1 - APQP Process Flow
1 - APQP Process Flow
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1 - APQP Process Flow
1 - APQP Process Flow
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GONZALEZNIETOCopyright:
Available Formats
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
Product Reliability Studies
Customer Inputs
INPUT
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Product Reliability Studies
Customer Inputs
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
INPUT OUTPUT
Process Design and Development
Product and Process Validation
Feedback, Assessment and Corrective Action
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Product Reliability Studies
Customer Inputs
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
INPUT OUTPUT
Product and Process Validation
Feedback, Assessment and Corrective Action
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT
Feedback, Assessment and Corrective Action
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT INPUT
Feedback, Assessment and Corrective Action
OUTPUT
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction Delivery and Service
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
New Equipment, Tooling and Facilities Requirements
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT INPUT
Feedback, Assessment and Corrective Action
OUTPUT
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction Delivery and Service
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
New Equipment, Tooling and Facilities Requirements
FMEA
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT INPUT
Feedback, Assessment and Corrective Action
OUTPUT
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction Delivery and Service
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
New Equipment, Tooling and Facilities Requirements
FMEA
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
APQP
10
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT INPUT
Feedback, Assessment and Corrective Action
OUTPUT
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction Delivery and Service
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
New Equipment, Tooling and Facilities Requirements
FMEA
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
SPC
APQP
11
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT INPUT
Feedback, Assessment and Corrective Action
OUTPUT
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction Delivery and Service
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
MSA
New Equipment, Tooling and Facilities Requirements
FMEA
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
SPC
APQP
12
APQP PROCESS FLOW
Prepare for APQP Plan and Define Program
OUTPUT
Product Design and Development
OUTPUT INPUT
Process Design and Development
OUTPUT INPUT INPUT
Product and Process Validation
OUTPUT INPUT
Feedback, Assessment and Corrective Action
OUTPUT
Organize the
Team Define the Scope Establish Team-toTeam Communication Provide Core Tools Training Involve Customers and Suppliers Implement Simultaneous Engineering Develop Control Plan Format Decide on Concern Resolution Develop Product Quality Timing Plan
Voice of the
Customer Business Plan/Marketing Strategy Product/Process Benchmark Data Product/Process Assumptions
INPUT
Design Goals
Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart Preliminary Listing of Special Product and Process Characteristics Product Assurance Plan Management Support
Design Failure
Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews Prototype Build Control Plan Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes
Packaging
Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix
Production Trial
Run Measurement Systems Evaluation Preliminary Process Capability Study Production Part Approval Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign-Off and Management Support
Reduced Variation
Customer Satisfaction Delivery and Service
Product Reliability Studies
Customer Inputs
Process Failure Mode and Effects Analysis (PFMEA)
Pre-Launch Control Plan Process Instructions Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Packaging Specifications Management Support
MSA
New Equipment, Tooling and Facilities Requirements
PPAP
FMEA
Special Product and Process Characteristics Gages/Testing Equipment Requirements Team Feasibility Commitment and Management Support
SPC
APQP
13
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