Combustion Chamber Design

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Combustion Chamber Design

Bradford Grimmel Nicholas Toro Ian Fulton

Topics
Combustion Chamber Defined Design Considerations Chamber Shapes Fast Combustion Volumetric Efficiency Heat Transfer
Low Octane Requirement Knock Flow Inside A Cylinder Turbulence

Combustion Chamber Defined


The combustion chamber consists of an upper and lower half.
Upper half- Made up of cylinder head and cylinder wall. Lower half- Made up of piston head (Crown) and piston rings.

Design Considerations
Minimal flame travel The exhaust valve and spark plug should be close together Sufficient turbulence

Design Considerations
A fast combustion, low variability High volumetric efficiency at WOT Minimum heat loss to combustion walls Low fuel octane requirement

Chamber Shapes
A basic shapes
Wedge - Hemispherical - Bowl in Piston Crescent

Chamber Shapes
Wedge
Asymmetric design Valves at an angle and off center

Chamber Shapes
Hemispherical (Hemi)
Symmetric design Valves placed on a arc shaped head

Chamber Shapes
Bowl-in-Piston
Symmetric design Valves are placed perpendicular to head

Chamber Shapes
Crescent (Pent-Roof)
The valves are placed at an angle on flat surfaces of the head

Fast Combustion
Effect of spark plug location
Side plug w/o swirl

Side plug with normal swirl

Side plug with high swirl

Central plug w/o swirl

Two plugs w/o swirl

Fast Combustion in Relation to Shape

Fast Combustion in Relation to Shape

Comparison of Burn Angles

Volumetric Efficiency
Size of valve heads should be as large as possible Want swirl produced

Heat Transfer
Want minimum heat transfer to combustion chamber walls Open and hemispherical have least heat transfer Bowl-in-piston has high heat transfer

Low Octane
Octane Requirement related to knock Close chambers (bowl-in-piston) have higher knock at high compression ratios than Open chambers (hemispherical and pent-roof)

Octane Rating
Research Octane Number (RON) Motor Octane Number (MON) Octane is one factor in the combustion process that another group will speak about Straight chain C-H bonds such as heptane have weaker C-H bonds than branched chained C-H bonds in branch chained HC such as iso-octane Straight bonds are easier to break

Chemical Compositions

Knock
Surface ignition
Caused by mixture igniting as a result of contact with a hot surface, such as an exhaust valve

Self-Ignition
Occurs when temperature and pressure of unburned gas are high enough to cause spontaneous ignition

Flow
2 types of flow
Laminar flow
Minimal microscopic mixing of adjacent layers

Turbulent flow
Characterized as a random motion in threedimensions with vortices (eddies) of varying size superimposed on one another and randomly distributed in the flow

Why Turbulence?
Decrease burn time
Reduces knock Reduces emissions (NOx)

Allows for leaner mixture (stratified charge)


Reduces emissions (HC)

Decreases in combustion temperature


Reduces knock Reduces emissions (CO) Reduces power

Inducing Turbulence
Valve configuration and valve timing Turbulence generation pot

Characterizing Turbulence
Eddies are defined by length scales The Integral Scale lI measures the largest eddies of the flow field The Kolmogorov scale lk measures the smallest eddies The Taylor microscale lm relates fluctuating strain rate of flow field to intensity

Characterizing Turbulence

Characterizing Turbulence
Swirl
Axis of rotation is parallel to cylinder Generate swirl about valve axis (inside port)

Swirl
Impulse Swirl Meter Honeycomb flow straightener measures total torque exerted by swirling flow. A swirling ratio is defined: Rs= s/2 N This ratio is the angular velocity, s, of a solidbody rotating flow (equal to angular momentum of actual flow) divided by the crankshaft angular rotational speed

Swirl

Characterizing Turbulence
Tumble
Axis of rotation is perpendicular to cylinder axis Associated with swirl

Characterizing Turbulence
Rt is the tumble ratio, Rt= t/2 N This ratio compares the angular velocity, t, of the solid-body rotation with same angular momentum as actual velocity distribution in tumble to angular velocity of the crankshaft (N)

Squish
Radially inward gas motion that occurs toward end of compression stroke

Conclusion
Optimum chamber
Central spark plug location Minimum heat transfer Low octane requirement High turbulence

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