AMI Import and Export: Autodesk® Moldflow® Insight 2012
AMI Import and Export: Autodesk® Moldflow® Insight 2012
Revision 1, 21 March 2012. This document contains Autodesk and third-party software license agreements/notices and/or additional terms and conditions for licensed third-party software components included within the product. These notices and/or additional terms and conditions are made a part of and incorporated by reference into the Autodesk Software License Agreement and/or the About included as part of the Help function within the software.
Contents
Chapter 1
iii
Importing IGES model files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Importing IGES model files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Importing STL model files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Importing STL model files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Importing ANSYS model files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Importing IDEAS universal model files. . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Importing NASTRAN bulk data model files. . . . . . . . . . . . . . . . . . . . . . . . . 22 Importing PATRAN neutral model files. . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Importing a C-MOLD *.fem file. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Importing a C-MOLD *.fem file. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 2
iv
Export to Code V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 3
MPX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 9
MPX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Importing machine characteristics from MPX. . . . . . . . . . . . . . . . . . . . 59 Editing imported machine characteristics. . . . . . . . . . . . . . . . . . . . . . . 59 Importing process settings from MPX. . . . . . . . . . . . . . . . . . . . . . . . . 60 Editing imported process settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Editing DOE settings after importing process variations. . . . . . . . . . . . . . 61 MPX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Measured/Fitted Profile Data from MPX dialog . . . . . . . . . . . . . . . . . . . 61
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1
Direct Import of native CAD 1 format Yes Yes
NOTE: The table below lists the various model formats that you can import. Note that most of these formats require additional Autodesk Moldflow Design Link software to be installed. The add-in enables you to read additional file formats.
File format Autodesk Inventor 2012 Recognized file extensions *.ipt *.iam CATIA V5R20 CATIA V5R20 Assembly Pro/ENGINEER Wildfire 5.0 Pro/ENGINEER Wildfire 5.0 Assembly Parasolid V22 Required software Autodesk Moldflow Design Link Autodesk Moldflow Design Link
*.prt, *.asm
Yes
Yes
*.sldprt, *.sldasm
Yes
Direct Import is a feature introduced in Autodesk Moldflow Design Link 2010-R2, which allows a better and more robust meshing of CAD geometries, as well as many improvements like a reduction in the load time of CAD models for example. Direct Import requires Autodesk Moldflow Design Link to be installed. Requires SolidWorks to be installed.
Required software
Autodesk Moldflow Yes Design Link Autodesk Moldflow No Design Link for Parasolid or Autodesk Moldflow Design Link for
Pro/ENGINEER
STEP
IGES
*.igs,*.iges
None or Autodesk Moldflow Design Link for Parasolid or Autodesk Moldflow Design Link for
Pro/ENGINEER
No
Autodesk study file *.sdy ANSYS Prep 7 I-DEAS Universal *.ans *.unv
Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable
NASTRAN Bulk Data *.bdf PATRAN Neutral Stereolithography ASCII model *.pat,*.out *.stl *.udm
NOTE:
When saving the model, ensure that the extension matches the entry in the table above. Unless the model has a *.sdy file format, only a single cavity can be imported. Multiple cavity models must be separated into single cavities before import.
Direct Import is a feature introduced in Autodesk Moldflow Design Link 2010-R2, which allows a better and more robust meshing of CAD geometries, as well as many improvements like a reduction in the load time of CAD models for example. Direct Import requires Autodesk Moldflow Design Link to be installed. You can import a SAT file (versions 4.07.0).
Information specific to STL is also included below. NOTE: Autodesk Moldflow Design Link is the preferred method for importing geometry data. 1 2 Open an existing project or create a new project. Click Home tab > Import panel > Import, or right-click in the Project Import.
Select the correct file extension for your CAD model from the Files of type drop-down list. Navigate to the folder where your CAD model is located and select it. Click Open. Select the appropriate mesh type from the Import dialog, then click OK. NOTE: If you chose to import an STL model, (with extension *.stl) you will also need to specify the appropriate units from the Import dialog.
Click OK.
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In the Files of type drop-down list, select ASCII/Binary Model (*.udm). Navigate to the folder where your model is located, select the file, and then click Open. Select the appropriate mesh type from the Import dialog that appears. Click OK.
NOTE: You can prepare the core while it is mesh if the starting point of the core is the mesh of the part, originally exported from Autodesk Moldflow Insight. This ensures the mesh of the core will match the part perfectly. If you are importing the geometry of the core created in a CAD package, it will be difficult to match the surface mesh between the core and the part. 1 2 3 4 5 Import the CAD model of the core into a new study, using a Dual Domain mesh with a similar density to the part model. Double click the mesh icon in the Study Tasks pane to create the Dual Domain mesh. Repair the mesh where necessary to ensure it has no errors. Change the properties of the elements on the Core elements layer to Part Surface (Dual Domain). Change the mesh type to 3D and remesh the core. TIP: Use a minimum of 4 elements through the thickness of the mesh. NOTE: The core mesh and the part mesh must be within the Surface Matching Tolerance value (default: 0.22mm). 6 Set the Property Type of all elements on all layers to Core 3D. TIP: The name of the property assigned will be displayed in the analysis logs. If you have multiple cores, you can apply a separate Core 3D property with a different name to the elements in each of the cores. 7 You can change the material of the core and the local mold surface temperature control by selecting all elements on all layers, then editing their properties: 8 Geometry tab > Properties panel > Edit.
You must set a fixed constraint on the nodes at the fixed end of the core, where it joins to the mold. Click Boundary Conditions tab > Constraints and Loads panel > Constraints > Fixed Constraint.
Select all the nodes at the fixed end of the core. TIP: Ensure that the Select Enclosed Entities option is set (Geometry tab > Selection panel > Select Enclosed entities) and that you rotate the part so the nodes you want to select are in a line. This stops unwanted nodes from being selected.
10 In the Input Parameters section of the Fixed Constraint tool, select Core-shift Analysis from the Use constraint in drop down box, then select Apply to apply the fixed constraint. 11 Rename the layers with core elements in them to:
This prevents duplication of existing layer names, and allows you to easily identify the core layers when the core is added to the model of the part. 12 Click then click Save > Save Study to save your study.
13 Open the study containing the model of the part, and add the study containing the core model to it. The model is now ready to be used in a Core-shift analysis.
Import dialog
This dialog is used to select the parameters for the model import process, in particular the target mesh type and the module to perform the import (internal or Autodesk Moldflow Design Link). To access this dialog, click (Import) from the Quick Access toolbar, then locate and open the model file you want to import. NOTE: You still have the opportunity to change the mesh type at a later time by right-clicking on the mesh type and selecting the required entry in the Set Mesh Type menu.
The first character of the CAD file name must be a letter and not a number. The file name must consist of letters or numbers, and must not include dashes or any other characters.
Navigate to the folder where your CAD model is located and select it. Click Open. If you selected a native CAD geometry, do one of the following: a Click Direct Import using Autodesk Moldflow Design Link to import the model in its native format b Click Process using Autodesk Moldflow Design Link to translate the model. NOTE: If you selected this last option, click Advanced, select the required alternate meshing parameters that Autodesk Moldflow Design Link offers and click OK.
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Select the analysis technology to be used from the drop-down list. Click OK.
NOTE: If you do not have the latest version of Autodesk Moldflow Design Link installed, some features may not be available. NOTE: This dialog is only available for file formats and file extensions supported by the Autodesk Moldflow Design Link translator.
Chord angle
When importing a CAD model with Autodesk Moldflow Design Link, areas of high curvature can be selectively modeled using the Chord angle option. For tightly curved sections of the model that are not meshed adequately, you can increase the mesh density in these areas by defining a chord angle. The chord angle controls how closely the curve of the CAD model is approximated by straight sections in the mesh. The smaller the chord angle, the shorter the chord length, the finer the mesh. If the resulting chord length is greater than the general edge length, the general edge length will be used. The chord angle can be defined by either adjusting the slider bar or entering a value into the Tolerance text box.
for this option, the model should be reimported with the Ignore contact option selected. The Ignore contact option is used when the CAD model has errors that cannot be automaticallty resolved. In this case, a mesh will be generated for the component parts, regardless of any errors in the CAD model. The resultant mesh may have to be modified manually to improve the match on contact surfaces or remove surface intersections.
Conic Arc : General #104 Copious Data : 2D #106 Path Copious Data : 3D #106 Path Copious Data : Closed 2D Curve Plane Entity : Bounded Line Point Ruled Surface Surface of Revolution #106 #108 #110 #116 #118 #120
Tabulated Cylinder #122 Direction Transformation Rational B-Spline Curve Rational B-Spline Surface Offset Curve Offset Surface #123 #124 #126 #128 #130 #140
Parasolid Entity Loop Loop Face Face Solid Plane Cylinder Cone Sphere Torus Solid -Solid Vertex Edge Loop Face Shell
Curve on #142 Parametric Surface Bounded Surface Trimmed Surface MSBO Plane Surface #143 #144 #186 #190
Right Circular #192 Cylindrical Surface Right Circular Conical Surface Spherical Surface Toroidal Surface Subfigure Definition Entity Associative Instance Entity #194 #196 #198 #308 #402
Subfigure Instance #408 Entity Vertex List Edge List Loop Face Shell #502 #504 #508 #510 #514
STEP entity classes Topology ORIENTED_EDGE EDGE_CURVE VERTEX Geometry CARTESIAN_POINT LINE CIRCLE ELLIPSE PARABOLA HYPERBOLA PLANE CYLINDRICAL_SURFACE CONICAL_SURFACE SPHERICAL_SURFACE TOROIDAL_SURFACE Spline Curves UNIFORM_CURVE QUASI_UNIFORM_CURVE BEZIER_CURVE B_SPLINE_CURVE_WITH_KNOTS NURBS TRIMMED_CURVE
Parasolid entity
-------
PK_POINT_sf_t PK_LINE_sf_t PK_CIRCLE_sf_t PK_ELLIPSE_sf_t PK_BCURVE_sf_t PK_BCURVE_sf_t PK_PLANE_sf_t PK_CYL_sf_t PK_CONE_sf_t PK_SPHERE_sf_t PK_TORUS_sf_t
With vertex_dim = 3 in Parasolid -do-do-doWith vertex_dim = 4 in Parasolid Base curve is mapped which gets trimmed by the boundary vertices in Parasolid
SURFACE_CURVE INTERSECTION_CURVE
Spline Curves corresponding curve in Parasolid PCURVE Spline surfaces B_SPLINE_SURFACE_WITH_KNOTS UNIFORM_SURFACE QUASI_UNIFORM_SURFACE BEZIER_SURFACE NURBS PK_BSURF_sf_t PK_BSURF_sf_t PK_BSURF_sf_t PK_BSURF_sf_t PK_BSURF_sf_t With vertex_dim = 3 in Parasolid -do-do-doWith vertex_dim = 4 in Parasolid PK_SPCURVE_t ---
Others SURFACE_OF_LINEAR_EXTRUSION SURFACE_OF_REVOLUTION CURVE_BOUNDED_SURFACE RECTANGULAR_TRIMMED_SURFACE SHELL_BASED_SURFACE_MODEL FACETED_BREP OFFSET_SURFACE BLEND SPUN_SURFACE PK_SWEPT_sf_t PK_SPUN_sf_t PK_BODY_t PK_BODY_t PK_BODY_t PK_BODY_t PK_OFFSET_sf_t PK_BSURF_sf_t PK_SPUN_sf_t -----
you must set the mesh type and generate the mesh, and you must set at least one injection location on the model. NOTE: This feature is available for Thermoplastics Injection Molding analyses of Dual Domain and 3D models. NOTE: In order for Autodesk Moldflow Insight results to transfer successfully for the structural analysis, you cannot change the orientation of the imported model with respect to the global coordinate system or modify the geometry. You should not change the name of the study that was created on import.
1 2
Dual Domain or
3D.
Click Mesh tab > Mesh panel > Generate Mesh to mesh the model for Autodesk Moldflow analysis. If necessary, you can change global or local mesh density and remesh the model. Click Home tab > Molding Process Setup panel > Injection Location and define one or more injection locations. NOTE: For analyses of parts where structural performance criteria are critical, it is important that the injection location used in the analysis should match the injection location used in production.
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Click Home tab > Molding Process Setup panel > Analysis Sequence and select an analysis sequence that includes Fill + Pack. Click Home tab > Analysis panel > Start Analysis to launch the analysis.
When the analysis is complete, the resulting process-induced mechanical properties automatically are made available to Autodesk Simulation for use in the structural analysis. NOTE: In order for Autodesk Moldflow Insight results to transfer successfully for the structural analysis, you cannot change the orientation of the
imported model with respect to the global coordinate system or modify the geometry. You should not change the name of the study that was created on import.
IGES entity name IGES entity number Parametric Spline Curve Parametric Spline Surface Ruled Surface Surface of Revolution Tabulated Cylinder Direction Transformation Matrix Rational B-Spline Curve Rational B-Spline Surface Offset Curve Offset Surface Boundary Entity Curve on a Parametric Surface Bounded Surface Trimmed Surface MSBO* Plane Surface* Right Circular Cylindrical Surface* Right Circular Conical Surface* Spherical Surface* Toroidal Surface* Subfigure Definition Entity 112 114 118 120 122 123 124 126 128 130 140 141 142
Form number 0 0 1 0 0 0 0 0 0 0 0 0 0
Parasolid entity
Spline Spun Surface Swept Surface Vector Transf Spcurve Spline Curve Surface Loop Loop
0 0 0 0 0
0 0 0 0
IGES entity name IGES entity number Associative Instance Entity Singular Instance Entity Vertex List* Edge List* Loop* Face* Shell* 402 408 502 504 508 510 514
The entire model must be described by IGES surfaces, not just lines and curves. Lines and curves can be used to import the cooling channels of a mold, and can be used as the basis for cooling channels construction. You may be able to export the center line geometry of the cooling lines from the CAD package. If possible, simplify the model to remove unnecessary detail, such as reference planes and very small features that have no effect on a Fill+Pack or a Stress analysis. Before exporting a model to be used by Dual Domain analysis technology, check in the CAD system that the part is fully closed, i.e. no gaps between surfaces. Export as surfaces, not shells.
Flow leader and deflector surfaces Flow balance, where the extremities of the product fill at the same time, is achieved by changing the thickness of flow leader or deflector surfaces. The location and shape of such surfaces can be estimated and introduced before running a Fill+Pack analysis.
solid ... facet normal 0.00 0.00 1.00 outer loop vertex 2.00 2.00 0.00 vertex -1.00 1.00 0.00 vertex 0.00 -1.00 0.00 endloop endfacet ... endsolid 2 The STL file can be in either ASCII or binary format. It is important to use the correct format with FTP. For example, if you have a binary STL file, you must set the FTP file type to binary before transferring. Only one solid should be present. The triangles should be defined clockwise, with the normal indicating the "out" direction:
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The orientation of the triangle normals should be aligned. The triangles should share common corner node positions (the vertex to vertex rule). There should be no gaps or free edges in the mesh of triangles.
There should be no intersections between the triangles' surfaces and, naturally, edges should overlap).
As a guide (not a requirement), there should be no more than 20,000 facets in one model. If you can, use the STL settings in your CAD system to base the resolution of the tessellations on the chord height calculation below. You can thus reduce the number of triangles.
C=M1000Q where:
C = chord height p = part surface t = tessellated surface M = model size (the distance between opposite diagonals of the bounding box of the part) Q = quantity of elements (recommended 0.3, limits 0.1 to 1.0) NOTE: Q is determined by the user and describes the size of the facets, especially in areas of high curvature. A higher Q value will result in a larger number of smaller facets. A large number of facets may take longer to analyze.
10 If your STL model has triangles with very high aspect ratio, the mesh will be distorted, and the analysis results will be less accurate. For a mesh triangle, the aspect ratio is the ratio of the length of the longest side (a) to the height perpendicular to that side (b). As a general rule, this ratio should be less than 6:1.
The program can accept some triangles with very high aspect ratios (hundreds or even thousands). However, try to keep the average aspect ratio below 6.
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In the Files of type drop-down list, select ASCII/Binary Model (*.udm). Navigate to the folder where your model is located, select the file, and then click Open.
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Select the appropriate mesh type from the Import dialog that appears. Click OK.
2 noded beam. 3 node triangle. 4 node tetra. 4 node quads converted to two 3 node tris.
Description Header Units Beam Cross Sections (circular only) Nodes Elements Permanent Groups Physical Properties Physical Properties
NOTE: For further details about the boundary condition related datasets supported by the I-DEAS / Autodesk integration, please refer to your I-DEAS documentation. Obsoleted Datasets The following tables lists those datasets supported in previous releases that are now no longer supported.
Obsolete Dataset 15 772 780 781 789 Boundary condition datasets... (1) 792 833 835 836 840 843 1714 1750 Temperature Sets Mold Filling Mold Cooling Shell Thickness Data Thermoplastic Data Gate Node, runnerless model Materials Database Material Materials Database Material Description Nodes Physical Props Elements Nodes Physical Props
Defining Element Property Data The element attributes required by Autodesk Moldflow Insight can be passed in the second record of the Element Property Packet (04). These element properties can be set with the PFEG command in PATRAN. The following table summarizes the property data that the interface expects in each field.
Field 1 2 3 Property Data not used thickness not used
NOTE: Element property data written by CAD systems will vary between systems. Contact your CAD supplier if you are not sure what fields contain what element property data (attributes). Restrictions Only models described in absolute coordinates can be read into Autodesk Moldflow Insight. NOTE: The Analysis Preference export option in Patran affects the output neutral file (*.out). Sometimes, if you use the MARC preference and import the neutral file, there will be no thicknesses assigned. Using the Abaqus preference to define the shell thickness results in correct importation of thickness.
Click (Import) from the Quick Access toolbar, and import a CAD model. Alternatively, click *.fem mesh file. then Open > Import to import the C-MOLD
Identify the wire elements: a In the Layers pane, click Wire. New Layer and name the new layer
b Click Select. c On the model, select the wire elements. d In the Layers pane, click Assign Layer. The wire elements will be assigned to the Wire layer. e Ensure the wire elements are still selected. f Click Mesh tab > Properties panel > Change. Alternatively, right-click and selectChange Property Type g In the Change Property Type To dialog, select Wire. 3 Identify the leadframe elements: a In the Layers pane, click Leadframe. New Layer and name the new layer
b Click Select. c On the model, select the leadframe elements. d In the Layers pane, click Assign Layer. The leadframe elements will be assigned to the Leadframe layer. e Ensure the leadframe elements are still selected. f Click Mesh tab > Properties panel > Change. Alternatively, right-click and selectChange Property Type g In the Change Property Type To dialog, select Leadframe. 4 Click then Save > Save Study to save the changes.
Identify the wire elements: a In the Layers pane, click Wire. New Layer and name the new layer
b Click Select. c On the model, select the wire elements. d In the Layers pane, click Assign Layer. The wire elements will be assigned to the Wire layer. e Ensure the wire elements are still selected. f Click Mesh tab > Properties panel > Change. Alternatively, right-click and selectChange Property Type g In the Change Property Type To dialog, select Wire. 3 Identify the leadframe elements: a In the Layers pane, click Leadframe. New Layer and name the new layer
b Click Select. c On the model, select the leadframe elements. d In the Layers pane, click Assign Layer. The leadframe elements will be assigned to the Leadframe layer. e Ensure the leadframe elements are still selected. f Click Mesh tab > Properties panel > Change. Alternatively, right-click and selectChange Property Type g In the Change Property Type To dialog, select Leadframe. 4 Click then Save > Save Study to save the changes.
In Autodesk Moldflow Insight, a baffle is modeled using two semi-circular elements with Heat Transfer Effectiveness=0.5. Yellow is the default color assigned to a baffle. 1 In the Layers pane, turn off all layers other than the one to which the baffle was assigned when it was imported. Select the baffle and then click Geometry tab > Properties panel > Edit. Ensure that the baffle has been assigned the property Baffle and that it has a Heat Transfer Effectiveness=0.5. Click Geometry tab > Utilities panel > Move > Translate.
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In the model pane, click on the element representing the baffle. Select Copy, specify the vector 0 , 0 , 0 and click Apply. This will create a copy of the element, superimposed on top of the existing one. Click Mesh tab > Mesh panel > Density. Set the mesh density to 2.5 times the diameter of your baffle. Click Apply and OK. Click Mesh tab > Mesh panel > Generate Mesh, deselect the check boxes and then click Mesh Now.
NOTE: You should leave a gap of at least half the diameter of the baffle between the top of the baffle and your part. This is to allow clearance for the dome, which forms the top of the baffle.
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Click on the bubbler to select it and then click Geometry tab > Properties panel > Assign to display the Assign Property dialog. Click New and select Channel from the drop-down list. In the Channel dialog, specify the inner diameter of the bubbler, assign a heat transfer effectiveness value of 0, and then click OK twice to apply the new properties. Click Geometry tab > Utilities panel > Move > Translate.
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In the model pane, click on the element representing the inner channel of the bubbler. Select Copy and specify a vector that will move the new element away from the part. Click Apply. This will create a copy of the element, which you can easily select and change its properties. Click on the new element to select it and then click > Properties panel > Assign. Geometry tab
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10 In the Bubbler dialog, specify the inner and outer diameters of the bubbler, assign a heat transfer effectiveness value of 1, and then click OK twice to apply the new properties. The inner diameter of the bubbler must be equal to or greater than that of the inner channel. 11 Click Geometry tab > Utilities panel > Move > Translate.
12 In the graphics pane, click on the new bubbler you have made. 13 In the Move/CopyTranslate dialog, reverse the sign of each of the vector components you specified earlier and click Apply. This will move the element so that the bubbler is superimposed on the channel element. 14 Click Mesh tab > Mesh panel > Density. Set the mesh density to 2.5 times the diameter of your bubbler. Click Apply and OK. 15 Click Mesh tab > Mesh panel > Generate Mesh, deselect the check boxes, and click Mesh Now. NOTE: You should leave a gap of at least half the diameter of the bubbler between the top of the bubbler and your part. This is to allow clearance for the dome, which forms the top of the bubbler.
2
Available for... Midplane Dual Domain 3D
You can export data in different formats and import the files into other software. The supported export formats and their functions are summarized in the following table.
Output format (extension) Autodesk Moldflow Results file (*.mfr) Entities exported Selected study results
4
Archive studies, or zip project for colleagues Midplane or Technical Support Dual Domain 3D Provide mesh and result data directly in Midplane the format supported Dual Domain by Altair 3D Engineering's HyperView 9.0 visualization 5 products Export part surface and result data to Autodesk Showcase software for photo-realistic visualization Dual Domain 3D
ASCII FBX File (*.fbx) Selected model entities and study results
Entire study contents Export the study to an ASCII format file for Midplane Dual Domain
4 5
Before an Autodesk Moldflow Results file (*.mfr) can be generated, the selected results must be marked for export in the project. HyperView 9.0 displays mesh and result data associated with mesh nodes or elements. HyperView Player 9.0 displays mesh only. Earlier versions of HyperView and HyperView Player cannot display exported *.h3d files.
Entities exported
Available for... 3D
3D study files
3D
Obsolete formatprovided for Midplane Dual Domain compatibility with MPI 2.0 3D Import the model in a 3rd party CAD system for editing purposes
Prepare a surface mesh to be imported Dual Domain into Autodesk Moldflow Adviser
7
SAT v7 (*.sat)
CAD model
Export a CAD model to a SAT v7 format file Dual Domain 3D to allow geometry modification using Autodesk Inventor Fusion
A Surface mesh for AMA (*.amm) file only includes the portion of the Dual Domain model that is meshed with triangles; typically this is the part only. Other model entities, such as beams, and boundary conditions, such as injection locations, are not included in this export file format. The study must contain at least one imported CAD model in a supported native geometry format in order to export the geometry to the SAT v7 format.
Exporting files
1 2 Select the appropriate study (*.sdy) file(s), if the whole project is not to be exported. Click Results tab > Export and Publish panel > Moldflow Results. Export > Study & Results .
Navigate to the location where you want the export file to be saved. Select the export format in the Save as type drop-down according to the table above. In the File name text box, specify a name for the export file. Click Save. If you have selected to export to a Zip Archive, select the desired options in the Export Project to ZIP Archive dialog and click OK. The archiving will take a moment to process.
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Navigate to the location where you want to store the model. In the Save as type drop-down list, select ASCII Model File (*.udm). In the File name box, enter a name of the model, and then click Save. Click OK.
Navigate to the location in which you want to save the results file. In the File name text box, enter a name for the results file.
Select Autodesk Moldflow Results file (*.mfr) in the Save as type drop-down list, and then click Save. A confirmation dialog appears to inform you the results were exported successfully. Select the Include criteria file check box to include a criteria file. Select the Browse button to choose your criteria file, and then click Save. Criteria should be specifically entered for the study and results that you are exporting. The file you selected is displayed in the check box. If you want to restrict the display of information in Autodesk Moldflow Communicator when comparing studies to criteria, select the Restrict MFR contents based on criteria check box. When a study is compared to a restrictive criteria file in Autodesk Moldflow Communicator, only the information that is specified in the criteria file is displayed. Click OK to export the Autodesk Moldflow Results file. A confirmation dialog appears to inform you the results were exported successfully.
NOTE: You can deselect all results that have been marked for export by right-clicking on any result, and then selecting Unmark All for Export.
Navigate to the location where you want to store the exported file. In the Save as type drop-down list, select Surface mesh for AMA (*.amm). In the File name box, enter a name for the exported file, and then click Save. Click OK.
The new *.amm file is available for import into Autodesk Moldflow Adviser and subsequent analysis without any changes to the mesh. NOTE: A Surface mesh for AMA (*.amm) file only includes the portion of the Dual Domain model that is meshed with triangles; typically this is the
part only. Other model entities, such as beams, and boundary conditions, such as injection locations, are not included in this export file format.
Exporting CAD geometry to a SAT v7 file for use with Autodesk Inventor Fusion
To export CAD solid geometry to a SAT v7 (*.sat) file for use with Autodesk Inventor Fusion, the study must contain one or more imported CAD models in a supported native geometry format. CAD geometry formats that can be exported to a SAT v7 file include:
Autodesk Inventor 2012, IPT Autodesk Inventor 2012, IAM SAT v4v7 CATIA V5R20 Parasolid V22 Pro/ENGINEER Wildfire 5.0 SolidWorks 2011 Open a study that contains at least one imported CAD model. Click (Application menu > Export > Model). Navigate to the location where you want the export file to be saved. From the Save as type drop-down list, select SAT (*.sat) file format. In the File name text box, specify a name for the export file. Click Save. If more than one CAD model exists in the study, a numerical suffix will be added to the specified file name, and each CAD model will be saved to a separate file. NOTE: Assemblies contain more than one CAD body but are treated as a single model. If you select a CAD body that is a component of an assembly, the entire assembly will be exported to a single SAT file. A message is displayed to indicate that the exported file has been saved successfully. NOTE: If no supported CAD model is found in the study, an error message is displayed.
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You can open the exported file in Autodesk Inventor Fusion to modify the geometry.
, then click
TIP: Compact your projects first to remove restart files and produce a smaller archive.
For original Autodesk Moldflow Insight / Abaqus 6.2 license holders, a single *.mab file in ASCII format is created. For original C-MOLD / Abaqus 6.2 license holders, two ASCII files are generated: a *.fem finite element model file, and an *.osp file containing residual stress and/or material property information. For Autodesk Moldflow Insight / Abaqus 6.3 users, an *.osp file containing residual stress and/or material property information is generated. You must export the mesh model in *.pat file form (Click File > Export and select Patran File (*.pat) in the Save as Type list).
NOTE: If the *.osp file generated by Autodesk Moldflow Insight contains the ~ character; rename the file to remove that character otherwise, Abaqus will not be able to import the file. The Abaqus Interface for Autodesk Moldflow reads the interface file and creates the following files: Abaqus input (.inp) file Contains model data such as nodal coordinates, element topology, and section definitions. If you are working with isotropic materials, the input file also contains material property data. Contains lamina material data for each layer of each element. (This file is created only when working with layered, spatially varying materials.) Contains initial stress data. (When executing Abaqus/ Autodesk Moldflow, the user can request that this file be omitted and initial stress data ignored.) If applicable, the neutral file and the initial stress file are read into Abaqus/Standard during the initial step.
Assumptions When working with layered, spatially varying materials, the Abaqus Interface for Autodesk Moldflow assumes the following:
Laminated composite shell elements. Lamina material properties are given in the principal material direction of each layer. 20 laminates will be output. NOTE: Fill+Pack outputs 12 laminates by default and will therefore be interpolated to 20 laminates for Abaqus.
When working with isotropic materials, the Abaqus Interface for Autodesk Moldflow assumes the following:
Homogeneous shell elements. In the .mab file, thermo-mechanical properties of the first element are used for all elements of the model. In the .osp file, a single set of thermo-mechanical properties is provided.
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If necessary, click Next one or more times to navigate to the Fill+Pack Settings page. Click Advanced Options. The Fill+Pack Analysis Advanced Options dialog appears. Click Edit next to the Solver Parameters field. The Thermoplastics injection molding solver parameters (Midplane) dialog appears. Select the Interface tab and click Abaqus options. The Abaqus Options dialog appears. Select the appropriate interface combination from the drop-down list. Click OK.
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If there was a short shot predicted, results would not exist on the unfilled elements of the mesh model. Abaqus requires consistency between the mesh model and the corresponding *.xml files. If the mesh model contained mold exterior surface mesh, cooling channels, and/or a runner system, Fill+Pack analysis results would correspond only to elements on the part cavity. Abaqus would fail this model because of the inconsistency between the mesh model and result files.
Further, to interface 3D Overmolding, Microchip Encapsulation, or to interface 3D Warp results using mesh aggregation to Abaqus, the *.pat file format is of limited utility. Beginning in MPI 6.0, the 3D Abaqus Interface converts the 3D mesh to the Abaqus input format. In this way, Autodesk Moldflow Insight can output the three point constraint for removal of the rigid body movement, build contact surface conditions between multiple components, and pass pressure and temperature conditions directly into the Abaqus input file. Material For fiber-filled materials, these files are produced: properties data files Principal The principal fiber orientation directions are directions the eigenvectors of the fiber orientation tensor, and the eigenvalues of the fiber orientation tensor representing the probability percentage of fibers aligning in the principal corresponding directions. These data are stored in <study_name>_principalDirections.xml. NOTE: Change from fiber orientation tensor to principal directions: Before the release of MPI 6.0, the fiber orientation tensor passed to the 3D Abaqus Interface, and this data together with the mechanical and thermal expansion coefficient distributions was output by the interface as *.xml files. This caused some inconvenience in data conversion, so beginning in MPI 6.0, Autodesk Moldflow Insight directly outputs the principal directions of the material property set.
Mechanical Are element-based results stored in individual properties engineering constant component files, such as <study_name>_E11.xml, <study_name>_E22.xml, <study_name>_E33.xml, <study_name>_v12.xml, ..., and these are nine components in principal directions based on the orthotropic assumption. The calculations of these mechanical properties are based on the selected micro-mechanics model and a 9-constant fiber orientation average method along with a selected closure approximation option, which are specified in the Fiber parameters of the Fill+Pack process settings. Thermal Are element-based results stored in expansion <study_name>_ltec_1.xml, coefficients <study_name>_ltec_2.xml and <study_name>_ltec_3.xml, representing the linear thermal expansion in the first, second, and third principal directions. These values are calculated based on the selected method in the Fiber parameters of the Fill+Pack process settings, with an orientation average. For unfilled materials, these files are produced:
Autodesk Moldflow Insight passes the initial stresses calculated by the 3D Warp analysis to the interface. The API script converts this data and stores it in <study_name>_initStresses.xml. NOTE: Change from volumetric shrinkage to initial stress data: Before the release of MPI 6.0, the 3D Abaqus Interface translated the volumetric shrinkage result from 3D Flow, using the strintf3d script, to a format that could be converted into initial stresses by Abaqus' Autodesk Translator (through a command *INITIAL CONDITIONS, TYPE=STRESS, USER). However, because 3D Warp calculates the initial stresses internally using a proprietary technology, the inconsistency in the final warp results predicted by 3D Warp and by Abaqus could easily be identified. For this reason, beginning in the MPI 6.0 release, the initial stress data
calculated by 3D Warp is passed directly to the 3D Abaqus Interface. Unit Before the release of MPI 6.0, the interface files were always conversion produced in the SI unit system, and a special script had to be coded to take care of unit conversion. Beginning in the MPI 6.0 release, the mpi2abq script takes care of the unit conversion if you select a unit system other than SI.
In the Open Macro dialog, navigate to the location where the mpi2abq.vbs file is stored. By default, this location is C:\Program Files\Autodesk\Moldflow Insight xxxx\data\commands, (where xxxx is the version number of the Autodesk Moldflow Insight software you are using) Click on the mpi2abq.vbs script, and then click Open. The script plays.
The API script saves the interface files in a folder created within the current project folder (for example in Windows XP, My Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, or in Windows Vista, Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, where xxxx is the version number of the Autodesk Moldflow Insight software you are using and <study_name> is the name of the study you are exporting to Abaqus). Once the files are in that location, you can use them in Abaqus. Refer to your Abaqus manual for instructions on how to import them.
There are two parts to exporting Fill+Pack, Fiber and Warp results for 3D models to Abaqus: the first is running the mpi2abq.vbs macro to create the necessary files; the second is locating the files and using them in Abaqus. To run the mpi2abq.vbs macro from the command line: NOTE: The Autodesk Moldflow Insight command line will look for scripts stored in Windows XP, My Documents\My AMI xxxx Projects\commands\, or in Windows Vista, Documents\My AMI xxxx Projects\commands\. If no script is found, it will look in C:\Program Files\Autodesk\Moldflow Insight xxxx\data\commands, (where xxxx is the version number of the Autodesk Moldflow Insight software you are using). 1 Click View tab > Windows panel > User Interface and then select Command Line. The Command Line dialog appears. 2 3 Type mpi2abq. Click Go. The script plays.
The API script saves the interface files in a folder created within the current project folder (for example in Windows XP, My Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, or in Windows Vista, Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, where xxxx is the version number of the Autodesk Moldflow Insight software you are using and <study_name> is the name of the study you are exporting to Abaqus). Once the files are in that location, you can use them in Abaqus. Refer to your Abaqus manual for instructions on how to import them.
A Midplane or 3D meshed model NOTE: A multi-cavity model is separated into individual cavities.
Restrictions The following restrictions apply to the Autodesk Moldflow Insight to ANSYS interface:
Runners, sprues, and gates Cooling channels, bubblers, baffles Mold boundary Gas-assisted injection molding parts Co-injection molding parts
The following Autodesk Moldflow Insight simulation features are not considered in the ANSYS analysis:
Assumptions When working with layered, spatially varying materials, the ANSYS Interface for Autodesk assumes the following:
20 laminates will be output. NOTE: Fill+Pack outputs 12 laminates by default and will therefore be interpolated to 20 laminates for ANSYS.
Data exported / files created The Autodesk Moldflow Insight to ANSYS interface creates the following files:
one *.cdb (command database) file one *.ist (initial stress) file
Node position and element connectivity data Material IDs and section IDs needed for element and laminated properties Section data
Elastic modulus, shear modulus, and Poisson's ratio values from the material properties database
Coefficient of thermal expansion (CTE) value from the material properties database Per-element and per-layer residual stress values in elemental local coordinate system Per-element and per-layer section orientation angle defined with respect to layer element coordinate system
Per-element and per-layer elastic moduli, shear moduli, and Poisson's ratio values in principal directions Per-element and per-layer coefficient of thermal expansion (CTE) values in principal directions Per-element and per-layer residual stress values in elemental local coordinate system Per-element and per-layer section orientation angle defined with respect to layer element coordinate system
Elastic modulus, shear modulus, and Poisson's ratio values from the material properties database Coefficient of thermal expansion (CTE) value from the material properties database Per-element initial stress values If the unfilled material is transversely isotropic, the flow direction of each element will be the first principal direction
Per-element and per-layer elastic modulus, shear modulus and Poissons ratio values in the three global coordinate directions Per-element and per-layer coefficient of thermal expansion (CTE) values in the three global coordinate directions Per-element initial stress values in the three global coordinate directions
Additional notes The interface automatically creates a set of three fixities such that the nodes construct a maximum inscribed circle to fix the rigid body motion only for warpage calculation. You may wish to apply alternate displacement constraints within ANSYS prior to analysis. ANSYS has stricter rules regarding element aspect ratio so the Autodesk Moldflow Insight mesh may generate a number of warnings within ANSYS. These warnings may be ignored. For an Autodesk Moldflow Insight Midplane mesh, the interface creates shell181 elements. If there are structural beams in the model, they are created as beam4 elements. You can use a different element type that supports laminate initial stress and material property data by providing a
suitable mapping in the *.cdb (command database) file generated by the interface. For an Autodesk Moldflow Insight 3D mesh that comprises four-node tetrahedra, the interface creates 10-node solid187 elements. This requires a mid-point generation command to be run in the ANSYS pre-processor. You can use a different solid element that supports orthotropic properties by providing a suitable mapping in the *.cdb file generated by the interface. The ANSYS SHELL181 element includes the effects of transverse shear deformation. This requires the shear moduli G23 and G13 to be used in this element, which is different to what the Autodesk Moldflow Insight Warp solver does. ANSYS cannot be automatically instructed to run a large deflection analysis; a linear analysis with one loading step is run by default. If you have selected a large deflection analysis in Autodesk Moldflow Insight, you need to make appropriate changes to the ANSYS command script to also run a large deflection analysis; otherwise, the Autodesk Moldflow Insight and ANSYS results will not be comparable. Autodesk Moldflow Insight 3D Warp analysis is based on proprietary solver technology, and the element type(s) used in ANSYS can differ from those used in 3D Warp models. Therefore, there may be a difference in the magnitude of the deflections calculated by ANSYS 3D and 3D Warp analyses. However, the warped shape should be the same in both results.
NOTE: If unused properties exist, a warning dialog appears informing you that they will be removed. Click OK to close this dialog. The script will then prompt for an output filename. TIP: To ensure that ANSYS will not have any difficulty reading the files generated by this interface, use only alphanumeric characters and underscores in the filename. In particular, you should avoid using parentheses: ( ). 4 5 Accept the default output filename or type an alternate name, and click OK. In the Setting units system dialog, enter SI, English or metric to specify the units system, and click OK. A dialog appears confirming the selected units to be used. Click OK. Click OK in the dialog that appears to confirm the name of the output folder. The script creates a folder of this name under the project directory of the study being exported, and then launches an executable in a DOS window to generate the ANSYS input files. NOTE: If a Windows Security Alert window appears, click Unblock to allow the executable mpi2str to run. 7 Click OK to confirm the export is complete. TIP: If you plan to compare Autodesk Moldflow Insight and ANSYS results, note down the numbers of the three nodes to which the interface applied constraints (the anchor nodes), as reported in the DOS window.
NOTE: If the model comprises multiple cavities, then a set of three constraints will be reported for each individual cavity. You will also find that the interface has created separate ANSYS input files (*.ist, *.cdb) for each cavity, with the number 1, 2, etc. appended to the output file name you specified. Locate the files that have been generated. These files are stored in the Autodesk Moldflow Insight project directory where the interface files were created. Open the moldflow2ansys.db file in ANSYS and generate the required results using the ANSYS documentation for support. CAUTION: When viewing Autodesk Moldflow Insight results for the purpose of comparison with the results you obtained from ANSYS, be sure to set an anchor plane based on the anchor nodes selected by the interface. Note also that the Autodesk Moldflow Insight analysis considers certain injection molding specific effects that are not simulated in ANSYS, namely corner effects and mold thermal expansion.
Mapping pressure or temperature results to a mold mesh surface for export to ANSYS for mold deflection analysis
To map pressure or temperature time series results to a mold mesh surface for analysis with ANSYS software, you must have separate 3D meshed models of the part and the mold, stored in separate study (*.sdy) files in the same project.
The mold mesh property should be defined as either Part insert (3D) or Core (3D). The specified Mold material property must be the same on both the part model and the mold model. The part model and mold model geometries must mate to each other, but the nodes and elements on the mating surfaces do not have to coincide. The mold mesh must have enough nodal constraints applied for stress analysis.
This feature is available only for 3D models when an analysis sequence that includes Fill+Pack is selected. NOTE: This feature is not supported for the Underfill Encapsulation molding process. 1 Ensure that you have 3D meshed models of the part and the mold saved in separate studies in the current project; for example, part.sdy and mold.sdy. Typically, these models are prepared for a core deflection analysis, and the mating surfaces must match. Ensure that the mold properties specified for the mold mesh are identical to the properties that are defined for the mold steel in the part mesh. Open the part study (for example, part.sdy) and select an analysis sequence that includes Fill+Pack. Click (Home tab > Molding Process Setup panel > Process Settings) to open the Process Settings Wizard. a If necessary, click Next until the page on which the Advanced options button appears is displayed. For thermoplastics molding processes, this is the Fill+Pack Settings page. For thermoset molding processes, this is the Profile Settings page. b Click Advanced options. c In the Solver parameters group, click Edit. d Click the Interface tab, and click ANSYS options. 5 In the ANSYS Options dialog, set the Separate finite element mesh for mold option to Specify it, and click Specify filename.
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a In the Mold mesh model filename text box, type the name of the study in the current project that contains the mold mesh model, for example, mold.sdy. b From the Select part data to pass onto mold mesh list, select the results you want to map onto the mold mesh: Pressure history, Temperature history, or Both pressure and temperature. c From the Solution method list, select the type of analysis to perform in ANSYS: One step steady or Multi-step transient. 6 7 8 Click OK four times to return to the Process Settings Wizard. Specify any remaining process settings, if necessary click Next until the last page appears, and click Finish to close the Process Settings Wizard. Click (Home tab > Analysis panel > Start Analysis).
When the analysis is complete, run the mpi2ans.vbs macro to generate the interface files for input to ANSYS. See Exporting model and results to ANSYS for details about generating the interface files.
Another type of data is the control parameter set. In the LS-DYNA Interface, control parameters are grouped into a default set for predicting the warped part shape. However, the control parameters will differ depending on the
situation and the solution level of difficulty, so users may choose to change the default options. To view or change the LS-DYNA options in Autodesk Moldflow Insight for the current study, ensure that you have selected an analysis sequence that includes Fill+Pack, click Analysis > Process Settings Wizard , if necessary click Next one or more times to navigate to the Fill+Pack Settings page of the Wizard, click Advanced options, click Edit in the Solver parameters group, click Interface (tab), and click LS-Dyna options. Details about these options can be found in the LS-DYNA documentation; the default values are given in this LS-DYNA Options dialog. Material model options LS-DYNA includes more than 200 material models from which to choose. The LS-DYNA Interface includes four material model options considered most applicable to analysis of thermoplastics injection-molded parts.
MAT_116 models the elastic responses of composite layups that have arbitrary layers through the part thickness and is based on the orthotropic assumption, so it is equivalent to the approach used in the Warp solver. This is the default material model option in the LS-DYNA Interface. MAT_022 is the composite damage model. However, the Autodesk Moldflow materials Database does not include polymer matrix and fiber strength properties. NOTE: If you choose this option, you will need to fill in the actual strength values for impact analysis in LS-DYNA.
MAT_023 is the orthotropic temperature dependency model. However, the Autodesk Moldflow materials Database does not include relaxation moduli or a temperature dependency model for structural analysis. NOTE: Currently, only two sets of the same values corresponding to two temperatures are used in the LS-DYNA Interface. If necessary, you will need to replace the temperature dependent data and provide more temperature points in LS-DYNA.
MAT_002 is the orthotropic elastic model. This is a simple model which should be used only with unfilled materials.
There are two basic solution method options available in LS-DYNA: static or quasi-static. In general, applications using unfilled materials can be solved easily by the static method, but for some applications using fiber-filled materials, the quasi-static method may be necessary. Users need to
understand the time range and other control parameters associated with the quasi-static method in LS-DYNA. Memory limit option By default, the LS-DYNA Interface produces the LS-DYNA input file with a maximum of 300,000,000 words. However, interface files for typical Autodesk Moldflow Insight models of 6,000 elements can exceed this default value, such that the Windows 32-bit version of LS-DYNA may not be able to handle them. Typically, for models having more than 6,000 elements and using fiber-filled materials, the LS-DYNA analysis must be run on a UNIX or LINUX workstation. In this case, you can change the default memory value in the LS-DYNA Options dialog to a higher value, or you can change the *KEYWORD value in the ASCII input file. Refer to the LS-DYNA documentation for information about other element formulation options and parallel processing options.
Other options
Converting LS-DYNA interface files for use on UNIX/LINUX systems Since the LS-DYNA Interface is only available on Windows systems, whereas the LS-DYNA application itself is often run on UNIX or LINUX systems, it is possible to convert interface files generated on Windows systems for use on UNIX/LINUX systems: in the C shell, type tr -d '\015' < filename.dyn > tmp, then type mv tmp filename.dyn.
Exporting to LS-DYNA
There are two ways to export data to LS-DYNA: from the user interface, or from the command line.
A Midplane meshed model. Results of a Fill+Pack + Warp analysis sequence, with Fiber results if a fiber-filled material is selected. NOTE: Set the desired LS-DYNA interface options before launching the analysis.
There are two parts to exporting Autodesk Moldflow Insight data for input to LS-DYNA: running the mpi2dyn.vbs macro to create the necessary files, and locating the files and using them in LS-DYNA. To run the mpi2dyn.vbs macro from the user interface: 1 2 Click Tools tab > Automation panel > Play Macro.
In the Open Macro dialog, navigate to the location where the mpi2dyn.vbs file is stored. By default, this location is C:\Program Files\Autodesk\Moldflow Insight xxxx\data\commands, where xxxx is the version number of the Autodesk Moldflow Insight software you are using. Click on the mpi2dyn.vbs script, and then click Open. The script plays.
The API script saves the interface files in a folder created within the current project folder. For example in Windows XP, My Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, or in Windows Vista, Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, where xxxx is the version number of the Autodesk Moldflow Insight software you are using and <study_name> is the name of the study you are exporting to LS-DYNA. Once the files are in that location, you can use them in LS-DYNA. Refer to your LS-DYNA manual or help system for instructions on how to import them and perform the LS-DYNA analysis.
A Midplane meshed model. Results of a Fill+Pack + Warp analysis sequence, with Fiber results if a fiber-filled material is selected. NOTE: Set the desired LS-DYNA interface options before launching the analysis.
There are two parts to exporting Autodesk Moldflow Insight data for input to LS-DYNA: running the mpi2dyn.vbs macro to create the necessary files, and locating the files and using them in LS-DYNA. To run the mpi2dyn.vbs macro from the command line: NOTE: The Autodesk Moldflow Insight command line will look for scripts stored in Windows XP, My Documents\My AMI xxxx Projects\commands\,
or in Windows Vista, Documents\My AMI xxxx Projects\commands\. If no script is found, it will look in C:\Program Files\Autodesk\Moldflow Insight xxxx\data\commands, (where xxxx is the version number of the Autodesk Moldflow Insight software you are using). 1 2 3 Click View tab > Windows panel > User Interface and then select Command Line. Enter mpi2dyn. Click Go. The script plays.
The API script saves the interface files in a folder created within the current project folder. For example, in Windows XP, My Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, or in Windows Vista, Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, where xxxx is the version number of the Autodesk Moldflow Insight software you are using and <study_name> is the name of the study you are exporting to LS-DYNA. Once the files are in that location, you can use them in LS-DYNA. Refer to your LS-DYNA manual or help system for instructions on how to import them and perform the LS-DYNA analysis.
Exporting to PATRAN
There are two parts to exporting Fill+Pack, Fiber and Warp results from Autodesk Moldflow Insight to PATRAN. The first is running the mpi2pat.vbs macro to create the necessary files; the second is locating the files and using them in PATRAN. The interface will convert any Autodesk Moldflow Insight Midplane or 3D model to a PATRAN command database file. NOTE: This feature is only available on Windows platforms. A prerequisite of using the Autodesk Moldflow Insight to PATRAN interface is to run Fill+Pack analysis, with or without fiber orientation analysis first. For a 3D model, 3D Warp needs to run to produce the initial stress values to be converted into PATRAN interface files. The 3D initial stress values are first saved in the *.tsp file in the project folder. After running the mpi2pat.vbs macro, they are saved in the <filename>_initStress.ele file in Patran format. The mesh model will be converted to the PATRAN 2.5 Neutral file format (*.pat). The result data will be converted to PATRAN 2.5 Results Files (*.ele), and each layer has its own file with extension *.ele.008, corresponding to the layer number.
NOTE: Exporting to 3rd-party CAE formats requires that you have purchased the correct licenses. Refer to the Minimum license requirements page to find out if you can perform this operation.
Exporting to PATRAN
A prerequisite of using the Autodesk Moldflow Insight to PATRAN interface is to run Fill+Pack analysis, with or without fiber orientation analysis first.
Exporting to PATRAN
Exporting to 3rd party CAE formats requires that you have purchased the correct licenses. Refer to the Minimum license requirements page to find out if you can perform this operation. To run the mpi2pat.vbs macro: 1 Open the Midplane or 3D study with Fill+Pack results, with or without fiber orientation. NOTE: Dual Domain models will be rejected as these cannot be taken into PATRAN for structural analysis. 2 3 Click View tab > Windows panel > User Interface and then select Command Line. Type mpi2pat and click Go. The script will first prompt for an output filename. NOTE: To ensure that PATRAN will not have any difficulty reading the files generated by this interface, use only alphanumeric characters and underscores in the filename. In particular, you should avoid using parentheses: (, ). 4 5 Accept the default output filename or enter an alternate name, and then click OK. Click OK to confirm the message informing you of the name of the output folder. The script creates a folder of this name under the project directory of the study being exported, and then launches an executable in a DOS window to generate the PATRAN input files. NOTE: If a Windows Security Alert window appears, click Unblock to allow the executable to run. 6 Click OK to confirm the message that the export is complete.
The API script saves the interface files in a folder created within the current project folder. For example, in Windows XP, My Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files,
or in Windows Vista, Documents\My AMI xxxx Projects\Project1\<study_name>_interface_files, where xxxx is the version number of the Autodesk Moldflow Insight software you are using and <study_name> is the name of the study you are exporting to PATRAN. Once the files are in that location, you can use them in PATRAN. Refer to your PATRAN manual for instructions on how to import them.
Export to NASTRAN
There are two parts to exporting Fill+Pack, Fiber and Warp results from Autodesk Moldflow Insight to NASTRAN. The first is running the mpi2nas.vbs macro to create the necessary files; the second is locating the files and using them in NASTRAN. The interface will convert any Autodesk Moldflow Insight Midplane or 3D model to a NASTRAN command database file. NOTE: This feature is only available on PC. A prerequisite of using the Autodesk Moldflow Insight to NASTRAN interface is to run Fill+Pack analysis, with or without fiber orientation, first. For a 3D model, 3D Warp needs to run to produce the initial stress values to be converted into NASTRAN interface files. The 3D initial stress values are first saved in the *.tsp file in the project folder. After running the mpi2nas.vbs macro, they are converted to initial strains and saved in the *.ist file that NASTRAN can read in. The mesh model and related material properties and initial stresses are converted to the NASTRAN Bulk Data Format, primarily using the free form in order to reduce the interface file size. The interface file extensions used are *.nas for the mesh model, *.mts for the material properties, and *.ist for the initial strains.
Export to NASTRAN
A prerequisite of using the Autodesk Moldflow Insight to NASTRAN interface is to run Fill+Pack analysis, with or without fiber orientation, first.
Export to NASTRAN
To run the mpi2nas.vbs macro: 1 Open the Midplane or 3D study with Fill+Pack results, with or without fiber orientation. NOTE: Exporting to 3rd party CAE formats requires that you have purchased the correct licenses. Refer to the Minimum license requirements page to find out if you can perform this operation.
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Click View tab > Windows panel > User Interface and then select Command Line. Type mpi2nas and click Go. The script will first prompt for an output filename. Accept the default output filename, or enter an alternate name, and then click OK. Click OK to confirm the message informing you of the name of the output folder. The script creates a folder of this name under the project directory of the study being exported, then launches an executable in a DOS window to generate the NASTRAN input files. NOTE: If a Windows Security Alert window appears, click Unblock to allow the executable to run.
The API script saves the interface files in a folder created within the current project folder. For example, in Windows XP, My Documents\My AMI xxxx Projects \Project1\<study_name>_interface_files, or in Windows Vista, Documents\My AMI xxxx Projects \Project1\<study_name>_interface_files, where xxxx is the version number of the Autodesk Moldflow Insight software you are using and <study_name> is the name of the study you are exporting to NASTRAN. Once the files are in that location, you can use them in NASTRAN. Refer to your NASTRAN manual for instructions on how to import them.
The model mesh and available result data are saved in the *.h3d file. If no results are available in the study, only the mesh is included in the exported file. If results are available and no results are marked for export, all results will be included with the mesh in the exported file.
If you have marked results for export, only the marked results will be included with the mesh in the exported file.
NOTE: The *.h3d format only supports the export of result data that is associated with mesh nodes and elements. Other result data, such as Molding Window analysis results and X-Y plot data, are not supported.
Navigate to the location in which you want to save the export file. In the File name text box, enter a name for the export file. Select Altair Hyper3D (*.h3d) in the Save as type drop-down list, and then click Save.
The model mesh and available result data are saved in the *.h3d file. If no results are available in the study, only the mesh is included in the exported file. If results are available and no results are marked for export, all results will be included with the mesh in the exported file. If you have marked results for export, only the marked results will be included with the mesh in the exported file. CAUTION: The *.h3d format only supports export of result data associated with mesh nodes and elements. Result data such as Molding Window analysis results and X-Y plot data are not supported.
Export to Code V
Code V is an optical analysis program from Optical Research Associates, which can simulate the appearance of an image seen through a lens. You can export the optical properties of a lens analyzed with a Fill + Pack + Warp analysis to Code V, and investigate how the molding process affects the optical properties of the lens.
Export to Code V
You can export the optical properties of a lens analyzed with a Fill + Pack + Warp analysis to Code V, and investigate how the molding process affects the optical properties of the lens.
Select the Birefringence plot type. Select the +Z direction. If you defined a local coordinate system, select it in the Coordinate System drop-down list. Select Retardance tensor.
A new result Retardance tensor_+Z is created. TIP: It is recommended that you define an anchor plane so that the optical axis is explicit. Without an anchor plane, the optical axis is computed using a best fit method.
The script creates four files, each with the same base name as the prefix you chose. Table 2: Interface files created by mpi2codev.vbs
File name prefix_Top_SUR.int prefix_Bottom_SUR.int prefix_BIR.int Description Warpage of the top surface Warpage of the bottom surface Average birefringence of the part NOTE: This interface file corresponds to the Autodesk Moldflow Insight Phase shift result, but will look different when plotted in Code V because the result is displayed relative to the wavelength in Code V. prefix_CAO.int Crystal axis data for the part
MPX
You can simulate actual injection molding machine characteristics by importing data about the machine from Moldflow Plastics Xpert (MPX).
MPX
You can simulate actual injection molding machine characteristics by importing data about the machine from Moldflow Plastics Xpert (MPX).
The relevant machine information has been transferred to the current study and can be reviewed in the Process Settings Wizard.
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Click
Home tab > Molding Process Setup panel > Process Settings.
Click Advanced options.... The Fill+Pack Analysis Advanced Options dialog appears. Click Edit... next to the Injection molding machine feature.
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Select the appropriate tab from the top of the dialog and edit the machine parameters as required. Click OK to accept the data, and then close all other dialogs.
The relevant process conditions have been transferred to the current study and can be reviewed in the Process Settings Wizard.
1 2 3 4 5
Click
Home tab > Molding Process Setup panel > Process Settings.
Click Advanced options... The Fill + Pack Analysis Advanced Options dialog appears. Click Edit... in the Process controller pane. The Process controller dialog appears. Click the MPX Profile Data tab and click Edit profile.... The Measured/Fitted Profile Data from MPX dialog appears. Select and edit the required data. NOTE: The stroke must be entered in ascending order.
Click OK to accept the data, and then close all other dialogs.
60 | MPX
1 2 3
Click
Home tab > Molding Process Setup panel > Process Settings.
Click Next to display the DOE settings page. Adjust the DOE parameters as required. NOTE: When the option in a drop-down box is altered to Specified, you can adjust the range of values to be considered in your DOE by adjusting the value in the Delta text-box.
Click Finish to accept the DOE settings using the imported data.
MPX
Use this dialog to import data from MPX.
MPX | 61