR
490
TW382021
TW
A thermoplastic hydroxy-functionalized polyetheramine, the process for preparing the same, a laminate structure comprising the same, and a solvent or waterborne coating composition JEFFAMINE products were used to cure epoxy tensile specimens. JEFFAMINE T-403 was used to cure epoxy resins forming a matrix for S-glass fiber strength study. An epoxy resin curable at room temperature with a polyethertriamine was used as a binder for filament winding for advanced fiber composites. The structures did not delaminate under stress. JEFFAMINE T-403 was used to cure epoxy resin matrix in study of graphite fiber as reinforcement.
491
492
493
494
95
496
497
T. T. Chiao, E. S. Jessup, and H. A. Newey, S.A.M.P.E. Quarterly 1975, 6(3), 38-42. P. Ciriscioli and A. MGBherjee, Failure Modes Compos. 1976, 3,170-81.
498
499
J. A. Rinde and H. A. Newey (Lawrence Livermore Lab., Univ. of Calif., Livermore, Calif.), Report 1976, UCID-17219. See ERDA Energy Res. Abstr., 1977, 2(6), Abstr. No. 14260. T. T. Chiao, C. C. Chiao, and R. J. Sherry, Proc. Int. Conf. Fract. Mech. Technol. 1977, 1, 257-69.
500
501
502
R. L. Kolek and R. D. Blaugher, Advances in Cryogenic Engineering, 24, 256 (1978). Roger J. Morgan, E. T. Montes, and Wayne J. Steele, Polymer 1982, 23, 295-304. Morgan and Walkup, J. App. Polymer Sci. 1987, 34, 37-46.
503
504
96
Miscellaneous
505 122,810 EP An absorbent, flexible, resilient cellular product that absorbs body fluids is derived from epoxy resins and polyoxyalkylenepolyamines. Preparation of polyoxyalkylenepolyamines for use as epoxy curing agents is disclosed. Lubricating Compositions Including A Polymer Which Contains A Salt Or Amide Of A Polyetheramine And An Acid Reaction of urea-terminated polyetheramines with formaldehyde produces resin that does not shrink on storage. Preparation of an aminated, propoxylated polybutanediol useful as an epoxy curing agent is disclosed. Method for rigless zone abandonment using internally catalyzed resin system A storage-stable, formaldehyde-free composition useful as a textile-treating agent for crease resistance derives from a water-soluble epoxy resin, an acrylic copolymer, and a polyoxypropylenepolyamine. Poly-(-2-aminoalkyl)polyamines
506 507
1,793,655 3,472,771
GR US
508
4,129,416
509
4,181,682
510 511
4,189,002 4,255,311
US US
512
4,362,856
US
Kluger; Edward W. (for Milliken Research Corporation ), December 7, 1982 Rasmussen; Jerald K.; Heilmann; Steven M.; Palensky; Frederick J., (for 3M), November 27, 1984 J. H. Paslean and C. S. Steele (to Texaco Inc.), November 12, 1984. L. 0. Cummings, December 25, 1984.
513
4,485,236
US
Azlactone-functional compounds
514
4,487,987
US
515
4,490,510
US
Described is a method of decolorizing mixtures of N-aminoethylpiperazine, polyoxypropylenediamines, and nonylphenol with N,N1-diethylhydroxylamine. A new class of epoxy curing agents is revealed that utilizes the monomer of urea-formaldehyde and amines which include the polyoxypropylenepolyamines. Adsorbent epoxy foams cured with JEFFAMINE amines are produced by addition of a blowing agent at gelation. Fluoroaliphaticsulfonamides containing oxirane groups and/or N-.beta.-hydroxyalkylene groups A copolymer from an amine or amine derivative with a mixture of epoxies and di- or polyacrylates sets at room temperature and can be used as an adhesive or for coating, sealing, or molding. Half-amide reaction products of dioxalates and amino group containing materials
516
4,508,854
US
S. Dabi (to Personal Products Co.), May 2, 1985. Howells; Richard D., (for 3M), August 6, 1985 G. Nichols, June 23, 1987.
517 518
4,533,713 4,675,374
US US
519
4,684,710
US
Schimmel; Karl F.; Ward; Thomas A. ; Seiner; Jerome A (for PPG Industries, Inc.), August 4, 1987
97
521
4,847,395
US
522
4,847,417
US
Bis(diaminopolyalkoxy)-N-alkylamines prepared by aminating an alkoxylated tertiary amine are useful as reactants with epoxy resins, isocyanates, and dimer acids. Secondary isopropyl amines derived from oxyalkylene triamines High molecular weight polyoxyalkyleneamines prepared by aminating oxyalkylated polyetheramines are used as additives in epoxy resin formulations and as co-reactants with isocyanates in polyurea systems. Preparation of aminotetramines
523
4,927,912
US
Speranza; George P.; Lin; Jiang-Jen; Templeton; James H. (for Texaco Chemical Co), May 22, 1990 Michael Cuscurida, John M. Larkin, Kathy B. Sellstrom, and Robert A. Grigsby, Jr. (to Texaco Chemical Company), February 12, 1991. Cuscurida; Michael; Su; Wei-Yang; Speranza; George P. (for Texaco Chemical Co), February 26, 1991 Speranza, Michael; Lin, Jiang-Jen ; Cuscurida; Michael (for Texaco Inc), April 23, 1991 R. J. Schwartz and M. Z. Gregorio (to Sun Chemical Corporation), June 18, 1991. Robert C. Schucker (to Exxon Research and Engineering Co.), September 17, 1991. R. J. Schwartz, A. C. Zwirgzdas, and T. R. Chamberlain (to Sun Chemical Corporation), November 5, 1991. R. F. Harris and M. D. Joseph (to Dow Chemical Company), November 26, 1991. Dobson; Ian D.; Froom; Simon F. T. (for BP Chemicals Ltd), March 3, 1992 Lin; Jiang-Jen; Speranza; George P. (for Texaco Chemical Co), March 17, 1992
524
4,992,590
US
525
4,996,294
US
526
5,010,161
US
527
5,024,698
US
Monoazo pigments with improved properties are produced using azomethine couplers prepared from JEFFAMINE M-series polyethermonoamines and acetoacetanilide. An epoxy-terminated prepolymer prepared with JEFFAMINE DU-700 is used in a multiblock polymer membrane which exhibits good selectivity to aromatics from a hydrocarbon feed. Storage-stable printing inks containing pigments prepared with JEFFAMINE M-2070 offer lower viscosity than those containing pigments prepared with other amines. A process for preparing aminophenyl derivatives of polyetheramines under conditions to minimize formation of urea carboxylates is disclosed. JEFFAMINE D-2000 is used as an example, Process for the production of secondary amine terminated polyethers and their use High molecular weight trifunctional polyoxyethylene amines
528
5,049,281
US
529
5,062,894
US
530
5,068,306
US
531 532
5,093,528 5,097,070
US US
98
534
5,140,068
US
Epoxy resin systems modified with low viscosity statistical monofunctional reactive polymers Production process for making aromatic amine resins
535
5,145,949
US
536 537
5,153,232 5,157,077
US US
Foamed polyurea elastomer-rigid and closecelled Epoxy resin systems modified with statistical monofunctional reactive polymers Filled thixotropic resin compositions comprising epoxy resin, curing agent, sugar-aldehyde and filler Processes for custom color encapsulated toner compositions
538
5,171,769
US
539
5,204,208
US
540
5,280,068
US
Epoxy resin systems modified with low viscosity statistical monofunctional reactive polymers Macrocyclic oxamides
541
5,298,618
US
542
5,310,789
US
543
5,344,852
US
544 545
5,389,430 5,414,123
US US
Textiles coated with waterproof, moisture vapor permeable polymers Polyether compounds having both imine and hydroxyl functionality and methods of synthesis Universal adhesion promoting composition for plastics repair, kit including same, and method of use Surface treating articles and methods of making same
546 547
5,470,605 5,492,550
US US
99
549
5,660,601
US
550
5,744,574
US
551
5,777,033
US
US US US
Hybrid nanocomposites comprising layered inorganic material and methods of preparation Aqueous polish compositions containing acidamine latexes Staged condensation, dynamic vulcanization process for making a substantially unplasticized plastic/rubber blend Hybrid organic-inorganic nanocomposites and methods of preparation Process for the production of etheramine alkoxylates
555 556
6,017,632 6,060,625
US US
557 558
6,096,803 6,132,835
US US
559
6,261,640
US
Method for the preparation of homostructured mixed proton and organic layered silicates
560
6,365,079
US
Process for preparing starch and epoxy-based thermoplastic polymer compositions Fuel additive compositions and fuel compositions containing detergents and fluidizers
561
6,458,172
US
100
565
DE10050710
DE
566 567
EP0343486 JP1110595
EP JP
568
JP2174750
JP
Secondary Polyetheramine, Preparation Thereof And Preparation of Polyurethane There from In The Absence Of Catalyst Reaction Product Of Alpha, Beta-Unsaturated Dicarboxylic Acidpolymer With Polyetheramine Hydrogenated Block Copolymers having Elasticity and Articles Made There from Aqueous Solution or Dispersion on an Acid Salt of a Polyetheramine Process For The Production Of Etheramine Alkoxylates
569
JP8081563
JP
MXP MXP WO
573
WO0069960
WO
Process For Preparing Starch And Epoxy-Based Thermoplastic Polymer Compositions Film Of Polyreactive Matrix And Halocarbon Compound Reaction of an epoxy resin with JEFFAMINE T403 was monitored using Raman spectroscopy. Certain structure-property relations for DGEBA epoxies cured with JEFFAMINE T-403 are discussed. Flow properties are emphasized. Morphology and toughness characterization of epoxy resins cured with JEFFAMINE T-403 and modified with amine- and carboxyl- terminated rubbers are described. Properties of JEFFAMINE T-403-cured DGEBA epoxy resins were at their maximum when stoichiometric amounts of reactants were used.
574 575
WO9319111
576
577
578
101
580 581
582
583
584
585
I. D. Dobson, P. S. Williams, and W. A. Lidy (to BP Chemicals, Ltd.), European Patent 284,398, September 28, 1988. V. Rao and L. T. Drzal, J. Adhes. 1991, 35(4), 245-9. E. S. Oganesyan, V. F. Klusevich, A. S. BGBin, G. 1. Martysheva, and D. K. Kulev, Plast. Massy 1991, (6), 62-3. Libor Matejka, Polym. Bull. (Berlin) 1991, 26(l), 109-16. Herbert R. Gillis and Malcolm Hannaby (to ICI Americas, Inc.), U.S. Patent 4,983,659, January 8, 1991. Christian G'Sell and Gregory B. McKenna, Polymer 1992, 33(10) 210313.
586 587
588
589
590
102
Additional Literature
FOR MORE LITERATURE OR INFORMATION Please call the nearest Huntsman Corporation office. HUNTSMAN CORPORATION 10003 Woodloch Forest Drive. The Woodlands, TX 77380 Tel: 281-719-6000 Customer Service Advisors: Tel: 1-800-852-4957 Advanced Technology Center 8600 Gosling Road The Woodlands, TX 77381 Tel: 281-719-7400 Tech Service: 281-719-7780 Fax: 281-719-7500 Huntsman Belgium BVA Everslaan, 45 3078 Everberg Belgium Tel: +32-2-758-92 11 Tech. Service: +32-2-758-93 92 Fax: +32-2-758-92 12 Huntsman (Singapore) Pte Ltd 150 Beach Road #14-05/08 Gateway West Singapore 189720 Tel: +65-6390-0370 Fax: +65-6296-3368 Huntsman (Taiwan) Ltd. No. 19 Industrial Third Road Kuan Yin, Taoyuan County Taiwan, R.O.C. Tel: +888-3-4838616 Fax: + 886-3-4839324 Huntsman Performance Chemicals c/o Huntsman Polyurethanes (China) Ltd. 452 Wen Jing Road Minhang Econ. & Tech. Dev. Zone Shanghai 200245 P R China Tel: +(86-21) 6462 6868 Fax: +(86-21) 6462 1234 Huntsman Polyurethanes 2795 Slough Street Mississauga, Ontario Canada L4T 1 G2 Tel: 905-678-9150 Tel: 905-672-0041 Fax: 905-678-9350 Huntsman do Brazil do Participacoes Ltda. Rua Andre de Leao, 210 04762-030 -- Sao Paulo SP Brazil Tel: +55-11-5696-9311/9312 Fax: +55-11-55219933 Huntsman de Mexico, S.A. de C.V. Montecito 38 Piso 21 Ofna. 38 Col. Napoles. 03810 Mexico, D.F Tel: +5255-5488-2911/2912 Tel: +5255-5488-2913 Fax: +5255-5488-2910
Emergency Assistance
Transportation emergencies only: CHEMTREC 1-800-424-9300. All other emergencies: 24-hour emergency number in Port Neches, Texas: 409-722-8381
EMERGENCY ASSISTANCE For transportation emergencies only, call CHEMTREC 1-800-424-9300. For all other emergencies, call 409-7228381, our 24-hour emergency number in Port Neches, Texas.
Important disclaimers and warnings: Data provided in this document is to be considered as representative of current production generally and not as specifications. While all the data presented in this document is believed to be reliable, Texaco Additive Company and Texaco Chemical Company make no representations, guarantees, or warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, or as to the correctness or sufficiency of data herein presented. Each user should conduct a sufficient investigation to establish the fitness of any product for its intended purpose. Products may be toxic and require special precautions in handling. For all products listed, user should obtain detailed information on toxicity, together with proper shipping, handling, and storage procedures, and comply with all applicable safety and environmental standards, regulations, and laws. JEFFAMINE is a registered trademark of Huntsman Corporation or an affiliate thereof in one or more, but not all countries. Copyright 1993, 1994, 1997, 1998, 2004, Huntsman Corporation
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