I - Rectangular Ducts: II - Rectangular Ducts Welded

I - Rectangular Ducts: - Slip & Drive
DUCT VENTILATION AIR CONDITIONING Co. (WLL)
- Slide-on Flange - Companion Angle
II - Rectangular Ducts Welded
RECTANGULAR DUCTS
I - Rectangular Ducts:
- Slip & Drive - Slide-on Flange - Companion Angle
DOHA - QATAR - PHONE: +974-4500118 - +974-4500119 - FAX: +974-4500117
DVAC Is One Of The Premium Workshops For The Duct Fabrication & Fittings. DVAC Has Executed Residential, Governmental, Commercial, Industrial, and Institutional Projects.
Table of Contents
I - Rectangular Ducts: - Slip & Drive - Slide-on Flange - Companion Angle
Fabrication Procedure Bill Of Quantities Model Longitudinal Seams Fittings
Page
4 5 6 7 8 9 10
Splitter Damper Acoustic Liner Installation Plenum Box Slip & Drive Companion Angle Slide-on Flange Suspension Flanges Construction Schedule - SMACNA 1" Construction Schedule - SMACNA 2 Construction Schedule - SMACNA 3 Construction Schedule - SMACNA 4 Construction Schedule - DW/144 500 Pa Construction Schedule - DW/144 1000 Pa Construction Schedule - DW/144 2000 Pa
11 12 13 14 15 16 17 18 19 20 21 22 23 24

Longitudinal Seams and Connection Fittings
25 26 27 28
Tables: - Coating Mass (Weight) - GI Thicknesses - Weight of GI Steel
29
DOHA QATAR PHONE: +974 4500118 +974 4500119 FAX: +974 4500117
Fabrication Procedure
FABRICATION PROCEDURE:
According to The Drawing / Take Off Provided by The Client, DVAC Engineers Start The Operation Production Following The Consequent Steps: a ) Shop Drawings to be Prepared Using CADmep. b ) Accurate B.O.Qs to be Issued Including Accessories And Connectors (Refer to Page 5). c ) An Estimation of The Cost Can be Provided to The Client Upon Issuance of B.O.Q. d ) Fabrication Begins By CAMDuct Linked to CNC Machines Based On CAD-Duct Drawings. e ) All Ductworks Are Fabricated According to SMACNA Or DW 142/144. f ) Each Item to be Numbered On The Drawing Provided, Fabricated Items to be Labeled; Each Label Shows The Project Name, Customer Name, Job Ref., Item Number, Item Description (Straight Duct, Elbow, Tee, VCD, VAV, Silencer, Etc...), Size & Length, Thickness, Weight And Area. g ) QA/QC to be Made For Each Item Before Collection (Delivery).
PB 300X300X3000 S12 S10 S11 350X300 S7 S9 S3 S6 BOD 2450 S8 BOD 2450 S2 S2 S3 S6 S2 S7 S11 S2 S7 S11 S2 S14 S13 BOD 2450
500X300 S8 S5 BOD 2800
S3 S6 BOD 2450
S2
S2
S3 S6
S4
BOD 2450
600X300 R5 S4 BOD 2800 R5
S1
FCU - 42TX-036 R4 500X200 R1 R2 BOD 2800 500X200 R2 BOD 2800 R1 R4
R3
Back to Index
Bill Of Quantities - Model
Customer: M/S. (Customer Name) Project : (Project Name)

Job Ref.: Contact Person: Tel: Page: 1/2 Fax:
Bill Of Quantities
Job Date: 17/02/2010 Printing Date: 20/02/2010
MATERIALS: Item No. S3 S11
Description Flex Flex
Qty 4 3
Duct Size (mm) 200 200
Length/Angle 1200 (mm) 600 (mm)
Duct Area
Total Area
Duct Weight
Total Weight
Insulation Area
Insulation
MATERIALS: GALVANIZED x 0.60 Item No. Description R2 S7 S8 S4 S13 S14 S9 S5 Straight Straight (Coil) Straight (Coil) Straight (Coil) Cap End(Alt) Straight (Cut) Drop Cheek Bend Taper
Qty 2 4 2 2 1 1 1 1
Duct Size (mm) 500x200 350x300 500x300 600x300 350x300 350x300 500x300 600x300
Length/Angle 1190 1190 1190 1190 0 560 90 360 (mm) (mm) (mm) (mm) (mm) (mm) (mm)
Duct Area 1.75 1.62 1.99 2.23 0.25 0.79 1.38 1.06
Total Area 3.49 6.48 3.97 4.46 0.25 0.79 1.38 1.06
Duct Weight 8.36 7.78 9.53 10.70 1.20 3.77 6.62 5.07
Total Weight 16.72 31.09 19.06 21.40 1.20 3.77 6.62 5.07
Insulation Area
Insulation
MATERIALS: GALVANIZED x 0.80 Item No. Description R4 R5 R1 Straight Taper Radius Bend
Qty 2 2 2
Duct Size (mm) 500x200 500x200 500x200
Length/Angle 1190 (mm) 260 (mm) 90
Duct Area 1.75 1.00 1.70
Total Area 3.49 2.00 3.39
Duct Weight 11.15 6.40 10.84
Total Weight 22.29 12.80 21.68
Insulation Area
Insulation
MATERIALS: GALVANIZED x 1.00 Item No. Description R3 S1 Breeches Piece Taper
Qty 1 1
Duct Size (mm) 1234x200 1234x219
Length/Angle 200 (mm) 560 (mm)
Duct Area 3.73 1.99
Total Area 3.73 1.99
Duct Weight 29.80 15.90
Total Weight 29.80 15.90
Insulation Area
Insulation
Description: Slot Plenum, Insulation: Item No. Description

S12 Slot Plenum
Qty 1 1
Width (mm) 300
Height (mm) 300
Length (mm) 3000
Total Length (m) 3.00 3.00
Slot Dimension (mm) 150
Neck Slot Collar Length (mm) Diameter 100 200
Collar Qty 3 3
Description: FCU - 42TX-036 Item No. Description S44 FCU - 42TX-036
Qty 1 1
Duct Size (mm) 1234x219
Length (mm) 600 (mm)
Prepared By: Approved By:
Customer Signature:
Customer: M/S. (Customer Name) Project : (Project Name)

Job Ref.: Contact Person: Tel: Page: 2/2 Fax:
Bill Of Quantities
Job Date: 17/02/2010 Printing Date: 20/02/2010
Description: Linear Diffuser Item No. Description S10 Linear Diffuser Description: Rnd Single Blade Damper Item No. Description S2 Rnd Single Blade Damper Description: Supply Plenum Box Item No. Description S6 Supply Plenum Box Description: Canvas Connection Item No. Description R6 Canvas Connection S15 Canvas Connection MATERIALS: GALVANIZED Gauge 0.60 0.80 1.00 Connector Name: S"S&D. SLIP Total Length "S" Cleat (m) 27.97 Connector Name: S&D. SLIP Total Length "S" Cleat (m) 10.26 Connector Name: Wire Mesh Item No R5
Qty 1 1 Qty 7 7 Qty 4 4 Qty 1 1 2
Length (mm) 25 (mm)
Duct Size (mm) 200
Duct Size (mm) 1234x200 1234x219
Length (m) 2.87 2.91 5.78 Total Area (sq m) 21.85 8.87 5.72 36.43 Total Weight (kg) 104.88 56.76 45.69 207.32 Qty C Cleat L.1220mm 11
Total Length C Cleat (m) 12.39
Qty "S" Cleat L.1220mm 23
Total Length C Cleat (m) 8.55
Qty "S" Cleat L.1220mm 9
Qty C Cleat L.1220mm 8
Depth (m) 0.20
Width (m) 0.50
Qty 2 2
Area 0.20 0.20
Prepared By: Approved By:
Customer Signature:
Back to Index
Longitudinal Seams
As per: - SMACNA (2nd Edition-1995) See Pages 1.17/1.67/1.74 - SMACNA (3rd Edition-2005) See Pages 2.10/2.113 - DW/144 See Page 20
Straight Ducts are Beaded or Crossbroken

- Duct Sides that are 260mm and over, shall be Crossbroken or Beaded.
Grooved Corner Seam

- Galvanized Up to 20 Gage - Stainless Steel Up to 22 Gage
152.5 305
305
305
152.5
Beading
Pittsburgh Lock Seam

- Galvanized 16 Gage Maximum - Stainless Steel 20 Gage Maximum
Grooved Seam
- Galvanized 16 Gage Maximum - Stainless Steel 20 Gage Maximum
* Materials Used for Ductworks :

- Galvanized Steel: (Standard) L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. - Aluminum Metal : (Optional) Complying with ASTM B209, Alloy 3003, Temper H14.
* Can Be Supplied with Acoustic Lining or Double Wall

6 Back to Index
As per: - SMACNA (2nd Edition-1995) See Pages 2.3/2.9/A.42/A.43 - SMACNA (3rd Edition-2005) See Pages 4.3/4.9/4.12/4.13 - DW/144 See Pages 55/57
Straight
Standard Length 1220mm While Using Slip & Drive Length Will be 1190mm
Taper
22.5 Max.
OW
W1 x D1 WxD
OD
W2 x D2
L1
L1
A
Radius Bend
Width - mm 400 - 800 801 - 1600 1601 - 2000 Splitters 1 2 3
A Splitter Position B C
B
Medium Radius Bend (as illustrated)
Can be Applied to any Angle
W/3 W/4 W/8 W/2 W/3 W/2
Splitters not Required in Bend Angles Less Than 45
Long Radius Bend

Similar but Radius = Width Can be Applied to any Angle
B A
WxD
Minimum Throat Radius = 100mm DVAC Standard Throat Radius = 150mm
D
Master Bend
WxD
Throat Radius = Width
Drop Cheek Bend

Outer R W2 x D2
OD
W2 x D2
Inner R
W1 x D1
W1 x D1
E
F

7 Back to Index
As per: - SMACNA (2nd Edition-1995) See Pages 2.8/2.9 - SMACNA (3rd Edition-2005) See Pages 4.8/4.9 - DW/144 See Pages 55/58
Shoe Branch
WxD
Width (W) mm Up to 200 ,, ,, 300 400 600
Dim. (A) mm 75 100 125 150 200
Straight + 2 Branches
W2 x D2
,,
Over 600
Clinch Lock (Optional) Duct Sealant 25mm
Straight Tap (DVAC Standard) Duct Sealant Fixing by Rivets or Self-Tapping Screws 25mm
W1 x D1
L1
G
Radius 2-Way Offset
Minimum Throat Radius = 150mm
H
Straight + Branch
W3 x D3
W2 x D2
W1 x D1
OW
OD
W2 x D2
W1 x D1
I
Mitered Offset
L1
J
Radius Offset
L1
30 Max. WxD
OW
W1 x D
OW
E1 E2 W2 L1
K
L1

8 Back to Index
As per: - SMACNA (2nd Edition-1995) See Pages 2.8/2.9/3.18 - SMACNA (3rd Edition-2005) See Pages 3.36/4.8/4.9 - DW/144 See Pages 55/58
Angled Offset
Trousers Piece
W2 x D2 O W3 x D2
15 Max.
OW
WxD
OD
OW
W1 x D1 L1
M
Square to Round
22.5 Max.
N
Collar (Dovetail)
VCD Optional
75mm
OW
Sealant
WxD
OD
Crimped Beaded Duct

L1
O
Drop Cheek Breeches Piece
P
3-Way Tee
Splitter Damper Optional
W3
W2 x D2
OD2
OD3
W3 x D3 W2
W4
R2 R1 W1 x D1 R2 R1 W1 x D
Q
R

9 Back to Index
As per: - SMACNA (2nd Edition-1995) See Page 2.7 - SMACNA (3rd Edition-2005) See Page 4.7 - DW/144 See Pages 52/55
Breeches Piece
Radius Tee
W2
W3
W2
W3
R1 W1 x D
R2
R1 W1 x D
R2
S
Side Branch
W2
T
2-Way Breeches
W2 x D2
OD2
W3
OD3
W3 x D3
R W1 x D W1 x D1
U
Flexible Connection
V
Plenum Box
Side or Top Connection
WxD
WxD
W
X

10 Back to Index
Splitter Damper
Splitter Damper
Piano Hinge Blade
Control Rod
Splitter Damper Length (A x 1.5)
Aerofoil Blade Splitter Damper (DVAC Standard)

Piano Hinge Blade
W2 x D2
OD2
OD3
W3 x D3
Single Blade Splitter Damper

Piano Hinge Blade
B W1 x D1


11 Back to Index
Duct Acoustic Liner
As per: - SMACNA (2nd Edition-1995) See Pages 2.24/2.28 - SMACNA (3rd Edition-2005) See Pages 7.13/7.17
Acoustic Liner Installation Insulation Guard (DVAC Standard)

24 Gage Liner 24 Gage
Liner
Insulation Guard (Channel)

Rivets
Duct
Duct
Tog-L-Loc or Rivets
Liner
Insulation Guard (Zee)

Rivets
24 Gage
Duct
Liner Welding Pin
B A E B E C B A Insulation Guard Fixing by Tog-L-Loc or Rivets Welding Pin "A" Pin Row May be Omitted when Metal Nosing is Used. Then E Starts from the Nosing. Dimensions Velocity * A 0 - 2500 FPM (0 - 12.7 MPS) 2501 - 6000 FPM (12.7 - 30.5 MPS) 3" (76.2) 3" (76.2) B 12" (305) 12" (305) C 4" (102) 4" (102) D 6" (152) 6" (152) E 18" (457) 18" (457) All Transverse Edges to be Coated with Adhesive, Except when Nosing is present. D
D Alternate Folded Corner
Liner Adhered to the Duct with 90% Min. Area Coverage of Adhesive.
* Materials Used for Acoustic Liner :

- Insulation
: KIMMCO Clean Liner 15mm, 48 kg/m3, is Faced with a Black, Strong, Durable, Dimensionally Stable Woven Glass Fabric. - Adhesive : Foster 80-10 - Duct Sealant : Foster 32-17
* Optional : - Acoustic Liner as per Client Request

12 Back to Index
Plenum Box
As per: - SMACNA (2nd Edition-1995) See Page 2.20 - SMACNA (3rd Edition-2005) See Page 10.1
Plenum Box
* Plenum Box : Fabricated of 22 Gage Galvanized Steel * Acoustic Liner : KIMMCO Clean Liner 15mm, 48 kg/m3, is Faced with a Black, Strong, Durable, Dimensionally Stable Woven Glass Fabric. * Optional : - Volume Control Damper. - Inside Insulation Covered with Galvanized Perforated Sheet Insuring Full Protection. - Acoustic Liner as per Client Request.
Hanging Bracket
L + 50mm Plenum Box Acoustic Liner C
B Liner Welding Pin A
76mm W
Plenum Box H
O2 D Back to Index
Tog-L-Loc or Rivets
Standard 76mm
Crimped O1 Beaded Plenum Box Insulation Guard Tog-L-Loc or Rivets
End Cap
* Liner Adhered to the Plenum Box with 100% Area Coverage of Adhesive. * Welding Pins Fixation from Center to Center: 300mm.

13
DVAC Accessories
As per: - SMACNA (2nd Edition-1995) See Pages 1.14/1.61 - SMACNA (3rd Edition-2005) See Pages 2.6/2.7/2.8 - DW/142 See Pages 28/31
Slip & Drive

Standing S
Duct
Hemmed S Slip (DVAC Standard)
Standing S (Optional)
Standing S 28.6 (DVAC Standard)
Standing S 41.3 (Optional)
Standing S 54 (Optional)
C1 / T-6
C2 / T-10
C2 / T-10
T-13
5 5
C3 / C4 / T-14
5
54 41.3 15 28.6
27 Thickness 0.6mm
27 Thickness 0.6mm
35 Thickness 0.6 to 1.0mm
35 Thickness 0.7 to 1.2mm
35 Thickness 1.0mm
Drive Slip
Backup Angle for Drive Slip
C1 / T-1
T-3
DVAC Standard
Optional
75
28.5 Thickness 0.6 to 1.0mm
28.5 Thickness 0.8 to 1.2mm
28.5
* Materials Used for Duct Accessories :

- Galvanized Steel: (Standard) L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. - Aluminum Metal : (Optional) Complying with ASTM B209, Alloy 3003, Temper H14. * NOTE : Standard Length of Hemmed S, Standing S & Drive Slip is 1220mm.
14 Back to Index
DVAC Accessories
As per: - SMACNA (2nd Edition-1995) See Pages 1.14/1.61 - SMACNA (3rd Edition-2005) See Pages 2.6/2.7/2.8 - DW/142 See Pages 28/31
Companion Angles J3 / J4 / J5 / J6 / T-22
Duct
Fixing by Rivets or Screws
Companion Angle
Gasket
Dimensions 25 x 3 30 x 4 40 x 4
Rating J3 J4 J5
- Duct Ends Turn up 10mm. - Fixing Bolts at Each Corner Intermediately Centers at 300mm.
50 x 5 J6 Fixing Bolts 25 x 3 30 x 4 40 x 4 50 x 5 6mm 8mm 8mm 10mm

- Galvanized Steel: (Standard) L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. - Aluminum Metal : (Optional) Complying with ASTM B209, Alloy 3003, Temper H14. * NOTE : Companion Angle & Reinforcement are Made of Primer Painted Black Steel Angle.
15 Back to Index
VENTO Accessories
(BELGIUM)
Slide-on Flange
Duct
Lance-N-Loc or Rivets
Flange
Gasket
Drive Slip
SR
Clamp with Screw
Flange System 20
8.5 CM Thickness 0.7mm 20
E20
18
H20
SR40 8x20
25 Thickness 0.6mm
73
Thickness 1.0mm
Thickness 3.0mm
Thickness 0.7mm
Thickness 2.5mm
Flange System 40
10 A40 37 H40 8.5
Flange System 30
E30 27 H30
40 30
36 Thickness 0.9mm Thickness 1.0mm
140
27 Thickness 0.7mm
105
Thickness 3.0mm
Thickness 0.8mm
Thickness 3.0mm

- Galvanized Steel: (Standard) L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. - Aluminum Metal : (Optional) Complying with ASTM B209, Alloy 3003, Temper H14. * NOTE : DVAC Standard Use For Flange System : - 20: Thickness 0.7mm
- 30: Thickness 0.8mm - 40: Thickness 1.0mm 16 Back to Index
VENTO Accessories
(BELGIUM)
VENTO Suspension Flanges Type: U

L
14 14 14 1.5 1.5 30 20 30 30 35 2 50
Code U203 U206
Length 3m 6m
Code U353 U356
Length 3m 6m
Code U503 U503
Length 3m 6m
Type: UP
L
10.5
24
50
14 14 14 2 50
1.5
1.5 30 20 30
35 30
Code UP203 UP206
Length 3m 6m
Code UP353 UP356
Length 3m 6m
Code UP503 UP506
Length 3m 6m

- Galvanized Steel: (Standard) L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation.
17
Back to Index
Ductwork Construction Schedule - Tables 1A / 1B / 1C - 1"
As per: - SMACNA (3rd Edition-2005 Table 2-2) See Page 2.16

OPTION -1-
1"
Transverse Connections
Table 1A : 1" W.G. Static Positive or Negative (as per SMACNA Third Edition - 2005 Table 2-2)
Gage Straight Seam Fittings
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Angle 50x50x5mm @ 600mm Gage 24 Gage 24
75
Duct Dimension (mm)

0 - 400 401 - 750 751 - 900 901 - 1200 1201 - 1500 1501 - 1800 1801 - 2100 2101 - 2700 2701 - 3000
Intermediate Reinforcement
T-1 Drive Slip
T-3 Drive Slip with Backup Angle
T-6 Hemmed S Slip

Gage 24
T-10 Standing S H. 28.6mm
T-14 Standing S H. 54mm
T-22 Companion Angles
Slide-on Flange
26 26 26 24 24 22 20 18 18
Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Pittsburgh Lock Pittsburgh Lock
Gage 22 Gage 22 + 25X25X3 Angle Gage 20 Flange 20 Thickness 0.7mm Flange 30 Thickness 0.8mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm
1"
OPTION -2-
Table 1B : 1" W.G. Static Positive or Negative (as per SMACNA Third Edition - 2005 Table 2-2)
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Angle 50x50x5mm @ 600mm Gage 24 Gage 24
75
Duct Dimension (mm)

0 - 400 401 - 750 751 - 900 901 - 1200 1201 - 1500 1501 - 1800 1801 - 2100 2101 - 2700 2701 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24
Slide-on Flange
26 26 26 24 24 22 20 18 18
Gage 22 Gage 22 + 25X25X3 Angle Gage 20 25x25x3mm 25x25x3mm 40x40x4mm 50x50x5mm 50x50x5mm 50x50x5mm
1"
AS PER PROJECT SPECS.
Table 1C : 1" W.G. Static Positive or Negative (as per SMACNA Third Edition - 2005 Table 2-2)
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock
75
Duct Dimension (mm)

0 - 400 401 - 750 751 - 900 901 - 1200 1201 - 1500 1501 - 1800 1801 - 2100 2101 - 2700 2701 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip
Slide-on Flange
* Materials Used for Transverse Connections :

- Galvanized Steel:(Standard) L.F.Q. Complying with ASTM A653 and Having G90 Coating Designation. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. * NOTE : 1 - Transverse Connectors are Based on 1200mm Spacing.
2 - Standard Straight Duct Length 1220mm. 3 - Companion Angle & Reinforcement are Made of Primer Painted Black Steel Angle. 18 Back to Index

OPTION -1-
2"
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Not Required Not Required Not Required Not Required Not Required Not Required Not Required Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm Gage 24 Gage 24
75
Duct Dimension (mm)

0 - 300 301 - 550 551 - 700 701 - 900 901 - 1200 1201 - 1500 1501 - 2100 2101 - 2700 2701 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24
Slide-on Flange
26 26 26 24 22 20 20 18 18
Gage 22 Gage 22 + 25X25X3 Angle Gage 20 Flange 20 Thickness 0.7mm Flange 30 Thickness 0.8mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm
2"
OPTION -2-
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Not Required Not Required Not Required Not Required Not Required Not Required Not Required Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm Gage 24 Gage 24
75
Duct Dimension (mm)

0 - 300 301 - 550 551 - 700 701 - 900 901 - 1200 1201 - 1500 1501 - 2100 2101 - 2700 2701 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24
Slide-on Flange
26 26 26 24 22 20 20 18 18
Gage 22 Gage 22 + 25X25X3 Angle Gage 20 25x25x3mm 25x25x3mm 40x40x4mm 50x50x5mm 50x50x5mm 50x50x5mm
2"
75
Duct Dimension (mm)

0 - 300 301 - 550 551 - 700 701 - 900 901 - 1200 1201 - 1500 1501 - 2100 2101 - 2700 2701 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip
Slide-on Flange


OPTION -1-
3"
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Not Required Not Required Not Required Not Required Not Required Not Required Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm Gage 24 Gage 24
75
Duct Dimension (mm)

0 - 300 301- 450 451 - 750 751 - 1000 1001 - 1200 1201 - 1500 1501 - 1800 1801 - 2400 2401 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24 Gage 22
Slide-on Flange
26 26 24 22 20 18 18 18 18
Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock
Flange 20 Thickness 0.7mm Flange 30 Thickness 0.8mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm 50x50x5mm
3"
OPTION -2-
75
Duct Dimension (mm)

0 - 300 301- 450 451 - 750 751 - 1000 1001 - 1200 1201 - 1500 1501 - 1800 1801 - 2400 2401 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24 Gage 22
Slide-on Flange
26 26 24 22 20 18 18 18 18
25x25x3mm 30x30x3mm 40x40x4mm 50x50x5mm 50x50x5mm 50x50x5mm 50x50x5mm
3"
75
Duct Dimension (mm)

0 - 300 301- 450 451 - 750 751 - 1000 1001 - 1200 1201 - 1500 1501 - 1800 1801 - 2400 2401 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip
Slide-on Flange


OPTION -1-
4"
75
Duct Dimension (mm)

0 - 250 251- 400 401 - 650 651 - 900 901 - 1000 1001 - 1500 1501 - 2100 2101 - 2400 2401 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24 Gage 22
Slide-on Flange
26 26 24 22 20 18 18 18 18
Flange 20 Thickness 0.7mm Flange 30 Thickness 0.8mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm 50x50x5mm 50x50x5mm
4"
OPTION -2-
75
Duct Dimension (mm)

0 - 250 251- 400 401 - 650 651 - 900 901 - 1000 1001 - 1500 1501 - 2100 2101 - 2400 2401 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip

Gage 24 Gage 22
Slide-on Flange
26 26 24 22 20 18 18 18 18
4"
75
Duct Dimension (mm)

0 - 250 251- 400 401 - 650 651 - 900 901 - 1000 1001 - 1500 1501 - 2100 2101 - 2400 2401 - 3000
T-1 Drive Slip
T-6 Hemmed S Slip
Slide-on Flange

Ductwork Construction Schedule - Tables 5A / 5B / 5C - 500 Pa
As per: - DW/142 See Page 18 - DW/144 See Page 18
500 Pa
Duct Dimension (mm)
OPTION -1Table 5A : LOW PRESSURE 500 Pa Positive as per DW/142-144 Table 2)
Thick. (mm)
Straight
Seam Fittings
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock
Not Required Not Required Not Required Not Required Angle 30x30x3mm @ 600mm Angle 40x40x4mm @ 600mm Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
0.6mm 0.6mm
C2 Standing S H. 28.6mm
Companion Angles
Slide-on Flange
0 - 400
0.6 0.8 0.8 1.0 1.0 1.0 1.0 1.2
Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Pittsburgh Lock
0.6mm 0.6mm 0.8mm
401 - 600
601 - 1000 1001 - 1250
0.8mm Flange 30 Thickness 0.8mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm
1251 - 1600 1601 - 2000 2001 - 2500 2501 - 3000
500 Pa
Duct Dimension (mm)
OPTION -2Table 5B : LOW PRESSURE 500 Pa Positive as per DW/142-144 Table 2)
Thick.
Straight
Seam Fittings
Not Required Not Required Not Required Not Required Angle 30x30x3mm @ 600mm Angle 40x40x4mm @ 600mm Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
0.6mm 0.6mm
Companion Angles
Slide-on Flange
0 - 400
0.6 0.8 0.8 1.0 1.0 1.0 1.0 1.2
0.6mm 0.6mm 0.8mm
401 - 600
601 - 1000 1001 - 1250
0.8mm 25x25x3mm 30x30x3mm 40x40x4mm 40x40x4mm 40x40x4mm
1251 - 1600 1601 - 2000 2001 - 2500 2501 - 3000
500 Pa
Duct Dimension (mm)

Table 5C : LOW PRESSURE 500 Pa Positive as per DW/142-144 Table 2)
Thick.
Straight
Seam Fittings
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
Companion Angles
Slide-on Flange
0 - 400
401 - 600
601 - 1000 1001 - 1250
1251 - 1600 1601 - 2000 2001 - 2500 2501 - 3000

As per: - DW/142 See Page 19 - DW/144 See Page 19
1000 Pa
Duct Dimension (mm)
OPTION -1-
Table 6A : MEDIUM PRESSURE 1000 Pa Positive as per DW/142-144 Table 3)

Thick.
Straight
0 - 400
0.6 0.8 0.8 0.8 1.0 1.0 1.2
Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Pittsburgh Lock
Seam Fittings
Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock Pittsburgh Lock
Not Required Not Required Not Required Not Required Angle 40x40x4mm @ 600mm Angle 50x50x5mm @ 600mm Angle 60x60x5mm @ 600mm
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
0.6mm
Companion Angles
Slide-on Flange
0.6mm 0.6mm
401 - 600
601 - 800 801 - 1000
0.8mm Flange 20 Thickness 0.7mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm 50x50x5mm
1001 - 1600 1601 - 2500 2501 - 3000
1000 Pa
Duct Dimension (mm)
OPTION -2-
Table 6B : MEDIUM PRESSURE 1000 Pa Positive as per DW/142-144 Table 3)

Thick.
Straight
0 - 400
0.6 0.8 0.8 0.8 1.0 1.0 1.2
Seam Fittings
Not Required Not Required Not Required Not Required Angle 40x40x4mm @ 600mm Angle 50x50x5mm @ 600mm Angle 60x60x5mm @ 600mm
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
0.6mm
Companion Angles
Slide-on Flange
0.6mm 0.6mm
401 - 600
601 - 800 801 - 1000
0.8mm 25x25x3mm 30x30x3mm 30x30x3mm 40x40x4mm 50x50x5mm
1001 - 1600 1601 - 2500 2501 - 3000
1000 Pa AS PER PROJECT SPECS.

Table 6C : MEDIUM PRESSURE 1000 Pa Positive as per DW/142-144 Table 3)
Duct Dimension (mm)
Thick.
Straight
Seam Fittings
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
Companion Angles
Slide-on Flange
0 - 400
401 - 600
601 - 800 801 - 1000
1001 - 1600 1601 - 2500 2501 - 3000

As per: - DW/144 See Page 19
2000 Pa
Duct Dimension (mm)
OPTION -1-
Table 7A : HIGH PRESSURE 2000 Pa Positive (as per DW/142-144 Table 4)

Thick.
Straight
0 - 600
0.8 0.8 0.8 1.0 1.0 1.2 1.2
Grooved Corner Grooved Corner Grooved Corner Grooved Corner Grooved Corner Pittsburgh Lock Pittsburgh Lock
Seam Fittings
Not Required Not Required Angle 30x30x3mm @ 600mm Angle 40x40x4mm @ 600mm Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm Angle 60x60x5mm @ 600mm
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
Companion Angles
Slide-on Flange
Flange 20 Thickness 0.7mm Flange 30 Thickness 0.8mm Flange 30 Thickness 0.8mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm Flange 40 Thickness 1.0mm
601 - 800
801 - 1000 1001 - 1250
1251 - 1600 1601 - 2000 2001 - 2500
50x50x5mm
2000 Pa
Duct Dimension (mm)
OPTION -2-
Table 7B : HIGH PRESSURE 2000 Pa Positive (as per DW/142-144 Table 4)

Thick.
Straight
0 - 600
0.8 0.8 0.8 1.0 1.0 1.2 1.2
Seam Fittings
Not Required Not Required Angle 30x30x3mm @ 600mm Angle 40x40x4mm @ 600mm Angle 50x50x5mm @ 600mm Angle 50x50x5mm @ 600mm Angle 60x60x5mm @ 600mm
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
Companion Angles
Slide-on Flange
601 - 800
801 - 1000 1001 - 1250
1251 - 1600 1601 - 2000 2001 - 2500
2000 Pa AS PER PROJECT SPECS.

Table 7C : HIGH PRESSURE 2000 Pa Positive (as per DW/142-144 Table 4)
Duct Dimension (mm)
Thick.
Straight
Seam Fittings
C1 Drive Slip
C1 Drive Slip
C1 Hemmed S Slip
Companion Angles
Slide-on Flange
0 - 600
601 - 800
801 - 1000 1001 - 1250
1251 - 1600 1601 - 2000 2001 - 2500


Longitudinal Seams & Connections
Straight Ducts And Fittings With Flange Steel Angles
Flange Steel Angle Semi-continuous Welding
Duct Full Welded Seam
Continuous Welded
Flanged Cross Joint

Gasket or Sealant Semi-continuous Welding Duct
Continuous Welded
Flange Steel Angles Flange Steel Angle

Dimensions 25x25x3mm 30x30x3mm 40x40x4mm 50x50x5mm 60x60x6mm Bolts Diam. 8mm 8mm 8mm 10mm 12mm
- Fixing Bolts at Each Corner Intermediately Centered at 150mm.
* Materials Used for Ductworks & Connections :

- Carbon-Steel : Complying with ASTM A 366/A 366M, Cold-rolled. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. * NOTES: Kitchen Ventilation Systems : - Access Doors for Cleaning Must be Provided at Distance not Exceeding 3 Metres. As per: - DW 172 Page 36 - DW 144 Page 84
- Fire dampers must not be Used. - Internal Thermal or Acoustic Lining Should not be Used, and Turning Vanes Should be Avoided Wherever Possible. 25 Back to Index

As per: - SMACNA (2nd Edition-1995) See Pages 2.3/2.9/A.42/A.43 - DW/144 See Pages 55/57
Straight
Standard Length 1220mm
Taper
22.5 Max.
OW
W1 x D1 WxD
OD
W2 x D2
L1
A
Radius Bend
B
Master Bend
L1
Outer R
OD
W2 x D2
Inner R
WxD
C
Drop Cheek Bend
Minimum Throat Radius = 100mm DVAC Standard Throat Radius = 150mm
W1 x D1
D
Trousers Piece
W2 x D2 O W3 x D2
W2 x D2
OD
R OW
W1 x D1
W1 x D1
E
F
- Carbon-Steel : Complying with ASTM A 366/A 366M, Cold-rolled. - Stainless Steel : (Optional) Complying with ASTM A240M / A480M, Grade 304, 304L, 316, & 316L. * NOTES: Kitchen Ventilation Systems : - Access Doors for Cleaning Must be Provided at Distance not Exceeding 3 Metres.
As per: - DW 172 Page 36 - DW 144 Page 84

As per: - SMACNA (2nd Edition-1995) See Pages 2.8/2.9 - DW/144 See Pages 55/58
Angled Offset
Straight + 2 Branches
Width (W) mm Dim. (A) mm Up to 200 ,, 300 400 600 75 100 125 150 200
W2 x D2
15 Max.
,,
OW
WxD
,,
Over 600
W1 x D1
L1
A L1
G
Radius 2-Way Offset
H
Straight + Branch
Width (W) mm Dim. (A) mm Up to 200 ,, 300 400 600 75 100 125 150 200
W3 x D3
W2 x D2
W1 x D1
OW
,, ,,
Over 600
OD
W2 x D2
W1 x D1
I
Mitered Offset
L1
J
Radius Offset
L1
30 Max. WxD
OW
W1 x D
OW
E1 E2
W2 L1
K
L1

As per: - SMACNA (2nd Edition-1995) See Page 2.7 - DW/144 See Pages 52/55
Breeches Piece
3-Way Tee
W3
W2
W3 W2
W4
R1
R2 R1 W1 x D W1 x D
R2
M
Side Branch
W2
N
2-Way Breeches
W2 x D2
OD2
W3
OD3
W3 x D3
W1 x D
W1 x D1
O
Drop Cheek Breeches Piece
P
Access Door
Duct
Access Door
W2 x D2
OD2
OD3
W3 x D3
R1
R2
Bolt
W1 x D1
Q
Ensure that Cleaning Doors are not on the Underside of the Ductwork.
Rectangular Ducts
Tables: - Coating Mass (Weight) - Galvanized Thicknesses - Weight of Galvanized Steel
As per: - DW/144 See Pages 93/97/98
(Extract from BS.EN10142: 1991) Coating mass (Weight)

Minimum coating mass (including both sides)
Coating Designation
Triple spot test Single spot test
Suggested Applications (Provided by British Steel PLC)
g/m Zinc coatings (Z) Z100 Z200 Z275 Z350 Z450 Z600 Zinc-Iron alloy coatings (ZF) ZF100 Zf180
g/m
100 200 275 350 450 600
85 170 235 300 385 510
Light - for use where corrosion conditions are not severe and/or where forming operations preclude heavier coating. Standard Heavy Duty - for longer life relative to standard and light coatings
100 180
85 150
Iron-zinc alloys - alloyed coating of iron and zinc for easy painting and particularly resistance welding.
Note 1. The mass of zinc is not always equally distributed on both surfaces of the sheet. However, it can normally be expected that not less than 40% of the specified minimum coating mass, as determined by the single spot test, will be found on each surface.
Galvanized Thicknesses
Galvanized Steel *
Standard Thickness inch .0197 .0236 .0276 .0315 .0354 .0394 .0472 .0630 .0787 .0984 mm 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.6 2.0 2.5 Birmingham Gage BG 26 24 22 20 18 16 14 12 inch .0196 .0248 .0312 .0392 .0495 .0625 .0785 .0991
Weight of Galvanized Steel

Thickness mm 0.5 0.6 0.7 0.8 0.9 1.0 1.2 1.6 2.0 2.5 Weight per Square meter Kg 3.9213 4.7056 5.4898 6.2741 7.0584 7.8426 9.4111 12.5481 15.6852 19.6064
29
Back to Index
Remarks:

30 Back to Index
DVAC - DUCT VENTILATION AIR CONDITIONING Co. (W.L.L)

Industrial Area - Street 47 - Gate 6 - P.O.Box: 55619 Fax: +974 4500117 - Tel: +974 4500118 - 4500119 Doha - State Of Qatar E-mail: [email protected] - Web: www.dvac-duct.com
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I - Rectangular Ducts: II - Rectangular Ducts Welded

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I - Rectangular Ducts: II - Rectangular Ducts Welded

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I - Rectangular Ducts: - Slip & Drive

DUCT VENTILATION AIR CONDITIONING Co. (WLL)

- Slide-on Flange - Companion Angle

II - Rectangular Ducts Welded

- Slip & Drive - Slide-on Flange - Companion Angle

DOHA - QATAR - PHONE: +974-4500118 - +974-4500119 - FAX: +974-4500117

II - Rectangular Ducts Welded

Tables: - Coating Mass (Weight) - GI Thicknesses - Weight of GI Steel

DOHA - QATAR - PHONE: +974-4500118 - +974-4500119 - FAX: +974-4500117

500X300 S8 S5 BOD 2800

600X300 R5 S4 BOD 2800 R5

FCU - 42TX-036 R4 500X200 R1 R2 BOD 2800 500X200 R2 BOD 2800 R1 R4

DOHA - QATAR - PHONE: +974-4500118 - +974-4500119 - FAX: +974-4500117

Customer: M/S. (Customer Name) Project : (Project Name)

Job Date: 17/02/2010 Printing Date: 20/02/2010

MATERIALS: Item No. S3 S11

Description Flex Flex

Duct Size (mm) 200 200

Length/Angle 1200 (mm) 600 (mm)

Duct Size (mm) 500x200 500x200 500x200

Length/Angle 1190 (mm) 260 (mm) 90

Duct Area 1.75 1.00 1.70

Total Area 3.49 2.00 3.39

Duct Weight 11.15 6.40 10.84

Total Weight 22.29 12.80 21.68

MATERIALS: GALVANIZED x 1.00 Item No. Description R3 S1 Breeches Piece Taper

Duct Size (mm) 1234x200 1234x219

Length/Angle 200 (mm) 560 (mm)

Duct Area 3.73 1.99

Total Area 3.73 1.99

Duct Weight 29.80 15.90

Total Weight 29.80 15.90

Description: Slot Plenum, Insulation: Item No. Description

Width (mm) 300

Height (mm) 300

Length (mm) 3000

Total Length (m) 3.00 3.00

Slot Dimension (mm) 150

Neck Slot Collar Length (mm) Diameter 100 200

Description: FCU - 42TX-036 Item No. Description S44 FCU - 42TX-036

Duct Size (mm) 1234x219

Length (mm) 600 (mm)

Prepared By: Approved By:

Customer: M/S. (Customer Name) Project : (Project Name)

Job Date: 17/02/2010 Printing Date: 20/02/2010

Qty 1 1 Qty 7 7 Qty 4 4 Qty 1 1 2

Duct Size (mm) 3000x150

Length (mm) 25 (mm)

Duct Size (mm) 200

Length (mm) 200 (mm)

Duct Size (mm) 450x450

Length (mm) 100 (mm)

Duct Size (mm) 1234x200 1234x219

Total Length C Cleat (m) 12.39

Qty "S" Cleat L.1220mm 23

Total Length C Cleat (m) 8.55

Qty "S" Cleat L.1220mm 9

Qty C Cleat L.1220mm 8

Depth (m) 0.20