“Mechanised House Keeping”

for Smelters/ Refineries

&

“Dry Fog”
Best Solution for
Fugitive Dust Control
In Refineries

Pawan Verma
“ MECHANISED HOUSEKEEPING ”

“ INREASED PRODUCTIVITY ”

“ BETTER WORK ENVIRONMENT ”

 TO GET FIRST IDEA OF
“PRODUCTIVITY AWARENESS”
OF AN ORGANIZATION
OR
ITS GENERAL WORK CULTURE,

Walk Around Its Premises

Observe The Housekeeping Practices

- The Way The Floors Are Swept,

- The Work Tables Organized,
- The Tools And Stationery Stored,
- The Machines And Equipment Cleaned And
Maintained,
- Personal Items Kept Etc.

“THESE OFTEN TELL MORE THAN ANY FINANCIAL STATEMENT”

 BASIC AND IMPORTANT
FACTORS OF

“ Good Housekeeping “

-Keeping The Equipments,

-Floors,
-And Approach Roads From
One Workstation To Other

“ Free From Dust and Spillages ”

•Seiri,

5 ‘S’
•Seiton,
•Seiso,
•Seiketsu
•and
•Shitsuke.

“SEISO” :

“To clean and inspect your work place

thoroughly so that there is no dust on the floor, machine &
equipment

“SEIKETSU” :

“To maintain a high standard of work place

organization by keeping everything clean and orderly at all
times”.
A MAINTENANCE MAN , IF HAS TO APPROACH
FOR A REGULAR PREVENTIVE MAINTENANCE
IN VERY DUSTY ENVIRONMENTS,
MAY BE IGNORED BY HIM

AS IT IS DIFFICULT TO WORK UNDER SUCH CONDITIONS,

THUS MANY TIMES IN SUCH ENVIRONMENTS

THE PREVENTIVE MAINTENANCE
WILL BE IGNORED
AND THE BREAKDOWN MAINTENANCE IS ONLY TAKEN UP

RESULTING IN LOSS OF EQUIPMENT LIFE

AS WELL AS

INCREASED DOWN TIME

THERE ARE MANY CLEANING ACTIVITIES, WHICH INVOLVES A VERY LONG

TIME IF DONE MANUALLY
They Are Closely Linked To : -

The Flow Of Activities,

Employees’ Morale,

Product And Service Quality

And Inventory Level

“ MECHANISED HOUSE KEEPING ”

PLANT BUILDING :-
Spillages Removal
Floor Cleaning
Equipment Cleaning

PLANT ROADS :-
Sweeping & Removal of Dust , Debris

PLANT WASTE MAGMT :-

Collection & Transport

PLANT DRAINS & PITS :-

De-silting & De-clogging
MECHANISED HOUSE - KEEPING

PLANT BUILDING:-
•Spillages Removal

•Floor Cleaning

•Equipment Cleaning
MECHAN ISE D HO US E - KE EP ING
 BULK SUCTION VACUUM CLEANING
OF SPILLAGE FROM TUNNEL

HEAVY DUTY INDUSTRIAL VACUUM CLEANING &

CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING &
CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING &
CONVEYING SYSTEM

❶TRUCK ❷CONVEYOR ❸MOBILE M/C

VARIOUS DISPOSAL & RECOVERY SYSTEMS

T S
Y T
PI A
C T
A I
L O
N
E
R
PI
Y
PI
N
G
V
A
C
N
U
E
U
T
M
W
O
R
K M
/
C
 PIPING
NET WORK
FOR
A
GREEN
ANODE
PLAT

HEAVY DUTY INDUSTRIAL VACUUM CLEANING &

CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING
& CONVEYING SYSTEM
HEAVY DUTY INDUSTRIAL VACUUM CLEANING &
CONVEYING SYSTEM
 HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM
FLOOR SWEEPING M/C

FOR SWEEPING OF
POT ROOM
FLOORS,

FOR REMOVAL OF
SPILLAGES
AROUND THE POTS
AND
ON TOP OF THE
POTS.

MORE THAN
10 Nos.
STATIONARY VACUUM
CLEANING
UNITS
OF
110 KW TO 55 KW
WITH
CENTRALIZED
PIPE LINE SYSTEM
WORKING
IN
NALCO
BALCO AND VEDANTA
SMELTER PLANT.

OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA

 HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM
FLOOR SWEEPING M/C

FOR SWEEPING OF
POT ROOM
FLOORS,

FOR REMOVAL OF
SPILLAGES
AROUND THE POTS
AND
ON TOP OF THE
POTS.

MORE THAN
10 Nos.
STATIONARY VACUUM
CLEANING
UNITS
OF
110 KW TO 55 KW
WITH
CENTRALIZED
PIPE LINE SYSTEM
WORKING
IN
NALCO
BALCO AND VEDANTA
SMELTER PLANT.

OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA

 HEAVY DUTY INDUSTRIAL VACUUM CLEANING CUM
FLOOR SWEEPING M/C

FOR SWEEPING OF
POT ROOM
FLOORS,

FOR REMOVAL OF
SPILLAGES
AROUND THE POTS
AND
ON TOP OF THE
POTS.

MORE THAN
10 Nos.
STATIONARY VACUUM
CLEANING
UNITS
OF
110 KW TO 55 KW
WITH
CENTRALIZED
PIPE LINE SYSTEM
WORKING
IN
NALCO
BALCO AND VEDANTA
SMELTER PLANT.

OPERATING AT NALCO, SMELTER, POT ROOM AREA, ANGUL, ORISSA

MECHANISED HOUSE KEEPING

PLANT ROADS

Sweeping & Removal of Dust , Debris

PLANT ROADS Sweeping & Removal of Dust , Debris

Salient features :-.

● CLEANING AND SWEEPING THE

POT AREAS , CRUSHED BATH
UNLOADING / LOADING AREAS ,
GENERAL PLANT ROADS ETC.
● Works on the principle of dry
filter system. No water spray
is essential.
● Large container capacity of 6
cu.M for more effective
sweeping time.
● Ergonomic design allows easy
single man operation.
● All sweeping application are
hydraulicly / pneumaticly
actuated.
● Powerful suction pick-up.
● Dumping of collected
material.
● Simple and easy to maintain.
● Fast and effective after sales
network.
PLANT ROADS Sweeping & Removal of Dust , Debris
PLANT ROADS Sweeping & Removal of Dust , Debris
Ride-on Type Mobile Road Sweeper Model

● Used for Sweeping and cleaning

flours and roads in Cast – House ,
Work-shops , Rolling Mill Shop etc.

● Container capacity : 1000 LITRES.

● Sweeping width : 1800 mm.

● Fully hydrostatic drive.

● Cartridge filters with continuous

cleaning arrangement during
sweeping.

● High level of maneuverability – easy

movement in restricted spaces.
PLANT ROADS Sweeping & Removal of Dust , Debris
Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris
Ride-on Type Mobile Road Sweeper Model
PLANT ROADS Sweeping & Removal of Dust , Debris
Ride-on Type Mobile Road Sweeper Model
MECHANISED HOUSE KEEPING

PLANT WASTE MANAGEMENT

Collection & Transportation
 HOOK LIFTER WITH BINS

FOR

PLANT WASTE MANAGEMENT

HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
HOOK LIFTER WITH BINS FOR PLANT WASTE MANAGEMENT
MECHANISED HOUSE - KEEPING

PLANT DRAINS & PITS :-

De-silting & De-clogging
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING
M/C WITH TRUCK MOUNTED SKIP-CONTAINERS

DE-SILTING M/C

SKIP-CONTAIN

OPERATING IN A STEEL PLANT

DE-SILTING SETLLING TANKS & TRUNK SEWAGE LINES
HEAVY-DUTY TRUCK MOUNTED VACCUM DE-SILTING M/C
WITH TRUCK MOUNTED SKIP-CONTAINERS

TRUCK MOUNTED SKIP-CONTAINERS

21
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C
WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C
WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C
WITH TRUCK MOUNTED SKIP-CONTAINERS
HEAVY-DUTY TRUCK MOUNTED VACUUM DE-SILTING M/C
WITH TRUCK MOUNTED SKIP-CONTAINERS
SUCTION CUM JETTING MACHINES FOR SEWEGE
LINES MAINTENANCE

DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF

150 MM- TO 1000 MM DIA PIPE-LINES
SUCTION CUM JETTING MACHINES FOR SEWER LINES
MAINTENANCE

● The Truck Engine Is Used To

Drive The Jetting Pump &
Vacuum Pump

● Two Compartment 4000 Liters

Fresh Waters & 6000 Liters
Sludge Tank

● High Vacuum (90 %) For

Suctioning Sludge From 8 Meter
Depth

REAR VIEW
● High Pressure Jetting Pump
SUCTION CUM JETTING MACHINES FOR SEWER LINES
MAINTENANCE

DE-CLOGGING & REMOVAL OF BLOCKAGES FROM SEWEGE OF

21
150 MM- TO 1000 MM DIA PIPE-LINES
“ IMPROVED FUGITIVE DUST CONTROL”

“ HEALTHY WORK FORCE ”

“ BETTER WORK ENVIRONMENT ”

“ INREASED PRODUCTIVITY ”
 “Dry Fog”

Best Solution for

Work Zone Dust Control
In Refineries
 HOW & WHY

“Dry Fog”

Best Solution for

Work Zone Dust Control
In Refineries

????
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL
DRY FOG DUST CONTROL

SCHEMATIC ‘SoniCore’ SPRAY NOZZLE

 DRY FOG DUST CONTROL

COKE HANDLING IN PET COKE PLANT

FOG NOZZLES OPERATED OUTSIDE - SHOWS THE FOG QUALITY

DRY FOG DUST CONTROL

FOG

NOZZELS
MOUNTED ON
SPRAY BAR

FOG DUST FOG

FOG FOG

TRANSFER POINT - TYPICAL INSTALLATION

DRY FOG DUST CONTROL

CONTROLLING DUST INSIDE A SCREEN

 DRY FOG DUST CONTROL

SPRAY BAR
F.A.S.
NOZZLES

P.R.U.

TYPICAL CIRCUIT- FOR BELT TO BELT TRANSFER

 DRY FOG DUST CONTROL

ADDITIONAL FEATURES

• Captures virtually all types of respirable and fugitive dust

• Water addition to process is extremely low: less than 0.1%
• Uses plant compressed air
• Low pressure air and water:no booster pumps required
•No expensive modifications required to existing plants
•Meets health and safety regulations
• Water usage as little as 10% of hydraulic sprays
• Low maintenance
• Permits recovery of spilled materials
 DRY FOG DUST CONTROL
Clean Air for Industry

•Cost Effective:Lower Capital and

Operating Costs
The installed costs are as low as 40%
of ventilation-type bag filter systems,
and consume less than 10% of the
energy.
 DRY FOG DUST CONTROL

PERFORMANCE AT
TATA CMEMICALS, GUJRAT
LIGNITE HANDLING
POWER PLANT

BEFORE

AFTER
 DRY FOG DUST CONTROL

PERFORMANCE AT
TATA CMEMICALS, GUJRAT
LIGNITE HANDLING
POWER PLANT

BEFORE

AFTER
 DRY FOG DUST CONTROL

PERFORMANCE AT SAIL
DSP BF 3 STOCK HOUSE
SINTER CONVEYOR

BEFORE

AFTER
 DRY FOG DUST CONTROL

PERFORMANCE AT SAIL
DSP BF 3 STOCK HOUSE
COKE SCREEN

BEFORE

AFTER
 DRY FOG DUST CONTROL

PERFORMANCE AT SAIL
DSP BF 3 STOCK HOUSE
SINTER CONVEYOR

BEFORE

AFTER
 DRY FOG DUST CONTROL SYSTEM
PERFORMANCE AT TATA-STEEL COKE PLANT-II,
SYSTEM OPERATING SINCE DEC’1997

DUST LEVEL MEASUREMENT

DRY FOG DUST CONTROL SYSTEM
PERFORMANCE AT TATA-STEEL COKE PLANT-II,
SYSTEM OPERATING SINCE DEC’1997

MOISTURE PICK-UP
 CONTACT :-

PAWAN VERMA
V.P. (Engg. & Sales)
TPS INFRASTRUCTURE LIMITED
84 M , Market Complex
Greater Kailash – I
New Delhi , India
Phone : 91-11-29214007
Fax : 91-11-29216856
E-mail : [email protected] / [email protected]
Web Site : www. tpsmfg.com

BRANCHES :-

BHUBANESWAR : TELEFAX: 91-674-2390708, MOBILE: 094370-00708

BOMBAY FAX: 91-22-28224314, MOBILE: 098210-86259

CHENNAI FAX: 91-44-28204619 MOBILE: 094440-12947

JAMSHEDPUR TELEFAX: 91-657-2223934 MOBILE: 094311-

13658