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Anjuman

The document describes a safe starter system project for lathe machines that was developed by engineering students. The system uses proximity sensors to check for the absence of chuck keys or operator hands before starting the machine. It provides start and stop controls for safety. The block diagram shows the infrared sensor, controller, and starter components. When an object is detected near the sensors, the lathe will not start up. The system is cost-effective, prevents hazards, and has no direct competitors due to being a novel design.

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Shriramkumar Singh
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42 views3 pages

Anjuman

The document describes a safe starter system project for lathe machines that was developed by engineering students. The system uses proximity sensors to check for the absence of chuck keys or operator hands before starting the machine. It provides start and stop controls for safety. The block diagram shows the infrared sensor, controller, and starter components. When an object is detected near the sensors, the lathe will not start up. The system is cost-effective, prevents hazards, and has no direct competitors due to being a novel design.

Uploaded by

Shriramkumar Singh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Anjuman-I-Islams ABDUL RAZZAK KALSEKAR POLYTECHNIC

Sector 16, Plot No-3, khandagaon, opp. Karnala Sports Academy, Thana Naka, New Panvel (W), 410206

DEPARTMENT OF MECHANICAL ENGINEERING

Safe Starter System


Team Project leader Prof. S.K.PATHAN Shaikh Sohail Singh Shriram Shaikh Adil Shaikh Aariz Choudhary Naseeruddin

Project guidance Team members -

__________ REMARK

____________ Signature of H.O.D

____________ Signature of Guide

Objective: Developing a highly cost-effective Safe Starter System to cater the safety of the people working on lathe machines.  Before starting a machine, to check it for correct setup for the absence of chuck key in chuck and also the operator's hands, fingers, and vice versa.  To be prepared and able to respond effectively to minimize loss.  To provide start and stop controls for employing convenient safety.  It will act as an emergency stop button in case something went wrong.  Effective utilization of men, machine and available space.

Block diagram:-

Sensor
Working:-

Controller

Starter

Lathe On/Off

The above fig. shows the block diagram of a circuit which can be used as a proximity sensor, Infrared (IR) rays are used to detect object in front of the device. For this the LEDs should be pointed in same direction as the IR module and at the same level. When there is nothing in front of them, the IR beam is not reflected on to the module and hence the circuit is not activated. When an object comes near the device, the light from the LED is reflected by the object on to the module and hence circuit gets activated. And lathe machine doesnt start.

Costing:SR NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

NAME

SIZE

QTY
1 5 4 2 1 1 1 1 1 2 1 1

COST
20 20 10 20 20 20 15

Ic 555 Resistor Capacitor Infrared leds Infrared module Relay No-nc connector Transistor Supporting plate 200x40x5mm Nut & bolt M10 9v Smps Ic 7805 P.C.B Buzzer Socket for D.C. supply Wire Other expenses

200 20 200 30 5 10 100

Market Potential & Competitive advantage:1. 2. 3. 4. This system is efficient. This system is economical. This system is preventing the hazard. This system is first of its kind so no direct competitors present in the market. 5. Mass production can further reduce costs and lead to a sustained profitable venture for the manufacturer.

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