ANNA UNIVERSITY, CHENNAI

AFFILIATED INSTITUTIONS

R - 2008
B.TECH. TEXTILE TECHNOLOGY II VIII SEMESTERS CURRICULA AND SYLLABI SEMESTER II (Common to all B. E. / B. Tech. Degree Programmes except B. E. Marine Engineering) SL. No. COURS E CODE COURSE TITLE L T P C

THEORY 1. HS2161 2. MA2161 3. PH2161 4. CY2161 5. a ME2151

Technical English II* Mathematics II* Engineering Physics II* Engineering Chemistry II* Engineering Mechanics (For non-circuit branches) Circuit Theory (For branches under Electrical Faculty) Electric Circuits and Electron Devices (For branches under I & C Faculty) Basic Electrical & Electronics Engineering (For non-circuit branches) Basic Civil & Mechanical Engineering (For circuit branches) Computer Practice Laboratory-II* Physics & Chemistry Laboratory - II* Computer Aided Drafting and Modeling Laboratory (For non-circuits branches) Electrical Circuits Laboratory (For branches under Electrical Faculty) Circuits and Devices Laboratory (For branches under I & C Faculty)

3 3 3 3 3 3

1 1 0 0 1 1 1

0 0 0 0 0 0 0

4 4 3 3 4 4 4

5. b

EE2151

5. c 6. a

EC2151 GE2151

4 4

0 0

0 0

4 4

6. b

GE2152

PRACTICALS 7. GE2155 8. GS2165 9. a ME2155

0 0 0

1 0 1

2 3 2

2 2 2

9. b

EE2155

0 0

0 0

3 3

2 2

9. c

EC2155

TOTAL : 28 CREDITS 10. +

English Language Laboratory 1

A. CIRCUIT BRANCHES I Faculty of Electrical Engineering 1. B.E. Electrical and Electronics Engineering 2. B.E. Electronics and Instrumentation Engineering 3. B.E. Instrumentation and Control Engineering II Faculty of Information and Communication Engineering 1. B.E. Computer Science and Engineering 2. B.E. Electronics and Communication Engineering 3. B.E. Bio Medical Engineering 4. B.Tech. Information Technology B. NON CIRCUIT BRANCHES I Faculty of Civil Engineering 1. B.E. Civil Engineering II Faculty of Mechanical Engineering 1. B.E. Aeronautical Engineering 2. B.E. Automobile Engineering 3. B.E. Marine Engineering 4. B.E. Mechanical Engineering 5. B.E. Production Engineering III Faculty of Technology 1. B.Tech. Chemical Engineering 2. B.Tech. Biotechnology 3. B.Tech. Polymer Technology 4. B.Tech. Textile Technology 5. B.Tech. Textile Technology (Fashion Technology) 6. B.Tech. Petroleum Engineering 7. B.Tech. Plastics Technology

SEMESTER III (Applicable to the students admitted from the Academic year 2008 2009 onwards) CODE NO. THEORY TT 2201 GE 2021 MA 2211 CH 2202 TT 2202 TT 2203 PRACTICALS TT 2207 TT 2208 TT 2209 COURSE TITLE Electrical Engineering Environmental Science and Engineering Transforms and Partial Differential Equations Mechanics of Solids Mechanical Engineering Spun Yarn Technology I Electrical Engineering Lab Mechanical Engineering Lab Spun Yarn Technology Lab I TOTAL L 3 3 3 3 3 4 0 0 0 19 T 0 0 1 0 0 0 0 0 0 1 P 0 0 0 0 0 0 3 3 3 9 C 3 3 4 3 3 4 2 2 2 26

SEMESTER IV (Applicable to the students admitted from the Academic year 2008 2009 onwards) CODE NO. THEORY TT 2251 TT 2252 TT 2253 MA 2263 TT 2254 TT 2255 PRACTICALS TT 2257 TT 2258 TT 2259 COURSE TITLE Chemistry for textiles Electronics and Instrumentation Fabric Manufacture I Probability and Statistics Spun Yarn Technology II Structure and properties of Fibres Electronics and Instrumentation Lab Fabric Manufacture Lab I Spun Yarn Technology Lab II TOTAL SEMESTER V CODE NO. THEORY GE 2025 TT 2301 TT 2302 TT 2303 TT 2304 TT 2305 PRACTICALS GE 2321 TT 2306 TT 2307 COURSE TITLE Professional Ethics in Engineering Knitting Technology Process and Quality Control in Spinning Fabric Manufacture II Textile Chemical Processing I Textile Quality Evaluation Communication Skills Laboratory Fabric Manufacture Lab II Textile quality Evaluation Lab. TOTAL 3 L 3 3 3 3 3 3 0 0 0 18 T 0 0 0 0 0 0 0 0 0 0 P 0 0 0 0 0 0 4 3 3 10 C 3 3 3 3 3 3 2 2 2 24 L 3 3 3 3 3 3 0 0 0 18 T 0 0 0 1 0 0 0 0 0 1 P 0 0 0 0 0 0 3 3 3 9 C 3 3 3 4 3 3 2 2 2 25

SEMESTER VI

CODE NO. THEORY TT 2351

COURSE TITLE

L 3 3 3 3 3 3 0 0 0 18

T 0 0 0 0 0 0 0 0 0 0

P 0 0 0 0 0 0 3 3 3 9

C 3 3 3 3 3 3 2 2 2 24

Quality assurance in Fabric Manufacture and Garment Production TT 2352 Textile Chemical Processing II TT 2353 Garment Technology TT 2354 Woven Fabric Structure Elective I Elective II PRACTICALS TT 2355 Knitting and Garment Lab TT 2356 Cloth Analysis Lab TT 2357 Textile Chemical Processing Lab TOTAL

SEMESTER VII

CODE NO. THEORY MG2351 TT 2401 TT 2402 TT 2403

COURSE TITLE

L 3 3 3 3 3 3 0 0 18

T 0 0 0 0 0 0 0 0 0

P 0 0 0 0 0 0 3 3 6

C 3 3 3 3 3 3 2 2 22

Principles of Management Quality assurance in Chemical Processing Mechanics of Textile Machinery Bonded Fabrics Elective III Elective IV PRACTICALS TT 2405 Production Process Lab TT2406 Mini Project TOTAL

SEMESTER VIII

CODE NO. COURSE TITLE THEORY GE 2022 Total Quality Management Elective V PRACTICALS TT2452 Project Work TT2453 Comprehension TOTAL

L 3 3 0 0 6

T P 0 0 0 0 0 0 0 12 2 14

C 3 3 6 1 13

LIST OF ELECTIVES

ELECTIVE I

CODE NO. TT 2021 TT 2022 TT 2023

COURSE TITLE Textured Yarn Technology Silk Yarn Technology Mechanics of Textile Structures

L 3 3 3

T 0 0 0

P 0 0 0

C 3 3 3

ELECTIVE II

CODE NO. TT 2031 TT 2032 TT 2033

COURSE TITLE Fashion art and Design Textile Machinery Maintenance Industrial Engineering in Textile Manufacture

L 3 3 3

T 0 0 0

P 0 0 0

C 3 3 3

ELECTIVE III

CODE NO. COURSE TITLE TT 2041 Apparel Product Engineering and Plant Layout TT 2042 Technical Textiles TT 2043 Garment Production Machinery and Equipment

L 3 3 3

T 0 0 0

P 0 0 0

C 3 3 3

ELECTIVE IV

CODE NO. TT 2071 TT 2072 FT 2026

COURSE TITLE L Apparel Production and Control 3 Apparel Marketing and Merchandising 3 Creativity, Innovation and New Product Development 3

T 0 0 0

P 0 0 0

C 3 3 3

ELECTIVE V CODE NO. TT 2081 TT 2082 TT 2083 COURSE TITLE Export Documentation & Global Marketing Textile Costing CAD / CAM for Apparel Products L 3 3 3 T 0 0 0 P 0 0 0 C 3 3 3

HS2161

TECHNICAL ENGLISH II

L T P C 3 1 0 4

AIM To encourage students to actively involve in participative learning of English and to help them acquire Communication Skills. OBJECTIVES To help students develop listening skills for academic and professional purposes. To help students acquire the ability to speak effectively in English in real-life situations. To inculcate reading habit and to develop effective reading skills. To help students improve their active and passive vocabulary. To familiarize students with different rhetorical functions of scientific English. To enable students write letters and reports effectively in formal and business situations. UNIT I 12 Technical Vocabulary - meanings in context, sequencing words, Articles- Prepositions, intensive reading& predicting content, Reading and interpretation, extended definitions, Process description Suggested activities: 1. Exercises on word formation using the prefix self - Gap filling with preposition. 2. Exercises - Using sequence words. 3. Reading comprehension exercise with questions based on inference Reading headings 4. and predicting the content Reading advertisements and interpretation. 5. Writing extended definitions Writing descriptions of processes Writing paragraphs based on discussions Writing paragraphs describing the future. UNIT II 12 Phrases / Structures indicating use / purpose Adverbs-Skimming Non-verbal communication - Listening correlating verbal and non-verbal communication -Speaking in group discussions Formal Letter writing Writing analytical paragraphs. Suggested activities: 1. Reading comprehension exercises with questions on overall content Discussions analyzing stylistic features (creative and factual description) - Reading comprehension exercises with texts including graphic communication - Exercises in interpreting non-verbal communication. 2. Listening comprehension exercises to categorise data in tables. 3. Writing formal letters, quotations, clarification, complaint Letter seeking permission for Industrial visits Writing analytical paragraphs on different debatable issues. UNIT III 12 Cause and effect expressions Different grammatical forms of the same word Speaking stress and intonation, Group Discussions - Reading Critical reading Listening, - Writing using connectives, report writing types, structure, data collection, content, form, recommendations .

Suggested activities: 1. Exercises combining sentences using cause and effect expressions Gap filling exercises using the appropriate tense forms Making sentences using different grammatical forms of the same word. ( Eg: object verb / object noun ) 2. Speaking exercises involving the use of stress and intonation Group discussions analysis of problems and offering solutions. 3. Reading comprehension exercises with critical questions, Multiple choice question. 4. Sequencing of jumbled sentences using connectives Writing different types of reports like industrial accident report and survey report Writing recommendations. UNIT IV 12 Numerical adjectives Oral instructions Descriptive writing Argumentative paragraphs Letter of application - content, format (CV / Bio-data) - Instructions, imperative forms - Checklists, Yes/No question form E-mail communication. Suggested Activities: 1. Rewriting exercises using numerical adjectives. 2. Reading comprehension exercises with analytical questions on content Evaluation of content. 3. Listening comprehension entering information in tabular form, intensive listening exercise and completing the steps of a process. 4. Speaking - Role play group discussions Activities giving oral instructions. 5. Writing descriptions, expanding hints Writing argumentative paragraphs Writing formal letters Writing letter of application with CV/Bio-data Writing general and safety instructions Preparing checklists Writing e-mail messages. UNIT V 9 Speaking - Discussion of Problems and solutions - Creative and critical thinking Writing an essay, Writing a proposal. Suggested Activities: 1. Case Studies on problems and solutions 2. Brain storming and discussion 3. Writing Critical essays 4. Writing short proposals of 2 pages for starting a project, solving problems,etc. 5. Writing advertisements. TOTAL: 60 PERIODS TEXT BOOK 1. Chapters 5 8. Department of Humanities & Social Sciences, Anna University, English for Engineers and Technologists Combined Edition (Volumes 1 & 2), Chennai: Orient Longman Pvt. Ltd., 2006. Themes 5 8 (Technology, Communication, Environment, Industry) REFERENCES 1. P. K. Dutt, G. Rajeevan and C.L.N Prakash, A Course in Communication Skills, Cambridge University Press, India 2007. 2. Krishna Mohan and Meera Banerjee, Developing Communication Skills, Macmillan India Ltd., (Reprinted 1994 2007). 3. Edgar Thorpe, Showick Thorpe, Objective English, Second Edition, Pearson Education, 2007. Extensive Reading: 1. Robin Sharma, The Monk Who Sold His Ferrari, Jaico Publishing House, 2007 Note: The book listed under Extensive Reading is meant for inculcating the reading habit of the students. They need not be used for testing purposes. 7

MA2161

MATHEMATICS II

LTPC 3104

UNIT I ORDINARY DIFFERENTIAL EQUATIONS 12 Higher order linear differential equations with constant coefficients Method of variation of parameters Cauchys and Legendres linear equations Simultaneous first order linear equations with constant coefficients. UNIT II VECTOR CALCULUS 12 Gradient Divergence and Curl Directional derivative Irrotational and solenoidal vector fields Vector integration Greens theorem in a plane, Gauss divergence theorem and stokes theorem (excluding proofs) Simple applications involving cubes and rectangular parallelpipeds. UNIT III ANALYTIC FUNCTIONS 12 Functions of a complex variable Analytic functions Necessary conditions, Cauchy Riemann equation and Sufficient conditions (excluding proofs) Harmonic and orthogonal properties of analytic function Harmonic conjugate Construction of analytic functions Conformal mapping : w= z+c, cz, 1/z, and bilinear transformation. UNIT IV COMPLEX INTEGRATION 12 Complex integration Statement and applications of Cauchys integral theorem and Cauchys integral formula Taylor and Laurent expansions Singular points Residues Residue theorem Application of residue theorem to evaluate real integrals Unit circle and semi-circular contour(excluding poles on boundaries). UNIT V LAPLACE TRANSFORM 12 Laplace transform Conditions for existence Transform of elementary functions Basic properties Transform of derivatives and integrals Transform of unit step function and impulse functions Transform of periodic functions. Definition of Inverse Laplace transform as contour integral Convolution theorem (excluding proof) Initial and Final value theorems Solution of linear ODE of second order with constant coefficients using Laplace transformation techniques. TOTAL : 60 PERIODS TEXT BOOKS 1. Bali N. P and Manish Goyal, Text book of Engineering Mathematics, 3 Laxmi Publications (p) Ltd., (2008).
th rd

Edition,

2. Grewal. B.S, Higher Engineering Mathematics, 40 Edition, Khanna Publications, Delhi, (2007). REFERENCES 1. Ramana B.V, Higher Engineering Mathematics,Tata McGraw Hill Publishing Company, New Delhi, (2007). 2. Glyn James, Advanced Engineering Mathematics, 3 Edition, Pearson Education, (2007). 3. Erwin Kreyszig, Advanced Engineering Mathematics, 7 (2007).
th rd

Edition, Wiley India,

4. Jain R.K and Iyengar S.R.K, Advanced Engineering Mathematics, 3 Narosa Publishing House Pvt. Ltd., (2007). 8

Edition,

PH2161

ENGINEERING PHYSICS II

L T P C 3 0 0 3

UNIT I CONDUCTING MATERIALS 9 Conductors classical free electron theory of metals Electrical and thermal conductivity Wiedemann Franz law Lorentz number Draw backs of classical theory Quantum theory Fermi distribution function Effect of temperature on Fermi Function Density of energy states carrier concentration in metals. UNIT II SEMICONDUCTING MATERIALS 9 Intrinsic semiconductor carrier concentration derivation Fermi level Variation of Fermi level with temperature electrical conductivity band gap determination extrinsic semiconductors carrier concentration derivation in n-type and p-type semiconductor variation of Fermi level with temperature and impurity concentration compound semiconductors Hall effect Determination of Hall coefficient Applications. UNIT III MAGNETIC AND SUPERCONDUCTING MATERIALS 9 Origin of magnetic moment Bohr magneton Dia and para magnetism Ferro magnetism Domain theory Hysteresis soft and hard magnetic materials anti ferromagnetic materials Ferrites applications magnetic recording and readout storage of magnetic data tapes, floppy and magnetic disc drives. Superconductivity : properties - Types of super conductors BCS theory of superconductivity(Qualitative) - High Tc superconductors Applications of superconductors SQUID, cryotron, magnetic levitation. UNIT IV DIELECTRIC MATERIALS 9 Electrical susceptibility dielectric constant electronic, ionic, orientational and space charge polarization frequency and temperature dependence of polarisation internal field Claussius Mosotti relation (derivation) dielectric loss dielectric breakdown uses of dielectric materials (capacitor and transformer) ferroelectricity and applications. UNIT V MODERN ENGINEERING MATERIALS 9 Metallic glasses: preparation, properties and applications. Shape memory alloys (SMA): Characteristics, properties of NiTi alloy, application, advantages and disadvantages of SMA Nanomaterials: synthesis plasma arcing chemical vapour deposition sol-gels electrodeposition ball milling - properties of nanoparticles and applications. Carbon nanotubes: fabrication arc method pulsed laser deposition chemical vapour deposition - structure properties and applications. TOTAL : 45 PERIODS TEXT BOOKS 1. Charles Kittel Introduction to Solid State Physics, John Wiley & sons, 7 edition, Singapore (2007) 2. Charles P. Poole and Frank J.Ownen, Introduction to Nanotechnology, Wiley India(2007) (for Unit V) REFERENCES 1. Rajendran, V, and Marikani A, Materials scienceTata McGraw Hill publications, (2004) New delhi. 2. Jayakumar, S. Materials science, R.K. Publishers, Coimbatore, (2008). 3. Palanisamy P.K, Materials science, Scitech publications(India) Pvt. LTd., Chennai, second Edition(2007) 4. M. Arumugam, Materials Science Anuradha publications, Kumbakonam, (2006). 9
th

CY2161

ENGINEERING CHEMISTRY II

LTPC 30 03

AIM To impart a sound knowledge on the principles of chemistry involving the different application oriented topics required for all engineering branches. OBJECTIVES The student should be conversant with the principles electrochemistry, electrochemical cells, emf and applications of emf measurements. Principles of corrosion control Chemistry of Fuels and combustion Industrial importance of Phase rule and alloys Analytical techniques and their importance. UNIT I ELECTROCHEMISTRY 9 Electrochemical cells reversible and irreversible cells EMF measurement of emf Single electrode potential Nernst equation (problem) reference electrodes Standard Hydrogen electrode -Calomel electrode Ion selective electrode glass electrode and measurement of pH electrochemical series significance potentiometer titrations (redox - Fe vs dichromate and precipitation Ag vs CI titrations) and conduct metric titrations (acid-base HCI vs, NaOH) titrations, UNIT II CORROSION AND CORROSION CONTROL 9 Chemical corrosion Pilling Bedworth rule electrochemical corrosion different types galvanic corrosion differential aeration corrosion factors influencing corrosion corrosion control sacrificial anode and impressed cathodic current methods corrosion inhibitors protective coatings paints constituents and functions metallic coatings electroplating (Au) and electroless (Ni) plating. UNIT III FUELS AND COMBUSTION 9 Calorific value classification Coal proximate and ultimate analysis metallurgical coke manufacture by Otto-Hoffmann method Petroleum processing and fractions cracking catalytic cracking and methods-knocking octane number and cetane number synthetic petrol Fischer Tropsch and Bergius processes Gaseous fuelswater gas, producer gas, CNG and LPG, Flue gas analysis Orsat apparatus theoretical air for combustion. UNIT IV PHASE RULE AND ALLOYS 9 Statement and explanation of terms involved one component system water system condensed phase rule construction of phase diagram by thermal analysis simple eutectic systems (lead-silver system only) alloys importance, ferrous alloys nichrome and stainless steel heat treatment of steel, non-ferrous alloys brass and bronze. UNIT V ANALYTICAL TECHNIQUES 9 Beer-Lamberts law (problem) UV-visible spectroscopy and IR spectroscopy principles instrumentation (problem) (block diagram only) estimation of iron by colorimetry flame photometry principle instrumentation (block diagram only) estimation of sodium by flame photometry atomic absorption spectroscopy principles instrumentation (block diagram only) estimation of nickel by atomic absorption spectroscopy. TOTAL: 45 PERIODS 10
+ + -

TEXT BOOKS 1. P.C.Jain and Monica Jain, Engineering Chemistry Dhanpat Rai Pub, Co., New Delhi (2002). 2. S.S.Dara A text book of Engineering Chemistry S.Chand & Co.Ltd., New Delhi (2006). REFERENCES 1. B.Sivasankar Engineering Chemistry Tata McGraw-Hill Pub.Co.Ltd, New Delhi (2008). 2. B.K.Sharma Engineering Chemistry Krishna Prakasan Media (P) Ltd., Meerut (2001).

ME2151

ENGINEERING MECHANICS

L T P C 3 1 0 4

OBJECTIVE At the end of this course the student should be able to understand the vectorial and scalar representation of forces and moments, static equilibrium of particles and rigid bodies both in two dimensions and also in three dimensions. Further, he should understand the principle of work and energy. He should be able to comprehend the effect of friction on equilibrium. He should be able to understand the laws of motion, the kinematics of motion and the interrelationship. He should also be able to write the dynamic equilibrium equation. All these should be achieved both conceptually and through solved examples. UNIT I BASICS & STATICS OF PARTICLES 12 Introduction Units and Dimensions Laws of Mechanics Lames theorem, Parallelogram and triangular Law of forces Vectors Vectorial representation of forces and moments Vector operations: additions, subtraction, dot product, cross product Coplanar Forces Resolution and Composition of forces Equilibrium of a particle Forces in space Equilibrium of a particle in space Equivalent systems of forces Principle of transmissibility Single equivalent force. UNIT II EQUILIBRIUM OF RIGID BODIES 12 Free body diagram Types of supports and their reactions requirements of stable equilibrium Moments and Couples Moment of a force about a point and about an axis Vectorial representation of moments and couples Scalar components of a moment Varignons theorem Equilibrium of Rigid bodies in two dimensions Equilibrium of Rigid bodies in three dimensions Examples UNIT III PROPERTIES OF SURFACES AND SOLIDS 12 Determination of Areas and Volumes First moment of area and the Centroid of sections Rectangle, circle, triangle from integration T section, I section, - Angle section, Hollow section by using standard formula second and product moments of plane area Rectangle, triangle, circle from integration T section, I section, Angle section, Hollow section by using standard formula Parallel axis theorem and perpendicular axis theorem Polar moment of inertia Principal moments of inertia of plane areas Principal axes of inertia Mass moment of inertia Derivation of mass moment of inertia for rectangular section, prism, sphere from first principle Relation to area moments of inertia. 11

UNIT IV DYNAMICS OF PARTICLES 12 Displacements, Velocity and acceleration, their relationship Relative motion Curvilinear motion Newtons law Work Energy Equation of particles Impulse and Momentum Impact of elastic bodies. UNIT V FRICTION AND ELEMENTS OF RIGID BODY DYNAMICS 12 Frictional force Laws of Coloumb friction simple contact friction Rolling resistance Belt friction. Translation and Rotation of Rigid Bodies Velocity and acceleration General Plane motion. TOTAL: 60 PERIODS TEXT BOOK 1. Beer, F.P and Johnson Jr. E.R. Vector Mechanics for Engineers, Vol. 1 Statics and Vol. 2 Dynamics, McGraw-Hill International Edition, (1997). REFERENCES 1. Rajasekaran, S, Sankarasubramanian, G., Fundamentals of Engineering Mechanics, Vikas Publishing House Pvt. Ltd., (2000). 2. Hibbeller, R.C., Engineering Mechanics, Vol. 1 Statics, Vol. 2 Dynamics, Pearson Education Asia Pvt. Ltd., (2000). 3. Palanichamy, M.S., Nagam, S., Engineering Mechanics Statics & Dynamics, Tata McGraw-Hill, (2001). 4. Irving H. Shames, Engineering Mechanics Statics and Dynamics, IV Edition Pearson Education Asia Pvt. Ltd., (2003). 5. Ashok Gupta, Interactive Engineering Mechanics Statics A Virtual Tutor (CDROM), Pearson Education Asia Pvt., Ltd., (2002).

EE2151

CIRCUIT THEORY (Common to EEE, EIE and ICE Branches)

LTPC 31 04

UNIT I BASIC CIRCUITS ANALYSIS 12 Ohms Law Kirchoffs laws DC and AC Circuits Resistors in series and parallel circuits Mesh current and node voltage method of analysis for D.C and A.C. circuits. UNIT II NETWORK REDUCTION AND NETWORK THEOREMS FOR DC AND AC CIRCUITS: 12 Network reduction: voltage and current division, source transformation star delta conversion. Thevenins and Novton & Theorem Superposition Theorem Maximum power transfer theorem Reciprocity Theorem. UNIT III RESONANCE AND COUPLED CIRCUITS 12 Series and paralled resonance their frequency response Quality factor and Bandwidth - Self and mutual inductance Coefficient of coupling Tuned circuits Single tuned circuits. UNIT IV TRANSIENT RESPONSE FOR DC CIRCUITS 12 Transient response of RL, RC and RLC Circuits using Laplace transform for DC input and A.C. with sinusoidal input. 12

UNIT V ANALYSING THREE PHASE CIRCUITS 12 Three phase balanced / unbalanced voltage sources analysis of three phase 3-wire and 4-wire circuits with star and delta connected loads, balanced & un balanced phasor diagram of voltages and currents power and power factor measurements in three phase circuits. TOTAL : 60 PERIODS TEXT BOOKS 1. William H. Hayt Jr, Jack E. Kemmerly and Steven M. Durbin, Engineering Circuits Analysis,Tata McGraw Hill publishers, 6 edition, New Delhi, (2002). 2. Sudhakar A and Shyam Mohan SP, Circuits and Network Analysis and Synthesis,Tata McGraw Hill, (2007). REFERENCES 1. Paranjothi SR, Electric Circuits Analysis, New Age International Ltd., New Delhi, (1996). 2. Joseph A. Edminister, Mahmood Nahri, Electric circuits, Schaums series, Tata McGraw-Hill, New Delhi (2001). 3. Chakrabati A, Circuits Theory (Analysis and synthesis), Dhanpath Rai & Sons, New Delhi, (1999). 4. Charles K. Alexander, Mathew N.O. Sadik, Fundamentals of Electric Circuits, Second Edition, McGraw Hill, (2003).
th

EC2151

ELECTRIC CIRCUITS AND ELECTRON DEVICES (For ECE, CSE, IT and Biomedical Engg. Branches)

LT P C 31 0 4

UNIT I CIRCUIT ANALYSIS TECHNIQUES 12 Kirchoffs current and voltage laws series and parallel connection of independent sources R, L and C Network Theorems Thevenin, Superposition, Norton, Maximum power transfer and duality Star-delta conversion. UNIT II TRANSIENT RESONANCE IN RLC CIRCUITS 12 Basic RL, RC and RLC circuits and their responses to pulse and sinusoidal inputs frequency response Parallel and series resonances Q factor single tuned and double tuned circuits. UNIT III SEMICONDUCTOR DIODES 12 Review of intrinsic & extrinsic semiconductors Theory of PN junction diode Energy band structure current equation space charge and diffusion capacitances effect of temperature and breakdown mechanism Zener diode and its characteristics. UNIT IV TRANSISTORS 12 Principle of operation of PNP and NPN transistors study of CE, CB and CC configurations and comparison of their characteristics Breakdown in transistors operation and comparison of N-Channel and P-Channel JFET drain current equation MOSFET Enhancement and depletion types structure and operation comparison of BJT with MOSFET thermal effect on MOSFET. 13

UNIT V SPECIAL SEMICONDUCTOR DEVICES (Qualitative Treatment only) 12 Tunnel diodes PIN diode, varactor diode SCR characteristics and two transistor equivalent model UJT Diac and Triac Laser, CCD, Photodiode, Phototransistor, Photoconductive and Photovoltaic cells LED, LCD. TOTAL : 60 PERIODS TEXT BOOKS 1. Joseph A. Edminister, Mahmood, Nahri, Electric Circuits Shaum series,Tata McGraw Hill, (2001) 2. S. Salivahanan, N. Suresh kumar and A. Vallavanraj, Electronic Devices and Circuits,Tata McGraw Hill, 2 Edition, (2008). 3. David A. Bell, Electronic Devices and Circuits, Oxford University Press, 5 Edition, (2008). REFERENCES 1. Robert T. Paynter, Introducing Electronics Devices and Circuits, Pearson Education, 7 Education, (2006). 2. William H. Hayt, J.V. Jack, E. Kemmebly and steven M. Durbin, Engineering Circuit Analysis,Tata McGraw Hill, 6 Edition, 2002. 3. J. Millman & Halkins, Satyebranta Jit, Electronic Devices & Circuits,Tata McGraw Hill, 2 Edition, 2008.
nd th th th nd

GE2151 BASIC ELECTRICAL AND ELECTRONICS ENGINEERING (Common to branches under Civil, Mechanical and Technology faculty)

LT P C 4 0 0 4

UNIT I ELECTRICAL CIRCUITS & MEASURMENTS 12 Ohms Law Kirchoffs Laws Steady State Solution of DC Circuits Introduction to AC Circuits Waveforms and RMS Value Power and Power factor Single Phase and Three Phase Balanced Circuits. Operating Principles of Moving Coil and Moving Iron Instruments (Ammeters and Voltmeters), Dynamometer type Watt meters and Energy meters. UNIT II ELECTRICAL MECHANICS 12 Construction, Principle of Operation, Basic Equations and Applications of DC Generators, DC Motors, Single Phase Transformer, single phase induction Motor. UNIT III SEMICONDUCTOR DEVICES AND APPLICATIONS 12 Characteristics of PN Junction Diode Zener Effect Zener Diode and its Characteristics Half wave and Full wave Rectifiers Voltage Regulation. Bipolar Junction Transistor CB, CE, CC Configurations and Characteristics Elementary Treatment of Small Signal Amplifier. UNIT IV DIGITAL ELECTRONICS 12 Binary Number System Logic Gates Boolean Algebra Half and Full Adders FlipFlops Registers and Counters A/D and D/A Conversion (single concepts) 14

UNIT V FUNDAMENTALS OF COMMUNICATION ENGINEERING 12 Types of Signals: Analog and Digital Signals Modulation and Demodulation: Principles of Amplitude and Frequency Modulations. Communication Systems: Radio, TV, Fax, Microwave, Satellite and Optical Fibre (Block Diagram Approach only). TOTAL : 60 PERIODS TEXT BOOKS 1. V.N. Mittle Basic Electrical Engineering,Tata McGraw Hill Edition, New Delhi, 1990. 2. R.S. Sedha, Applied Electronics S. Chand & Co., 2006. REFERENCES 1. Muthusubramanian R, Salivahanan S and Muraleedharan K A, Basic Electrical, Electronics and Computer Engineering,Tata McGraw Hill, Second Edition, (2006). 2. Nagsarkar T K and Sukhija M S, Basics of Electrical Engineering, Oxford press (2005). 3. Mehta V K, Principles of Electronics, S.Chand & Company Ltd, (1994). 4. Mahmood Nahvi and Joseph A. Edminister, Electric Circuits, Schaum Outline Series, McGraw Hill, (2002). 5. Premkumar N, Basic Electrical Engineering, Anuradha Publishers, (2003).

GE2152

BASIC CIVIL & MECHANICAL ENGINEERING (Common to branches under Electrical and I & C Faculty) A CIVIL ENGINEERING

L T P C 4 0 0 4

UNIT I SURVEYING AND CIVIL ENGINEERING MATERIALS 15 Surveying: Objects types classification principles measurements of distances angles leveling determination of areas illustrative examples. Civil Engineering Materials: Bricks stones sand cement concrete steel sections. UNIT II BUILDING COMPONENTS AND STRUCTURES Foundations: Types, Bearing capacity Requirement of good foundations. 15

Superstructure: Brick masonry stone masonry beams columns lintels roofing flooring plastering Mechanics Internal and external forces stress strain elasticity Types of Bridges and Dams Basics of Interior Design and Landscaping. TOTAL: 30 PERIODS B MECHANICAL ENGINEERING UNIT III POWER PLANT ENGINEERING 10 Introduction, Classification of Power Plants Working principle of steam, Gas, Diesel, Hydro-electric and Nuclear Power plants Merits and Demerits Pumps and turbines working principle of Reciprocating pumps (single acting and double acting) Centrifugal Pump. 15

UNIT IV I C ENGINES 10 Internal combustion engines as automobile power plant Working principle of Petrol and Diesel Engines Four stroke and two stroke cycles Comparison of four stroke and two stroke engines Boiler as a power plant. UNIT V REFRIGERATION AND AIR CONDITIONING SYSTEM 10 Terminology of Refrigeration and Air Conditioning. Principle of vapour compression and absorption system Layout of typical domestic refrigerator Window and Split type room Air conditioner. TOTAL: 30 PERIODS REFERENCES 1. Shanmugam G and Palanichamy M S, Basic Civil and Mechanical Engineering,Tata McGraw Hill Publishing Co., New Delhi, (1996). 2. Ramamrutham. S, Basic Civil Engineering, Dhanpat Rai Publishing Co. (P) Ltd. (1999). 3. Seetharaman S. Basic Civil Engineering, Anuradha Agencies, (2005). 4. Venugopal K and Prahu Raja V, Basic Mechanical Engineering, Anuradha Publishers, Kumbakonam, (2000). 5. Shantha Kumar S R J., Basic Mechanical Engineering, Hi-tech Publications, Mayiladuthurai, (2000).

GE2155

COMPUTER PRACTICE LABORATORY II

L T PC 0 1 2 2

LIST OF EXPERIMENTS 1. UNIX COMMANDS Study of Unix OS - Basic Shell Commands - Unix Editor 2. SHELL PROGRAMMING Simple Shell program - Conditional Statements - Testing and Loops 3. C PROGRAMMING ON UNIX Dynamic Storage Allocation-Pointers-Functions-File Handling TOTAL : 45 PERIODS HARDWARE / SOFTWARE REQUIREMENTS FOR A BATCH OF 30 STUDENTS Hardware 1 UNIX Clone Server 33 Nodes (thin client or PCs) Printer 3 Nos. Software OS UNIX Clone (33 user license or License free Linux) Compiler - C 16 15 15 15

GS2165

PHYSICS LABORATORY II

L T P C 0 0 3 2

LIST OF EXPERIMENTS 1. 2. 3. 4. 5. 6. 7. Determination of Youngs modulus of the material non uniform bending. Determination of Band Gap of a semiconductor material. Determination of specific resistance of a given coil of wire Carey Foster Bridge. Determination of viscosity of liquid Poiseuilles method. Spectrometer dispersive power of a prism. Determination of Youngs modulus of the material uniform bending. Torsional pendulum Determination of rigidity modulus. A minimum of FIVE experiments shall be offered. Laboratory classes on alternate weeks for Physics and Chemistry. The lab examinations will be held only in the second semester.

GS2165 LIST OF EXPERIMENTS

CHEMISTRY LABORATORY II

L T P C 0 0 3 2

1. Conduct metric titration (Simple acid base) 2. Conduct metric titration (Mixture of weak and strong acids) 3. Conduct metric titration using BaCl vs Na SO 4. Potentiometric Titration (Fe / KMnO or K Cr O )
4 2 2 7 2+ 2 2 4

5. PH titration (acid & base) 6. Determination of water of crystallization of a crystalline salt (Copper 7. Estimation of Ferric iron by spectrophotometry.

sulphate)

A minimum of FIVE experiments shall be offered. Laboratory classes on alternate weeks for Physics and Chemistry. The lab examinations will be held only in the second semester.

ME2155

COMPUTER AIDED DRAFTING AND MODELING LABORATORY L T P C 01 22

List of Exercises using software capable of Drafting and Modeling 1. Study of capabilities of software for Drafting and Modeling Coordinate systems (absolute, relative, polar, etc.) Creation of simple figures like polygon and general multi-line figures. 2. Drawing of a Title Block with necessary text and projection symbol. 3. Drawing of curves like parabola, spiral, involute using Bspline or cubic spline. 4. Drawing of front view and top view of simple solids like prism, pyramid, cylinder, cone, etc, and dimensioning. 5. Drawing front view, top view and side view of objects from the given pictorial views (eg. V-block, Base of a mixie, Simple stool, Objects with hole and curves). 6. Drawing of a plan of residential building ( Two bed rooms, kitchen, hall, etc.) 17

7. Drawing of a simple steel truss. 8. Drawing sectional views of prism, pyramid, cylinder, cone, etc, 9. Drawing isometric projection of simple objects. 10. Creation of 3-D models of simple objects and obtaining 2-D multi-view drawings from 3-D model. TOTAL: 45 PERIODS Note: Plotting of drawings must be made for each exercise and attached to the records written by students. List of Equipments for a batch of 30 students: 1. Pentium IV computer or better hardware, with suitable graphics facility -30 No. 2. Licensed software for Drafting and Modeling. 30 Licenses 3. Laser Printer or Plotter to print / plot drawings 2 No.

EE2155

ELECTRICAL CIRCUIT LABORATORY (Common to EEE, EIE and ICE)

L T P C 0 0 3 2

LIST OF EXPERIMENTS 1. Verification of ohms laws and kirchoffs laws. 2. Verification of Thevemins and Nortons Theorem 3. Verification of superposition Theorem 4. Verification of maximum power transfer theorem. 5. Verification of reciprocity theorem 6. Measurement of self inductance of a coil 7. Verification of mesh and nodal analysis. 8. Transient response of RL and RC circuits for DC input. 9. Frequency response of series and parallel resonance circuits. 10. Frequency response of single tuned coupled circuits. TOTAL: 45 PERIODS

EC2155

CIRCUITS AND DEVICES LABORATORY

L T P C 0 0 3 2

1. Verification of KVL and KCL 2. Verification of Thevenin and Norton Theorems. 3. Verification of superposition Theorem. 4. Verification of Maximum power transfer and reciprocity theorems. 5. Frequency response of series and parallel resonance circuits. 6. Characteristics of PN and Zener diode 7. Characteristics of CE configuration 8. Characteristics of CB configuration 9. Characteristics of UJT and SCR 10. Characteristics of JFET and MOSFET 11. Characteristics of Diac and Triac. 12. Characteristics of Photodiode and Phototransistor. TOTAL: 45 PERIODS 18

ENGLISH LANGUAGE LABORATORY (Optional)

L T P C 0 0 2 -

1. Listening: 5 Listening & answering questions gap filling Listening and Note taking- Listening to telephone conversations 2. Speaking: 5 Pronouncing words & sentences correctly word stress Conversation practice. Classroom Session 20 1. Speaking: Introducing oneself, Introducing others, Role play, DebatePresentations: Body language, gestures, postures. Group Discussions etc 2. Goal setting interviews stress time management situational reasons Evaluation (1) Lab Session 40 marks Listening Speaking Reading Writing 10 marks 10 marks 10 marks 10 marks

(2) Classroom Session 60 marks Role play activities giving real life context 30 marks Presentation 30 marks Note on Evaluation 1. Examples for role play situations: a. Marketing engineer convincing a customer to buy his product. b. Telephone conversation Fixing an official appointment / Enquiry on availability of flight or train tickets / placing an order. etc. 2. Presentations could be just a Minute (JAM activity) or an Extempore on simple topics or visuals could be provided and students could be asked to talk about it. REFERENCES 1. Hartley, Peter, Group Communication, London: Routledge, (2004). 2. Doff, Adrian and Christopher Jones, Language in Use (Intermediate level), Cambridge University Press, (1994). 3. Gammidge, Mick, Speaking Extra A resource book of multi-level skills activities , Cambridge University Press, (2004). 4. Craven, Miles, Listening Extra - A resource book of multi-level skills activities, Cambridge, Cambridge University Press, (2004). 5. Naterop, Jean & Rod Revell, Telephoning in English, Cambridge University Press, (1987). LAB REQUIREMENTS 1. Teacher Console and systems for students 2. English Language Lab Software 3. Tape Recorders. 19

TT2201

ELECTRICAL ENGINEERING

LTPC 3003

(Common to Textile & Fashion Technology) AIM To introduce the principles of Electrical Engineering and the concepts of DC and AC machines. OBJECTIVES After the completion of this course, students gain knowledge in fundamentals of Electrical Engineering and the operational and design aspects of DC and AC motors and drives. UNIT I 9 SI units law, series, and parallel circuits, Kirchhoffs laws, Mechanical, Star-delta transformation magnetic circuits force on a current carrying conductor electromagnetic induction, Faradays Law, Lenzs law effects of hystresis & eddy currents Self and mutual inductances. UNIT II 9 Generation of an alternating emf average and rms values of alternating quantity representation of alternating quantities by phasors single phase circuits resonance three phase balanced systems single and three phase power calculations. UNIT III 9 Principle of operation of DC machines - emf equation types of generators Magnetization and Load characteristics of DC generators types and characteristics of DC motors torque equation DC motor starters (three point) Efficiency calculation and Swimburnes test O Speed control. UNIT IV 9 Construction and principle of operation of single phase transformer emf equation O.C. & S.C. tests efficiency and regulation 3F Transformers, Transmission and distribution principle and operation of three phase induction motors types slip torque characteristics principle and operation of alternators O.C. & S.C. tests regulations by synchronous impedance method. UNIT V 9 Basic principles of indicating instruments moving coil and moving iron instruments dynamometer type wattmeters induction types energy meter measurement of single and three phase power. TOTAL : 45 PERIODS TEXT BOOKS 1. Electrical Engineering Fundamentals/Del Toro 2nd edition / Prentice Hall Publishers. 2. Fundamental of Electrical Engineering / Ashfaq Husain, 2nd edition / Dhanpat Rai & Co. REFERENCES 1. Electrical technology Edward Hughes. 2. Introduction to electrical Engineering Naidu & Kamakshaiah 3. Theory and Problems of Basic Electrical Engineering / D.P.Kothari & I.J. Nagrath, PHI Publishers, 1998. 4. Basic Electrical Engineering / V.N.Mittle / TMH 1998. 5. Electrical Technology Vincent Del toro 20

GE 2021

ENVIRONMENTAL SCIENCE AND ENGINEERING

LTPC 3003

(Common to EEE, EIE, ICE, Biotech, Chemical, Fashion, Plastic, Polymer & Textile) OBJECTIVES To create an awareness on the various environmental pollution aspects and issues. To give a comprehensive insight into natural resources, ecosystem and biodiversity. To educate the ways and means to protect the environment from various types of pollution. To impart some fundamental knowledge on human welfare measures. UNIT I INTRODUCTION TO ENVIRONMENTAL STUDIES AND NATURAL RESOURCES 10 Definition, scope and importance need for public awareness forest resources: use and over-exploitation, deforestation, case studies. Timber extraction, mining, dams and their ground water, floods, drought, conflicts over water, dams-benefits and problems mineral resources: use effects on forests and tribal people water resources: use and over-utilization of surface and exploitation, environmental effects of extracting and using mineral resources, case studies food resources: world food problems, changes caused by agriculture and overgrazing, effects of modern agriculture, fertilizer-pesticide problems, water logging, salinity, case studies energy resources: growing energy needs, renewable and non renewable energy sources, use of alternate energy sources. Case studies land resources: land as a resource, land degradation, man induced landslides, soil erosion and desertification role of an individual in conservation of natural resources equitable use of resources for sustainable lifestyles. Field study of local area to document environmental assets river / forest / grassland / hill / mountain. UNIT II ECOSYSTEMS AND BIODIVERSITY 14 Concept of an ecosystem structure and function of an ecosystem producers, consumers and decomposers energy flow in the ecosystem ecological succession food chains, food webs and ecological pyramids introduction, types, characteristic features, structure and function of the (a) forest ecosystem (b) grassland ecosystem (c) desert ecosystem (d) aquatic ecosystems (ponds, streams, lakes, rivers, oceans, estuaries) introduction to biodiversity definition: genetic, species and ecosystem diversity biogeographical classification of India value of biodiversity: consumptive use, productive use, social, ethical, aesthetic and option values biodiversity at global, national and local levels India as a mega-diversity nation hot-spots of biodiversity threats to biodiversity: habitat loss, poaching of wildlife, man-wildlife conflicts endangered and endemic species of India conservation of biodiversity: in-situ and exsitu conservation of biodiversity. Field study of common plants, insects, birds Field study of simple ecosystems pond, river, hill slopes, etc. UNIT III ENVIRONMENTAL POLLUTION 8 Definition causes, effects and control measures of: (a) air pollution (b) water pollution (c) soil pollution (d) marine pollution (e) noise pollution (f) thermal pollution (g) nuclear hazards solid waste management: causes, effects and control measures of urban and industrial wastes role of an individual in prevention of pollution pollution case studies disaster management: floods, earthquake, cyclone and landslides. Field study of local polluted site urban / rural / industrial / agricultural 21

UNIT IV SOCIAL ISSUES AND THE ENVIRONMENT 7 From unsustainable to sustainable development urban problems related to energy water conservation, rain water harvesting, watershed management resettlement and rehabilitation of people; its problems and concerns, case studies environmental ethics: issues and possible solutions climate change, global warming, acid rain, ozone layer depletion, nuclear accidents and holocaust, case studies. wasteland reclamation consumerism and waste products environment production act air (prevention and control of pollution) act water (prevention and control of pollution) act wildlife protection act forest conservation act issues involved in enforcement of environmental legislation public awareness. UNIT V HUMAN POPULATION AND THE ENVIRONMENT 6 Population growth, variation among nations population explosion family welfare programme environment and human health human rights value education HIV / AIDS women and child welfare role of information technology in environment and human health case studies. TOTAL : 45 PERIODS

TEXT BOOKS 1. Gilbert M.Masters, Introduction to Environmental Engineering and Science, Pearson Education Pvt., Ltd., Second Edition, ISBN 81-297-0277-0, 2004. 2. Miller T.G. Jr., Environmental Science, Wadsworth Publishing Co. REFERENCES 1. Bharucha Erach, The Biodiversity of India, Mapin Publishing Pvt. Ltd., Ahmedabad India. 2. Trivedi R.K., Handbook of Environmental Laws, Rules, Guidelines, Compliances and Standards, Vol. I and II, Enviro Media. 3. Cunningham, W.P.Cooper, T.H.Gorhani, Environmental Encyclopedia, Jaico Publ., House, Mumbai, 2001. 4. Wager K.D. Environmental Management, W.B. Saunders Co., Philadelphia, USA, 1998 5. Townsend C., Harper J and Michael Begon, Essentials of Ecology, Blackwell Science. 6. Trivedi R.K. and P.K. Goel, Introduction to Air Pollution, Techno-Science Publications.

22

MA2211 TRANSFORMS AND PARTIAL DIFFERENTIAL EQUATIONS (Common to all branches of BE / B.Tech Programmes)

LTPC 31 0 4

OBJECTIVES The course objective is to develop the skills of the students in the areas of Transforms and Partial Differential Equations. This will be necessary for their effective studies in a large number of engineering subjects like heat conduction, communication systems, electro-optics and electromagnetic theory. The course will also serve as a prerequisite for post graduate and specialized studies and research. UNIT I FOURIER SERIES 9+3 Dirichlets conditions General Fourier series Odd and even functions Half range sine series Half range cosine series Complex form of Fourier Series Parsevals identify Harmonic Analysis. UNIT II FOURIER TRANSFORMS 9+3 Fourier integral theorem (without proof) Fourier transform pair Sine and Cosine transforms Properties Transforms of simple functions Convolution theorem Parsevals identity. UNIT III PARTIAL DIFFERENTIAL EQUATIONS 9 +3 Formation of partial differential equations Lagranges linear equation Solutions of standard types of first order partial differential equations - Linear partial differential equations of second and higher order with constant coefficients. UNIT IV APPLICATIONS OF PARTIAL DIFFERENTIAL EQUATIONS 9+3 Solutions of one dimensional wave equation One dimensional equation of heat conduction Steady state solution of two-dimensional equation of heat conduction (Insulated edges excluded) Fourier series solutions in cartesian coordinates. UNIT V Z -TRANSFORMS AND DIFFERENCE EQUATIONS 9+3 Z-transforms - Elementary properties Inverse Z-transform Convolution theorem Formation of difference equations Solution of difference equations using Z-transform. TOTAL : 60 PERIODS TEXT BOOKS 1. Grewal, B.S, Higher Engineering Mathematic, 40th Edition, Khanna publishers, Delhi, (2007) REFERENCES 1. Bali.N.P and Manish Goyal, A Textbook of Engineering Mathematic, 7th Edition, Laxmi Publications(P) Ltd. (2007) 2. Ramana.B.V., Higher Engineering Mathematics, Tata Mc-GrawHill Publishing Company limited, New Delhi (2007). 3. Glyn James, Advanced Modern Engineering Mathematics, 3rd Edition, Pearson Education (2007). 4. Erwin Kreyszig, Advanced Engineering Mathematics, 8th edition, Wiley India (2007).

23

CH 2202

MECHANICS OF SOLIDS

LTPC 3003

(Common to Chemical & Textile Technology) AIM To impart knowledge on structural, Mechanical properties of Beams and columns. OBJECTIVES The students will be able to design the support column, beams, pipelines, storage tanks and reaction columns and tanks after undergoing this course. This is precursor for the study on process equipment design and drawing. UNIT I STRESS, STRAIN AND DEFORMATION OF SOLIDS 9 Rigid bodies and deformable solids forces on solids and supports equilibrium and stability strength and stiffness tension, compression and shear stresses Hookes law and simple problems compound bars thermal stresses elastic constants and poissions ratio welded joints design. UNIT II TRANSVERSE LOADING ON BEAMS 9 Beams support conditions types of beams transverse loading on beams shear force and bending moment in beams analysis of cantilevers, simply supported beams and over hanging beams relationships between loading, S.F. and B.M. in beams and their applications S.F.& B.M. diagrams. UNIT III DEFLECTIONS OF BEAMS 9 Double integration method Macaulays method Area moment theorems for computation of slopes and deflections in beams conjugate beam method UNIT IV STRESSES IN BEAMS 9 Theory of simple bending assumptions and derivation of bending equation (M/I = F/Y = E/R) analysis of stresses in beams loads carrying capacity of beams proportioning beam sections leaf springs flitched beams shear stress distribution in beams determination of shear stress in flanged beams. UNIT V TORSION 9 Torsion of circular shafts derivation of torsion equation (T/J = C/R = G0/L) stress and deformation in circular and hollow shafts stepped shafts shafts fixed at both ends stresses in helical springs deflection of springs spring constant COLUMNS Axially loaded short columns columns of unsymmetrical sections Eulers theory of long columns critical loads for prismatic columns with different end conditions effect of eccentricity. TOTAL : 45 PERIODS TEXT BOOKS 1. Junarkar, S.B., Mechanics of Structure Vol. 1, 21st Edition, Character Publishing House, Anand, India, (1995) 2. William A.Nash, Theory and Problems of Strength of Materials, Schaums Outline Series. McGraw Hill International Editions, Third Edition, 1994. REFERENCES 1. Elangovan, A., Thinma Visai Iyal (Mechanics of Solids in Tamil), Anna University, Madras, 1995.

24

TT2202

MECHANICAL ENGINEERING (Common to Textile Technology & Fashion Technology)

LTPC 3003

AIM To introduce the Mechanical Engineering Fundamentals. OBJECTIVES Students gain knowledge in the application of Mechanical and Thermodynamic principles in the design and operation of Equipments and machineries. UNIT I LAWS OF THERMODYNAMCIS 10 Basic concepts and hints; Zeroth law; First Law of Thermodynamics Statement and application; Steady flow energy equation; Second law of ThermodynamicsStatement; Limitations Heat Engine; Heat Pump, Available energy, KelvinPlank statement and Clausius statement; Equivalenceentropy; Reversibility: Entropy charts; Third law of ThermodynamicsStatement. UNIT II HEATING AND EXPANSION OF GASES 5 Expressions for; work done; Internal energy, Hyperbolic and polytropic processes; Free expansion and Throttling. UNIT III AIR STANDARD EFFICIENCY 5 Carnot cycle; Stirlings Cycle: Joule Cycle; Otto Cycle; Diesel Cycle; Dual combustion Cycle. UNIT IV I.C. ENGINES 4 Engine nomenclature and classifications; SI Engine: CI Engine; Four Stroke cycle Two stroke cycle; Performance of I.C. Engine; Brake thermal efficiency; Indicated Thermal Efficiency, Specific fuel consumption. UNIT V STEAM AND ITS PROPERTIES 4 Properties of steam; Dryness fraction; latent heat; Total heat of wet steam; Superheated steam. Use of steam tables; volume of wet steam; Volume of superheated steam; External work of evaporation; Internal energy; Entropy of vapour, Expansion of vapour, Rankine cycle; Modified Rankine cycle. UNIT VI STEAM ENGINES AND TURBINES 3 Hypothetical indicator diagram of steam engine; Working of a simple steam engine; steam turbinesImpulse and Reaction typesPrinciples of operation. UNIT VII SIMPLE MECHANISM 3 Kinematic Link, Kinematic Pair Kinematic Chain; Slider Crank mechanism and inversions; Double slider crank mechanism and inversions. UNIT VIII FLY WHEEL Turning moment Diagram; Fluctuation of Energy; Design of fly wheel. 4

UNIT IX DRIVES 5 Belt and rope drives; Velocity ratio; slip; Ratio of tensions; Length of belt; Maximum HP; simple, compound and Epicyclic gear trains. 25

UNIT X BALANCING 2 Balancing of rotating masses in same plane; Balancing of masses rotating in different planes. TOTAL : 45 PERIODS TEXT BOOKS 1. Smith, Chemical Thermodynamics, Reinhold Publishing Co., 1977. 2. Bhaskaran, K.A., and Venkatesh, A., Engineering Thermodynamics, Tata McGrawHill, 1973. REFERENCES 1. A.Pandya and Shah, Theory of Machines, Charatakar Publisheres, 1975. 2. NAG, P.E., Engineering thermodynamics, II Edition, Tata McGraw-Hill Publishing Co., Ltd., 1995.

TT 2203

SPUN YARN TECHNOLOGY I

LTPC 4004

AIM To impart basic knowledge of various preparatory processes in Yarn manufacture. OBJECTIVES Students will be familiar with Mechanism, Working and implication of Ginning process The operation and manipulation of process parameters in Opening and Cleaning machines Card Draw Frame Comber Speed frame

UNIT I GINNING AND BLOWROOM 12 Objectives of ginning, Study of working of different gins Knife roller gin, Saw gin. Ginning out-turn. Effect of ginning performance on yarn quality Power requirement in ginning. Objectives of blowroom. Principle and description of Opening, Cleaning and Blending machines. Concepts of Opening intensity and Cleaning efficiency. Settings and speeds of various Openers/cleaners. Sequence of machines in modern blowroom line. Blowroom line for cotton and man-made fibres and their blends. Dust extractors, Filters, Waste collection. Mechanism of lap formation, Chute feed. Power requirement in blowroom. UNIT II CARDING 12 Objectives of carding. Basics of Opening, Cleaning and fibre individualisation. Study of working of semi high production, high production cards. Speeds and setting of functional elements. Concept of auto levelling in carding. Drives, Card clothing and Production calculation. Concept of Cylinder loading and the factors influencing it. Latest developments in carding to increase production and sliver quality. 26

UNIT III DRAWFRAME 12 Basic principles of doubling and drafting. Description of working of various drafting systems. Concept of roller flutes, roller setting, roller pressure, web condensation and roller lapping. Study of stop motions. Draft and production calculation. Effect of roller defects, roller setting, roller pressure, break draft and draft distribution on sliver quality. Process parameters for processing cotton, man-made fibres and blends. Working of autoleveller on drawframe. Developments in drawframe machines. Influence of drawframe sliver quality on yarn characteristics. UNIT IV COMBER 12 Requirement and objectives of comber preparatory process. Methods of lap preparation lap doubling process, sliver doubling process, their merits and limitations. Objectives and principles of combing. Working of comber sequence and timing of operations in combing. Types of feeding concurrent feed and counter feed, Degree of combing. Combing efficiency. Concept of piecing waves, asymmetric web condensation. Comber waste in relation to pre-comber draft, direction of fibre hooks, type of feed, top comb setting. Settings and production calculation. Determining optimum level of comber waste for different mixings and yarn counts. Introduction to modern combers. UNIT V SPEEDFRAME 12 Objectives of speedframe. Principle of working of modern speedframe. Differences between bobbin lead / flyer lead roving processes. Mechanism of winding and bobbin building. Settings and speeds. Draft, twist and production calculations. Effect of roller setting, roller pressure, apron spacing on roving quality. Importance of roving quality on ringframe performance and yarn quality. TOTAL : 60 PERIODS TEXTBOOKS 1. Klein W., Vol. 1-3, The Technology of Short Staple Spinning, A Practical Guide to Opening & Carding and A Practical Guide to Combing, Drawing, and Roving frame, The Textile Institute, Manchester, U.K., 1998. 2. Chattopadhyay R. (Ed), Advances in Technology of Yarn Production, NCUTE, IIT Delhi, 2002. REFERENCES 1. Chattopadhyay R., Technology of Carding, NCUTE, IIT Delhi, 2003. 2. Chattopadhyay R. & Rengasamy R., Spinning, Drawing, Combing & Roving, NCUTE Pilot Programme. 3. Salhotra K. R. & Chattopadhyay R., Book of papers on Blowroom and Carding, IIT Delhi 1998. 4. Duraiswamy I, Chellamani P & Pavendhan A., Cotton Ginning Textile Progress, The Textile Institute, Manchester, U.K., 1993. 5. Lord P. R., Yarn Production: Science Technology and Economics, The Textile Institute, Manchester, U.K., 1999.

27

TT2207

ELECTRICAL ENGINEERING LAB (Common to Chemical & Textile Technology)

LTPC 0 032

AIM To experimentally determine the load characteristics on various types of AC/DC Motors and also study on the generator and alternators circuit arrangement. OBJECTIVES After the completion of this course students gain knowledge in fundamentals of Electrical Engineering and the operational and design aspects of DC and AC motors and drivers.

LIST OF EXPERIMENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Open circuit characteristics of D.C. shunt generator. Load characteristics of D.C. shunt generator Load characteristics of D.C. compound generaor Load test on D.C. shunt motor Study of D.C. motor starters O.C. and S.C. tests on single phase transformer Load test on single phase transformer Load test on 3 - phase squirrel cage induction motor Study of 3 - phase induction motor starters Load test on 3 - phase slip ring induction motor O.C. and S.C. tests on 3 - phase alternator Synchronization and V-curves of alternator

LIST OF EQUIPMENTS 1. D.C. shunt generator. 2. D.C. shunt generator 3. Compound generator 4. D.C. shunt motor 5. D.C. motor starters 6. Single phase transformer 7. 3 - phase squirrel cage induction motor 8. 3 - phase induction motor starters 9. 3 - phase slip ring induction motor 10. 3 - phase alternator 11. Alternator TOTAL : 45 PERIODS

28

TT2208

MECHANICAL ENGINEERING LAB (Common to Textile Technology & Fashion Technology)

LTPC 0032

AIM To introduce the Mechanical Engineering fundamentals to the petroleum engineering students. OBJECTIVES Students gain knowledge in the application of Mechanical and Thermodynamics principles in the design and operation of Equipments and Machineries of Petroleum Industries. LIST OF EXPERIMENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Heat balance on Diesel engine 3 Mechanical load test on petrol engine Morse test on multi cylinder petrol engine Volumetric efficiency on Diesel engine Volumetric efficiency on two state reciprocating compressor COP in compression refrigeration cycle Test on Air conditioning system Viscosity Index, Flash and Fire point of Lubricant Valve timing diagram in Diesel engine Port timing diagram

LIST OF EQUIPMENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Diesel Alternator Set Diesel Engines Petrol Engines Multi Cylinder Petrol engine Two stroke Reciprocating Compressor Compression Refrigeration Cycle Air Conditioning System Viscosity, Flash and Fire point apparatus Steam power plant Two stroke engines Bomb calorimeter Orsat apparatus Gas calorimeter TOTAL : 45 PERIODS

29

TT 2209

SPUN YARN TECHNOLOGY LAB I

LTPC 003 2

AIM To provide a practical knowledge of various preparatory processes in yarn manufacture. OBJECTIVES Students will be familiar with The operation and manipulation of process parameters in - Opening and Cleaning machines - Card - Drawframe - Comber - Speedframe Experiments: (Minimum of Ten Experiments shall be offered) 1. Study of ginning machine 2. Study of blowroom machinery 3. Settings and production calculations in blowroom 4. Card - Draft and production calculations 5. Card - Settings 6. Construction details of Drawframe 7. Draft calculation in Drawframe 8. Study of comber preparatory machines 9. Construction details of comber 10. Draft calculation in comber 11. Construction details of speedframe 12. Draft calculation in speedframe 13. Twist calculation in speedframe 14. Study of builder motion mechanism in speedframe TOTAL : 45 PERIODS LIST OF MACHINERY REQUIRED Lab model Ginning machine Miniature Blowroom line Carding machine Drawframe Comber Preparatory machines Comber Speedframe

30

TT 2251

CHEMISTRY FOR TEXTILES

LTPC 3003

AIM To impart a sound knowledge of theoretical aspects of Carbohydrates, Aminoacids and Proteins, Oils, Fats and Waxes, Bleaching agents, Dyes. OBJECTIVES Students should be conversant with: Structure and properties of cellulose Chemical composition, properties (chemical and physical) of different fibres Methods of Bleaching and Dyeing techniques UNIT I CARBOHYDRATES 9 Introduction, mono- and di-saccharides important reactions. Polysaccharides-Starch and Cellulose- Structure and properties. Reactions of cellulose. Derivatives of cellulosecarboxy-methyl cellulose, secondary cellulose acetate and cellulose triacetate. Lignin structure and properties. Delignification of lignocelluloses- chemistry and mechanism. Preparation, physical and chemical properties of regenerated cellulose and its textile uses. UNIT II AMINOACIDS AND PROTEINS, OILS, FATS AND WAXES 9 Classification of proteins, test for proteins, denaturation. Wool and silk - chemical composition, properties (chemical and physical), structural aspects and application. Analysis of oils and fats- Classification of waxes. Fatty, waxy/gummy and protein materials present in natural fibres (cotton, silk, wool etc) and their removal. UNIT III BLEACHING AGENTS 9 Oxidative (chlorite, hypochlorite and hydrogen peroxide) and reductive (borohy-drides, sulphites, hydrosulphites etc) bleaching agents and their mechanism of action in textile bleaching. Heterocyclic compounds Furan, thiophene, pyrrole, pyridine and indole- their important derivatives. UNIT IV DYES 9 Colour and constitution. Light absorption properties of dyes. Beer-Lambertz law. Dye estimation by spectrophotometer. Classification of dyes and intermediates viz, azines, oxazines, thiazine, acridine, thiazole, eqinoline, cyanide dyes, diphenyl and triphenyl methane dyes. Structure and synthesis of important azo dyes (methyl orange, congo red and methyl red), diphenyl methane dyes (malachite green, para rosaniline) and anthraquinone dyes (alizarin). Indigoid, thioindigoid, solubilized vat dyes, reducing agents in vat dyeing and their reduction potentials, sulphur color, phthalocynanine and phthalin dyes, reactive gyes and mordant dyes. Disperse dyeing and its mechanism. Cationic dyestuff. Natural dyes - source, extraction and the structure of the dye component. Fluorescent brightening agents- their chemistry, preparation and uses. UNIT V THEORY OF DYEING 9 Polymer-dye interactions. Substantivity and affinity. Kinetics and thermodynamics of dyeing. Derivation of affinity equation. Various adsorption isotherms in dyeing and their thermodynamic derivations. Dye diffusion (Ficks first and second laws), equilibrium adsorption, partition coefficient, time of half-dyeing, dyeability and dye diffusion temperature. Derivation of William Landed Ferry (WLF) equation and its significance. Free volume and solubility parameter concepts in dyeing. TOTAL : 45 PERIODS 31

TEXT BOOKS 1. Introduction to chemistry of dyestuffs, V.A.Shenai, Sevak Publications, Mumbai, 1995. 2. Textile chemistry, R.H.Peters, Vol. III, The physical chemistry of dyeing, Elsevier, 1975. REFERENCES 1. Bahl, B.S and Arun Bahl, Advanced organic chemistry, Sultanchand and Sons, New Delhi, 1994. 2. The chemistry of synthetic dyes, vol.I and II, Academic press, London, 1971. 3. The theory of colouration of textiles, eds.; C.L.Bird and W.S.Boston Dyers company publications trust, England, 1975 4. Dyeing and chemical technology of textile fibres, Trotman E.R, Edward Arnold Kent, England. 5. Synthetic organic chemistry, Agarwal O.P, Fifth edition, Goel Publishing house, Meerut, 1981.

TT 2252

ELECTRONICS AND INSTRUMENTATION

LTPC 3003

AIM To introduce the basic principles of Electronics and its application in constructing Instruments for Textile machineries. OBJECTIVES Students will be in a position to understand and practice the basic electronic principles and connected devises. They will gain knowledge in selecting and applying suitable electronic devices to operate and control Textile machineries. UNIT I 7 Electronic principles PN devices semi conductor diodes. Transistors basics integrated circuits. Operational amplifier ICS characteristics and pin details analog circuits. Amplifiers using operational amplifier IC inverting, noninverting, differential. Summers, integrators, differentiators. Other signal conditioning circuits basics of passive and active filters. UNIT II 7 Addition, subtraction devices function generation linearization. Digital circuits Clock Gates Truth table Decoders, Encoders, ROM and RAM. Flip-lops Counters ripple, divide by N and up down counters. Microprocessor based systems An elementary introduction of the chips and organization. Analog to digital conversion DIGITAL APPLICATIONS of signal conditioning. UNIT III 7 General measurement system an introduction static and dynamic measurement System response rise time distortion impedance matching. Basic input circuits Ballast, Voltage divider and bridge circuits. Sensitivity and loading error of these circuits. Motion measurement translational, rotary and relative displacement transducers, Resistive transducers. Capacitive, inductive pick ups LVDT. 32

UNIT IV 9 Strain gauges basics and types Piezo resistance Gauge factor. Mounting of strain gauges and strain bridges calibration and balancing. Force measurement Torque and load cells instrumentation. Temperature measurement - standards and calibration Thermal expansion methods. Thermo electrics sensors basics types materials circuits Bridge compensation Cold junction circuits. Electric resistance and semiconductor temperature sensors. Flow measurement velocity, magnitude and direction measurement. Anemometers discharge measuring sensors Mass flow meters, pH, Viscosity, liquid level, humidity measurement. Spectrophotometry Calorimetry Gas Chromatography. UNIT V 8 Speed measurement and event counting using photo electric and reluctance principles Proximity sensors. Instrumentation specific to Textile processing industry. Indicating and recording devices Basic analog and digital meters Standards and calibration. Cathode ray oscilloscopes and xy plotters and digital printers and plotters magnetic disc and tape storage Data loggers. UNIT VI 7 Industrial instrumentation Dielectric heating Electronic relay circuits SCR, DIAC, and TRIAC elementary power electronics. Elementary temperature control circuits Types of process controllers Proportional and PDI control. Open loop and feed back control systems servomechanisms its response. Typical self-balancing relayed, chopper based and On Off controllers. Computerised data acquisition and control in the Textile processing industry. TOTAL : 45 PERIODS TEXT BOOKS 1. Doeblin, O.E., Measurement System, McGraw-Hill International Book Co., Tokyo, 1983. 2. Ralph. B and Nathan, W. Industrial Electronic Circuits and Applications. Prentice Hall India Ltd., New Delhi. 1972. REFERENCES 1. Human, J.P., Experimental Methods for Engineers McGraw-Hill Book Co., New Delhi, 1978. 2. Millman and Halkian, Electronic Fundamentals and Applications, McGraw Hill, New York, 1972.

TT 2253

FABRIC MANUFACTURE I

LTPC 3003

AIM To impart basic of different processes in the sequence of fabric manufacture like cone winding, warping, sizing, drawing in and pirn winding. OBJECTIVE To know the objectives of different processes. To get thorough knowledge in the concepts involved in these processes. To study the mechanism involved in the different processes. To get exposure to the latest developments in these processes. 33

UNIT I 9 Classification of winders Characteristics of parallel winding cross winding and precision winding. Types and working principles of yarn clearers, knotters and splicers Classification of yarn faults - Types of tensioners, guides- cop unwinding characteristics stop motions cone defects, causes and rectification. UNIT II 9 Features of automatic cheese and cone winders winding of synthetic yarns, blended yarns and sewing threads package quality for dyeing productivity calculations of winding machine. Types and working principle of pirn winding machines bunching, stop motions features of automatic pirn winding machine production and efficiency calculation process control in pirn winding pirn defects causes and remedies. UNIT III 9 Beam warping machines types creels stop motion brakes length measuring motion features of modern warping machines - sectional warping machine creel lease reed-stop motion end breaks in warping quality control beam defects causes remedies. UNIT IV 9 Types and selection of ingredients for sizing. Size preparation and storage equipments sizing machines multi-cylinder & hot air marking and measuring motion control systems in sizing machines mechanism of cylinder drying, beam pressing devices mechanical, pneumatic, hydraulic. UNIT V 9 Single end sizing machines sizing of blended & filament yarns process control in sizing sizing faults causes & remedies modern development in sizing, Efficiency and production calculations. Need for drawing-in operation, working principles of manual, semiautomatic and automatic drawing in machines knotting, pinning machines. TOTAL : 45 PERIODS TEXT BOOKS 1. Ajgaonkar D.B., Talukdar M.K. and Wedekar, Sizing: Material Methods and Machineries, Mahajan Publications Ahmedabad, 1999. 2. Lord P.R. and Mohammed M.H., Weaving Conversion of Yarn to Fabric, Merrow Publication, 1992. REFERENCES 1. Modi J.R.D., Sizing Ingredient, Mahajan Publications, Ahmedabad 2. Booth J.E., Textile Mathematics, Vol. II & III, Textile Institute, Manchester, U.K.1975. 3. Ormerod A., Modern Preparation and Weaving, Merrow Publication Co. U.K. 1988. 4. Sengupta E., Yarn Preparation, Vol. I & II, Popular Prakasam, Bombay, 1970. 5. Talukdar M.K., An Introduction to Winding and Warping Testing Trade Press, Mumbai.

34

MA2263

LTPC 310 4 (Common to Biotech, Chemical, Fashion, Petroleum, Polymer, Plastic)

PROBABILITY AND STATISTICS

OBJECTIVES At the end of the course, the students would Acquire skills in handling situations involving more than one random variable and functions of random variables. Be introduced to the notion of sampling distributions and have acquired knowledge of statistical techniques useful in making rational decision in management problems. Be exposed to statistical methods designed to contribute to the process of making scientific judgments in the face of uncertainty and variation.

UNIT I RANDOM VARIABLES 9+3 Discrete and continuous random variables - Properties- Moments - Moment generating functions and their properties. Binomial, Poisson ,Geometric, Negative binomial, Uniform, Exponential, Gamma, and Weibull distributions. UNIT II TWO DIMENSIONAL RANDOM VARIABLES 9+3 Joint distributions - Marginal and conditional distributions Covariance - Correlation and Regression function of a random variable-Transformation of random variables Central limit theorem. UNIT III TESTING OF HYPOTHESIS 9+3 Sampling distributions Testing of hypothesis for mean, variance, proportions and differences using Normal, t, Chi-square and F distributions - Tests for independence of attributes and Goodness of fit. UNIT IV DESIGN OF EXPERIMENTS 9+3 Analysis of variance One way classification CRD - Two way classification RBD Latin square. UNIT V RELIABILTY AND QUALITY CONTROL 9+3 Concepts of reliability-hazard functions-Reliability of series and parallel systems- control charts for measurements (x and R charts) control charts for attributes (p, c and np charts) Note : Use of approved statistical table is permitted in the examination. TOTAL : 60 PERIODS TEXT BOOKS 1. J. S. Milton and J.C. Arnold, Introduction to Probability and Statistics, Tata McGraw Hill, 4th edition, 2007. (For units 1 and 2) 2. R.A. Johnson and C.B. Gupta, Miller and Freunds Probability and Statistics for Engineers, Pearson Education, Asia, 7th edition, (2007) REFERENCES 1. Walpole, R. E., Myers, R. H. Myers R. S. L. and Ye. K, Probability and Statistics for Engineers and Scientists, Seventh Edition, Pearsons Education, Delhi, 2002. 2. Navidi, W, Statistics for Engineers and Scientists, Special Indian Edition, Tata McGraw-Hill Publishing Company Ltd, New Delhi,2008. 3. Spiegel, M.R, Schiller, J and Alu Srinivasan, R, Schaums Outlines Probability and Statistics, Tata McGraw-Hill Publishing Company Ltd. New Delhi ,2007. 35

TT 2254

SPUN YARN TECHNOLOGY II

LTPC 3003

AIM To impart a sound knowledge in conventional and modern methods of yarn manufacture with latest developments. OBJECTIVE To enhance the latest know how of Ring spinning, Rotor spinning, Friction spinning and Jet spinning To improve the technology in the newer methods of spinning UNIT I RING SPINNING 9 Principle of ring spinning. Detailed study of modern ring frame creel suspension type of bobbin holder. Drafting system angle of roller stand, fluted rollers, types of flutes cots, aprons and their specifications types of top roller loading systems spring loading, pneumatic loading. Functions of yarn guide, balloon control ring, separators, rings and travellers symmetric and asymmetric rings ring / traveller interaction and profile matching antiwedge ring and elliptical traveller, orbit ring / traveller, zenith ring / traveller. Spindles spindle size, spindle drives. Traveller lag traveller burning and control. Cop building ring rail movements, builder motion, doffing procedure. Process parameters speeds-settings-draft-production particulars for cotton, synthetics and blends. Condensed yarn spinning principle of compacting drafted fibre strand, different methods of condensed yarn manufacture, condensed yarn properties vis--vis conventional ring-spun yarn properties, benefits and limitations of condensed yarn spinning UNIT II ROTOR SPINNING 9 History of development of open end spinning, Principle of open end rotor spinning, Mechanism of yarn formation fibre individualisation, fibre assembling, integration of fibres into open end of yarn, twist insertion, yarn withdrawal, Yarn structure fibre orientation and extent, fibre migration, twist structure, packing of fibres in yarn, Raw material specification and fibre characteristics for optimum performance and yarn quality, Process parameters influencing spinning performance and yarn quality opening roller speed and wire profile, rotor diameter, rotor speed, groove design, profile of doffing tube, Yarn characteristics strength and extension, unevenness and imperfections, hairiness, flexural rigidity, abrasion resistance, Latest developments in rotor spinning, Economic benefits, Technological and economic limitations for production of finer yarns, End uses of rotor-spun yarns. UNIT III FRICTION SPINNING 9 Introduction, Principle of operation, History of machine developments PSL Masterspinner, DREF-1 Friction Spinner, DREF-2 Friction Spinner, DREF-3 Friction Spinner, DREF-5 Friction Spinner, DREF-2000 Friction Spinner, DREF-3000 Friction Spinner, Yarn Formation process fibre feed, fibre assembly, twist insertion, yarn withdrawal, Yarn structure structure of open end friction spun yarn, structure of coresheath type (DREF-3) friction spun yarn, Raw material requirement and fibre characteristics for friction spinning, Influence of process parameters spinning drums speed, yarn withdrawal rate, friction ratio, suction air pressure, core-sheath ratio, factors influencing fibre slip and twisting efficiency, Applications fields for open-end and coresheath type friction-spun yarns, Merits and demerits of friction spinning, Latest developments in friction spinning. 36

UNIT IV AIR-JET SPINNING 9 Introduction to false twisting, Basic principles and methods of fasciated yarn manufacture Duponts rotofil process, Toray air-jet spinning process, Murata jet spinning, Murata vortex spinning, Importance of fibre characteristics for optimum spinning performance and yarn quality, Classification of fasciated yarn structure, Yarn properties, Yarn quality in relation to various process parameters air pressure, draft, delivery rate, ribbon width, feed ratio, Developments in air-jet spinning 5-line high drafting system, Murata twin spinning, Murata roller jet spinning, Murata vortex spinning MVS 851, MVS 861. Applications of air-jet spun yarns. UNIT V OTHER SPINNING METHODS 9 Wrap spinning principle of operation, raw materials for core and wrapper, yarn structure and properties, spinning limits, applications of yarns. Double-rove spinning operating principle, process monitor, spinning geometry, effect of strand spacing on spinning performance and yarn quality, process limitation, Introduction to solo-spun technology, difference between siro spinning and solo spinning, end uses of siro-spun and solo-spun yarns. Core yarn spinning basic principle and requirements of core yarn spinning, different methods of core yarn production manufacture of core yarn in ring spinning, rotor spinning, friction spinning, air-jet spinning, raw materials for core yarn spinning, applications of core-spun yarns. Twistless and Self-twist spinning basic principles of yarn manufacture, yarn characteristics and end uses, latest developments. TOTAL : 45 PERIODS TEXT BOOKS 1. Klein W., Vol.4 -5, A Practical Guide to Ring Spinning, 1987 and New Spinning Systems, 1993" The Textile Institute, Manchester, 1987. 2. Gowda R.V.M, New Spinning Systems, NCUTE, IIT Delhi, 2003. REFERENCES 1. Chattopadhyay R. (Ed), Advances in Technology of Yarn Production, NCUTE, IIT Delhi, 2002. 2. Lawrence C.A. and Chen K.Z, Rotor Spinning, Textile Progress, Vol. 13, No.4, Textile Institute, U.K., 1981. 3. Basu A., "Progress in Air-jet Spinning", Textile Progress, Vol. 29, No.3, Textile Institute, U.K., 1997. 4. Ishtiaque, S.M., Salhotra K.R. and Gowda R.V.M, "Friction Spinning", Textile Progress, Vol. 33, No.2, Textile Institute, U.K., 2001.

37

TT 2255

STRUCTURE AND PROPERTIES OF FIBRES

LTPC 30 03

AIM To provide a sound knowledge of the fibre structure and their important physical properties OBJECTIVE To study the fibre structure and its important characterisation methods To study the important fibre properties such as moisture absorption, mechanical properties, optical and frictional properties, electrical and thermal properties. UNIT I STRUCTURE OF FIBRES 9 Basic requirements for fibre formation. Structure of natural and man-made textile fibres chemical structure, fine structure, and morphological structure of cotton, viscose, acetate, polyester, polyamide, polyacrylonytrile, polyethylene, polypropylene and bast fibres. Basic concepts of intra- and inter-molecular forces, degree of order, degree of orientation of molecular chains, ordered and disordered regions. Models of fibre structure fringed micelle model, modified-fringed micelle model, fringed fibril model. Similarities and differences amongst the structural features of natural and man-made fibres. Investigation of fibre structure Electron microscopy, X-ray diffraction methods, Infra-red radiation techniques, density measurement. UNIT II MOISTURE ABSORPTION PROPERTIES OF FIBRES 9 Definitions of humidity absolute humidity and relative humidity, moisture content and regain. Hygroscopic nature of fibres regain curves. Measurement of regain and determination of correct invoice mass in fibres. Hysteresis in moisture absorption. Equilibrium absorption of moisture by fibres. Effect of fibre structure hydrophilic groups and non-crystalline regions on moisture absorption. Effect of ambient conditions relative humidity and temperature on regain of fibres. Heats of sorption differential and integral - relation with fibre structure and regain, measurement of heat of wetting. Conditioning of fibres mechanism of conditioning, factors influencing rate of conditioning, effect of conditioning on fibre properties. Swelling of fibres axial swelling, transverse swelling, area swelling and volume swelling. UNIT III MECHANICAL PROPERTIES OF FIBRES 9 Tensile testing of fibres cotton, viscose, acetate, modal, lyocel, polyester, polyamide, polyacrylonytrile, polyethylene, polypropylene, jute and flax fibres Definitions of terms load, elongation, breaking strength, breaking extension, tensile stress, tensile strain, mass specific stress, yield point, initial modulus, work of rupture and work factor. Stressstrain curves for various textile fibres and their significance. Influence of fibre structure, humidity and temperature on stress-strain characteristics of fibres. Methods of tensile testing constant rate of loading and constant rate of extension, differences between the two methods of test. Elastic properties elasticity, elastic recovery and its relation to stress and strain, work recovery, typical values of elastic recovery and work recovery for various textile fibres. Mechanical conditioning of fibres advantages. Time effects stress relaxation and creep phenomena. Dynamic tensile testing of fibres. Torsional rigidity its relation to other fibre properties, measurement techniques. Flexural rigidity its relation to other fibre properties, measurement techniques.

38

UNIT IV OPTICAL AND FRICTIONAL PROPERTIES 9 Refractive index of fibres definition, factors influencing and measurement. Birefringence measurement techniques, effect of factors like fibre orientation, density and regain. Optical orientation factor, its relation with refractive index and birefringence. Reflection of light specular and diffused reflection, lustre, lustre index, factors influencing lustre. Absorption of light dichroism, dichroic ratio. Introduction to fibre friction. Theories of friction Amontons law, Bowdens adhesion shearing mechanism, Lincolns law. Measurement of friction friction between single fibres, friction between fibre assemblies. Factors influencing fibre friction. Role of friction in fibre processing. Friction in wool directional frictional effect, felting. UNIT V ELECTRICAL AND THERMAL PROPERTIES 9 Definition of electrical resistance, electrical resistance of fibres, measurement of resistance in fibres, factors influencing electrical resistance. Dielectric properties, factors influencing dielectricity. Static electricity generation of static charge and measurement, problems encountered during processing, elimination techniques. Thermal properties specific heat, thermal conductivity, thermal expansion and contraction, structural changes in fibres on heating, thermal transitions glass transition and melting, heat setting. Flammability characteristics of fibres. TOTAL : 45 PERIODS TEXT BOOKS 1. Morton W.E and Hearle, J.W.S., Physical Properties of Textile Fibres, The Textile Institute, Manchester, U.K., 1993. 2. Meredith. R and Hearle, J.W.S., Physical Methods of Investigation of Textiles, Wiley Publication, New York, 1989. REFERENCES 1. Gupta V.B. Textile Fibres: Developments and Innovations. Vol. 2, Progress in Textiles: Science & Technology. Edited by V.K. Kothari, IAFL Publications, 2000. 2. Meredith R., Mechanical Properties of Textile Fibres, North Holland, Amsterdam 1986. 3. Murthy, H.V. S., Introduction to Textile Fibres, The Textile Association, India, 1987. 4. Mishra, S.P., Fibre Science & Technology, New Age International Publishers, 2000.

TT 2257

ELECTRONICS AND INSTRUMENTATION LAB

LTPC 0032

PRACTICAL SCHEDULE 1. Introduction to measuring and testing instruments multimeter and oscilloscope. 2. Circuit practice on 741 op-amp applications I 3. Circuit practice on 741 op-amp applications II 4. Building timer based circuits using 555 IC. 5. Power supplies building basic rectifier supplies. 6. Using TTL counter ICS to build event counters. 7. LDR transducer for displacement sensing 8. Strain guage transducer mounting and wiring 9. Capacitive rotational displacement transducer. 39

10. 11. 12. 13. 14. 15.

Inductive pick up- Piezoelectric pick up. Photoelectric and variable reluctance pick up. thermo couple use and calibration. experiments on RTD Thermistor and expansion gauges. Using pH meters, discharge meters and anemometers. study of 8085 and 8031 microprocessor kits their functions Data loggers Computerized data acquisition and data processing. TOTAL : 45 PERIODS

A minimum of 10 Experiments shall be offered.

LIST OF EQUIPMENTS 1. Multimeter and oscilloscope. 2. TTL counter 3. LDR transducer 4. LDR transducer 5. Strain guage transducer 6. Displacement transducer 7. pH meters 8. Discharge meters 9. anemometers 10. 8085 and 8031 microprocessor kits 11. Data loggers

TT 2258

FABRIC MANUFACTURE LAB I

LTPC 0 032

AIM To develop the skills among the students in the operation and maintenance of preparatory machines. OBJECTIVES To study the mechanism/settings in cone winders, pirn winders To develop skills in the operation and maintenance of the above machines. LIST OF EXPERIMENTS

(Minimum of 10 experiments shall be offered) Specification, Mechanism Settings, Drives and Assembly of parts of the following machines Conventional Cone Winder Automatic cone Winder Conventional/Automatic Pirn Winder Sectional/Beam Warping machine Study of Knotters/Splicers 40

Study of yarn unwinding from cop and yarn tensioner Preparation of size paste and measurement of its characteristics Measurement of Adhesive Power of size (Roving method) Hank/Single end sizing of cottong warp Study of cone characteristics Study of pirn characteristics Mechanisms for regulating pirn dimensions & characteristics

List of machines required: Drum winding machine Pirn winding machine Sizing chemicals Warping machine TOTAL : 45 PERIODS

TT 2259

SPUN YARN TECHNOLOGY LAB II

LTPC 0 032

AIM To impart practical knowledge of process and technology for conversion of fibre into yarn OBJECTIVE Students will be familiar with: Construction details and technical specifications of different makes/models of ringframes Two-For-One twister (TFO) Production of fancy yarns Production and twist calculation in rotor spinning

LIST OF EXPERIMENTS 1. Study of construction details and technical specifications of different makes/models of ring frames 2. Speed and draft calculations in ring frame 3. Study of various settings on ring frame 4. Twist and production calculations in ring frame 5. Study of builder motion mechanism in ring frame 6. Production and twist calculation of Two-For-One twister (TFO) 7. Studies on influence of TFO process variables on two-fold yarn quality 8. Production and quality characterization of two-fold spun and blended yarns 9. Production of fancy yarns on TFO 10. Production and twist calculation in rotor spinning TOTAL : 45 PERIODS List of machinery required: Ring frame (lab model) TFO (lab model - Desirable) Rotor spinning machine (lab model - Desirable) 41

GE2025

PROFESSIONAL ETHICS IN ENGINEERING

LTPC 30 03

UNIT I ENGINEERING ETHICS 9 Senses of Engineering Ethics Variety of moral issues Types of inquiry Moral dilemmas Moral Autonomy Kohlbergs theory Gilligans theory Consensus and Controversy Professions and Professionalism Professional Ideals and Virtues Uses of Ethical Theories. UNIT II ENGINEERING AS SOCIAL EXPERIMENTATION 9 Engineering as Experimentation Engineers as responsible Experimenters Research Ethics - Codes of Ethics Industrial Standards - A Balanced Outlook on Law The Challenger Case Study UNIT III ENGINEERS RESPONSIBILITY FOR SAFETY 9 Safety and Risk Assessment of Safety and Risk Risk Benefit Analysis Reducing Risk The Government Regulators Approach to Risk - Chernobyl Case Studies and Bhopal. UNIT IV RESPONSIBILITIES AND RIGHTS 9 Collegiality and Loyalty Respect for Authority Collective Bargaining Confidentiality Conflicts of Interest Occupational Crime Professional Rights Employee Rights Intellectual Property Rights (IPR) - Discrimination UNIT V GLOBAL ISSUES 9 Multinational Corporations Business Ethics - Environmental Ethics Computer Ethics Role in Technological Development Weapons Development Engineers as Managers Consulting Engineers Engineers as Expert Witnesses and Advisors Honesty Moral Leadership Sample Code of Conduct TOTAL: 45 PERIODS TEXT BOOKS 1. Mike Martin and Roland Schinzinger, Ethics in Engineering, McGraw Hill, New York, 2005. 2. Charles E Harris, Michael S Pritchard and Michael J Rabins, Engineering Ethics Concepts and Cases, Thompson Learning, 2000. REFERENCES 1. Charles D Fleddermann, Engineering Ethics, Prentice Hall, New Mexico, 1999. 1. John R Boatright, Ethics and the Conduct of Business, Pearson Education, 2003 3. Edmund G Seebauer and Robert L Barry, Fundamentals of Ethics for Scientists and Engineers, Oxford University Press, 2001. 4. Prof. (Col) P S Bajaj and Dr. Raj Agrawal, Business Ethics An Indian Perspective, Biztantra, New Delhi, 2004. 5. David Ermann and Michele S Shauf, Computers, Ethics and Society, Oxford University Press, (2003).

42

TT2301

KNITTING TECHNOLOGY

LTPC 3003

AIM To impart basic knowledge in knitting technology OBJECTIVES To study the differences between weaving and knitting processes To get thorough knowledge of the concepts involved in weft knitting. To study the mechanism involved in warp knitting. To get exposure to the latest developments in knitted fabric production UNIT I 9 Properties of Woven and Knitted fabrics. Terms and definitions used in Knitting, Yarn quality requirements for knitting. Comparison of warp and weft knitting. Classification of warp and weft knitting machines Knitting needles: Spring - beard Latch Compound needles. UNIT II 9 Classification of Weft Knit structure Technical terms and symbolic representation of Weft Knit structure Characteristics of Plain, Rib, Interlock, Purl Knit structures. Rib, interlock and purl circular knitting machines. Fundamentals of formation of knit tuck and float stitches. Factors affecting the formation of loop. Effect of loop length and shape on fabric properties. Faults in knitted fabrics, causes and remedies. Production calculation. UNIT III 9 Basic principles and elements of flat knitting machines. Different types of flat knitting machines-manual, mechanical and computer controlled knitting machines. Production of various fabric designs with flat knitting machines. Jacquard knitting Pattern wheel, Pattern drum, Tape patterning devices, Electronic devices. UNIT IV 9 Warp knitting fundamentals, Basic Warp knitted structures, closed lap and Open lap stitches. Classification of Warp Knitting Machines Knitting elements of Rachel and Tricot knitting machine, Points of difference between Rachel and Tricot knitting machine. Representation of Warp Knit structure. UNIT V 9 Basic Yarn Properties for Weft and Warp Knitting Defects in weft and Warp Knitted fabrics, causes and remedies Test for Weft Knit quality Knitting Calculations for Weft Knits and Warp Knits. TOTAL : 45 PERIODS TEXT BOOKS 1. D.B Ajgaonkar., Knitting Technology, Universal Publication Corporation, Mumbai, 1998. 2. D.J.Spencer., Knitting Technology, Textile Institute, Manchester, 1989. REFERENCES 1. Chandrasekhar Iyer, Bernd Mammal and Wolfgang Schach., Circular Knitting, Meisenbach GmbH, Bamberg, 1995. 2. Samuel Raz., Flat Knitting; The new generation, MeisenbachGmbH, Bamberg, 3. Samuel Raz., Warp Knitting Production, Melliand TextilberichteGmbH, Rohrabacher, 1987. 43

TT2302

PROCESS AND QUALITY CONTROL IN SPINNING

LTPC 3003

AIM To provide an in-depth knowledge of theoretical concepts and the modern technological aspects of process and quality control in spinning OBJECTIVES To make the student to be conversant with following studies of process and quality control in spinning Scope of process control and statistical application Control of raw material quality, waste generation, yarn quality and productivity UNIT I PROCESS CONTROL CONCEPT AND STATISTICAL APPLICATION 9 Scope of process control in spinning - Identification of process variables and product characteristics to control process in the blow room, card, draw frame, comber, speed frame and yarn spinning - Concepts of developing norms and standards for spinning process. Application of statistical techniques in process and quality control UNIT II CONTROL OF RAW MATERIAL QUALITY 9 Quality control of mixing quality through fibre quality characteristics - Concept of fibre quality index and its application Prediction of spinnability and yarn quality - Blending irregularity. Causes of nep generation .nep removal in carding and combing machines. Online monitoring and control of neps on modern cards UNIT III CONTROL OF YARN REALIZATION AND WASTE 9 Estimation of yarn realization Determination of trash content and cleaning efficiency in blow room and carding Determination of comber noil and combing efficiency - Control of waste in blow room, carding and comber - Control of hard waste. UNIT IV YARN QUALITY CONTROL 9 Assessment of within and between bobbin count variations, Assessment and control of count variations in preparatory machines and ringframe Assessment of yarn unevenness and imperfections - causes for unevenness and imperfections - unevenness caused by random fibre arrangement Drafting waves Periodic variation. Yarn faults classification assessment of faults causes and methods to reduce faults. Causes for variability in strength, elongation and hairiness and measures for their control. UNIT V PRODUCTION CONTROL 9 Factors affecting the productivity in ring spinning. Productivity indices. Methods for maximizing production in spinning machinery New concepts. Effect of Machinery maintenance and Humidity on production. Causes for end breaks in spinning, Measures to control end breaks, Snap study. TOTAL: 45 PERIODS TEXT BOOKS 1. Garde. A. R. & Subramaniam T. A., Process Control in Spinning, ATIRA, Ahmedabad 1989. 2. Ratnam T.V. & Chellamani. K. P., Quality Control in Spinning, SITRA Coimbatore 1999. REFERENCES 1. Chattopadhyay R., Advances in Technology of Yarn Production, NCUTE Publication, New Delhi, 2002. 2. Van der Sluiji M and Hunter L., Neps in Cotton Lint, Textile Progress, the Textile Institute, Manchester, U.K., 1999. 3. Klein W., Man-made Fibre and their Processing, the Textile Institute, Manchester, U.K. 1994. 4. Slater K., Yarn Evenness, Textile Progress, The Textile Institute, Manchester, U.K., 1986 44

TT2303

FABRIC MANUFACTURE II

LTPC 3003

AIM To impart basic knowledge in different aspects and methods of fabric manufacture. OBJECTIVES To know the objective of different processes. To get thorough knowledge in the concepts involved in these processes. To study the mechanism involved in the different processes. To get exposure in the latest developments in fabric production UNIT I 9 Basic Weaving motions Warp Let- off, shedding, filling insertion, Beat- Up, Take -Up Auxiliary functions. Classification of looms. Loom timing diagram for different motions, Negative and Positive Cam shedding - Negative and Positive Dobby shedding Cross border Dobby - Pick finding device and dobby pegging. UNIT II 9 Jacquard shedding Single Lift, Single Cylinder, Double Lift, Single Cylinder, Double Lift, Double Cylinder jacquards, Electronic jacquards - Card Cutting Lasing. Cone overpick, Side leverpick, Cone underpick, Ruti Underpick, swell checking, check straps, hydraulic Swell checking, Check Straps, Hydraulic checking - 4 bar 6 bar linkage, beat up mechanism, crank arm types. UNIT III 9 Weaving Accessories -Types and Selection of Heald Wires, Heald Frames, Reeds, Shuttles, Picking Accessories, Drop Wires, and Temples. Negative let off and Positive Let off, Five and Seven Wheel take up motions, Continuous take up motion, Loose Reed and Fast Reed Mechanisms, Types of Warp Stop Motions, Multiple Box Motions, Pick at will motion. UNIT IV 9 Weft feelers - different types. Pirn transfer mechanisms, Thread Cutters, Eye and temple cutters. Yarn quality requirements for Shuttleless looms, Principles of weft insertion in shuttleless loom, weft accumulators selvedges mechanisms of weft insertion by Projectile, Rapier, Airjet and Waterjet, Techno economics of shuttleless weaving. UNIT V 9 Multiphase looms, quick style changes, Weaving of rotor spun yarns, blended yarns, filament yarns denim Warp preparation and weaving of Terry fabrics- Improving productivity. TOTAL: 45 PERIODS TEXT BOOKS 1. Sriramlu P.K., Ajgaonkar D.B. & Talukdar M.K., Weaving Machines: Mechanisms, Management, Mahajan Publishers, Ahmedabad, 1998. 2. Marks P & Robinson A.T.C., Principles of Weaving, the Textile Institute, Manchester, 1989. REFERENCES 1. Lord P.R. and Mohamed M.H., Weaving: Conversion of Yarn to Fabric, Merrow Publications, 1992. 2. Chakravorthy B., Mechanism of Weaving Machines, Smt.Chakravorthy serampore W.B.1982. 3. Ormerod, Modern Preparation and Weaving, Butterworths & Co. Ltd., 1983. 4. Talavasek O. & Svaty V., Shuttleless Weaving Machines, Elsevier Scientific Pub. Co., New York 1981. 5. Adanur S., Handbook of Weaving, Technomic Publishing Co., Inc., 2001. 45

TT2304

TEXTILE CHEMICAL PROCESSING I

L T P C 3 0 0 3

AIM To impart basic knowledge in the area of textile wet processing of fabrics and garments. OBJECTIVES To study the various processes involved in chemical processing To understand the processes of scouring, bleaching, mercerizing To study the fundamental aspects of dyeing- methods and machines. UNIT I 9 Wet process sequences for cotton, wool, silk, blended fabrics: Singeing -Yarn singeing machines. Gas singeing machine for woven and tubular knits - Classification of desizing methods-Hydrolytic methods and oxidative methods - Enzymatic desizing - Scouring Kier boiling - Saponification, Emulsification. Detergency-Lime boil Vs soda boil Types of Kier-Wool carbonizing- Degumming of silk. UNIT II 9 Bleaching of cotton: Hypochlorite-Hydrogen Peroxide-Sodium chlorite. Batchwise, Semicontinuous and Continuous processes. Continuous scouring and bleaching machines, washing ranges, hydro extractors. Bleaching of viscose/linen, cotton/viscose, and polyester/cotton blends. Mercerization: Theory of Processes Methods-Chemicals-Effects. Yarn mercerizer, Chain and Chainless Mercerizers, Circular mercerizing machine. Liquid ammonia treatment-Equipments-Kier-J box-Pad roll, Mangles, Jigger, Winch, Jet and Softflow machines, Detwisters, Dryers, Stenter and Stretching devices. UNIT III 9 Dyeing: Introduction to dyeing of natural and synthetic fibres, fabrics and blends with various dye classes. Recent developments in dyeing of natural fibres, synthetic fibres and their blends Problems in dyeing and their solutions Eco-friendly chemicals and banned dyes. UNIT IV 9 Mechanical and economic aspects of fibre, yarn, and fabric Scouring, bleaching and dyeing machines for woven and knits. Loose stock, bale, hank, package, Jigger, Winch, HT beam, Jet, Padding mangles and garment dyeing machines. UNIT V 9 Color Measurement: Application of Computer Color Matching system to evaluate strength of dye, shade matching, whiteness / yellowness index. Fastness properties of dyed products TOTAL: 45 PERIODS TEXT BOOKS 1. Trotman, E.R., Dyeing and Chemical Technology of Textile Fibres, Charles Griffin and Co. Ltd., London. 1990. 2. Shenai, V.A. Technology of Bleaching and Mercerzing - Vol. III, Sevak Publications Chennai, 1991. REFERENCES 1. Shenai, V.A., Fundamentals of Principles of Textile Wet Processing, 2. Marsh J.T., Mercerizing, Chapman and Hall Ltd., London, 1041. 3. Bhagwat R.S Handbook of Textile Processing, Color Publication, Mumbai, 1999 4. Shenai, V.A., Principle and Practice of Dyeing, Sevak Publisher, Bombay. 5. T.L.Vigo, Textile Processing and Properties, Elsevier, New York, 1994. 46

TT2305

TEXTILE QUALITY EVALUATION

L TP C 3 003

AIM To impart fundamental knowledge in the area of fiber, yarn and fabric quality evaluation OBJECTIVES To study the aims of quality evaluation To understand the techniques of design of experiments and their role in quality evaluation To know in detail the various aspects of fiber properties, yarn properties, and Fabric properties UNIT I INTRODUCTION 9 Definition of quality Product based, User based, Manufacturing based, Value based. Types of quality Quality of Design, Quality of Conformance, Quality of performance. Quality control and Quality assurance. Factors influencing quality. Reasons for quality evaluation. Terms used in sampling. Fibre sampling from bulk, Fibre sampling from combed slivers, rovings and yarn. Yarn sampling, Fabric sampling. UNIT II STATISTICAL EVALUATION 9 Measures of central tendency and dispersion, Determination of number of tests, Types of error, Sources of error, Design of experiments Factorial designs, Response surface designs, Taguchi designs. Repeatability, Reproducibility. UNIT III FIBRE QUALITY EVALUATION 9 Measurement of fibre fineness and its importance. Measurement of fibre length and its uniformity. Principles of various fibre testing instruments High Volume Instrument, Advanced Fibre Information System. Principles of measurement of single fibre fineness, strength and crimp characteristics of man-made fibres Lenzing Techniks Vibroscope, Vibrodyn, Vibrojet, Vibrotex. Principle of fibre strength measurement by Stelometer, Determination of moisture content and regain in fibres. Innovations in fibre quality evaluation. UNIT IV YARN QUALITY EVALUATION 9 Linear density, Twist, Evenness, Hairiness, Bulk, Friction and Abrasion. Tensile Properties of Yarn, Tensile Testing of Yarn at High Speeds Uster Tensojet, Lenzing Speedy, Textechnos Statimat, Influence of test speed, specimen length, humidity and temperature on yarn tensile characteristics, Classification of yarn imperfections and faults, Yarn appearance assessment ASTM yarn grades, Electronic Inspection Board, Latest developments in yarn testing instruments. UNIT V FABRIC QUALITY EVALUATION 9 Tensile strength, Tear strength, Bursting strength, Dimensional stability, Serviceability, Air permeability and Water repellency, Abrasion resistance & Pilling, Color fastness, Comfort, Objective evaluation of fabric handle, Advances in fabric quality evaluation. TOTAL: 45 PERIODS TEXT BOOKS 1. V. K. Kothari (Ed), Testing and Quality Management, Vol.1, IAFL Publications, New Delhi, India, 1999. 2. B. P. Saville, Physical Testing of Textiles, Woodhead Publishing Ltd., England, 1999. REFERENCES 1. J.E. Booth, Textile Testing, Butterworth Heinemann Ltd., U.K, 1996. 2. Basu, Textile Testing; Fibre, Yarn and Fabric, SITRA, Coimbatore, 2001. 3. G.E.P.Box, W.G.Hunter and J.S.Hunter, Statistics for Experimenters, John Wiley & Sons, Inc., USA, 1978. 47

GE2321

COMMUNICATION SKILLS LABORATORY (Fifth / Sixth Semester)

LTPC 0 0 42

Globalization has brought in numerous opportunities for the teeming millions, with more focus on the students overall capability apart from academic competence. Many students, particularly those from non-English medium schools, find that they are not preferred due to their inadequacy of communication skills and soft skills, despite possessing sound knowledge in their subject area along with technical capability. Keeping in view their pre-employment needs and career requirements, this course on Communication Skills Laboratory will prepare students to adapt themselves with ease to the industry environment, thus rendering them as prospective assets to industries. The course will equip the students with the necessary communication skills that would go a long way in helping them in their profession. OBJECTIVES To equip students of engineering and technology with effective speaking and listening skills in English. To help them develop their soft skills and interpersonal skills, which will make the transition from college to workplace smoother and help them excel in their job. To enhance the performance of students at Placement Interviews, Group Discussions and other recruitment exercises. I. PC based session A. ENGLISH LANGUAGE LAB (Weightage 40%) 24 periods (18 Periods) (6)

1. LISTENING COMPREHENSION:

Listening and typing Listening and sequencing of sentences Filling in the blanks Listening and answering questions. 2. READING COMPREHENSION: (6)

Filling in the blanks - Close exercises Vocabulary building - Reading and answering questions. 3. SPEAKING: (6)

Phonetics: Intonation Ear training - Correct Pronunciation Sound recognition exercises Common Errors in English. Conversations: Face to Face Conversation Telephone conversation Role play activities (Students take on roles and engage in conversation) B. DISCUSSION OF AUDIO-VISUAL MATERIALS (Samples are available to learn and practice) 1. RESUME / REPORT PREPARATION / LETTER WRITING (1) (6 PERIODS)

Structuring the resume / report - Letter writing / Email Communication - Samples. 48

2.

PRESENTATION SKILLS:

(1)

Elements of effective presentation Structure of presentation - Presentation tools Voice Modulation Audience analysis - Body language Video samples 3. SOFT SKILLS: Time management Articulateness Assertiveness Psychometrics Innovation and Creativity - Stress Management & Poise - Video Samples 4. GROUP DISCUSSION: (1) (2)

Why is GD part of selection process? - Structure of GD Moderator led and other GDs - Strategies in GD Team work - Body Language - Mock GD -Video samples 5. INTERVIEW SKILLS: (1)

Kinds of interviews Required Key Skills Corporate culture Mock interviewsVideo samples. II. Practice Session 1. 2. 3. 4. (Weightage 60%) 24 periods (2) (8) (6) (8)

Resume / Report Preparation / Letter writing: Students prepare their Own resume and report. Presentation Skills: Students make presentations on given topics. Group Discussion: Students participate in group discussions. Interview Skills: Students participate in Mock Interviews

REFERENCES 1. Anderson, P.V, Technical Communication, Thomson Wadsworth , Sixth Edition, New Delhi, 2007. 2. Prakash, P, Verbal and Non-Verbal Reasoning, Macmillan India Ltd., Second Edition, New Delhi, 2004. 3. John Seely, The Oxford Guide to Writing and Speaking, Oxford University Press, New Delhi, 2004. 4. Evans, D, Decisionmaker, Cambridge University Press, 1997. 5. Thorpe, E, and Thorpe, S, Objective English, Pearson Education, Second Edition, New Delhi, 2007. 6. Turton, N.D and Heaton, J.B, Dictionary of Common Errors, Addison Wesley Longman Ltd., Indian reprint 1998.

LAB REQUIREMENT 1. 2. 3. Teacher console and systems for students. English Language Lab Software Career Lab Software

49

Guidelines for the course GE2321 COMMUNICATION SKILLS LABORATORY A batch of 60 / 120 students is divided into two groups one group for the PC- based session and the other group for the Class room session. The English Lab (2 Periods) will be handled by a faculty member of the English Department. The Career Lab (2 Periods) may be handled by any competent teacher, not necessarily from English Department Record Notebook: At the end of each session of English Lab, review exercises are given for the students to answer and the computer evaluated sheets are to be compiled as record notebook. Similar exercises for the career lab are to be compiled in the record notebook. Internal Assessment: The 15 marks (the other 5 marks for attendance) allotted for the internal assessment will be based on the record notebook compiled by the candidate. 10 marks may be allotted for English Lab component and 5 marks for the Career Lab component. End semester Examination: The end-semester examination carries 40% weightage for English Lab and 60% weightage for Career Lab. Each candidate will have separate sets of questions assigned by the teacher using the teacher-console enabling PCbased evaluation for the 40% of marks allotted. The Career Lab component will be evaluated for a maximum of 60% by a local examiner & an external examiner drafted from other Institutions, similar to any other lab examination conducted by Anna University. Requirement for a batch of 60 students Sl.No. 1. Description of Equipment PIV system 1 GB RAM / 40 GB HDD OS: Win 2000 server Audio card with headphones (with mike) o JRE 1.3 Client Systems o PIII or above o 256 or 512 MB RAM / 40 GB HDD o OS: Win 2000 o Audio card with headphones (with mike) o JRE 1.3 Handicam Video Camera (with video lights and mic input) Television - 29 Collar mike Cordless mikes Audio Mixer DVD Recorder / Player LCD Projector with MP3 /CD /DVD provision for audio / video facility - Desirable 50 Server o o o o Quantity required

1 No.

2.

60 No.

3. 4. 5. 6. 7. 8. 9.

1 No. 1 No. 1 No. 1 No. 1 No. 1 No. 1 No.

TT2306

FABRIC MANUFACTURE LAB II

LTPC 00 32

AIM To develop the skills among students in the operation and maintenance of the various machines suitable for fabric production. OBJECTIVES To study the mechanism / settings in cone winding machines, pirn winding and nonauto loom and effect of altering the various parameters. To develop skills in the operation and maintenance of all the above machines. To improve skills also in the operation and maintenance of the various attachments like dobbies, jacquards, etc on non-automatic loom. LIST OF EXPERIMENTS (Minimum of ten experiments shall be offered) To study the mechanism, setting & operation of the following loom motions. Tappet Shedding Dobby and method of pegging. Side Weft Fork Mechanism Loose Reed Fast Reed Loom Brake and Clutch Mechanism 4x1 Drop Box Mechanism 4 x 4 Drop Box Mechanism and Pick at will Motion Positive Let off Warp Stop Motion Automatic Pirn Changing Centre Weft Fork Motion Shuttleless Loom EQUIPMENT REQUIRED 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Tappet shedding positive / negative Shuttle picking mechanism Over pick or under pick Beat up mechanism Take up mechanism (Five wheel or Seven wheel) Negative let-off mechanism Positive let-off mechanism Warp protector mechanism loose reed and fast reed Weft fork mechanism Automatic pirn changing mechanism (Desirable) Automatic warp stop motion (Desirable) Drop box loom Terry fabric weaving (Desirable) Plain, Interlock and Rib knitting machines (Desirable) - 1 each - 1each -1 - 1 each -1 -1 - 1 each -1 -1 -1 -1 -1 - 1 each TOTAL: 45 PERIODS

51

TT 2307

TEXTILE QUALITY EVALUATION LAB

L T PC 0 0 3 2

AIM To impart practical knowledge in the area of evaluation of fiber, yarn and fabric properties OBJECTIVE To study the evaluation procedures for determining various fibre, yarn and fabric properties LIST OF EXPERIMENTS (Minimum of 10 experiments shall be offered) Measurement of Fibre Length. Measurement of Fibre Strength. Measurement of Fibre Fineness. Measurement of Fibre Maturity. Measurement of Fibre Trash & Lint. Measurement of Fibre Nep content. Measurement of Fibre Linear density of sliver, roving and yarn. Measurement of single yarn and ply yarn twist. Measurement of single yarn strength and Lea strength. Measurement of Yarn Evenness. Measurement of Yarn Impact Strength. Measurement of Fabric thickness, Stiffness and Crease recovery. Measurement of Fabric Tensile Strength. Measurement of Fabric Bursting strength and Color fastness. Measurement of Abrasion Resistance. Measurement of Fabric Pilling. Crimp study, GSM study in Fabric and Fabric engineering. TESTING EQUIPMENT REQUIRED Baer Sorter. Fibre Bundle Strength Tester. Fibre Fineness Tester. Trash Analyzer. Nep Count Template. Wrap Reel. Electronic Twist Tester. Single Yarn Strength Tester. Ballistic tester. Thickness Tester. Stiffness Tester. Crease Recovery Tester. Bursting Strength Tester. Martindale Abrasion Resistance Tester. Crock meter. TOTAL: 45 PERIODS

52

TT2351

QUALITY ASSURANCE IN FABRIC MANUFACTURE AND L T P C GARMENT PRODUCTION 3003

AIM To impart basic knowledge in the area of Quality Assurance in Fabric Manufacture and Garment Production OBJECTIVES To study the concepts of Quality Assurance To study the Process and Quality Control Parameters in Fabric and Garment Production To know in detail the various aspects of Quality Management related to Garment Production UNIT I 9 Introduction definition of quality Quality control and its necessity inspection and its importance functions of inspection systems of inspection- types of inspection hundred percent inspection sampling inspection comparison of 100% inspection & sampling inspections- AQL standards- Quality assurance - Difference between quality assurance and quality inspection. UNIT II 9 Quality standards, statistical quality control control charts, applications sampling importance, and use of sampling techniques. ISO 9000-Quality Management System. Total quality management, Quality circles. UNIT III 9 Types of control forms basic production systems principles for choosing a production system evaluating systems flow process and grid charts flow process grid for production control scheduling calculations-graph method schedules for producing many styles simultaneously producing many styles continuously in one line. UNIT IV 9 Quality control for fabrics different types of defects in fabrics major and minor faults fabric inspection system. Quality control in pattern making, grading, marking and marker efficiency Quality control in stitching and production analysis co-coordinating department activities Distribution of tickets & maintenance of records. Establishing merchandising standards. The quality control of trims and accessories. UNIT V 9 Tolerance and quality standards for fabrics, processing, cutting, stitching in garment industry, tolerances and quality standard for finished garments quality control and inspection agencies Government and private agencies AEPC, Textiles Committee Quality control system and standards for packing and packed goods, ware housing & shipping cost of quality cost of conformance- cost of non-conformance. TOTAL: 45 PERIODS TEXT BOOKS 1. Ruth E.Glock, Grace I.Kunz, Apparel Manufacturing Sewn Product Analysis, Blackwell Scientific Publications. (1983). 2. Paliwal M.C. and Kimothy P.D., Process Control in Weaving ATIRA 1983.

53

REFERENCES 1. Jacco Solinger, Apparel Manufacturing Handbook, Prentice Hall, 1993. 2. Sammel Eliou ,Production Planning & Control, Wiley Eastern Pvt. Ltd 3. Grover E G and Hamby D. S Handbook of Textile Testing and Quality Control, Wiley Eastern Pvt. Ltd., New Delhi, 1969. 4. Kothari V. K. Testing and Quality Management Volume 1, IAFL Publications, New Delhi. 5. Quality Control for Textile and Apparel Industries, WorkShop Manual - May 1997, IIT, New Delhi.

TT2352

TEXTILE CHEMICAL PROCESSING - II

LTPC 3003

AIM To impart an in depth knowledge in the area of textile wet processing of fabrics and garments. OBJECTIVES To study the various processes involved in Chemical Processing To understand the processes of Printing, Finishing To study the fundamental aspects of ecofriendly processing in Textile Finishing UNIT I 9 Methods and styles of printing -Direct, Discharge, Resist, Printing machines, Essential ingredients of printing paste. Printing with Direct, Reactive, Acid, Disperse Vat dyes and Pigments. Fixation and after- treatment processes. Recent developments in printing. UNIT II 9 Introduction to finishing- objects- mechanical and chemical finishing, Durable and Temporary finishes on cotton fabrics: Back filling-starch calendaring-swissing-chasingfriction-schreiner-embossing; Anti Shrink Finish: Principles of shrinkagecompressive, Relaxed shrinkage -Compacting. creping, softening, crease proofing, felting, non-felting, Enzymes in finishing. UNIT III 9 Crease resist finish -Cross linking agents-Nitrogenous and Non nitrogenous resinsProperties and uses-Wash-n-wear, Durable press finish. Water proof and repellent finishes for cotton and synthetics, Flame resistance finishes for cellulosics and blends. Anti microbial finishes, Insect-Resist finishes, Softeners Finishing of knits, garment processing: value added finishing of garments. UNIT IV 9 Textile Effluent Textile waste characteristics, Textile waste water problems, Chemicals used in Textile Industry, Treatment of Textile Effluents. Techniques for Effluent treatment chlorine trioxide treatment, ozone treatments, reverse osmosis, enzymatic decolourisation. Concepts of ISO 14000 UNIT V 9 Waste minimisation and its opportunities Need for waste minimisation Chemical and Auxiliaries conservation, Water conservation, Energy conservation, Pollution control, workers awareness, Export market requirements Waste minimisation potential TOTAL: 45 PERIODS 54

TEXT BOOKS 1. Shenai, V.A., Technology of Textile Finishing, Sevak Publications, Bombay, 1995 2. Shenai, V.A., Technology of Printing, Sevak Publications, Bombay, 1996. REFERENCES 1. LWC Miles, (Editor) Textile Printing, Dyers Company of Publications trust, U.K, 1981. 2. Marsh, J.T., An Introduction to Textile Finishing, Chapman and Hall Ltd., London, 1979. 3. Padmavankar, Textile Effluent NCUTE, IIT, Publication, 2002. 4. From waste to Profits, Technical Manual Series III, National Productivity Council, New Delhi, 1998.

TT2353

GARMENT TECHNOLOGY

LTPC 3003

AIM To provide a broad conceptual and theoretical perspective of apparel manufacturing for future apparel professionals. OBJECTIVES To create awareness among the students about: Aspects of the apparel business that make it unique The terminology as used by the apparel manufacturing industry. Nature of the global textile and apparel industry as a source for materials and production capacity Effect of equipment on product quality and performance UNIT I 9 Apparel industry in India, domestic industry, size of the industry, nature of the industry, its developments in recent years. Definition of merchandising functions of merchandising division Role and responsibilities of a Merchandiser awareness of current market trends product development- line planning line presentation. Need for sourcing- sourcing materials- manufacturing resources planning Overseas sourcing sourcing strategies. UNIT II 9 Evaluation of fabric quality Receiving and inspecting materials Types of fabric defects Fabric grading common fabric problem for apparel manufacturers. Apparel production systems Basic concepts Flexible Manufacturing work flow Balancing, Buffer, Plant layout Product oriented layout, Process oriented layout Progressing bundle System (PBS) Unit Production System (UPS) Modular Production System (MPS) Team Training. UNIT III 9 Production control Work study Method analysis- Work measurement Preproduction operations - cut order planning, marker making, methods for making markers, Spreading spreading equipments cutting Portable, Stationary cutters, Computer controlled cutting. 55

UNIT IV 9 Sewing machine fundamentals, classification stitch forming mechanism needles feeding system Pressing Equipment elements of pressing types of pressing equipment technological advancement in Pressing Stitches, sews and thread: stitches stitch properties stitch classes seams scan Dimensions classes. Sewing threads functions of sewing thread characteristics of threads Thread size ticket number. Types of Plackets, Cuff, Pockets. UNIT V 9 Purpose of support materials Interlinings functions of interlinings - fusible interlinings, Linings functions and applications of linings - Adhesives Shoulder pads Closures Purposes of closures Aesthetic, Performance Zippers functions of Buttons and button holes snaps Elastic Function of Elastic Hooks. Trims Types and sources of Trims Knit Trims, Embroidery Lace Labels- Materials styles and application methods. TOTAL: 45 PERIODS TEXT BOOKS 1. Jacob Solinger., Apparel Manufacturing Handbook, VanNostrand Reinhold Company (1980). 2. Ruth E.Glock, Grace I.Kunz, Apparel Manufacturing Sewn Product Analysis, Blackwell Scientific Publications. (1983). REFERENCES 1. Peyton B.Hudson, Guide to Apparel Manufacturing MEDIApparel Inc (1989). 2. Carr.H, Latham. B., The Technology of Clothing Manufacture Blackwell Scientific Publications (1988). 3. Gerry Cooklin, Introduction to Clothing Manufacture Blackwell Science Ltd., 1995. 4. Laing, R., Fundamentals of Stitches and Seams, Textile Institute, Manchester, 1995. 5. Chuter, A.J., Introduction to Clothing Production Management, Blackwell Science, U.K., 1995.

TT2354

WOVEN FABRIC STRUCTURE

LTPC 3003

AIM To impart basic knowledge of woven fabric structures, like plain, Twill, Satin, Bedford cord, Double cloth, Swivel and Lappet designs, pile fabrics and Lenos, mechanisms of the machines producing these structures and colour theory. OBJECTIVES To study the fabric structure in depth. To understand the concepts of production of fabrics with these structures. To know the characteristics and application/end uses of the fabric with these structures. To impart exposure about colour theory which is relevant in production of fabrics with various colour combinations and designs To study the mechanism or motions of the loom, loom attachments, like dobby/jacquard for the production of fabrics with these structures. 56

UNIT I 9 Cloth Geometry Cover Factor Use of Point Paper Elementary weaves plain and its derivatives. Twill and derivatives, Satin Sateen and derivatives; Ordinary and Brighten Honey Comb, Huck-a-Back and modification Mock Leno Distorted Mock leno Crepe weaves. UNIT II 9 Bedford cords : Plain and Twill faced ,Wadded welts and piques Wadded piques Loose and fast back welts and piques Spot figuring Arrangement of figures Drop Designs Half drop bases Sateen system of distribution. UNIT III 9 Colour theory Light and Pigment Theory Modification of colour Application of colours Colour and weave effects Extra warp and Extra weft figuring with two colours. Backed fabrics: Warp and Weft backed Reversible and Non-reversible. UNIT IV 9 Pile fabrics Warp pile, Fast wire pile Terry weaves Terry stripe and checks. Weft pile Plain back and Twill back velveeteen. Lashed pile corduroy weft plush. Double cloth: Classification types of stitches-wadded double cloth warp and weft wadded double cloth centre warp and weft stitched double cloth. UNIT V 9 Gauze and Leno weaves. Russian cord Net Leno Madras Muslin structures. Damasks Ply fabrics Brocades Tapestry Swivel Lappet Designs for ornamentation of Fabrics. Application of special jacquards. Self Twilling Sectional Inverted hook Border jacquards. TOTAL: 45 PERIODS TEXT BOOKS 1. Grosicki Z.J, Textile Design and Colour Butterworths London, 1950. 2. Grosicki Z.J, Advanced Textile Design & Colour Butterworths, London, 1952. REFERENCES 1. Goerner D, Woven Structure and Design, Part I WIRA, 1986. 2. Goerner D, Woven Structure and Design, Part II BTT6 1989.

TT2355

KNITTING AND GARMENT LAB

LTPC 0032

AIM To impart practical knowledge in the field of Knitting and Garment construction OBJECTIVES To study the mechanism and settings of knitting machines To develop the knowledge in the field of Pattern making, stitching, embroidery, etc. LIST OF EXPERIMENTS 1. To study the working Principle of Circular Weft Knitting machine 2. To study the features of various types of Knitting needles 3. Effect of Stitch length on Knitted fabric quality 4. Setting of various machine parameters on Circular Knitting machine 57

5. Preparing samples for different types of basic hand stitches 6. Preparing samples for seams and seam finishes 7. Developing patterns for childrens wear 8. Developing pattern for ladies wear. 9. Developing patterns for mens wear. 10. Development of embroidery designs hand and sewing machine LIST OF EQUIPMENTS 1. Single jersey knitting machine 2. Sewing machine 3. Embroidery circular wooden frame 4. Hand sewing needles 5. Steel scales, Brown sheets, Measuring tapes, Scissors 6. Skein threads, Machine embroidery threads, marking chalk TOTAL: 45 PERIODS

TT2356

CLOTH ANALYSIS LAB

LTPC 0032

AIM To impart the knowledge of analyzing the woven fabric structures, like Plain, Twill, Satin, Bedford cord, Double cloth, Pile fabrics and Lenos OBJECTIVES To analyse the fabric structure. To understand the concepts of production of fabrics with these structures. To know the characteristics and application/end uses of the fabric with these structures. To impart exposure about colour theory which is relevant in production of fabrics with various colour combinations and designs LIST OF EXPERIMENTS (Minimum of Ten Experiments shall be offered) Construction Details Design, Draft, Peg Plan, Warp and Weft particulars and Loom requirements and Knitting machine particulars for the following. Plain / Twill / Satin / Sateen Weaves. Honey comb weave. Huck-a-Back weave. Extra Warp / Extra Weft. Pile Fabrics (Warp & Weft) Welts and Pique. Backed Fabrics. Gauze and Leno. Double cloth. Crepe. Tapestry. Mock Leno. Bedford cords. Colour and Weave Effects. Knitted Single Jersey, Interlock, Rib Structures. 58

LIST OF EQUIPMENT REQUIRED S.No 1. 2. 3. 4. Description Counting glass Electronic balance (0.01g to 300g) GSM cutter Beesley balance Quantity required Students must bring 1 1 1 TOTAL: 45 PERIODS

TT2357

TEXTILE CHEMICAL PROCESSING LAB

LTPC 0032

AIM To develop the practical skills among the students in chemical processing OBJECTIVES To study the various methods of pretreatment of yarns, fabrics. To study the various dyeing methods. LIST OF EXPERIMENTS (Minimum of Ten Experiments shall be offered) Identification of dyes on fibre Scouring of cotton fabrics Bleaching of cotton using hypochlorite Bleaching of cellulosic fibres using hydrogen peroxide Yarn and fabric mercerisation. Dyeing of cotton / viscose yarns using direct dyes Dyeing of cotton yarn using vat dyes Dyeing of cotton yarn using reactive dyes Dyeing of cotton fabric with reactive dyes pad-batch methods Dyeing of polyester using carrier Dyeing of polyester / cotton blends Dyeing of silk, wool with acid, reactive dyes LIST OF EQUIPMENTS REQUIRED 1. 2. 3. 4. 5. 6. 7. Stainless vats (500 ml) Water bath, Thermometers Stirrer Steam ager, Pilot padding mangle HTHP Beaker dyeing machine Pilot curing chamber Fastness tester for Washing, Rubbing TOTAL: 45 PERIODS 59

MG2351

PRINCIPLES OF MANAGEMENT (Common to all Branches)

LTPC 3 0 03

OBJECTIVE Knowledge on the principles of management is essential for all kinds of people in all kinds of organizations. After studying this course, students will be able to have a clear understanding of the managerial functions like planning, organizing, staffing, leading and controlling. Students will also gain some basic knowledge on international aspect of management. UNIT I OVERVIEW OF MANAGEMENT 9 Organization - Management - Role of managers - Evolution of Management thought Organization and the environmental factors - Managing globally - Strategies for International Business. UNIT II PLANNING 9 Nature and purpose of planning - Planning process - Types of plans Objectives - Managing by objective (MBO) Strategies - Types of strategies - Policies - Decision Making - Types of decision - Decision Making Process - Rational Decision Making Process - Decision Making under different conditions. UNIT III ORGANIZING 9 Nature and purpose of organizing - Organization structure - Formal and informal groups I organization - Line and Staff authority - Departmentation - Span of control Centralization and Decentralization - Delegation of authority - Staffing - Selection and Recruitment - Orientation - Career Development - Career stages Training - Performance Appraisal. UNIT IV DIRECTING 9 Creativity and Innovation - Motivation and Satisfaction - Motivation Theories Leadership - Leadership theories - Communication - Hurdles to effective communication Organization Culture - Elements and types of culture - Managing cultural diversity. UNIT IV CONTROLLING 9 Process of controlling - Types of control - Budgetary and non-budgetary control techniques - Managing Productivity - Cost Control - Purchase Control - Maintenance Control - Quality Control - Planning operations. TOTAL : 45 PERIODS TEXT BOOKS 1. Stephen P. Robbins and Mary Coulter, 'Management', Prentice Hall of India,8th edition. 2. Charles W L Hill, Steven L McShane, 'Principles of Management', Mcgraw Hill Education, Special Indian Edition, 2007. REFERENCES 1. Hellriegel, Slocum & Jackson, ' Management - A Competency Based Approach', Thomson South Western, 10th edition, 2007. 2. Harold Koontz, Heinz Weihrich and Mark V Cannice, Management A global & Entrepreneurial Perspective, Tata Mcgraw Hill, 12th edition, 2007. 3. Andrew J. Dubrin, 'Essentials of Management', Thomson Southwestern, 7th edition, 2007.

60

TT2401

QUALITY ASSURANCE IN CHEMICAL PROCESSING

LTPC 3003

AIM To impart knowledge to the students in wet processing of textile materials OBJECTIVES To study the importance of process and quality control in textile finishing To understand the various quality control techniques in Bleaching, Dyeing and Printing To create awareness in the latest developments in Fabric and Garment Processing With respective to quality UNIT I 9 Role of Quality and Process Control: Selection and standardization of incoming raw materials Auxiliaries evaluation of the end products. Development of auxiliary products for in house consumption Major areas of process and quality control bleaching, dyeing, printing and finishing UNIT II 9 Determination of impurities of natural and man made fibres cotton; wax content, ash content, colouring matter, Silk Degumming Wool percentage of vegetable impurities, oils and greases. Synthetic materials fibre finishes. Evaluation of desizing efficiency residual size content Evaluation of scouring efficiency drop absorbency, residual wax, weight loss, degree of impurities. UNIT III 9 Evaluation of bleaching degree of whiteness, change in mechanical properties, presence of carboxyl groups and aldehyde groups, fluidity, ash content, uniformity of grey preparation. Evaluation of mercerisation deconvolution count, lustre, change in mechanical properties, barium activity number, change in dye absorbency. UNIT IV 9 Quality evaluation of dyed / printed materials, colour fastness to washing, light, crock (dry and wet), perspiration, bleaching, sublimation, uniformity of dyeing, shade matching. Quality evaluation of finished fabric for water repellancy, air permeability, stiffness, crease, flame resistance, anti static and soil release. UNIT V 9 Brief introduction to testing instruments for above methods and quality standards, ISO, AATCC Computer Colour Matching: Theory Concepts and recipe production. TOTAL: 45 PERIODS TEXTBOOKS 1. Shenai V A Evaluation of Textile Chemicals Sevak Publication, Bombay, 1980. 2. Vaidya, S. S. Trivedi Textile Auxiliaries and Finishing Chemicals, Publication, ATIRA, Ahmedabad. REFERENCE 1. Chemical Processing Tablet Process and Quality Control in Chemical ProcessingTAI, Publication, 1984.

61

TT 2402

MECHANICS OF TEXTILE MACHINERY

LTPC 3003

UNIT I MACHINE DESIGN 9 Equations of forces, motion and energy; design of cams; gear trains and draft calculations; principles of clutches and brakes - practical application in textile machines UNIT II ROTARY MOTION 9 Equations of rotary motion; energy stored in rotating masses; power transmitted by rope and belt drives; friction calculations; balancing of rotating masses UNIT III SPINNING MACHINERY 9 Differentials and variable speed drives principles, application in textile machines; design of cone drums piano feed regulation, speed frame builder mechanism; balloon and traveller dynamics. UNIT IV WEAVING MACHINERY 9 Design of winder drums; kinematics of shedding; picking cams, torsion bars and other mechanisms; beat up; back rest. UNIT V PRINCIPLE OF MOMENTS 9 Kinetic and potential energy calculation in Textile Machines, principle of moments ring frames a top arm loading, forces in heald reversing system. TOTAL : 45 PERIODS REFERENCES 1. Booth J. E., Textile Mathematics, Vol.2&3, The Textile Institute, Manchester, 1975, ISBN-10: 0900739193. 2. Slater K., Textile Mechanics, Vol. 1&2, The Textile Institute, Manchester, 1977, ISBN: 0900739274. 3. Rengasamy R. S., Mechanics of spinning machines, NCUTE, Ministry of Textiles, Govt of India, 2000. 4. Hanton, W.A : Mechanics of Textile Machinery, Textile Institute Manchester.

TT 2403

LTPC 3003 UNIT I INTRODUCTION 5 Definitions and classification of bonded fabrics; fibres and their characteristics for the production of bonded fabrics, uses; production methods and consumption of nonwovens UNIT II WEB FORMING 9 Production of staple-fibre web by dry and wet methods; web laying methods and its influence on fabric properties; manufacture of web from filaments; uniformity and quality control of web UNIT III BONDING 13 Bonded fabric production by needling, stitching, water jet consolidation, thermal and chemical methods; production of bonded fabrics by spun bonding and melt blown process; effect of processing parameters on fabric properties 62

BONDED FABRICS

UNIT IV FINISHING 9 Dry finishing shrinkage, wrenching and creping, calendaring, perforating, slitting and splitting; wet finishing washing, dyeing, printing; softening, flame proofing; coating; laminating; flocking UNIT V EVALUATION 9 Various end uses of bonded fabrics; evaluation of non-woven fabrics; structure- property relationship in bonded fabrics TOTAL : 45 PERIODS REFERENCES 1. Lunenschloss J., Albrecht W. and David Sharp., Non-woven Bonded Fabrics, Ellis Horwood Ltd, New York, 1985, ISBN: 0-85312-636-4. 2. Gulrajani M.L., Non wovens, Textile Institute, Manchester, 1992. 3. Mrstina V. and Feigl F., Needle punching Textile Technology, Elsevier, New York, 1990. 4. Dharmadhikary R.K., Gilmore T.F., Davis H.A. and Batra S.K., Thermal bonding of nonwoven fabrics, Textile Progress, Vol.26, No.2, Textile Institute Manchester, 1995, ISBN: 1870812786 5. Jirsak O. and Wadsworth L.C., Non woven Textiles, Textile Institute, Manchester, 1999, ISBN: 0 89089 9788 6. Russell S., Hand book of nonwovens, Textile Institute, Manchester, 2004, ISBN: 1 85573 603 9.

TT2405

PRODUCTION PROCESS LAB

LTPC 0032

AIM To impart practical knowledge to the students in the area of process technology aspects of textile product manufacturing OBJECTIVES To study the practical aspects of process technology used in production of various yarns . To study the practical aspects of production of defect free pirns, and manufacturing of technical textile fabrics To study the trouble shooting in warping and sizing, various techniques for effluent treatment, influence of enzymes in textile chemical processing To study about garment washing and effect of various finishes on woven and knitted fabrics. LIST OF EXPERIMENTS (Minimum of 10 experiments shall be offered) 1. Studies on determination of cylinder load and transfer efficiency in carding 2. Studies on influence of process variables on ring-spun yarn quality 3. Studies on productivity improvement in ring spinning 4. Studies on influence of process variables on rotor-spun yarn quality 5. Studies on productivity improvement in rotor spinning 6. Studies on influence of process variables on siro-spun and siro-fil yarns 63

7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

Studies on production of mlange yarns Studies of production of core-spun yarns Studies on influence of process important variables on air-jet-spun yarn quality Studies on influence of important process variables on friction-spun yarn quality Studies on the effect of settings / process parameters removal of objectionable faults in cone winding. Studies on production of defect free pirns with cotton, pc bended and polyester filament yarns Study on troubleshooting in warping and sizing Studies on manufacturing of special fabrics denims and fabrics for technical Textiles Studies on productivity improvement in weaving Studies on various techniques for effluent treatment Studies on influence of enzymes textile chemical processing Studies on garment washing process Studies on effect of aesthetic and functional finishes on woven fabrics Studies on effect of aesthetic and functional finishes on knitted fabrics TOTAL: 45 PERIODS

LIST OF EQUIPMENTS REQUIRED The equipments / machineries listed for the Spun Yarn Technology Lab I & II, Fabric Manufacturing Lab I & II, Textile Quality Evaluation Lab and Textile Chemical processing Lab can be used.

GE2022

TOTAL QUALITY MANAGEMENT

LTPC 3003

UNIT I INTRODUCTION 9 Introduction - Need for quality - Evolution of quality - Definition of quality - Dimensions of manufacturing and service quality - Basic concepts of TQM - Definition of TQM TQM Framework - Contributions of Deming, Juran and Crosby Barriers to TQM. UNIT II TQM PRINCIPLES 9 Leadership Strategic quality planning, Quality statements - Customer focus Customer orientation, Customer satisfaction, Customer complaints, Customer retention Employee involvement Motivation, Empowerment, Team and Teamwork, Recognition and Reward, Performance appraisal - Continuous process improvement PDSA cycle, 5s, Kaizen - Supplier partnership Partnering, Supplier selection, Supplier Rating. UNIT III TQM TOOLS & TECHNIQUES I 9 The seven traditional tools of quality New management tools Six-sigma: Concepts, methodology, applications to manufacturing, service sector including IT Bench marking Reason to bench mark, Bench marking process FMEA Stages, Types. UNIT IV TQM TOOLS & TECHNIQUES II 9 Quality circles Quality Function Deployment (QFD) Taguchi quality loss function TPM Concepts, improvement needs Cost of Quality Performance measures.

64

UNIT V QUALITY SYSTEMS 9 Need for ISO 9000- ISO 9000-2000 Quality System Elements, Documentation, Quality auditing- QS 9000 ISO 14000 Concepts, Requirements and Benefits Case studies of TQM implementation in manufacturing and service sectors including IT. TOTAL : 45 PERIODS TEXT BOOK 1. Dale H.Besterfiled, et at., Total Quality Management, Pearson Education Asia, Third Edition, Indian Reprint (2006). REFERENCES 1. James R. Evans and William M. Lindsay, The Management and Control of Quality, (6th Edition), South-Western (Thomson Learning), 2005. 2. Oakland, J.S. TQM Text with Cases, Butterworth Heinemann Ltd., Oxford, Third Edition (2003). 3. Suganthi,L and Anand Samuel, Total Quality Management, Prentice Hall (India) Pvt. Ltd. (2006) 4. Janakiraman,B and Gopal, R.K, Total Quality Management Text and Cases, Prentice Hall (India) Pvt. Ltd. (2006)

TT2021

TEXTURED YARN TECHNOLOGY

LTPC 3003

AIM To study about the technology of textured yarn production. OBJECTIVE To impart knowledge about technological aspects textured yarn production. UNIT I 9 Need for bulking of synthetic fibres texturing basic definition and classifications developments in high speed spinning POY. UNIT II 9 Heat setting need-factors involved types of setting effects on fibre morphology and mechanical properties fundamentals of thermo-mechanical texturing Helanca process. UNIT III 9 Basics of false-twist texturing-texturability of various fibres-process parameters time, temperature, twist, tension suitability of POY and UDY for FT texturing Draw texturing simultaneous and sequential draw texturing twisting devices testing of textured yarns. UNIT IV 9 Basics of air jet texturing types of yarns produced feed material structure and properties of air-jet texturing machines, nozzles, evaluation of air-jet textured yarn vis-vis spun and filament false twist textured yarns. 65

UNIT V 9 Stuffer box and edge crimping methods principles, limitations, and applications knitde-knit and gear crimping methods Bi-component filament texturing texturing of polypropylene and jute fibres Chemo-mechanical and thermo-mechanical texturing TOTAL: 45 PERIODS TEXTBOOKS 1. Hes L. Ursiny P., Yarn Texturing Technology, Eurotex, U.K., 1994. 2. Behery H.M. and Demir A., Synthetic Filament Yarn Texturing Technology, Prentice Hall, 1996, ISBN 0134400259. REFERENCES 1. Gulrajani M.L. (Edr.), Annual Symposium of Texturing, I.I.T Delhi, 1977. 2. Wilson D.K. and Kollu T., Production of Textured Yarns by the False Twist Technique, Textile Progress, Vol. 21, No.3, Textile Institute, Manchester, U.K., 1991. 3. Gupta V.B. (Edr.), Winter School on Man-made Fibers Production, Processing, Structure, Properties and Applications, Vol. 1, 1988. 4. Wilson D.K. & Kollu T., Production of Textured Yarns by Methods Other than False Twist Technique, Text. Prog., Vol. 16, No.3. Textile Institute, 1981. 5. Demir & H. El-Behery, Synthetic Yarn Production, Prentice Hall Inc., 1996.

TT2022

SILK YARN TECHNOLOGY

LTPC 3003

AIM To study the various technological aspects of silk OBJECTIVE To impart knowledge on various issues related to silk production technology. UNIT I 9 Overview of the silk industry and the features of silk, Present day silk industry, Varieties of silk. Mulberry leaf varieties and production, Biology of the silkworm, Silkworm rearing, Harvesting. Characteristics of the cocoon Physical characteristics, Composition of the cocoon, Properties of silk. Cocoon quality, Factors influencing cocoon quality, Classification of cocoons, Cocoon testing and grading. UNIT II 9 Cocoon drying, Storage and Sorting: Objective of cocoon drying, Mechanism of cocoon drying, and Various methods of stifling/drying, Degree of drying, Types of drying machines and methods, Effects of drying conditions on reeling results. Cocoon storage, Sorting of cocoons. Cocoon Cooking and Raw Silk Reeling: Introduction, Cocoon cooking methods, Degree of cocoon cooking, Adjustments to cooking conditions, Effects of cocoon cooking conditions on reeling result. Various silk reeling devices, Methods of silk reeling, Quality control during raw silk reeling. 66

UNIT III 9 Re-reeling and Finishing: Re-reeling, Re-reeling machine and apparatus, How to re-reel raw silk, Re-reeling efficiency, Silk end tying and skein lacing, Booking and packing, Storage of silk. Factory Planning: Annual requirement of cocoons, Equipment for installation, Location and space, Quality and quantity of filature water, Selection of proper machinery. UNIT IV 9 Utilization of By-products: Introduction, Dupion silk reeling, Reeling of non-mulberry cocoons, Manufacture of spun silk Degumming, Opening-up, Finishing. Count of spun silk yarn, wild silk yarn. UNIT V 9 Silk Throwing Soaking, Hyrdroextracting, Drying, Winding, Doubling, Primary and Secondary Twisting, Tram, Organdine, Crepe Twist. Warping, Weaving Handloom, Powerloom, Shuttleless Weaving. Degumming and dyeing of yarn and fabrics. Types of silk fabrics TOTAL: 45 PERIODS TEXT BOOKS 1. T.N.Sonwalkar, Handbook of Silk Technology, Wiley Eastern Ltd., New Delhi, 1993. 2. S.B. Dandin, J. Jayaswal and K. Giridhar (Edrs.), Handbook of Sericulture Technologies, Central Silk Board, Bangalore, 2001.

TT2023

MECHANICS OF TEXTILE STRUCTURES

L T P C 3 0 0 3

AIM To study the fundamentals of mechanics of textile structures. OBJECTIVE To impart the fundamental knowledge about yarn geometry, fibre migration, mechanics of staple-fibre and filament yarns, and fabric geometry related issues concerning textile structures. UNIT I YARN GEOMETRY 9 Basic geometry of twisted yarn The idealized helical yarn structure. Yarn count and twist factor. Twist contraction and theoretical calculations. Limits of twists. Real and idealized yarns. Packing of fibres in yarn Idealized packing Derivations from ideal forms of packing. Packing in actual yarns. Specific volume of yarns. Relation between Twist, Diameter and Twist Angle. UNIT II FIBRE MIGRATION 9 Ideal migration Observation of the paths of individual fibres Migration in spun yarns. Characterisation of migration behaviour Tension variation as a mechanism of migration Criteria for interchange of position Theory of migration Conditions for migration and frequency of migration. Forms of yarn twisting Cylindrical and Ribbon twisting. 67

UNIT III MECHANICS OF STAPLE FIBRE YARNS 9 Theoretical analysis of yarn geometry Stress-strain distribution in yarn Fibre obliquity and slippage Influence of fibre length, fineness and friction on fibre slippage and yarn strength Yarn breakage. Strength of blended yarns Hamburger's model. Analysis of tensile behaviour, Prediction of breakage, Analysis of yarn mechanics by energy method, Observed extension and breakage of staple fibre yarns. UNIT IV MECHANICS OF FILAMENT YARNS 9 Theory of extension of continuous filament yarns, Analysis of tensile forces, Stress-strain relations of the filaments, Effects of large extensions, Filament behaviour at large extensions, Prediction of breakage, Load-Extension curve near break, Tenacity, Breaking extension, Initial modulus, Work of rupture. UNIT V FABRIC GEOMETRY AND DEFORMATION 9 Elements of woven fabric geometry, Peime and Olofsson models. Jamming of threads, cover factor, crimp interchange in woven fabrics. Modification to Pierce model Race track, Saw tooth and Bilinear models. Form factor, degree of set, extension behaviour of woven fabric, prediction of modulus, tensile properties in bias direction. Geometry of plain knitted structures, mechanics of nonwoven fabrics. TOTAL : 45 PERIODS TEXT BOOKS 1. J.W.S. Hearle, P. Grosberg and S. Backer, Structural Mechanics of Fibres, Yarns and Fabrics, Wiley-Interscience, New York, 1969. 2. B.C. Goswami, J. Martindale and Scandio, Textile Yarns: Technology, Structure and Application, Wiley-Interscience, New York, 1977. REFERENCES 1. J.W.S. Hearle, J.J. Thwaites and J. Amirbayat, Mechanics of Flexible Fibre Assemblies, Marryland, 1980. 2. R. Postle, S. De Jong and G.A. Carnaby, The Mechanics of Wool Structures, Ellis Horwood, 1988.

TT2031

FASHION ART AND DESIGN

L T P C 3 0 0 3

AIM To study about various aspects related to fashion art and design. OBJECTIVE To impart the fundamental knowledge of fashion art and design. UNIT I 9 Origin of clothing Grouping of dress out of painting, cutting and other methods. Role of costumes as a status symbol, sex appeal, Fashion and seasons. Costumes of ancient civilizations - Egypt, Greece, Roman, English, French empires during Renaissance 1500 - 1600 AD. UNIT II 9 Costumes of India. History of Indian costumes up to Mughal period, History of Indian costumes post Mughal period. Traditional costumes of different states. Factors influencing costumes changes in India Accessories and Garments used in India. Costumes of Pakistan, Srilanka, Burma, China and Japan. 68

UNIT III 9 Lines - Colours, Light theory of colour, Prang of color system - Proportions - Rhythm Balance. Emphasis, Harmony Sketching and Drawing - Fashion. Classification and types of fashion. Origin of Fashion language Philosophy and Design Street Fashion study of leading fashion designers French, Italian, American, Indian and English. UNIT IV 9 Concepts of Design - Background to the world of Fashion Design Definition of Fashion Designing Initial steps of Fashion Designing Ingredients of Fashion Designing Designing Equipments Computer Aided Designing. Knowledge of latest Fashions Based on Age, sex, Nationality, Occupation, Socio-economic status. UNIT V 9 Study of Dacca Muslin, Jamdhani, Himrus & Amrus, carpets, Kashmir shawls, Kancheepuram and Baluchari saris, Paithani saris, Bandhani, Patola, Ikkat, Kalamkari & other styles of printing and dyeing textiles. Factors determining changes in costumes from period to period. TOTAL : 45 PERIODS TEXT BOOKS 1. Russel Gillow, Nicholas Barnard, Traditional Indian Textiles, Thames and Hudson Ltd. 2. Elizabeth Rouse, Undertaking Fashion, Blackwell Scientific Publication, Oxford, 1989. REFERENCES 1. S.N. Dar, Costumes of India and Pakistan, D.B Tataporevala Sons & Co. Ltd. 1982. 2. G.S. Churye, Indian Costume, Ramdas Bhaatkal for Popular Prakashan Pvt. Ltd., Bombay, 1995. 3. Corter Ernestine, The Changing World of Fashion, OM Book Service, 1900 to present. 4. Hatanaka Kokyo Collection Textile Arts of India, Chronide Books, 1996. 5. Madhubani, K. Prakash, An Invaluable book on Original Art Tradition, Design Point, 1994.

TT2032

TEXTILE MACHINERY MAINTENANCE

L T P C 3 0 0 3

AIM To study the maintenance aspects of textile machinery OBJECTIVE To impart complete knowledge about maintenance aspects of textile machinery UNIT I 9 Objects of maintenance Types of maintenance. Organizational structure Duties of maintenance personnel. System and procedures of maintenance Need for system and procedures Planning Scheduling Controlling Implementation of planned maintenance Backlogs Rescheduling. Maintenance schedule (frequency man power time required special tools gauges lubricants) for Blow room, Carding, Drawframe, Comber, Speed frame Ring frame Doubler and Rotor spinning machines. 69

UNIT II 9 Maintenance schedule for cone winding, reeling, bundling, baling, warping, sizing, pirn winding, plain and auto looms, kiers, washing machines, stenters, jiggers, padding mangles and calendering machines. House keeping machinery lay out cleanliness material handling and equipments. Machinery audit maintenance recording maintenance ledger machine cards maintenance cost control. UNIT III 9 Maintenance of Power House: Electrical powerhouse, equipments motors starters lightingshumidification plant generators. Lubrication: Lubricant Types characteristics Equipments. Roller eccentricity and its control Tolerance for drafting rollers. Textile Machinery Erection Procedures: Levelling instruments used. Erection of carding machine Ring frame Looms. Maintenance Details: Maintenance of card clothing wire inspection grinding procedure burnishing wire mounting and tops clipping flat end milling. UNIT IV 9 Top roller maintenance cot selection and cot mounting procedure equipment. Buffing frequency grinding stone type. Berkolising cot lift top roller greasing. Spindle oil characteristics specifications topping replenishing. Shuttle care selection seasoning life of shuttle. Maintenance of reed cleaning rectification of damages in pitch bound and all metal reeds. Drop wires types and maintenance. UNIT V 9 Maintenance of picker picking bands healds heald frames pirns. Modernization and renovation: Economics priorities, Modernization versus Replacement Policy decision factors. Modernisation programmes for Card, Speed frame, Ring frame, Sizing and Loom. TOTAL : 45 PERIODS TEXT BOOKS 1. Spinning, Weaving and Processing Machinery Maintenance in Textile Mills, TAIRO, Baroda. 2. Maintenance Management in Spinning, SITRA, Coimbatore REFERENCES 1. Maintenance Schedules, Practices and Checkpoints in Spinning, BTRA, Bombay 2. Process Control in Weaving, ATIRA, Ahmedabad.

TT 2033

INDUSTRIAL ENGINEERING IN TEXTILE MANUFACTURE

LTPC 3003 5

UNIT I Industrial Engineering - evolution, functions, role of industrial engineer

UNIT II 13 Methods study introduction, techniques of recording; method analysis techniques; principles of motion economy; method study in garment manufacture; ergonomicsimportance, workplace design, fatigue 70

UNIT III 13 Work measurement introduction; time study equipment and procedure; standard data; predetermined time standards; work sampling techniques; incentive wage system; work measurement applied to garment industry UNIT IV 5 Site selection for textile industry; plant layout - types of layouts suitable for textile industry, methods to construct layout; line balancing UNIT V 9 Statistical Process Control data collection; concept of AQL, control charts in quality control; process capability TOTAL : 45 PERIODS REFERENCES 1. Khanna O. P. and Sarup A., Industrial Engineering and Management, Dhanpat Rai Publications, New Delhi, 2005. 2. "Industrial engineering manual for textile industry ", Wiley Eastern (P) Ltd., New Delhi, 1988. 3. "Introduction to work study ", ILO, Geneva, 1989. 4. Enrick N. L., "Time study manual for Textile industry", Wiley Eastern (P) Ltd., 1989. 5. Chuter A. J., "Introduction to clothing production management", Black well science, U. S. A., 1995. 6. Richard I. Levin. and David S. Rubin., Statistics for Management, 7th edition, Prentice Hall of India Pvt. Ltd., New Delhi, 1997. 7. David M. Levine, Timothy C. Krehbiel and Mark L. Berenson., Business Statistics: A First Course, Pearson Education Asia, New Delhi, 2nd edition, 2000. 8. Panneerselvam R., Production and Operation Management, Prentice Hall of India, 2002. 9. Edward S. Buffa and Rakesh Sarin., Modern Production and Operations Management, John Wiley & sons, U. S. A., 1987. 10. Lee J. Krajewski and Larry P. Ritzman., Operations Management: Strategy and Analysis, Addison Wesley, 2000. 11. Chase., Aquilano and Jacobs., Production and Operations Management, Tata McGraw- Hill, New Delhi, 8th Edition, 1999.

TT2041

APPAREL PRODUCT ENGINEERING AND PLANT LAYOUT

L T P C 3 0 0 3

AIM To study the plant layout and engineering aspects of apparel products. OBJECTIVE To impart knowledge regarding the various aspects of apparel product engineering, including time and motion study, and plant layout. UNIT I PRODUCT ANALYSIS 9 Relationship between quality and construction of a sewn product, geometric principles of draping, drafting and industrial patterns product specifications. 71

UNIT II PRODUCTION CONTROL AND ENGINEERING 9 Industrial engineering concepts-development and application of standard data for precosting and factory scheduling-basic production systems - production control charts. Manufacturing information system: systems and procedures. UNIT III PRODUCTION MANAGEMENT ANALYSIS 9 Analysis of techniques for material utilization and cutting of raw materials for all types of sewn products, principles and methods of costing, evaluation of equipment for examining, spreading, cutting, marking and ticketing - solution of production problems in spreading, cutting and cost control. UNIT IV PLANT LAYOUT 9 Definition-Types of production layout, criteria for evaluation of a plant layout, determining minimum space requirement, calculation grid, plant size location, basic production line layout, Government regulations for plant layout. UNIT V TIME AND MOTION STUDY 9 General approach for making a time and motion study, preliminary data for time and motion study sheet, sewing work study, principles of work cycle timing methods, objectives of time study, statistical approaches statistical calculation of time study. Operator efficiency distributions. Evaluating motion study data principles for improving sewing and pressing operations. TOTAL: 45 PERIODS TEXT BOOKS 1. Jacob Solinger, Apparel Manufacturing Handbook, VanNoStrand Reinhold Company (1980). 2. Bethel, Tann, Atwater and Rung, Production Control, McGraw-Hill Book Co., New York, (1948). REFERENCES 1. Biegel, John E., Production Control, A Quantitative Approach", Prentice Hall Inc., (1971), 2nd edition. 2. Apple, J. M., Plant Layout and Materials Handling, The Ronald Press Co., New York (1950). 3. Immer, John R., Layout Planning Techniques, McGraw-Hill, New York, (1950). 4. Barnes Ralph M., "Motion and Time Study", John Wiley and Sons, New York, (1958) 4th edition.

TT2042

TECHNICAL TEXTILES

L T P C 3 0 0 3

AIM To study in detail about various aspects of technical textiles. OBJECTIVE To impart the knowledge of various technological aspects of technical textiles. UNIT I 9 Technical Textiles An Overview: Definition and scope of technical textiles, Milestones in the development of technical textiles, Textile processes, applications, Globalization of technical textiles, Future of the technical textiles industry. 72

Technical Fibres: Introduction, High strength and high modulus organic fibres, High chemical- and combustion-resistant organic fibres, High performance inorganic fibres, Ultra-fine and novelty fibres, Fibres used in Civil and agricultural engineering, Automotive and aeronautics, Medical and hygiene applications, Protection and defence applications. UNIT II 9 Textile-reinforced Composite Materials: Composite materials, Textile reinforcement, Woven fabric-reinforced composites, Braided reinforcement, Knitted reinforcement, Stitched fabrics. Textiles in Filtration: Introduction, Dust collection, Fabric construction, Finishing treatments, Yarn types and fabric constructions, Fabric constructions and properties, Production equipment, Finishing treatments, Fabric test procedures. UNIT III 9 Textiles in Civil Engineering: Geosynthetics, Geotextiles, Essential properties of geotextiles, Engineering properties of geotextiles, Geotextile structure, Frictional resistance of geotextiles. Medical Textiles: Introduction, Fibres used, Non-implantable materials, Extra-corporeal devices, Implantable materials, Healthcare / hygiene products. UNIT IV 9 Textiles in Defence: Introduction, Historical background, Criteria for modem military textile materials, Textiles for environmental protection, Thermal insulation materials, Water vapour permeable and waterproof materials, Military combat clothing systems, Camouflage concealment and deception, Flame-retardant, heat protective textiles, Ballistic protective materials, Biological and chemical warfare protection. UNIT V 9 Textiles in Transportation: Introduction, Textiles in road vehicles, Rail applications, Textiles in aircraft, Marine applications, Future prospects for transportation textiles. Belts, Tyre cords, Hoses: Introduction, Construction particulars, Fibres and yarns used. TOTAL : 45 PERIODS TEXT BOOKS 1. A.R. Horrocks & S.C. Anand (Edrs.), Handbook of Technical Textiles, The Textile Institute, Manchester, U.K., 2000, Woodhead Publishing Ltd., Cambridge, England. 2. S. Adanur Wellington Sears Handbook of Industrial Textiles, Technomic Publishing Co. Inc., Lancaster, Pennylvania, ISBN: 1-56676-340-1, 1995. REFERENCES 1. N.W.M. John, Geotextiles, Blackie, London, ISBN: 0-216-91995-9, 1987. 2. S.K. Mukhopadhyay and J.F. Partridge, Automotive Textiles, Text. Prog, Vol. 29, No.1/2, 1998, ISBN: 1870372212. 3. S. Anand, Medical Textiles, Text. Inst., 1996, ISBN: 185573317X.

73

TT2043

GARMENT PRODUCTION MACHINERY AND EQUIPMENT

LTPC 3003

AIM To study the production aspects of garments and the equipment used in producing them. OBJECTIVE To impart the knowledge of various steps that the fabric undergoes during the garment manufacturing process. UNIT I 9 Introduction to spreading machines and cutting machines types and functions. History of sewing machines and development. Sewing machinery classification according to bed types, stitch types (hook or looper), material wise (extra light to heavy weight). UNIT II 9 Major parts of sewing machinery and functions. Adjustment of major parts of single needle lock stitch machine: Non-UBT: stand height, pedal, presser foot, height of needle bar, needle to hook relationship, height of feed dog, normal and reverse feed stitch length, feed timing, presser foot pressure, needle and bobbin thread tension, bobbin winding assembly, belt tension. Sewing machine safety regulations. UNIT III 9 Sewing needle and sewing thread, thread consumption, thread routing. Adjustment on SNLS UBT: Needle stop position, wiper, thread timing sequence, timing of thread trimmer cam, positioning the moving knife, installation, sharpening, replacing moving knives, adjusting the floating amount of the auxiliary tension disk. UNIT IV 9 Parts, functions and adjustments of over lock: Needle height, feed dog height, differential feed ratio, tilt of the feed dog, position of the upper and lower knives, sharpening of knife and loopers, trouble shooting in over lock. UNIT V 9 Work-aids and attachments, functions of pullers, guides and folders compensating presser foots- left, right, double; feller, hemmer, etc. Collar turning machines, folding machinery, fusing and pressing machinery. Computer controlled cutting, sewing and folding machinery. TOTAL : 45 PERIODS TEXT BOOKS 1. Jacob Solinger, Apparel Manufacturing Handbook, VanNostrand Reinhold Company (1980). 2. Peyton B. Hudson, Guide to Apparel Manufacturing, MediApparel Inc. (1989), ISBN: 0-945116-08-X. REFERENCE 1. Carr H. and Latham B., The Technology of Clothing Manufacture, Blackwell Scientific Publications (1988).

74

TT2071

APPAREL PRODUCTION AND CONTROL

L T P C 3 0 0 3

AIM To study the various aspects of apparel production control. OBJECTIVE To impart knowledge of various control mechanisms involved in apparel production. UNIT I 9 Introduction: Control parameters, apparel production parameters, planning and leadtime. Product development: Steps from prototype to production model, Importance of pre-production activities, Introduction to timetable concepts. Product data management: Understanding and interpretation of specification sheet. UNIT II 9 Operation sequence development: Garment breakdown with machine and attachment details, development of production grid for garment construction, development of production flowchart. UNIT III 9 Bundle tickets: Guidelines for bundle ticket design, functions of bundle tickets, bundle ticket control. Different manufacturing systems: Make through and Assembly line manufacturing - advantages and disadvantages. Lay lot planning: Numerical exercises on lay lot planning to optimize cutting cost, bundling, ticketing and cutting room control formats. UNIT IV 9 Production planning and control: Capacity calculation for cutting, sewing and finishing. Determination of machine requirements for new factory. Line balancing: determination and allocation of manpower, machine for balanced production in existing plant for a given target. UNIT V 9 Quality in product development: Quality assurance during product development methods to avoid problems during pattern making, garment construction and other areas. Inspection procedures. Work-study in garment industry methods to control time and cost. TOTAL: 45 PERIODS TEXT BOOKS 1. A.J. Chuter., Introduction to Clothing Production Management, Blackwell Scientific Publications. 2. David J. Tyler, Materials Management in Clothing Production, Blackwell Scientific Publications Professional Books.

75

TT2072

APPAREL MARKETING AND MERCHANDISING

LTPC 3003

AIM To study the various concepts involved in apparel marketing and merchandising. OBJECTIVE To impart the knowledge of organization, marketing, merchandising, sourcing and documentation aspects of apparel business. UNIT I 9 Organization of the Apparel Business: Introduction to apparel industry Organization of the apparel industry Types of exporters Business concepts applied to the apparel industry International trade. UNIT II 9 Marketing: Functional organization of an apparel firm. Responsibilities of a marketing division Marketing objectives and strategies Marketing research Types of markets: Retails and wholesale strategies for merchandise distribution- Retailers sourcing flows and practices - Marketing plan - Labeling and licensing. UNIT III 9 Merchandising: Definition of merchandising functions of merchandising division role and responsibilities of a merchandiser different types of buyers communications with the buyers awareness of current market trends product development line planning line presentation. UNIT IV 9 Sourcing: Need for sourcing- sourcing materials- manufacturing resources planning principles of MRP Overseas sourcing sourcing strategies. Supply chain and demand chain analysis Materials management for quick response JIT technology. UNIT V 9 Documentation: Order confirmation, various types of export documents, pre-shipment post-shipment documentation, terms of sale, payment, shipment, etc. Export incentives: Duty drawback, DEPB, I /E license-exchange control regulation- foreign exchange regulation acts-export management risk-export finance. WTO / GATT / MFA functions and objectives, successes and failures TOTAL : 45 PERIODS TEXT BOOKS 1. Elaine Stone, Jean A. Samples, Fashion Merchandising, McGraw-Hill Book Company (1985), ISBN: 0070617422. 2. S.Shivaramu. Export Marketing A Practical Guide to Exporters, Wheeler Publishing (1996), ISBN: 81-7544-166-6. REFERENCES 1. D. Sinha, Export Planning and Promotion, IIM, Calcutta (1989). 2. Tuhin K. Nandi, ImportExport Finance, IIM, Calcutta (1989). 3. J.A. Jarnow, M.Guerreiro, B.Judelle, Inside the Fashion Business, MacMillan Publishing Company (1987), ISBN: 0-02-360000-4.

76

FT2026

CREATIVITY, INNOVATION AND NEW PRODUCT DEVELOPMENT

LTPC 3003

AIM To study the various issues related to Creativity, Innovation and New Product Development. OBJECTIVES To impart the knowledge of various aspects of Creativity, Innovation and New Product Development UNIT I INTRODUCTION 9 The process of technological innovation - factors contributing to successful technological innovation - the need for creativity and innovation - creativity and problem solving - brain storming - different techniques UNIT II PROJECT SELECTION AND EVALUATION 9 Collection of ideas and purpose of project - Selection criteria - screening ideas for new products (evaluation techniques) UNIT III NEW PRODUCT DEVELOPMENT 9 Research and new product development - Patents - Patent search - Patent laws International code for patents - Intellectual property rights (IPR). UNIT IV NEW PRODUCT PLANNING 9 Design of proto type - testing - quality standards - marketing research - introducing new products UNIT V MODEL PREPARATION & EVALUATION Creative design - Model Preparation - Testing - Cost evaluation - Patent application 9

TOTAL: 45 PERIODS TEXT BOOKS 1. Brain Twiss, Managing Technological Innovation, Pitman Publishing Ltd., 1992. 2. Harry B.Watton, New Product Planning, Prentice Hall Inc., 1992. REFERENCES 1. Harry Nystrom, Creativity and Innovation, John Wiley & Sons, 1979. 2. N.Khandwalla Fourth Eye (Excellence through Creativity) - Wheeler Publishing, Allahabad, 1992. 3. I.P.R. Bulletins, TIFAC, New Delhi, 1997.

77

TT2081

EXPORT DOCUMENTATION & GLOBAL MARKETING

LTPC 3003

AIM To study about the various issues related to export documentation and global marketing. OBJECTIVE To impart the knowledge of various aspects of export documentation and global marketing UNIT I 9 Export credit - short term, anticipatory letter of credit, and packing of credit. Negotiation of bills, source of short-term credit, medium-term and long-term export credits, methods, roll of terms of payment in international marketing, Factors responsible for counter trade growth. UNIT II 9 Domestic trade Vs international trade, Regional trade blocks. Foreign exchange market Nature of foreign exchange market, Main functions Business and environment Social environment, Logical environment, Business ethics UNIT III 9 Balance of payment, deficit in balance of payment, debits & credits, foreign exchange market, commercial bank credit for export trade UNIT IV 9 Standard policies - Indian trade police, India's foreign trade policy, exports and imports policy. UNIT V 9 Major documents for exports International codes for products and services principal documents, auxiliary documents, documents for claming export assistance. TOTAL: 45 PERIODS TEXT BOOKS 1. Jeannette Jamow, Kitty G.Dickerson, Inside the Fashion Business, Prentice Hall, 1997. 2. Richard M.Hill, Ralph S.Alexander, James S.Cross, Industrial Marketing, Aitbs Publishers & Distributors, 1998.

78

TT2082

TEXTILE COSTING

LTPC 3003

AIM To study about various costing aspects involved in apparel products manufacturing. OBJECTIVE To impart the knowledge of costing techniques used in manufacturing of apparel products. UNIT I 9 Introduction to costing, Aims of costing, Types of costing, Aims of estimation, Difference between Estimation and Costing, Types of estimates. UNIT II 9 Elements of cost Material cost Labour cost Different types of expenses Cost of product Advertisement cost. Selling cost and pricing, Full-cost pricing, Marginal cost pricing. UNIT III 9 Analysis of over head expenses Factory expenses Administrative expenses Selling and distribution expenses Allocation of over head expenses Depreciation Reasons for depreciation Methods of calculating depreciation Simple problems UNIT IV 9 Costing of garments, Factors that determine the price of garments Material cost Cost of yarn, Cost of fabric production, Cost of fabric processing and design. Lot size, Cost of components, cutting cost Making and trim cost, simple problems. UNIT V 9 Packing and labeling cost different types and functions. Uses of brand and size label Duty drawback Cost of bought out components, Thread, Button, Zippers, Interlining Shipment cost, Cost calculation of Ladies and Men and Children's wear Woven and Knitted - Simple problems. TOTAL: 45 PERIODS TEXT BOOKS 1. Johnson Maurice, E. Moore, Apparel Product Development, Om Book Service, 2001. 2. Katherin McKelvy, Fashion Source Book, Om Book Service, 2001.

79

TT2083

CAD / CAM FOR APPAREL PRODUCTS

LTPC 3003

AIM To study computer aided design and computer aided manufacture of apparel products. OBJECTIVE To impart skills in computer aided design and computer aided manufacture of apparels. UNIT I 9 Introduction to computer - Concepts of CAD / CAM CAM in garment manufacturing complete pattern design system in preparation for grading, marker making and pattern manipulation UNIT II 9 Computerized production pattern making - Hardware, software and system programming to produce a sample production pattern Computer aided manipulation of pattern pieces to create individual styles. Operation of garment CAD software. Computer used for purchase, inventory control and sales, computerization in quality control and production control. Computer aided production planning in garment manufacturing. UNIT III 9 Introduction to finite scheduling concept and fast react software. Creating product and order planning, updating. Eliminate late deliveries General set up, allowances and matrices Analyzing loan balancing in different departments control mechanisms critical path and timetables. UNIT IV 9 Computer controlled machinery for garment manufacturing automated layout planning by various techniques Algorithm for computer production garment parts intelligent systems 3D scanning technology. Use of microcomputers for production control in garment industry Imaging techniques for various designs Development of robotics for CAM. UNIT V 9 Management Information System in garment industry EDI in garment technology Concept of Enterprise Resource Planning (ERP) and computerization in exports / documentation TOTAL: 45 PERIODS TEXT BOOKS 1. Stephen Gray, "CAD/CAM in Clothing and Textiles", Gower Publishing Limited, 1998, ISBN 0-566-07673X. 2. Compilation of Papers Presented at the Annual World Conference, Computers in the World of Textiles, Sep. 26 -29, 1984, Hong Kong, The Textile Institute, ISBN: 00900739-69X. REFERENCES 1. W. Aldrich, "CAD in Clothing and Textiles", Blackwell Science 2nd edition, 1992, ISBN: 0-63 -3893 -4. 2. Jacob Solinger, Apparel Manufacturing Handbook, VanNoStrand and R. Einhold Company, 1980, ISBN: 0-442-21904-0. 80