UALI1 CIkCLL 1ULI

ASANSCL 220 kV SU8S1A1ICN

W8SL1CL

























About Cur Crgan|zat|on
lormerly W8SL8 has been spllLLed lnLo Lwo dlfferenL company namely
W8SL1CL W8SLuCL1here are abouL 68 nos 132kv sub_sLaLlon 18nos
220 kv subsLaLlon and 3 nos 400 kv subsLaLlonCur company recelves
generaLed power from uCL oLher sources and LransmlLLlng Lo
W8SLuCL uSC for caLerlng Lhe need of power for dlfferenL secLor
llke domesLlc lndusLrlal rural area
WlLh a vlew Lo render beLLer servlce ln power Lransmlsslon
dlsLrlbuLlon resenLly Lhere are abouL 2000 nos of employees ln
W8SL1CL who are puLLlng Lhelr unLlred efforL for smooLh funcLlonlng of
our company











ACL 2


About Cur SubStat|on
Cur subsLaLlon ls lSC 90012000 cerLlfled 220/132/33 kv subsLaLlon
locaLed aL AuuA lndusLrlal LsLaLe C 8amkrlshna Mlsslon S
Asansol norLh ln 713303
Curs sLrengLh ls 23 engaged ln operaLlon malnLenance offlce sLaff




ACL 3



About Cur ua||ty C|rc|e
name of CuallLy Clrcle 1ULI
uaLe Cf lnaugaraLlon 03/04/10

lnaugaraLed 8y MrSu[oy Ma[umdar
uay of CC MeeLlng Lvery SaLurday
uuraLlon 3M Lo 4 M

Leader Srl ulpak kr Mukher[ee
uy Leader Srl Lalmohan 8uldas
Member Srl Arnab SengupLa
Srl l[ush Coswaml
Srl Amlya Shankar Slngha
Srl SlLangshu 8an[an uas
Srl Subhasls uas

leclllLaLor MrS ChakraborLy (ulvlslonal Lnglneer)








9f

luLn1lllCA1lCn Cl 8C8LLMS
ln our weekly CC meeLlng we Lhe members by braln sLormlng ldenLlfled
followlng work relaLed problems
1 ShorLage of manpower (C)
2 Chances of snake 8lLe ln Lhe swlLchyard (A)
3 no provlslon of cyclesLand (C)
4 lrregular malnLenance of Aquaguard (A)
3 Coo||ng prob|em of AC mach|nes |n contro| room (A]8)
6 MalfuncLlonlng of lsolaLor remoLe (A/8)
7 Mlsad[usLmenL of lsolaLors (A)
8 Cverf|ux tr|p (C)
9 Auxlllary power falls (C )
10lmproper worklng of lndlcaLor lamp ln conLrol room (A)
11unbalance readlng (C )
12Absence of noLlce board (C )
13rave|s are needed for sw|tchyard (C )
1433 kv earLh lsolaLor problem for some feeder (A)
13PoLllne communlcaLlon noL avallable (C)
161heft of 1CWLk MLM8Lk (C )




age3



SLraLlflcaLlon of problems by 'A'8 'C' caLegory

'A' Category rob|em 1he problem whlch can be solved by Lhe CC
members wlLh mlnlmum or no help from oLher deparLmenL
'8' Category rob|em 1he problem whlch can be solved wlLh Lhe help of
oLher depLL
'C' Category prob|em 1he problem where managemenL sancLlon ls
needed Lo solve Lhe problem



Category S| No No

A 2471014 3
8 36 2
C 13891112131316 9





age6



SLLLC1ICN CI SINLL "A" CA1LCk kC8LLM
A Lype roblem
1roblem of lsolaLor8emoLeroper ad[usLmenL eLc
2 33 kv LarLh lsolaLor problem for some feeder
3 Auxlllary AC ower fall
4Coollng problem of Alr CondlLlon machlne ln ConLrol 8oom
3 1he roblem of Snake due Lo rough soll surface and grass and [ungle eLc
1o se|ect s|ng|e "A" category prob|em we the C members app||ed vot|ng
method every C members was a||otted 10 po|nts and asked to rate the each
prob|em out of 10 po|nts as per the|r cho|ce of preference 1h|s was shown |n
the matr|x tab|e

ence 4 has obta|ned max|mum marks 1herefore we have so|ve 4 at f|rst

age 7
no of A
Lype
roblem
M1 M2 M3 M4 M3 M6 M7 1oLal Marks
1 7 8 8 9 7 6 3 30
2 6 7 7 8 3 6 3 44
3 8 7 9 10 7 7 7 33
4 9 8 10 9 9 8 7 60
3 6 7 3 4 3 4 4 33









ACL 7a
ueflnlLlon of problem


roblem lnsufflclenL coollng by AC machlne ln conLrolroom



SLaLemenL roper coollng Lo be malnLalned for effecLlve runnlng of
LqulpmenLs lnsLalled ln conLrolroom










age 8


uA1A CCLLLC1lCn

uurlng Lhe monLh of summer AprllMay !une 2010 one
unwanLed alarm was frequenLly arlsed ln Lhe 220 kv ConLrol
panel lL was found LhaL Lhe relays lnsLalled aL Lhe panel
generaLed Lhe alarm due Lo lmproper coollng aL Lhe conLrol
room LaLer Lhe problem was repoLed Lo our ugp 1esLlng Wlng
1hey also conflrmed LhaL Lhls ls due Lo hoL LemperaLure ln Lhe
conLrol room
A|arm ar|sed on 03/04/10 10/04/10 18/04/10 19/04/10
21/04/10 28/04/1030/04/10 03/03/10
07/03/1009/03/1012/03/1018/03/1023/03/1031/03/10
01/06/1013/06/10 18/06/1023/06/10 29/06/10__(19)

D|fferent 1ypes of Lqu|pments kat|ng
1varlous 1ypes of 8elays aL anel as
8LL3118L13218Lx3218L16708xlC28 eLc
(operaLlng Lemp30HC)
2CS anel
3LlecLronlc Lnergy meLer

age9
4 W + 1 n



WhaL ls happenlng unwanLed alarm arlsed
Where lL ls happenlng lrom 220 kv conLrol panel
When lL ls happenlng lf Lhe operaLlng Lemp ralsed abnormally
Who ls responslble MalfuncLlonlng of AC machlnes


Pow lL ls happenlng lnadequaLe dlscharge of cool alr due Lo
Lxcess heaL generaLed by compressor





age 10
















age10 a










age 11

Lffect of the rob|em
Alarm annunclaLlon arlsed frequenLly feeder noL
Lrlpped sysLem dlsLurbed
koot Cause of the rob|em
1Low Cas pressure of some AC machlne
2uusL deposlLed ln Lhe fllLer of Lhe coollng sysLem
3AC power supply MC8 Lrlpped frequenLly due Lo heaL
generaLed ln a few lndlvlsual machlne
4MasLer supply MCC8 also Lrlpped due Lo low amp
capaclLy
Deve|opment of So|ut|on
1We Lhe CC members replaced Lhe parLly burnL MC8
wlLh proper raLlng and maLchlng as per requlremenL
2We also replaced Lhe MCC8 wlLh hlgher raLlng
Cleanlng of Lhe fllLer done uusL deposlL was cleaned by
servlce agency of 8lue sLar MoLor overhaullng greaslng
eLc was done Cas fllllng was done Copper plpe was
checked and mlnor leakage was recLlfled1hus effelcency
of Lhe machlne was lncreased and now Lhe conLrol room
ls ln cooled condlLlon age12
1AnCl8LL 8LnLll1

LxpendlLure
CosL of MC8 changlng CosL of MC8 8s 11000/
llLLlng charge 8s 2000/
1oLal 8s 13000/
Savlngs
CosL of LqulpmenL saved CosL of 8elay 1 Lakh
CosL of power saved 10 Lakh
1oLal 11 Lakh (aprox)
Sav|ngs Lxpend|ture ks 1100000]ks 13000]
ks 1087000] (1ransmlsslon of power could noL be made lf Lhe
Lrlpplng of breaker and abouL 20 Lo 30 MW at 220 kv |eve| D|rect|y or
Ind|rect|y)
lnLanglble beneflL 1 Leam work lncreased
2 knowledge lncreased
3 lnLerpersonal relaLlonshlp developed
4 CommunlcaLlon sklll lncreased
3 AlLlLudlnal change
age 13

nLx1 8C!LC1

AuxlLlA8? AC CWL8 lAlL WPLnLvL8 33 kv
lLLuL8 18lLu MAlnL? Wl1P LA81P lAuL1 8LLA?S






age14
ACkNCLLDLMLN1


Cur slncere graLlLude Lo W8SL1CL
ManagemenL for glvlng us an opporLunlLy Lo
prepare Lhls pro[ecL