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ECC Division - EDRC PROJECT: TITLE: NTPL - TUTICORIN CHP PACKAGE -TA2 DESIGN OF GALLERY FOR CONV.22A/B DOCUMENT NO. O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB

INDEX

DATE SHEET

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHP PACKAGE -TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB DATE SHEET

INDEX
SL.NO:
1 2 3 4 5

DESCRIPTION
Introduction, Anaalysis and Design Methodology Design of Walkway Channel Design of Cross Beam Short Post Supporting Beam Design of 14.957m span Gallery (at 65m height from FGL) - MGT#1 I) Design of Purlins Ii) Design of side runners Iii) Design of Roof truss Iv) Design of Top & Bottom Chord Plan Bracing v) Design of Main Gantry Truss vi) Design of End portal vii) Design of Base plate viii) Load Data for VGTU

PAGE NO
1 3 19 36 39 40 47 52 69 78 97 114 117

Design of 17.043m span Gallery (at 70m height from FGL) - MGT#2 i) Design of Top & Bottom Chord Plan Bracing ii) Design of Main Gantry Truss iii) Design of End portal iv) Design of Base plate v) Load Data for Sub Structure iii) Design of End portal iv) Design of Base plate v) Load Data for VGTU

119 120 127 132 149 156 178 195 198

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHP PACKAGE -TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB DATE SHEET

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHP PACKAGE -TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB DATE SHEET

LARSEN & TOUBRO LIMITED

ECC Division - EDRC PROJECT: TITLE: NTPL - TUTICORIN CHP PACKAGE -TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

INTRODUCTION

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHP PACKAGE -TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB DATE SHEET

INTRODUCTION
This part of the the design document for the conveyor gallery 10A/B comprises of the analysis and design of the gallery portion( 8.050m Wide). This is a double conveyor gallery housing 10A&10B. This conveyor gallery operates between JT8 at a distance of 36.00m from JT9. This conveyor gallery is supported by VGTU at distance 14.957m from JT8.

Walk way width at the ends are1000mm while in between the the two conveyors it is 1200mm width. 6 O/P Chequered plate has been provided on the walkway.Seal plate has been provided below the conveyor belt through out the length of the gallery. MGT for which angle of inclination is between 6degrees to 12 degrees, 6mm antiskid bars @ 300mm CRS provided. and for the angle of inclination >12 degrees stepped walkway has been provided. All major components of the conveyor gallery like purlins, side runners, roof truss,walkway Channel, gallery girder, Cross beam, top & bottom chord bracing and end portal frame are designed seperately and the same has been presented in this document.

ANALYSIS AND DESIGN METHODOLOGY The purlins, side runners and walkway channels are analysed & designed as three span continuous members.The roof truss has been analysed seperately in STAAD considering one end pinned and other end roller support. As the openings in conveyor gallery is less than 20% internal pressure coefficient considered for design is +/-0.5. Roof truss is designed for the combination of loads of Dead load, Live load, wind load.The cross beam has been arranged on the gallery such that the short posts are directly supported on these cross beams. In some location where cross beams are not available, separate beams are provided longitudinally to support such short posts. The cross beams are checked for natural frequency to avoid the resonance condition in the structure. The main gallery girder has been analysed & designed as plane frame model. The loads from roof truss and cross beams are transferred on to the MGT. The End Portal is analysed seperately as 2D model. Loads from the MGT analysis, Top & Bottom Chord reactions are applied on the end portal frame . The wind loads are calculated for the roof truss has been proportionately taken and applied on the end portal.

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHP PACKAGE -TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB DATE SHEET

LOAD COMBINATIONS Various load combinations considered are: DL+LL DL+LL+ML DL+WL DL+LL+ML+WL 0.9DL+WL Since in this type of structures Lumped masses are very less, Seismic will not govern as compared to Wind which depends on the exposed area of obstruction. Hence the effect of wind will be critical than seismic. The following Galleries have been analysed and designed. 1. 14.957m span gallery (at height of 65m from FGL) 2. 17.043m span gallery (at height of 70m from FGL)

REFERENCES 1. BASIC DESIGN CRITERIA FOR CIVIL & STRUCTURAL WORK. 2. G.A & MARKING OF CONV.10A/10B 3. GENERAL NOTES ON STRUCTURAL WORKS.

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PROJECT: TITLE: NTPL - TUTICORIN CHP PACKAGE -TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF WALK WAY CHANNEL

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ECC Division - EDRC PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF WALKWAY CHANNEL FOR 1000mm WIDE WITHOUT SEAL PLATE 1000mm

950mm ( Outer walkway outer channel)

Consider MC75
width of walkway

as the section
= = 1000 mm 1m 3m 3000 mm

span of walkway channel

LOAD COMPUTATION A) DEAD LOADS Selfweight of 6 O/P Chequred @ 53.2 selfweight of walkway channel, considering selfweight of handrails Kg/sq.m MC75@ = = = = 0.27 kN/m 0.07 kN/m Err:502 kN/m Err:502 kN/m

7.14

Kg/m

Total Dead Load B) LIVE LOADS On walkway @ 400 Kg/sq.m Total (Dead Load + Live Load)

= =

2 kN/m Err:502 kN/m

C) LIVE LOADS ( for the design of Main Gantry Truss) As per DBR Cl: 3.2.4 gallery girder design floor load to be adopted as On walkway @ 300 Kg/sq.m = 3kN/sq.m x1 /2 = = 300 Kg/.m2 1.5 kN/m

COMPUTATION OF MAX MOMENT & CHECK FOR STRESSES

Considering walkway as a three span continous beam, Max B.M due to (DL + LL) = Err:502 x 3^2/10 = Err:502 kN-m

FOR
D rxx

MC75
= = 75 mm 29.4 mm 11.9 mm 10 0.85*3000 / 29.4 T Zxx Zyy = = = 7.5 mm 20900 mm3 4810 mm3

ryy = D/T = l/r (Max) =

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ECC Division - EDRC PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B = 86.73 DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

(Chequered plate restraining the lateral bending) bc, actual = bc, permissible Since bc, actual Err:502 bc, permissible Err:502 Err:502 Err:502 1

Err:502

= =

Err:502 N/mm2 148.31 N/mm2 Err:502 Err:502

Interaction ratio

CHECK FOR DEFLECTION ()actual ( From STAAD Analysis) = 8.73 mm

( The walkway channel is designed as 3 span continous, the actual deflection is calculated from STAAD) () permissible = l/325 (As per CL: 3.13.1.2 of IS -800:1984 = 8.73 Actual < < 9.23 Permisssible 9.23 mm OK

Hence MC75 @ 7.14kg/m for 1000mm walk way channel Breakup of Handrail load Top rail wt Effective span Total weight Bottom rail wt Effective span Total weight Vertical Post wt Height Nos Total weight ( The loads have been considered as per IS: 1161 - 1979) 32 NB 3.39 Kg/m 2m 6.78 Kg 32 NB 3.39 Kg/m 2m 6.78 Kg 40 NB 4.05 Kg/m 1.1 m 2 8.91 Kg

Total weight Hence wt/m -

22.47 Kg 22.47 /

( For a Span of 2

2 m) = 11.24 Kg/m

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ECC Division - EDRC PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF WALKWAY CHANNEL FOR 1000mm WIDE WALKWAY WITH SEAL PLATE 1000mm

Consider MC100 width of walkway

950mm (Outer walkway inside channel) as the section = = 1000 mm 1m 3m 3000 mm

span of walkway channel

LOAD COMPUTATION A) DEAD LOADS Width of seal plate Selfweight of seal plate of 4 mm thick@ Selfweight of 6 O/P Chequered Plate @53.2 Kg/sq.m selfweight of walkway channel, considering MC100@

31.4 9.56

Kg/sq.m Kg/m

= = = = =

2205 mm 0.35 kN/m 0.27 kN/m 0.1 kN/m 0.71 kN/m

Total Dead Load B) LIVE LOADS On walkway @ Spill on seal plate @ 400 75 Kg/sq.m Kg/sq.m 2.205/2x0.75 Total Live Load Total (Dead Load + Live Load)

= = = =

2 kN/m 0.83 kN/m 2.83 kN/m 3.54 kN/m

C) LIVE LOADS ( for the design of Main Gantry Truss) As per DBR Cl: 3.2.5 gallery girder design floor load to be adopted as On walkway @ 300 Kg/sq.m = 3KN/sq.mx1/2 Spill on seal plate @ 75 Kg/sq.m 2.205/2x0.75 Total Live Load COMPUTATION OF MAX MOMENT & CHECK FOR STRESSES Considering walkway as a three span continous beam, Max B.M due to (DL + LL) = 3.54 x3^2/10 FOR rxx ryy D MC100 = = = = = = = 300 Kg/m2 1.5 kN/m 0.83 kN/m 2.33 kN/m

3.18 kN-m

39.7 mm 14.8 mm 100 mm

Zxx Zyy

= =

33500 mm3 7710 mm3

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ECC Division - EDRC PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: T D/T l/r DESIGN OF CONV. GALLERY FOR CONV. 10A/10B = = = = 7.7 mm 12.99 0.85x3000/39.7 64.23 DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

(Chequered plate restraining the lateral bending) bc, actual = bc, permissible =

3.1842x1000000/33500

95.05 N/mm2

From Table - 6.1B of IS:800-1984

152.24 N/mm2

Since,

( bc, actual)

<

(bc, permissible) 0.62 < 1

O.K O.K

Interaction Ratio CHECK FOR DEFLECTION ()actual ( From STAAD Analysis)

= 95.05/152.24 =

Refer page

5.13 mm

( The walkway channel is designed as 3 span continous, the actual deflection is calculated from STAAD) () permissible = l/325 (As per CL: 3.13.1.2 of IS -800:1984 = Since, () actual < () permissible O.K 9.23 mm

Hence MC100 @ 9.56kg/m for 1000mm walk way channel with seal plate

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ECC Division - EDRC PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF WALKWAY CHANNEL FOR 1200mm WIDE WALKWAY WITH SEAL PLATE 1200mm

1240mm (Cental walkway channel) Consider MC100 width of walkway span of walkway channel as the section = = 1200 mm 1.2 m 3m 3000 mm

LOAD COMPUTATION A) DEAD LOADS Width of seal plate Selfweight of seal plate of 4 mm thick@ Selfweight of 6 O/P @ 53.2 Kg/sq.m selfweight of walkway channel, considering MC100@

31.4 9.56

Kg/sq.m Kg/m

= = = = =

2205 mm 0.35 kN/m 0.32 kN/m 0.1 kN/m 0.76 kN/m

Total Dead Load B) LIVE LOADS On walkway @ Spill on seal plate @ 400 75 Kg/sq.m Kg/sq.m =2.205/2*0.75 Total Live Load Total (Dead Load + Live Load)

= = = =

2.4 kN/m 0.83 kN/m 3.23 kN/m 3.99 kN/m

C) LIVE LOADS ( for the design of Main Gantry Truss) As per DBR Cl: 3.2.5 gallery girder design floor load to be adopted as On walkway @ 300 Kg/sq.m = 3KN/sq.mx1.2/2 Spill on seal plate @ 75 Kg/sq.m =2.205/2*0.75 Total Live Load COMPUTATION OF MAX MOMENT & CHECK FOR STRESSES Considering walkway as a three span continous beam, Max B.M due to (DL + LL) = 3.99 x3^2/10 FOR rxx ryy D MC100 = = = = = = = 300 Kg/m2 1.8 kN/m 0.83 kN/m 2.63 kN/m

3.59 kN/m

39.7 mm 14.8 mm 100 mm

Zxx Zyy

= =

33500 mm3 7710 mm3

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ECC Division - EDRC PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: T D/T l/r DESIGN OF CONV. GALLERY FOR CONV. 10A/10B = = = = 7.7 12.99 0.85x3000/39.7 64.23 DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

(Chequered Plate restraining the lateral bending)

bc, actual = bc, permissible =

3.5919x1000000/33500

107.22 N/mm2

From Table - 6.1B of IS:800-1984

152.24 N/mm2

Since, ( bc, actual) Interaction Ratio CHECK FOR DEFLECTION ()actual ( From STAAD Analysis)

< (bc, permissible) = 107.22 \ 152.24 = 0.7

<

O.K O.K

5.79 mm

( The walkway channel is designed as 3 span continous, the actual deflection is calculated from STAAD) () permissible = l/325 (As per CL: 3.13.1.2 of IS -800:1984 = Since, () actual < () permissible = O.K 9.23 mm

Hence MC100 @ 9.56kg/m for 1200mm walk way channel with seal plate

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DESIGN OF CROSS BEAM

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DESIGN OF CROSS BEAM INFLUENCE WIDTH = LOAD COMPUTATION 1) Dead Load Due to (Material +Techonological structure) Dead Load / Post Live Load / Post (Material Load) Horizontal Load / Post (Along Conv) Horizontal Load / Post (Across Conv) 2) Load From Walkway Dead Load from 1000 mm width walkway channel at outer face = Dead Load from 1000 mm width walkway channel at inner face = Dead Load from 1200mm width outer channel = live Load from 1200mm width outer channel = Live Load from 1000 mm width walkway channel at outer face = Live Load from 1000 mmm width walkway channel at inner face = Live Load from DS/SW/PW/DFDS PIPES @ 18 kg/m = Live Load from DS/SW/PW/DFDS PIPES @ 28kg/m = 0.18*3 0.28*3 Err:502 ( Ref Pg: 4 ) 0.708*3 ( Ref Pg: 9) 0.761*3 ( Ref Pg: 19 ) 3.23*3 ( Ref Pg: 19 ) 2*3 ( Ref Pg: 4) 2.83*3 ( Ref Pg: 9 ) (LEFT POST) (RIGHT POST) D4= D1= D3= L3= L4= L1= L5= L6=
Assuming

3.0 M

(Center to center distance between cross beam)

D2= M= = =

4.5 KN 3.1 KN 0.4 KN 0.2 KN

Err:502 KN 2.12 KN 2.28 KN 9.69 KN 6 KN 8.49 KN 0.54 KN 0.84 KN 0.55 kN/m

3) Selfweight of Cross beam Considering PLT Girder

M=3.1Kn L5=0.54Kn L4=6Kn L1=8.49KN

400 x200 x10 x 8

L6=0.84Kn

D2=4.5kN M=3.1Kn L3=9.69KN L3=9.69Kn D2=4.5kN 3=2.283kN D3=2.283Kn D

D2=4.5kN M=3.1Kn

M=3.1Kn

D2=4.5kN
L1=8.49KN L4=6Kn D1=2.124Kn Err:502

Err:502 D1=2.124Kn

Properties of PLT Girder400x200 x 10 x 8

Area rx ry Ix Iy Zx Zy T t D = = = = = = = = = = 70.4 cm2 16.37 cm 4.35 cm 1.89E+04 cm4 1.33E+03 cm4 943.57 cm3 133.5 cm3 1 cm 0.8 cm 400 mm 380 d1

200 10

400

10

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Fy

250 Mpa

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Check for Web thickness d1va/816 d1fy/1344

d1/85 Minum thickness of web = = = = 0 mm 4.47 mm 4.47 mm 4.47 mm

Check for flange outstand

256T1/fy 16T1 Maximum flange outstand Moment of inertia about Y-Y axis, IYY Moment of inertia about Z-Z axis, Izz = = = = = 161.91 mm 160 mm 160 mm 1.33E+07 mm4 1.89E+08 mm4

DD+LL+MATERIAL+WL Mz My Axial force (From Lateral Load Analysis) (From Bottom Chord Bracing Analysis) FROM STAAD (Ref Pg: 35) (Ref Pg: 43) (Ref Pg: XX) 7.93*1000/70.4*100 (96.16*1000000/943.57*1000) (0.5*1000000/133.5*1000) = = = = = = 96.16 KN-m 0.5 KN-m 7.93 KN 1.13 N/mm2 101.91 N/mm2 3.73 N/mm2

Actual Compressive Stress development Actual bending stress development in Major axis Actual bending stress development in Minor axis

From clause 6.2.4 of IS 800

Lxx X = SQRT(1+1/20*(Lt/RYD)^2) (Bottom chord bracing Resisting the lateral Bending) = 8050 Lyy = L/ryy = 92.53 D/T = 40 K1 Fcb X Y C2/C1 = = = = 348.46 N/mm2 348.46 Mpa 309.51 Mpa 1 K2 4025

= =

1 0

Allowable compressive stress for axial force

87.47 N/mm2

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PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Refer to table 6.2 of IS 800,

Allowable bending stress in compression in major axis Allowable bending stress in compression in minor axis Check for ineraction ration = (1.13/87.47)+(101.91/115.8)+(3.73/165) 0.92 = = = 115.8 N/mm2 165 N/mm2

<

0.92 1.33

DD+LL+MATERIAL
Mmax My = = (96.16*10^6/943570) (0.5*1000000/133500) = = = = 96.16 KN-m 0.5 KN-m 101.91 N/mm2 3.73 N/mm2

Actual bending developed in Major axis = Actual bending developed in Minor axis =

Refer to table 6.2 of IS 800,

Allowable bending stress in compression in major axis Allowable bending stress in compression in minor axis Check for interaction ratio = (101.91/115.8)+(3.73/165) 0.9 = = = < 115.8 N/mm2 165 N/mm2 0.9 1

HENCE PROVIDE PLT Girder= 400 x 200 x10 x 8

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LATERAL BENDING CHECK

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RESONANCE CHECK

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ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B Belt speed Idler diameter Idler frequency (Refer Drg : 09113-M-BM-CS-GA-0020(1 of 2) GA & MARKING FOR CONV 10A/10B 3.5*60 / (3.14 x0.16) fd DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB = = = = 3.5 m/sec 0.16 m V x 60/(Pi x dia.) 417.99 RPM

CHECKING OF CROSS BEAM FOR RESONANCE

(Excitation Frequency) = Exclusiom of frequency range fn < 0.7 x fd

or

1.5 fd < or

fn 626.99 RPM

292.59 RPM frequency of beam = 30

= = Frequency of the beam = =

deflection of beam in Meters 14.04 mm = 30 0.01 253.17 RPM <

0.01 M

292.59 RPM

so Frequency range is excluded Hence O.K

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DESIGN OF SHORT POST SUPPORTING BEAM

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PROJECT: TITLE:

NTPL - TUTICORIN CHIP PACKAGE - TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B

DOCUMENT NO O9113-C-BM-10-DC-0017 DESIGNED CHECKED

DATE SHEET

PTR

IB

DESIGN OF BEAM SUPPORTING SHORT POST

As per Mechanical load data Drg : O9113-M-BM-CS-GA-0020 Live Load( Vertical ) Dead Load (Vertical ) Across Conv Load (P) Design vertical load (W) Assuming the section as udl = = = = = = 3.1 kN 4.5 kN 0.2 kN X

7.6 kN (3.1+4.5) Y SPAN OF BEAM = MC125 13.1 kg/m = 0.39 kN 7.6Kn 7.99 kN 4 kN Ra 4 kN 1.5

0.13 kN/m

Ra + Rb
Taking Moment @ A ,

= Ra = Rb =

1.5 Rb

Section Properties:
E= Ixx= Zxx= Rxx= T= D/T= 200000 N/mm2 4250000 mm4 68100 mm3 50.5 mm 8.2 mm 15.24 Iyy= Zyy= Ryy= D= w= 611000 mm4 13400 mm3 19.1 mm 125 mm 13.1 kg/m

Check for Bending Compression :

Mx = = Max Bending Moment Mx = M/Z = = (WL/4)+(wl^2/8) 7.6*3/4 5.85 kN.M 85.9 N/mm2 3m + 0.131*9/8

bcx calculated
Lex

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NTPL - TUTICORIN CHIP PACKAGE - TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B

DOCUMENT NO O9113-C-BM-10-DC-0017 DESIGNED CHECKED

DATE SHEET

PTR

IB

Ley Lex/rxx Ley/ryy

= = = = PL/4

3m 59.41 157.07 113.07 N/mm2

From IS, CL : 6.2.3, bcx permissible

Max Bending Moment bcy calculated My = My = =

0.15 kN.M 11.19 N/mm2 = 165 N/mm2

From IS 800,CL : 6.2.5,

bcx permissible

Check for Interaction Ration : Refer IS : 800-CL:7.1.1

bcx cal bcx perm 85.9 113.07 + bcy cal bcy perm 11.19 165 HENCE SAFE = 0.83 <= 1

<

CHECK FOR DEFLECTION

Actual deflection = WL3 48EI + + + 5wL4 384EI 5*0.131*3^4*10^3*1000^3 384*200000*4250000 0.16 = 5.19 mm

= =

7.6*3^3*10^3*1000^3 48*200000*4250000 5.03

As per DBR Clause : 4.2.5

Permissible Deflection = Span/400 = HENCE 7.5 mm > 5.19 mm

SECTION IS SAFE

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DESIGN OF PURLIN

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ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB 1.43

Purlin design (10M Height)

Max span of purlins 3 m Spacing of purlins 1.43 m The purlin is designed as 3-span continuous Consider purlin section as MC75 Dead load Self wt of CCS sheet ( 0.6mm Thk)= Wt of sheet/m =8x1.35x9.81/1000 = Self wt of purlin Total = =

18.44 1.35

8 0.11 0.07 0.177

Kg/m2 KN/m KN/m KN/m

Thickness of sheet= 0.6mm As per IS code the 0.6mm thk sheet can be spaced at1.6M C/C Purlins.

Live load Live load on roof = As per IS 875 (Part 2), Table-2, Reduction in LL = 75-(18.435-10)*2 = Dust load = As per IS 875 (Part 2), Table-2, Reduction in dust load -50-(18.435-10)*2 = Total Hence live load /m = 91.26*1.35= = = Wind load Basic wind speed K1 K3 K2 Design wind speed =39*1.06*1*1.121 Design wind pressure0.6*46.34^2 = = = = = = = =

75 58.13 50 33.13 91.26

Kg/m2 Kg/m2 Kg/m2 Kg/m2 Kg/m2

(As per DBR)

123.2 1.21 39 1.06 1 1.12 46.34

Kg/m KN/m m/sec ( As Per DBR) (Category - 2, Class -C for height is 10m.) m/sec

1288.44 N/m2 KN/m2 1.29 0.5 3.8 8.05 0.47 18.44 -0.53 -0.4 -0.72 -0.6

Assuming % of openings 5 to 20% Cpi = + h = w = h/w = 3.8/8.05 = Roof angle = = FOR 0 Deg. Wind Cpe (WWS) = Cpe (LWS) = FOR 90 Deg. Wind Cpe (WWS) = Cpe (LWS) =

m m

Refer cl 6.2.2.2 of table 5 of IS 875 (III)

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PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Hence Wind load on purlin On WWS - (-0.53-0.5)*1.288*1.428= On LWS (-0.4-0.5)*1.288*1.428= Wind load on purlin On WWS - (-0.53+0.5)*1.288*1.428= On LWS (-0.4+0.5)*1.288*1.428= Purlin will be designed for Cpi +ve. Load Cases LC - 1 DL+LL LC -2 DL+WL

-1.890 -1.660

KN/m KN/m

For Cpi +ve

-0.060 0.18

KN/m KN/m

For Cpi -ve

LC-1

DL+LL

Load component normal to the rafter - (DL+LL)Cos = (0.1774+1.21)*0.95 Load component parallel to the rafter - (DL+LL)Sin = (0.1774+1.21)*0.32

1.32

KN/m

0.44

KN/m

Max bending moment Mz = 1.32*3*3/10 My = 0.44*3*3/"10 NO SAG ROD PROVIDED Section properties of MC75 Zzz Zyy Izz

= =

1.19 0.4

KN-m KN-m

= = =

20900 mm3 mm3 4810 7.85E+05 mm4

Bending stress - Mz/Zzz = My/Zyy =

1190000/20900 400000/4810 140.1

= = N/mm2

56.94 83.16 <165MPa

N/mm2 N/mm2 (Refer Clause 6.9 of IS800)

Total stress - 56.94+83.16=

Check for Deflection Purlins are modelled as three span continous beam in STAAD. Actual vertical deflection = 4.656 MM ( Ref Pg No:59) Allowable deflection as per Cl: 6.9.1 of IS: 800-1984 for purlins has been taken as 250 ( This limiting value has been considered to avoid damage to sheeting) Span/ 250= =3000/250 12 So 4.656MM < 12MM Actual deflection < The section provided is Safe MM Allowable deflection

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ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

LC-2 (DL+WL) Load component normal to the rafter - WL+DLCos -1.89+0.1774*0.95= Load component parallel to the rafter - DLSin 0.06 Hence max bending moment Mz = My = 1.55 0.06 KN-m KN-m KN/m

-1.72

KN/m

Bending stress -

Mz/Zzz = 1550000/20900= My/Zyy = 60000/4810= 86.63 N/mm2

74.16 12.47

N/mm2 N/mm2

Total stress - 74.16+12.47= Check for Deflection

< 219.5MPa (1.33x165=219.5 Mpa)

Purlins are modelled as three span continous beam in STAAD. Actual vertical deflection = 6.07 MM ( Ref Pg No:60)

Allowable deflection as per Cl: 6.9.1 of IS: 800-1984 for purlins has been taken as 250 ( This limiting value has been considered to avoid damage to sheeting) Span/ 250 = 3000/250 = 12 MM

So 6.074MM < Actual deflection < The section provided is Safe

12MM Allowable deflection

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PROJECT: TITLE: NTPL - TUTICORIN CHP PACKAGE -TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF SIDERUNNER

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PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Side runner design (65M Height) 350 Thickness of side sheet=0.6mm

987.5 1975 987.5

350 Span of side runners 3 m

Dead load Self wt of GCS sheet ( 0.6mm Thk)Wt of sheet/m = Consider section as MC75 SELF WT DL Wind load Basic wind speed K1 K3 K2 Design wind speed =39*1.06*1*1.121 Design wind pressure -0.6*46.34^2

= = =

8 0.08 7.14 0.15

Kg/m2 KN/m kg/m

= = = = =

39 1.06 1 1.121 46.34

m/sec ( As Per DBR) (Category - 2, Class -C for height 10 m) m/sec

= = Assuming % of openings more than 20% Cpi = + h = w = l = h/w = 3.8/8.05 = l/w 14.214/8.05 Cpe (WWS) = Cpe (LWS) = Assume % of openings 5 to 20% Cpi = + 0.5

1288.44 N/m2 1.29 KN/m2 0.5 3.8 8.05 14.21 0.47 1.77 0.7 -0.25 B

m m m

Refer table 4 of IS 875 (III) for h/w < 1/2 and 3/2 < l/w <4

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PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Considering suction(internal) Total wind force on a side runner (WWS) (0.7+0.5)*1.288*(1.975)/2= Total wind force on a side runner (LWS) (0.25-0.5)*1.288*(1.975)/2=

1.526 -0.32

KN/m KN/m

Maximum bending moment Mzz = 1.52628*(3)^2/10= 1.37 KN-m Myy = 0.15*(3)^2/10= 0.14 KN-m Consider section as MC75 Zzz = 20900 mm3 Zyy = 4810 mm3 Izz = ### mm4 Bending stress Mz/Zzz = 1374000/20900= My/Zyy = 135000/4810= Total stress - 65.74+28.07= Check for Deflection 93.81 N/mm2

65.74 28.07

N/mm2 N/mm2

<219.45 (1.33x165)MPa

Actual Horizontal deflection =

5.380 MM

(Ref PgNo:67)

Allowable deflection as per Cl: 6.10 of IS: 800-1984 for siderunners has been taken as 250 ( This limiting value has been considered to avoid damage to sheeting) Span/ 250= 12 MM So 5.38MM < 12MM Actual deflection < The section provided is Safe

Allowable deflection

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PROJECT: TITLE: NTPL - TUTICORIN CHP PACKAGE -TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF ROOF TRUSS

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PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B (For Height 65 m) 120 1428 1428 1428 420 1341.7 DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

TRUSS DESIGN

8.05 M

Loads from the purlin -

A) From central purlins WIDTH Bay space Influence width DL = LL = 2/3 rd of Live Load = 1428 0.18 0.81 2/3 x 1428 / 3 3 1.21 (Refer cl.4.5.1 of IS 875-1987(part - ii)) + x x 2 = = = = = = 8.05 M 3M 1428 mm 0.53 KN 2.43 KN 0.81 KN/m

WL(normal to rafter)= Cpi +ve WWSLWSWWSLWS-1.89 -1.66 -0.06 0.18 x x x x 3 3 3 3 = = = = -5.67 KN -4.98 KN -0.18 KN 0.54 KN

Cpi -ve

B) From Ridge purlins Influence width Ratio DL LL = = 1428 = 0.53 2.43 / 1428 / / 2 / 1.71 1.71 + 834 120 = = = = 834 mm 1.71 0.31 KN 1.42 KN

WL(normal to rafter)= Cpi +ve WWSLWSWWSLWS-5.67 -4.98 -0.18 0.54 / / / / 1.71 1.71 1.71 1.71 = = = = -3.32 KN -2.91 KN -0.11 KN 0.32 KN

Cpi -ve

C) From Eaves purlins Influence width Ratio DL LL = = 1428 = 0.53 2.43 / 1428 / / 2 / 1.26 1.26 + 1134 420 = = = = 1134 mm 1.26 0.42 KN 1.93 KN

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ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

WL(normal to rafter)= Cpi +ve WWSLWSWWSLWS-5.67 -4.98 -0.18 0.54 / / / / 1.26 1.26 1.26 1.26 = = = = -4.5 KN -3.95 KN -0.14 KN 0.43 KN

Cpi -ve

For dead loads from top chord bracing acting on the roof truss; refer calculation on following pages

CALCULATION OF DEAD LOAD FROM PLAN BRACING

3M

8.05 M

Assuming Plan bracing as ISA

ISA75X75X6 (Refer Page: )

6.8 Kg/m = 6.8 = = = 5.02 M 34.14 Kg 0.34 KN 0.37 KN

Length of inclined member So dead load of bracing acting at the center of Roof truss Bottom chord = 5.02 x

Add for gussets so total Dead load from Top chord bracing transferred to each node of MGT = 0.37 / Dead Load of plan bracings per Sq.M of gallery area is computed as follows = 5.02*2no's*6.8/(8.05*3) Add for gussets ; so total

0.19 KN

= =

2.83 Kg/m2 3.11 Kg/m2

Utility piping loads

Loads due to cable trays ( CT 1) Loads due to Lighting 2 nos 35 Kg/m 2*35 70 Kg/m 0.69 KN 0.15 KN

2 No's of fire fighting pipe @ So concentrated load on the bottom chord = 50 x

50 Kg/m on bottom chord 3 m span = = = = 150 Kg 1.5 KN 0.75 KN 0.75 KN

Dead Load Live Load

= =

50% 50%

The above mentioned loads are modelled in STAAD.

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ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

CALCULATION FOR ECCENTRIC MOMENTS FROM EAVES PURLIN

1428

420

161

153

Moment due to Dead Load = Moment due to Live Load = Moment Due to Wind Load = (Cpi +ve) Wind Ward side = Lee Ward Side = Moment Due to Wind Load = (Cpi -ve) Wind Ward side = Lee Ward Side =

0.42 x 1.93 x

0.15 = 0.15 =

0.06 KN-m 0.3 KN-m

-4.5 x -3.95 x

0.16 = 0.16 =

-0.72 KN-m -0.64 KN-m

-0.14 x 0.43 x (member mkd 2,3,8,9,10,11)

0.16 = 0.16 =

-0.02 KN-m 0.07 KN-m

Design of Rafter
PC

39.47 KN 1550 MM 0.85 X 1550 = 4242 mm as the rafter

(DL+LL)

Pg No

PROVIDE

Lxx = Leff = Lyy = 2ISA 65X65X6

1317.5 MM

The member is designed as a truss member Properties rxx ryy area Slenderness ratio ac(all) ac(cal) Interaction ratio 26.53/49.3= for = = = = = = 2ISA 65X65X6 19.8 mm 29.7 mm 1488 mm2 142.83 49.3 N/mm2 26.53 N/mm2 0.54 < 1

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ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B (member mkd 2,3,8,9,10,11) Pt = 25.27 KN DL+WL(+ve) Pg No DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Design of Rafter

Provide

2ISA 65X65X6

as the rafter (member 2 , 3 ) 2ISA 65X65X6 150 N/mm2 16.98 N/mm2 0.11 < 1.33

The member is designed as truss member Properties at(all) at(cal) Interaction ratio 16.98/150= for = =

Design of Bottom Chord

(member mkd 1,4,5,6,7) 23.06 KN 2370 MM 0.85 X 2370 = 4025 mm as the Bottom chord (DL+WL+) Pg No

PROVIDE

PC = Lxx = Leff = Lyy = 2ISA 50X50X6

2014.5 mm

The member is designed as a truss member Properties rxx ryy area Slenderness ratio ac(all) ac(cal) Interaction ratio 20.3/37.64= for = = = = = = 2ISA 50X50X6 15.1 mm 23.9 mm 1136 mm2 168.41 37.64 N/mm2 20.3 N/mm2 0.54 < 1

Design of Bottom Chord

Pt

(member mkd 1,4,5,6,7)) = 39.55 KN DL++LL+WLPg No

Provide

2ISA 50X50X6

as the Bottom chord (member 2 , 3 ) 2ISA 50X50X6 150 N/mm2 34.81 N/mm2 0.23 < 1.33

The member is designed as truss member Properties at(all) at(cal) Interaction ratio 34.81/150= for = =

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ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Design of Bottom Chord

( Combined action with Top Chord Bracing)

(From TCB analysis)

Compressive force on TCB; Compressive force on Roof truss bottom Total; length P Lxx Lyy Leff Provide = = = =

P P

= = (DL+WL)

13.21 23.06

kN (Refer pg: kN (Refer pg:

) )

36.26 kN (Comp) 2410 mm 4025 mm (0.85xLxx) =

2048.5 mm

2ISA 50X50X6

as the Bottom chord (member 2 , 3 ) 2ISA 50X50X6

The member is designed as truss member Properties The member is designed as a truss member Properties 2ISA 50X50X6 = = = = = = for

rxx ryy area Slenderness ratio ac(all) ac(cal) Interaction ratio 31.92/37.64=

15.1 mm 23.9 mm 1136 mm2 168.41 37.64 N/mm2 31.92 N/mm2 0.85 > 1

Design Verticals/ struts

Pc Lxx length Lyy

(member mkd 12 to 19) = = = 7.88 kN (Comp) (DL+WL+) 1790 mm 1790 mm Leff (Refer Pg : = = ) (0.85xLxx) 1521.5 mm

Provide ISA50X50X6 The member is designed as a truss member Properties ISA50X50X6 = = = = = =

as the verticals

ruu rvv area Slenderness ratio ac(all) ac(cal) Interaction ratio 13.86/31.06=

19 mm 9.6 mm 568 mm2 186.46 31.06 N/mm2 13.86 N/mm2 0.45 < 1

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ECC Division - EDRC
PROJECT: TITLE: NTPL - TUTICORIN CHP PACKAGE -TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF TCB & BCB

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PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

ANALYSIS AND DESIGN OF TOP AND BOTTOM CHORD BRACING( 65M Ht) Basic wind speed Risk Cofficient Terrain Factor Topography Factor (Vb) (k1) (k2) (k3) = = = = 39 m/s 1.06 1.12 ( Ref: IS875 (3)-1987, table 2) 1 Vb x k1 x k2 x k3 39x1.06x1.121x1

Design wind speed

(Vz)

= =

(Vz) Deign wind Pressure (pz)

= = =
= = = = = = = = =

46.34 m/s

0.6xVz2 0.6x(46.34214)^2
1288.56 N/m2 1.29 kN/m2 8.05 m 14.96 m 3.35 0.42 1.86 1 in 18.43

width length

w height h/w L/w

Slope Roof slope Assuming % of opening between 5% to 20% Cpi = Cpe(WWS) = Cpe(LWS) =

` 0.5 or -0.5 0.7 (Refer Cl 6.2.2.1 of table -0.25 4 of IS 875(iii) )

Effective ht of influence Effective width of influence (considering internal suction Cpi -Ve) Cf = Cf = (0.7)-(-0.5) (-0.25)-(-0.5)

= =

1.68 3

m m

= =

1.2 0.25

on WWS on LWS

Wind force / node (internal nodes) On WWS 1.2*1.675*3*1.29 = 7.8 KN

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PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: On LWS DESIGN OF CONV. GALLERY FOR CONV. 10A/10B 0.25*1.29*1.675*3 = 1.62 DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB KN

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ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Wind force / node (End nodes) On WWS On LWS 7.8/2 1.62/2 = = 3.9 0.81 KN KN

(Considerring internal Pressure Cpi+Ve) Cf = Cf = (0.7)-(0.5) (-0.25)-(0.5) = = 0.2 -0.75 on WWS on LWS

Wind force / node (internal nodes) On WWS On LWS 0.2*1.675*3*1.29 -0.75*1.675*3*1.29 = = 1.3 -4.86 KN KN

Wind force / node (End nodes) On WWS On LWS 1.3/2 -4.86/2 = = 0.65 -2.43 KN KN

For Gallery 14.957m 14.957M Design of bracing members at 65m ht:inclined members:[memb all] Pc Lxx Provide rvv area L/r = = 13.21 KN 4.27 m 0.85 * 5.02 As per cl 5.5.1 (b) of IS 800 Angle ISA65x65x6 = = = 12.6 744 338.65 18 17.75 0.99 mm mm2 < Mpa Mpa < HENCE SAFE 1.33 350

ac(all) = ac(cal) =
Interaction ratio =

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ECC Division - EDRC
PROJECT: TITLE: NTPL-TUTICORIN CHP PACKAGE- TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF MGT

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

THE MAIN GANTRY TRUSS HAVE BEEN ANALYSED AND DESIGNED FOR FOLLOWING LOADS A) B) C) DEAD LOAD LIVE LOAD WIND LOAD

The loadings i.e DL,LL and wind load as obtained from the walkway cross beam and the truss analysis have been considered in the analysis and design of the MGT. The Main gantry truss have been analysed and designed for following span A) Gallery of 14.957m span WIDTH = Load calculation at each node of the girder From the truss DL LL WL (Cpi +ve) WL (Cpi -ve) From the Cross-Beam (Refer to reaction from cross beam) ( Refer Pg: 33 ) 17.4 KN 25.14 6.2 31.34 KN KN KN (For 3kN/Sq.m Floor loading) (Refer Pg:33) (From short post) (Refer Pg:33) Pv = = = =

8.05 m

(Refer to reaction from truss analysis) ( Refer Pg: 79) 6 KN 8.96 -17.63 1.16 KN KN KN

DL LL(Case-2)

= =

MATERIAL LOAD: ML = Liveload+Material load =

For MGT Design;Live load Reaction from cross beam (LL-case 2 )has been taken As per DBR CI:3.2.4(c) Gallery girder Live load intensity is 3kN/Sq.m Additional live load on each girder for the cable trays pipes etc Node to node span = = 110 3 Kg/m m = 110*3 = 330 Kg

Hence LL calculated on each node

LARSEN & TOUBRO LIMITED

ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB = Additional dead load due to top chord and bottom chord bracings= DL on each node For Top chord barcing For bottom chord bracing Member mkd 7 TO 12 Pc Member Length Provide Lxx Lyy TOP CHORD = = 2ISA 90X90X8 = = 3*0.85 3m = 2.55 203.8 KN 3m (Refer Pg:) 3.11*8.05/2*3 3.11*8.05/2*3 37.55 Kg = 37.55 Kg = 0.38 KN 0.38 KN 3.11 Kg/m2 (Refer Pg:70) 3.3 KN

Properties of the section rxx ryy area Hence L/r(max) ac(all) ac(cal) Interaction ratio = = = = = = = 27.5 mm 40 mm 2760 mm2 92.73 87.27 Mpa 73.84 Mpa 0.85 < 1 From IS800 Table 5.1

Member mkd 1 to 6 Pt Member Length Provide

BOTTOM CHORD = = 2ISA 75X75X6 217.94 KN 3m (Refer Pg:)

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B Lxx Lyy Properties of the section rxx ryy area L/r(max) at(all) at(cal) Interaction ratio Member mkd 20,25 Pc Member Length Provide Lxx Lyy = = 222.04 KN 4.07 m (Refer Pg:) = = = = = = = 23 mm 33.7 mm 1732 mm2 110.87 150 Mpa 125.83 Mpa 0.84 < 1 From IS800 Table 5.1 = = 3*0.85 = 3m DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB 2.55 m

2ISA 110X110X10 = = 4.07*0.85 4.07 m = 3.46

Properties of the section rxx ryy area Hence L/r(max) ac(all) ac(cal) Interaction ratio = = = = = = = 33.7 mm 48.5 mm 4220 mm2 102.66 77.87 Mpa 52.62 Mpa 0.68 < 1 From IS800 Table 5.1

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Member mkd 22,23 Pc Member Length Provide Lxx Lyy Properties of the section rxx ryy area L/r(max) ac(all) ac(cal) Interaction ratio Member mkd 21,24 Pt Member Length Provide Lxx Lyy Properties of the section rxx ryy area L/r(max) at(all) at(cal) = = = = = = 15.1 mm 23.9 mm 1136 mm2 247.68 150 Mpa 125.44 Mpa From IS800 Table 5.1 = = 2ISA 50X50X6 = = 4.4*0.85 = 3.74 m 142.5 KN 4.4 m (Refer Pg:) = = = = = = = 27.7 mm 28.2 mm 2100 mm2 155.67 42.73 Mpa 36.73 Mpa 0.86 < 1 = = 2ISA 90X90X6 = = 4.39*0.85 = 4.39 m 3.73 m 77.13 KN 4.39 m (Refer Pg:)

4.4 m

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ECC Division - EDRC PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B Interaction ratio = 0.84 < DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB 1

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ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Vertical member of MGT - CASE - 1 (ON WINDWARD SIDE) Conc force due to WL (P1) Conc force due to WL (P2) Conc force due to WL (P3) = = = 1.2*1.288*(0.9875/2+0.35)*3 = 3.9 KN 4.6 KN 3.9 KN

1.2*1.288*(0.9875/2+0.9875/2)*3 = 1.2*1.1464*(0.9875/2+0.35)*3 =

350 3.9 P3 = 987.5 4.6 P2 = 450 987.5 P1 = 3.9 650 350 Height width length (H) (W) (L) l/w h/w Cpe Cpe = = = = = = = 3.2 8.05 14.21 14.214/8.05 3.2/8.05 0.7 -0.25 ( FOR WWS) (FOR LWS) Cpe=0.7 Calculation of H/R load As per TS H = 75 kg/m Cpe-Cpi= 1.2 WWS Hence load = 225 kg m m m = =

4.4

KN

1.13 1.13

KN KN 1100

3200

5.74

KN

1.77 0.4 for Cpi=(-0.5)

0.5

0.5 Cpe=0.25

Cpe-Cpi=0.25 LWS

Since the H/R is connected at top and bottom portion to the MGT Vertical Load 225/2 = 112.5 kg/Post

Height of the MGT vertical

3.2 m (hinged at top & bottom )

(4.41444*(3.2-0.65-0.45))-(3.9123*(3.2-0.65-0.45-0.35)) Mspan Pc = = 2.42 KN-m (MOMENT DUE TO WL)

16.55 KN (LC-DL+LL+ML) (MEMBER NO 16 &18)

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B The member is designed as a column. Provide rxx ryy Zxx Area L/ryy D/T fcb bc(all) bc(cal) ac(all) ac(cal) INTERACTION RATIO 2ISMC100 = = = = = = = = = DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

40 mm 25.2 mm 74600 mm3 2340 mm2 126.98 13.33 386.73 N/mm 66.09 N/mm
2 2

D T Lx & Ly Lex Ley

= =

100 mm 7.5 mm 3.2 M 2.72 M 3.2 M = = = = = 1 0 386.73 Mpa 164.35 Mpa

=
= = K1 K2 X Y C2/C1

32.44 N/mm2

= = =

18 N/mm

7.07 N/mm2 7.07/18 + 32.44/66.09 = 0.88 < ###

Vertical members og MGT-CASE-1(ON WINDWARD SIDE) Mspan Pt = = 2.42 KN-m 53.36 KN (MOMENT DUE TO WL) (LC-DL+LL+ML) MEMBERS (15, 17 &19)

The member is designed as a column Provide 2ISMC75 as the section area Zxx Depth Flange th bt(all) bt(cal) at(all) at(cal) = = = = = = = = 1734 mm2 40600 mm3 75 mm 7.3 mm 165 N/mm2 59.61 N/mm2 150 Mpa 30.77 Mpa

(REFER PG.)

Interaction ratio 30.77/150+59.61/165 = 0.57 < 1.33

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

Vertical member of MGT - CASE - II (ON LEEWARD SIDE) Conc force due to WL (P1) Conc force due to WL (P2) Conc force due to WL (P3) = = = 0.75*1.288*(0.838/2+0.35)*3 = 2.2 KN 2.4 KN 3.0 KN

0.75*1.288*(0.837/2+0.838/2)*3 = 0.75*1.288*(0.837/2+0.6)*3 =

4.64 KN 1500 600 3.0 837 1.13 838 450 1.13 675 350 5.2 KN 2.2 = P1 2.4 = P2 = P3

Calculation of H/R load As per TS Hence load = H 75*3 = = 75 kg/m 225 kg

for Cpi= 0.5

Cpe=0.7 Since the H/R is connected at top and bottom portion to the MGT Vertical Load 225/2 = 112.5 kg/Post

0.5

0.5

0.25

Height of the MGT vertical

Cpe-Cpi= 0.2 Cpe-Cpi= WWS 3.2 m (hinged at top & bottom ) = 6.97 KN-m

0.75 LWS

(4.64*(3.2-0.675-0.45))-(2.95*(3.2-0.675-0.45-0.6)) Mspan Pc = =

6.97 KN-m (MOMENT DUE TO WL)

16.55 KN (LC-DL+LL+ML) MEMBER NO 16 &17)

The member is designed as a column. Provide

2MC100
ryy Zxx Area L/ryy = = = = 25.2 mm 74600 mm 126.98
3

D T

= =

100 mm 7.5 mm

2340 mm2

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B D/T fcb bc(all) bc(cal) ac(all) ac(cal) INTERACTION RATIO = = = = 13.33 K1 386.73 N/mm 130.91 N/mm 93.47 N/mm
2 2 2

DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB = = = = = 1 0 386.73 Mpa 164.35 Mpa

K2 X Y C2/C1

= = =

59.11 N/mm

7.07 N/mm2 7.07/59.11 + 93.47/130.91 = 0.83 < 1.33

Other vertical membersMspan Pt = = 6.97 KN 53.36 KN (MOMENT DUE TO WL) (LC-DL+LL+ML) (REFER PG.115)

The member is designed as a column Provide area Zxx Depth Flange th bt(all) bt(cal) at(all) at(cal) = = = = = = = = 2 MC100 as the section 2340 mm2 74600 mm3 100 mm 7.5 mm 165 N/mm2 93.47 N/mm2 150 Mpa 22.8 Mpa

Interaction ratio 22.8/150+93.47/165 = 0.72 < 1.33

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: TITLE: NTPL - TUTICORIN CHIP PACKAGE - TA2 DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF END PORTAL

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB 3M 8.05 M

DESIGN OF END PORTAL

SPAN = width = The end portal is analysed considering the following loads: A) Load from the main gantry truss B) Loads from the walkway runner (for 3m span) C) Horizontal loads from the top and bottom chord members D) Live load as 110Kg/m from the cable trays etc (for 3m span) E) Load as considered in the truss analysis (for 3m span) The following loads are tabulated as below For 14.96 m Gallery HEIGHT ( for =

65 m HEIGHT) 3.8 M VERTICAL LOADS (Refer Pg: ) LL(KN) 2.43 1.42 1.93 0.3 WLI (KN) WWS LWS -5.67 -4.98 -3.32 -2.91 -4.5 -3.95 -0.72 -0.64 WL2 (KN) WWS LWS -0.18 0.54 -0.11 0.32 -0.14 0.43 -0.02 0.07

Load on rafter - (for 3m span) From central purlin From Ridge purlin From eaves purlin Moments due to eave purlins

DL(KN) 0.53 0.31 0.42 0.06

VERTICAL LOADS Load Load Load Load Load Load from from from from from from walkway Runner DL(KN) end channel(1000mm) Err:502 next to conveyor(1000mm) 2.12 next to conveyor(1200mm) 2.28 end channel(1200mm) 2.28 short post 4.5 LL(KN) 6 8.49 9.69 9.69 3.1

(Refer Pg: )

(Refer Pg: )

VERTICAL LOADS (Refer Pg: ) Load from MGT Load from cable trays etc DL(KN) 76.59 LL(KN) 104.03 3.3 WL1(KN) WL2(KN) MAT.LOAD -49.13 3.23 17.28

HORIZONTAL LOADS WLI (KN) -11.02 -9.22 -11.02 -9.22 WL2 (KN) -12.5 -10.73 -12.5 -10.73

Load from Top chord brcg Load from Bottom chord brcg -

(Refer Pg: )

Additional Dead load due to top chord and bottom chord bracings DL on each node

3.11 Kg/m2 (Refer Pg: )

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET DESIGN OF CONV. GALLERY FOR CONV. 10A/10B PTR IB For top chord bracing = 3x3.11x8.05/2 For bottom chord bracing = Design of End Portal for 14.957m Gallery As obtained from STAAD cal all Design of Portal Member 1 & 5 Pc M Length of the member Provide 375X200X20X12 ryy Zxx Area L/ryy D/T fcb bc(all) bc(cal) ac(all) ac(cal) INTERACTION RATIO = = = = = = = = = = = 47.14 mm ### mm3 12020 mm2 11.67 18.75 19645.81 N/mm 164 N/mm
2 2

= =

37.55 Kg 3x3.11x8.05/2 37.55 Kg

= =

0.38 kN 0.38 kN

= =

2.99 3.8

mm mm

(Refer Pg: )

(LOAD CASE: DL+LL+ML+WL(Cpi -ve) = = = 276.36 KN 47.32 KN-M 550.0 mm (Refer Pg: )

D T

= =

375 mm 20 mm

K1 K2 X Y C2/C1

= = = = =

1 0 19645.81 Mpa 19458.27 Mpa 1

30.6 N/mm2 149.67 N/mm2 22.99 N/mm2 22.99/149.67 + 30.6/164

0.34

<

1.33

Member 1 & 5 Pc M bc(cal) ac(cal) INTERACTION RATIO =

(LOAD CASE: DL+LL+ML) = = = = 263.83 KN 32.43 KN-M 20.97 N/mm2 21.95 N/mm2 = 0.27 < 1.00 (Refer Pg: )

21.95/149.67 + 20.97/164

Member 2 & 6 Pc M Length of the member Provide 375X200X20X12

(LOAD CASE: DL+LL+ML+WL(Cpi -ve) = = = 25.14 KN 37.98 KN-M 3250.0 mm (Refer Pg: )

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B ryy Zxx Area L/ryy D/T fcb bc(all) bc(cal) ac(all) ac(cal) INTERACTION RATIO = = = = = = = = = = = 47.14 mm ### mm3 12020 mm2 68.94 18.75 721.83 N/mm
2

DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB = = 375 mm 20 mm

D T

K1 K2 X Y C2/C1 143 N/mm2 24.56 N/mm2 113.06 N/mm2 2.09 N/mm2 2.09/113.06 + 24.56/143 =

= = = = =

1 0 721.83 Mpa 557.58 Mpa 1

0.19

<

1.33

Design of beam -

Member 7 Pc

(LOAD CASE: DL+LL+ML+WL(Cpi +ve) (Refer Pg: 141)

M Length of the member Lxx Length of the member Lyy

= 50.28 KN 83 KN-M = 8050.0 mm = 4025.0 mm = Ly(eff) 0.85 x4025 = (Breaker provided at center of beam)

3421.25 mm

Provide

375X200X20X12 ryy Zxx Area L/ryy D/T fcb bc(all) bc(cal) ac(all) ac(cal) = = = = = = = = = = = Member 7 Pc M bc(cal) 47.14 mm ### mm3 12020 mm2 72.58 18.75 665.32 N/mm 140.27 N/mm 53.68 N/mm
2 2 2

D T

= =

375 mm 20 mm

K1 K2 X Y C2/C1 109.16 N/mm2 4.18 N/mm2 4.18/109.16 + 53.68/140.27 =

= = = = =

1 0 665.32 Mpa 503.05 Mpa 1

INTERACTION RATIO

0.42

<

1.33

(LOAD CASE: DL+LL+ML) = = = 47.55 KN 59.78 KN-M 38.66 N/mm2 (Refer Pg:140 )

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B ac(cal) = DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB 3.96 N/mm2

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B = 3.96/109.16 + 38.66/140.27 DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB = 0.31 < 1.00

INTERACTION RATIO Check for Breaker

Length of member, L = Axial load on the member: P = Adopt section ISA50X50X6 rvv area L/r ac(all) ac(cal) Interaction ratio

3000 mm 1.26 KN

(2.5% of axial load of beam)

= = = = = =

9.6 mm 568 mm2 312.5 < 18 N/mm 2.22 N/mm

2 2

350 (Ref: IS800, Table :3.1)

0.12

<

1.33

Diagonal Members
Members marked 3&4 Pc Member Length Provide 2ISA 65X65X6 Lxx Lyy Properties of the Sectionrxx ryy area Hence L / r(max) ac(all) ac(cal) Interaction ratio = = = = = = = = = 4.24* 0.85 4.24 m 19.8 mm 29.7 mm 1488 mm2 182.02 < 32.19 N/mm2 10.51 N/mm2 0.33 < 1 350 (Ref: IS800, Table :3.1) = 3.6 m = = 15.64 KN 4.24 m (Refer Pg. No)

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: TITLE: #REF! DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF BASE PLATE

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 TITLE: DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET DESIGN OF CONV. GALLERY FOR CONV. 10A/10B PTR IB

DESIGN OF BASE PLATE FOR END PORTAL Design loads: Max. vertical load = Max. Uplift = Max. Hor force = Size of base plate = size of bolts = No of bolts = Max. Base pressure (q ) 281.04 kN Load case: 0 kN Load case: 86.32 kN Load case: 475 X 250 20 mm Dia HD bolts 4 = F/(LxB) = Computation of moment : At portion Mkd. 3 of Base plate M3 a1 d1 a1 / d1 = = = = 23.67 kg/ cm
2

100 11 0 10

119 12 119 100

42 8

375 8

42

PLT GIRDER 165x16 THK FlANGE PLT(2 NOS) + 318x12THK. WEB PLT(1 NO)

3 * q * d12
11.9 cm 18.75 cm 0.63 0.08 683 kg-cm/ cm

11.9 / 18.75 = From mukhanov chart

3
M3 Thickness of plate : From Base pressure treqd

= =

= [ 6 M / ] 0.5 = ( 6 * 683 / 1850)^0.5 1.49 cm = 14.9 mm =

From Tension in bolts : Max. uplift per bolt Moment at face of column Dispersion width Tplate say Provide Base plate size

= = =

0 kN 0 Nmm 119 mm

= ( 6 * 0 /( 165 * 1.25 *119))^0.5 0 mm = 20 mm = (475 X 250 X 20) mm

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
DOCUMENT NO DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET TITLE: DESIGN OF CONV. GALLERY FOR CONV. 10A/10B PTR IB CHECK FOR BOLT TENISON PROJECT:NTPL - TUTICORIN CHIP PACKAGE - TA2 Allowable stress in bolt Area of each bolt Actual Tensile stress CHECK FOR BOLT SHEAR Allowable stress in bolt Actual Shear stress = = 80 N/mm2 85.87 N/mm2 ( REFER TABLE-8.1 IS:800-1984 ) > 80 N/mm2 ( REFER CL-8.9.4.5 IS:800-1984 ) < 1.4 = = = 120 251.33 mm2 0 N/mm2 ( REFER TABLE-8.1 IS:800-1984 ) < 120 N/mm2

CHECK FOR BOLT: COMBINED SHEAR & TENSION 0/120 + 85.87/80 = 1.07 Hence Safe

LARSEN & TOUBRO LIMITED

ECC Division - EDRC
PROJECT: TITLE: #REF! DESIGN OF CONV. GALLERY FOR CONV. 10A/10B DOCUMENT NO. DATE O9113-C-BM-10-DC-0017 DESIGNED CHECKED SHEET PTR IB

DESIGN OF LOAD DATA

(LOAD DATA FOR SUB STRUCTURE)

LARSEN &TOUBRO LIMITED

ECC Division - EDRC PROJECT: NLC - PACKAGE CODE -TA2 COAL HANDLING SYSTEM TITILE CONV.10A/10B:DESIGN CALCULATIONS FOR CONV.GALLERY DOCUMENT NO O9113-C-BM-10-DC-0017 DESIGNED CHECKED PTR IB DATE SHEET

Load Data of End portal (14.957M SPAN GALLERY ) Force - X Force - Y Force - Z (KN) (KN) (KN) 22.90 105.04 0.00 25.33 139.93 0.00 9.62 23.48 0.00 -12.41 -77.37 0.00 -22.96 -8.97 0.00 -22.90 -25.33 -9.62 -27.33 -22.73 105.03 139.91 23.48 -55.03 16.60 0.00 0.00 0.00 0.00 0.00 Y X NOTE ALL LOADS ARE IN KN FY(-VE) DOWNWARD FORCE FX(-VE) RIGHT TO LEFT Z

Node.

L/C 1 DL 2 LL ML 3 WL(CPI +VE) 4 WL(CPI -VE) 1 DL 2 LL ML 3 WL(CPI +VE) 4 WL(CPI -VE)

8.05 M 3 4

SECTION ISA150X150X12 ISA130X130X12 ISA130X130X10 ISA130X130X8 ISA110X110X12 ISA110X110X10 ISA110X110X8 ISA100X100X10 ISA100X100X8 ISA100X100X6 ISA90X90X10 ISA90X90X8 ISA90X90X6 ISA75X75X8 ISA75X75X6 ISA65X65X8 ISA65X65X6 ISA50X50X6 STAR 50X50X6 STAR 65X65X6 STAR 65X65X8 STAR 75X75X6 STAR 75X75X8 STAR 90X90X6 STAR 90X90X8 STAR 90X90X10 STAR 100X100X6 STAR 100X100X8 STAR 100X100X10 STAR 110X110X8 STAR 110X110X10 STAR 110X110X12 STAR 130X130X8 STAR 130X130X10 STAR 130X130X12

Weight, kg 27.3 23.5 19.7 15.9 19.7 16.6 13.4 14.9 12.1 9.2 13.4 10.8 8.2 8.9 6.8 7.7 5.8 4.5 9 11.6 15.4 13.6 17.8 16.4 21.6 26.8 18.4 24.2 29.8 26.8 33.2 39.4 31.8 39.4 47

Sec Area -mm2 3480 2990 2510 2030 2510 2110 1710 1900 1540 1170 1700 1380 1050 1140 866 976 744 568 1136 1488 1952 1732 2280 2100 2760 3400 2340 3080 3800 3420 4220 5020 4060 5020 5980

rx - mm 46.3 39.9 40.2 40.4 33.5 33.7 34 30.5 30.7 30.9 27.3 27.5 27.7 22.8 23 19.6 19.8 15.1 23.87 29.66 30.13 33.66 34.1 28.2 40.01 40.52 43.49 44.05 44.52 48.05 48.54 48.93 56.14 56.62 57

ry- mm 46.3 39.9 40.2 40.4 33.5 33.7 34 30.5 30.7 30.9 27.3 27.5 27.7 22.8 23 19.6 19.8 15.1 23.87 29.66 30.13 33.66 34.1 28.2 40.01 40.52 43.49 44.05 44.52 48.05 48.54 48.93 56.14 56.62 57

ru - mm 58.4 50.3 50.7 51 42.2 42.5 42.8 38.5 38.8 39.1 34.4 34.7 35 28.8 29.1 24.7 25 19

rv - mm 29.7 25.6 25.7 25.9 21.5 21.6 21.8 19.4 19.5 19.5 17.4 17.5 17.5 14.5 14.6 12.5 12.6 9.6 19 25 24.7 29.1 28.8 35 34.7 34.4 39.1 38.8 38.5 42.8 42.5 42.2 51 50.7 50.3

2ISA 150X150X12 2ISA 130X130X12 2ISA 130X130X10 ISMC150 ISMC200 2ISMC 100 2ISMC 125 2ISMC 150 2ISMC 175 2ISMC 200 2ISMC 225

54.6 47 39.4 16.8 22.3 19.12 26.2 32.8 38.2 44.2 51.8

6960 5980 5020 2130 2850 2440 3340 4176 4876 5624 6602

46.3 39.9 40.2 60.8 80.2 39.67 51.04 60.8 70.8 80.3 90.3

65 57 56.6 22 22.2 37.63 49.36 57.3 57.5 57.8 61.8

2ISMC 250 2ISMC 400 2ISMC 350 2ISMC 300 2ISA 130X130X8 2ISA 110X110X12 2ISA 110X110X10 2ISA 110X110X8 2ISA 100X100X10 2ISA 100X100X8 2ISA 100X100X6 2ISA 90X90X10 2ISA 90X90X8 2ISA 90X90X6 2ISA 75X75X8 2ISA 75X75X6 2ISA 65X65X8 2ISA 65X65X6 2ISA 50X50X6

60.8 98.8 84.2 71.6 31.8 39.4 33.2 26.8 29.8 24.2 18.4 26.8 21.6 16.4 17.8 13.6 15.4 11.6 9.8

7734 12586 10732 9128 4060 5020 4220 3420 3800 3080 2340 3400 2760 2100 2280 1732 1952 1488 1136

99.4 154.8 136.6 118.1 40.4 33.5 33.7 34 30.5 30.7 30.9 27.3 27.5 27.7 22.8 23 19.6 19.8 15.1

61.8 80.9 80.7 71.2 56.1 48.9 48.5 48 44.5 44 43.5 40.5 40 28.2 34.1 33.7 30.1 29.7 23.9

Ixx 7.46E+06 4.76E+06 4.05E+06 3.31E+06 2.81E+06 2.40E+06 1.97E+06 1.77E+06 1.45E+06 1.11E+06 1.27E+06 1.04E+06 0.00E+00 5.90E+05 4.57E+05 3.74E+05 2.91E+05 1.29E+05 6.47E+05 1.31E+06 1.77E+06 1.96E+06 2.65E+06 1.67E+06 4.42E+06 5.58E+06 4.43E+06 5.98E+06 7.53E+06 7.89E+06 9.94E+06 1.20E+07 1.28E+07 1.61E+07 1.94E+07

Cy 41.6 36.7 35.9 35 31.7 30.9 30 28.4 27.6 26.7 25.9 25.1 24.2 21.4 20.6 18.9 18.1 14.5

7.46E+06 4.76E+06 4.05E+06 3.31E+06 2.81E+06 2.40E+06 1.97E+06 1.77E+06 1.45E+06 1.11E+06 1.27E+06 1.04E+06 0.00E+00 5.90E+05 4.57E+05 3.74E+05 2.91E+05 1.29E+05

746 476 405 331 281 240 197 177 145 111 127 104 59 45.7 37.4 29.1 12.9

7252 6900

315.3 288.7

1 Section NPB600x220x122.4 NPB600x220x107.6 NPB500x200x90.7 NPB450x190x77.6 NPB400x180x66.3 NPB400x180x57.4 UB406X178X60 UB406X178X54 UB305x165x54 UB305x165x46 UB254x146x37 UB203x133x25 MC75 MC100 MC125 MC150 MC175 MC200 MC225 MC250 MC300 MC350 MC400 ISMB200 ISMB250 ISMB300 ISMB350 ISMB400 ISMB450 ISMB500 ISMB600 ISMC75 ISMC100 ISMC125 ISMC150 ISMC200 ISMC250 ISMC300 ISMC350 ISMC400 D

2 (mm) 600 597 500 450 400 397 406.4 402.6 310.4 306.6 256 203.2 75 100 125 150 175 200 225 250 300 350 400 200 250 300 350 400 450 500 600 75 100 125 150 200 250 300 350 400

3 Tf (mm) 19 17.5 16 14.6 13.5 12 12.8 10.9 13.7 11.8 10.9 7.8 7.5 7.7 8.2 9 10.2 11.4 12.4 14.1 13.6 13.5 15.3 10.8 12.5 12.4 14.2 16 17.4 17.2 20.8 7.5 7.5 8.1 9 11.4 14.1 13.6 13.5 15.3

4 rxx (mm) 243 246 204.3 184.8 165.5 166.6 168 164.8 130.4 129.8 108.3 85.6 29.4 39.7 50.5 60.8 70.4 80.2 90.2 99.2 118 136 154 83.2 103.9 123.7 142.9 161.5 181.5 202.1 242.4 29.4 40 50.7 61.1 80.3 99.4 118.1 136.6 154.8

5 ryy (mm) 46.6 47.7 43.1 41.2 39.5 40 39.7 38.5 39.3 39 34.8 31 11.9 14.8 19.1 22 22.1 22.2 23.7 23.7 26 28.2 28.2 21.5 26.5 28.4 28.4 28.2 30.1 35.2 41.2 11.9 14.9 19.2 22.1 22.3 23.8 26.1 28.3 28.3

8 Zyy (mm3) 307900 283300 241200 176400 146400 130100 135000 115000 127000 108000 78000 46200 4810 7710 13400 19500 23000 26400 33000 38500 47100 57300 67000 30000 53500 64800 76800 88900 111200 152200 252500 4700 7500 13100 19400 26300 38400 46800 57000 66600

9 Ixx (mm4) 920830000 829190000 481990000 337430000 231280000 202930000 216000000 187200000 117000000 98990000 55370000 23400000 785000 1920000 4250000 7880000 12400000 18300000 27100000 38800000 64200000 100000000 152000000 22354000 51316000 86036000 136303000 204584000 303908000 452183000 918130000 760000 1867000 4164000 7794000 18193000 38168000 63626000 100080000 150828000 Iyy

10 (mm4)

11 WT (kg/m) 122.40 107.60 90.70 77.60 66.30 57.40 60.10 54.10 54.00 46.10 37.00 25.10 7.14 9.56 13.10 16.80 19.60 22.30 26.10 30.60 36.30 42.70 50.10 25.40 37.30 44.20 52.40 61.60 72.40 86.90 122.60 7.14 9.20 12.70 16.40 22.10 30.40 35.80 42.10 49.40

12

13

14 B1

15 TF1

16 Mcapacity 506.5 458.3 318.1 247.5 190.8 168.7 175.4 153.5 124.3 106.5 71.4 38.0 3.4 5.5 11.2 17.3 23.3 29.9 39.8 50.7 70.6 95.0 125.4 36.9 67.7 94.6 128.5 168.8 222.9 298.4 505.0 3.3 6.2 11.0 17.1 30.0 50.4 70.0 94.4 124.4

Zxx Area (mm3) (mm2) 3.07E+06 2.78E+06 1.93E+06 1.50E+06 1.16E+06 1.02E+06 1.06E+06 9.30E+05 7.54E+05 6.46E+05 4.33E+05 2.30E+05 2.09E+04 3.35E+04 6.81E+04 1.05E+05 1.41E+05 1.81E+05 2.41E+05 3.07E+05 4.28E+05 5.76E+05 7.60E+05 2.24E+05 4.11E+05 5.74E+05 7.79E+05 1.02E+06 1.35E+06 1.81E+06 3.06E+06 2.03E+04 3.73E+04 6.66E+04 1.04E+05 1.82E+05 3.05E+05 4.24E+05 5.72E+05 7.54E+05 15600 13700 11550 9880 8450 7310 7652 6895 6877 5875 4717 3197 910 1220 1670 2130 2490 2850 3330 3900 4630 5440 6380 3233 4755 5626 6671 7846 9227 11074 15621 867 1170 1619 2088 2821 3867 4564 5366 6293

Tw B (mm) (mm) 12.0 9.8 10.2 9.4 8.6 7.0 7.9 7.7 7.9 6.7 6.3 5.7 4.8 5.0 5.3 5.7 6.0 6.2 6.5 7.2 7.8 8.3 8.8 5.7 6.9 7.5 8.1 8.9 9.4 10.2 12.0 4.4 4.7 5.0 5.4 6.1 7.1 7.6 8.1 8.6 220.0 220.0 200.0 190.0 180.0 180.0 177.9 177.7 166.9 165.7 146.4 133.2 40.0 50.0 65.0 75.0 75.0 75.0 80.0 80.0 90.0 100.0 100.0 100.0 125.0 140.0 140.0 140.0 150.0 180.0 210.0 40.0 50.0 65.0 75.0 75.0 80.0 90.0 100.0 100.0

33873000 31163000 21417000 16759000 13178000 11706000 12030000 10210000 10630000 8957000 5706000 3076000 129000 267000 611000 1030000 1220000 1410000 1880000 2110000 3130000 4340000 5080000 1500000 3345000 4539000 5377000 6221000 8340000 13698000 26510000 126000 259000 599000 1023000 1404000 2191000 3108000 4306000 5048000

DOUBLE CHANNEL BACK TO BACK

2ISMC75 2ISMC100 2ISMC125 2ISMC150 2ISMC200 2ISMC250 2ISMC300 2ISMC350 2ISMC400

75 100 125 150 200 250 300 350 400

7.3 7.5 8.1 9 11.4 14.1 13.6 13.5 15.3

29.6 40 50.7 61.1 80.3 99.4 118.1 136.6 154.8

21.7 25.2 31.1 35.1 34.8 36.8 38.7 40.8 40.7

40600 74600 133200 2.08E+05 3.64E+05 6.11E+05 8.48E+05 1.14E+06 1.51E+06

1734 2340 3238 4176 5642 7734 9128 10732 12586

18200 27000 44700 64200 85400 122900 144000 170400 198400

1520000 3734000 8328000 15588000 36386000 76336000 127252000 200160000 301656000

820000 1482000 3126000 5136000 6830000 10445000 13682000 17888000 20827000

13.6 18.4 25.4 32.8 44.2 60.8 71.6 84.2 98.8