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3 Phase Power Calculations

The document provides specifications for sizing direct current (DC) cables, including: 1. A schedule listing common cable sizes with their resistance in Ohms per kilometer. 2. Assumptions for sizing including using the third core for earth and the neutral screen only being connected at the source. 3. Calculations of voltage drop for different cable sizes and lengths to determine the minimum required size to meet a maximum permitted 1.2V drop.

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3 Phase Power Calculations

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ashy41

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3 PHASE POWER CALCULATIONS

DRAWN
MAA
2008
CHECKED

VOLTS
415
Amps to Power
PF

AMPS
APPROVED

1~
3~

6.000
2086.808

0.980 11.478

3~Apparent Power - Amps

KVA
1~
2.490
3~
1500.000
3~Power - Amps

Real
KW

Reactive
KVAr

1470.000

298.496

AMPS
6.000
2086.808
(Absorbed Power = output kW {nameplate} / efficiency)

Absorbed kW
11.000

PF
0.800

3~ Real - Apparent Power

3~ Apparent - Real Power
PF
0.800 36.870

STAR DELTA CONVERSIONS

STAR
Volts
415.000
415.000

Amps
20.000
20.000

AMPS
19.129

Real
KW
100.000
100.000

Volts

Reactive
KVAr
75.000
75.000

DELTA
Amps
718.801
11.547
718.801

11.547

Res Load VA=W

Ind Load VA*pf=W

Apparent
KVA
2.490
1500.000

Real
KW

Reactive
KVAr

=IxVx3xpf/1000

=kWxTAN

Apparent
KVA
=VxI/1000
=kW/pf

AMPS
=kVAx1000/V
=kVAx1000/(Vx3)

AMPS
=kWx1000/(3xVxpf)

Apparent
KVA
125.000
125.000

Real
KW

Reactive
KVAr
=kWxTAN
=kVAxSIN

=kVAxpf

STAR
Volts

Amps

=V/3

=I*3

Apparent
KVA
=kW/pf

DELTA
Volts
=V*3

Amps
=I/3

VAr

FLOW TUBE ACCURACY

DRAWN
MAA
2008
CHECKED

APPROVED

Specifications:

1 - Enter Offset, Slope (instrument spec) and

estimated diameter.
2 - Check minimum flow is within FES
acceptable error band, if not reduce diameter.
3 - Check flow range is within flow meter
manufacturers specified min/max velocities (if
not then change diameter).

Check Instrument min / max velocity

Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity
Check Instrument min / max velocity

FES Requirement:
Velocity

Offset:
Slope:
Diam:

1.20
0.25
50.00

Acc'y:

0.50

Accuracy

10mm/s

Offset

Slope

Total

Error

20m/s
10
20
30
40
50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
12000
13000
14000
15000
16000
17000
18000
19000
20000

(mm/s)
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20
1.20

(mm/s)
0.03
0.05
0.08
0.10
0.13
0.15
0.18
0.20
0.23
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
5.00
7.50
10.00
12.50
15.00
17.50
20.00
22.50
25.00
27.50
30.00
32.50
35.00
37.50
40.00
42.50
45.00
47.50
50.00

(mm/s)
1.225
1.25
1.275
1.3
1.325
1.35
1.375
1.4
1.425
1.45
1.7
1.95
2.2
2.45
2.7
2.95
3.2
3.45
3.7
6.2
8.7
11.2
13.7
16.2
18.7
21.2
23.7
26.2
28.7
31.2
33.7
36.2
38.7
41.2
43.7
46.2
48.7
51.2

mm/sec
%
mm

Change specification values in line with vendor data

%
Accuracy

Size

Flow

Total
Error

For Given
Diam

(%)
(mm)
12.25%
50
6.25%
50
4.25%
50
3.25%
50
2.65%
50
2.25%
50
1.96%
50
1.75%
50
1.58%
50
1.45%
50
0.85%
50
0.65%
50
0.55%
50
0.49%
50
0.45%
50
0.42%
50
0.40%
50
0.38%
50
0.37%
50
0.31%
50
0.29%
50
0.28%
50
0.27%
50
0.27%
50
0.27%
50
0.27%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50
0.26%
50

Area
(mm2)
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495
1963.495

Velocity
(m3/hr)
0.0707
0.1414
0.2121
0.2827
0.3534
0.4241
0.4948
0.5655
0.6362
0.7069
1.4137
2.1206
2.8274
3.5343
4.2412
4.9480
5.6549
6.3617
7.0686
14.1372
21.2058
28.2743
35.3429
42.4115
49.4801
56.5487
63.6173
70.6858
77.7544
84.8230
91.8916
98.9602
106.0288
113.0973
120.1659
127.2345
134.3031
141.3717

0.5 %=FES Maximum Error

0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error
0.5 %=FES Maximum Error

Fonterra Clandeboye
Dryer 3 Project

DC Cables

DC CABLE SIZING SCHEDULE

DRAWN

Cable

Ohm/km

DC CABLE SIZING SCHEDULE - 3 core Pos/Neg/Earth/Neutral Scn

MAA

2.5mm PVC 3c Cu NSc

7.41

Assumes 3rd core for Earth Application (Instrument or PLC earth).

2008

4mm PVC 3c Cu NSc

4.61

Neutral Screen used for screen purposes, connected at source only.

CHECKED

6mm PVC 3c Cu NSc

3.08

10mm PVC 3c Cu NSc

1.83

APPROVED

16mm XLPE 3c Cu NSc

1.15

25mm XLPE 3c Cu NSc

0.727

35mm XLPE 3c Cu NSc

0.524

50mm XLPE 3c Cu NSc

0.387

70mm XLPE 3c Cu NSc

0.268

95mm XLPE 3c Cu NSc

0.193

Future Capacity Factor

1.2 V (1.2 drop allows 1.2 from UPS and 1.2 to field box i.e. total 2.4 drop at field panel)

2.5mm
DESCRIPTION
DB Supply Cable

F/Panel Tag
DB000

Permitted Volt Drop

120%

4mm

6mm

10mm

16mm

25mm

35mm

50mm

70mm

3c Cu PVC NSc

3c Cu XLPE NSc

0.22

13.34

0.14

8.30

0.09

5.54

0.05

3.29

0.03

2.07

0.02

1.31

0.02

0.94

0.01

0.70

0.01

0.48

0.01

0.35

35mm

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

0.0

0.00

AMPS Max A Length m Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop Ohms V drop
50.0

Cable Size to Use

95mm

60.0

Downer MBL Ltd

Rev A

75604988.xls.ms_office

5/1/2012

Page 6 of 13

PFCU SIZING
DRAWN

Process Requirement Calcs

Installed Power

2008

Power for
Imax +

Power Factor
Req'd After

CHECKED

Future%

Correction

30%
V - ph-ph (V)

420.00

I - Max/Phase (A)

200.00

Power Real kW

109.12

141.85

Power Reactive kVAr

96.23

125.10

28.80

Power - Apparent kVA

145.49

189.14

144.75

pf (cos)

PFCU kVAr Installed:

2-SPEC YOUR UNIT CABLE AND BREAKER

APPROVED

1-SIZE YOUR PFCU

MAA

141.85

0.75

0.98

41.41

11.48

Process PFCU size kVAr:

96.30

Drawer Sizes:

69.00 kVAr

N Drawers:

1.00

Ph-Ph Volts:

420.00 V

Breaker (inst'd):

250.00 A

34.50 kVAr

Total Installed PFC KVAr:

1.00

PFCU Breaker requirements

142.28 A

In short t x 1.35

192.07 S

In long (t) x 10.00

1422.76 S

Cable Capacity Requirement:

Sized To PFCU x 1.35

192.07 A

Sized To Breaker x 1.35

337.50 A

Sized To Process x 1.35

132.38 A

In=kVAr(PFCU)*1000/420*SQRT3*sin()

103.5

3-SUMMARY

Summary
DESCRIPTION
Process Requirement

PFC kVAr
96.30

Total Installed PFC KVAr:

103.5

For breaker:

181.87

3 PHASE POWER SUPPLY SIZING

From The Transformer
DRAWN
Description
MAA
Supply Specifications
2008
Tran rating
CHECKED
Supply Volt

Units
1500 kVA
415 V

Supply Current 2086.8082 A

Specified
Specified
=kVA x 1000 / V x 3

APPROVED
pf spec
kW

From The MCC

Description
Supply Specifications
Tran rating
Supply Volt

0.98
1470

Specified
=I x V x 3 x pf / 1000

Units
1500 kVA
415 V

Supply Current 2086.8082 A

pf spec
kW

0.98
1470

Breaker Sizing
Impedance Voltage
4 %
Secondary ISC 52170.205

=kW / pf
Specified
"=(kW x 1000) / (V x 3 x pf)
Specified
Specified

Specified
=In x 100% / Usc

Motors
Speed

(120xfreq)/p
3ph
Freq Hz Poles
120
50

Speed
1500

From AS/NZS 3000:2007

S=(I t / k )
I=max short circuit current
t=disconnect time of device
k=installation factor (AS/NZS 3008)

NOT COMPLETED

n factor (AS/NZS 3008)

LETED

S=CSA of pretective conductor in mm

Given Values
"sqrt(3)" v
1.732051

Calculated Values
kVA
400

%Z
1000

4.5%

In A
Z
Isc A
1443.376 0.012471 32075.01

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3 Phase Power Calculations

Uploaded by

3 Phase Power Calculations

Uploaded by

3 PHASE POWER CALCULATIONS

3~Apparent Power - Amps

3~ Real - Apparent Power

STAR DELTA CONVERSIONS

Res Load VA=W

FLOW TUBE ACCURACY

1 - Enter Offset, Slope (instrument spec) and

Check Instrument min / max velocity

Change specification values in line with vendor data

0.5 %=FES Maximum Error

DC CABLE SIZING SCHEDULE

DC CABLE SIZING SCHEDULE - 3 core Pos/Neg/Earth/Neutral Scn

2.5mm PVC 3c Cu NSc

Assumes 3rd core for Earth Application (Instrument or PLC earth).

4mm PVC 3c Cu NSc

Neutral Screen used for screen purposes, connected at source only.

6mm PVC 3c Cu NSc

10mm PVC 3c Cu NSc

16mm XLPE 3c Cu NSc

25mm XLPE 3c Cu NSc

35mm XLPE 3c Cu NSc

50mm XLPE 3c Cu NSc

70mm XLPE 3c Cu NSc

95mm XLPE 3c Cu NSc

Future Capacity Factor

Permitted Volt Drop

Cable Size to Use

Downer MBL Ltd

Process Requirement Calcs

Power Reactive kVAr

Power - Apparent kVA

PFCU kVAr Installed:

1-SIZE YOUR PFCU

Process PFCU size kVAr:

Total Installed PFC KVAr:

PFCU Breaker requirements

In long (t) x 10.00

Cable Capacity Requirement:

Sized To Breaker x 1.35

Sized To Process x 1.35

Total Installed PFC KVAr:

3 PHASE POWER SUPPLY SIZING

Supply Current 2086.8082 A

From The MCC

Supply Current 2086.8082 A

From AS/NZS 3000:2007

n factor (AS/NZS 3008)

S=CSA of pretective conductor in mm

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