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Dished Ends

This document provides technical specifications for dished ends for heaters and pressure vessels. It specifies requirements for materials, heat treatment, pressing, welding, dimensional tolerances, non-destructive testing, and inspection. Dished ends must be made from SA 516 Grade 60 or 70 steel and meet ASME Section VIII Division 1 codes for construction. They will undergo normalization and stress relief, ultrasonic testing, and radiography of any welds. Dimensional requirements include limits on ovality and circumference.

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Ramdoss Ravindiren
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844 views2 pages

Dished Ends

This document provides technical specifications for dished ends for heaters and pressure vessels. It specifies requirements for materials, heat treatment, pressing, welding, dimensional tolerances, non-destructive testing, and inspection. Dished ends must be made from SA 516 Grade 60 or 70 steel and meet ASME Section VIII Division 1 codes for construction. They will undergo normalization and stress relief, ultrasonic testing, and radiography of any welds. Dimensional requirements include limits on ovality and circumference.

Uploaded by

Ramdoss Ravindiren
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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TECHNICAL SPECIFICATION FOR DISHED ENDS FOR

HP HEATERS AND PRESSURE VESSELS




1.0 DESCRIPTION
Supply oI Iully Iinished dished Ends as per Technical requirements given below. Material
SpeciIication, size, shape, thickness requirement and approx. Quantities required are given in
enclosed annexure - 1

1.0 CODE OF CONSTRUCTION
ASME Section VIII Div. I

2.0 HEAT TREATMENT
Dished Ends are to be normalized aIter Iorming, unless Iorming is done within the normalizing
range.
Stress relieving is to be done as per UCS 56 oI ASME Section VIII Div. I

3.0 PRESSING / WELDING / OTHER TECHNICAL REQUIREMENTS
Plates to 12 mm or higher thick shall be ultrasonically tested to SA 578, Acceptance level 'A.
Forming to be done in single piece blanks, whenever blanks are made Irom two pieces, weld
joints oI the blanks shall be 100 percent radiographed beIore and aIter Iorming as per UW 51 oI
ASME Section VIII Div. I
Center hole (II any made Ior spinning or clamping) to be plugged and 100 radiographed as per
UW 51 oI ASME Section VIII Div. I. Plugged material shall be Irom same plate as oI dished
end.
Ovality not to exceed 0.5 oI Inside diameter oI dished end.
CircumIerence - 0 to 6 mm up to 1500 mm dia and -0 to 10 mm above 1500 mm dia
Edge preparation oI dished ends single 'V up to 16 mm thick dished end and double 'V Ior
16 mm and above thick dished ends.
Test coupons shall be provided and shall be Irom the same plate Irom which dished ends blanks
are cut. Test coupons shall be normalized along with dished ends and to be tested as per material
speciIication.

4.0 PAINTING
Two coats oI red oxide primer on inside and outside surIace leaving 50 mm Irom edge.

6.0 INSPECTION
By BHEL Quality Control or agency appointed by BHEL (Q.C.)
By Director oI Boiler Ior dished ends required Ior H.P. Heaters.

7.0 TEST CERTIFICATE
Test CertiIicates duly signed by Inspection agencies to be Iurnished along with supplies are :

Mechanical and Chemical Test
Final Dimensional Report
Heat Treatment Chart
NDT reports - D.P. test, U.T
Test Coupon Testing
IBR Iorm III C ( Ior applicable cases)



ANNEXURE - 1



S.
No.
INSIDE DIA
(mm )
NOMINAL
Thickness
MINMUM
Thickness
STRAIGHT
PORTION
SHAPE APPROX.
QUANTITY
UNDER
BHEL CQS
(INSPECTION

MATERIAL - SA 516 Gr. 60 Or SA 516 Gr. 70
01 3000 To 4500 16 14 50
TORISHERICAL
10
02 1500 To 3000 16 14 50 -- Do -- 20
03 800 To 1500 12 10 35 To 50 -- Do -- 12

UNDER
IBR
PURVIEW

MATERIAL - SA 516 Gr. 60 or SA 516 Gr. 70
01 1000 To 1500 32 28 50 ELLIPSOIDAL 2:1 12
02 1000 To 1500 28 25 50 -- Do -- 4
03 1000 To 1500 16 13.5 50 -- Do -- 12
04 800 To 1000 12 10 50 -- Do -- 4

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