Sensor PLC
Sensor PLC
Version 1.0
12th July 1999
CONTENTS
Overview of Sensor...............................................................................................................................2
1. What is a sensor?...........................................................................................................................2
2. Control Sensor? .............................................................................................................................5
Proximity Sensor ................................................................................................................................10
1. What is a proximity sensor? ........................................................................................................10
2. Major Characteristics .................................................................................................................. 16
3. Attention to installation and wiring.............................................................................................20
4. Effective Use of Sensor............................................................................................................... 24
5. Other Sensors .............................................................................................................................. 26
6. Model Selection........................................................................................................................... 30
7. Terminology (to understand specification and performance) ..................................................... 34
Photo Electric Sensor ......................................................................................................................... 37
1. What is a photo electric sensor? ..................................................................................................37
2. Features by detection mode......................................................................................................... 45
3. Installation/ wiring ...................................................................................................................... 57
4. Effective Use of sensor ............................................................................................................... 61
5. Other Sensors .............................................................................................................................. 63
6. Model Selection........................................................................................................................... 67
7. Terminology (to understand functions/ performance)................................................................. 71
Maintenance of Sensor.......................................................................................................................73
1. Simple check on breakdown (of control output) ......................................................................... 73
2. Predict Breakdown ...................................................................................................................... 75
3. Noise Prevention ......................................................................................................................... 79
Common Information ........................................................................................................................ 82
1. Output Mode of Sensor ............................................................................................................... 82
2. Precautions to wiring................................................................................................................... 84
3. Protective structure...................................................................................................................... 86
4. Mode of Adjustment....................................................................................................................88
Appendix ............................................................................................................................................. 94
1. Measurement ............................................................................................................................... 94
2. Examples of Sensor PC Connection............................................................................................96
3. Omron Sensor Selection..............................................................................................................98
i
Sensor
Chapter 1
Overview of Sensor...............................................................................................................................2
1. What is a sensor?...........................................................................................................................2
2. Control Sensor? .............................................................................................................................5
1
Sensor Chapter 1
Overview of Sensor
1. What is a sensor?
A sensor is a device to detect changes in the environment such as energy, heat, light, magnet,
supersonic, etc. and convert them to electric signals.
SENSOR
Heat Temperature
Changed
•Instruct machine to do
fixed operation by signal
Electro
Magnetism Magnetic •Display data in the
field changed indicator
Alcohol Alcohol is
included
2
Sensor Chapter 1
(1) Applications
Medical
Bio measurement
Supersonic diagnosis device
Patient monitor device
SENSOR
Visual Smell Taste Touch Auditory
(Eye) (Nose) (Mouth) (Skin) (Ear)
3
Sensor Chapter 1
-Memo-
4
Sensor Chapter 1
2. Control Sensor?
A sensor as a control component is to capture correctly and speedy data of an environment
where a machine is installed and data of products that are being processed, and then convert
those data to controllable electric signals or information that human can easily confirm.
• Flow of control
PC
Signal transmission
line
Product
5
Sensor Chapter 1
• Application in Factory
<Pudding Production Process>
d Limit switch (upper & lower f Level switch (surface level g Photo-electric sensor
limit) of liquid) (marking detection)
Mold goes up & down and It detects the amount of It detects registered marking
stops when it touches Limit hopper, and add the and adjusts positions of cup
switch necessary amount when and printing.
lower than required
Date Stamper
Filter No.1 Filter No.2 Scrap Cutter
Mold
c Photo-electric sensor
(Existence of film)
It detects the amount of
film left Pudding
6
Sensor Chapter 1
Used Function
Existence Detect existence of certain object in a specific area
Positioning Detect position in a specific point
Classification Differentiate length/size/shape/color by several criteria
Inspection Judge dimension/size/shape/color/shade etc/ according to inspection standard
• ON/OFF Output is ON or OFF when input value exceeds the value set (it may be
Called High/Low, 1/0)
• Digital Sensor input which changes itself continuously is output as digital value
such as BCD/BIN.
7
Sensor Chapter 1
-Memo-
8
Sensor
Chapter 2
9
Sensor Chapter 2
Proximity Sensor
1. What is a proximity sensor?
It is a device to detect object with no contact, making use of changes in a magnetic/ electric
field.
Caught
it !
Sensor
Sensor
Magnetic field
Magnetic field
Detection
Object
Object
10
Sensor Chapter 2
-Memo-
11
Sensor Chapter 2
(2) Working range
OFF OFF
ON ON
Detection
Detection
(3) Classification
Mode Principles
Inductance of detection coil
Sensing Coil
High frequency depends on the distance between
Oscillation type detection object and detection
Sensing
Object
coil, which will be incorporated
in the oscillating circuit, thereby
starts/ends oscillation and detects
High frequency oscillation Elements
the object. Most frequently used.
Lead Switch
12
Sensor Chapter 2
• Composition
Features
Amp separate type Easy to install/adjust
Amp built-in type DC power can be used. Easy to connect with other electronic machinery
Power built-in type Built-in power. Easy to handle.
• Shape
13
Sensor Chapter 2
(4) Features of Proximity Sensor
5. Magnetic type is for metal detection, capacitance is for everything except fluid
Liquid in a paper cup can be also detectable.
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Sensor Chapter 2
-Memo-
15
Sensor Chapter 2
2. Major Characteristics
Steel
≅ 100%
Stainless ≅ 70%
Aluminum ≅ 30%
Copper ≅ 28%
Detection
distance
x(mm)
Steel
Stainless
Yellow copper
Aluminum
Working
distance Steel
(mm) Aluminum
Return
Working
Thickness of object
16
Sensor Chapter 2
<Reference>
✡ Surface effect Electric Distribution
Electric current flows equally in a conductor when
frequency is low (DC), but flows densely on the surface
and sparsely inside with high frequency. The higher the
magnetic transparent ratio is, the higher this tendency is.
High Frequency DC
✶ Steel ✶ Aluminum
Whirling current flows densely on the very Whirling current flows deep inside of an object
surface due to high transparent ratio. Therefore, due to low transparent ratio. Small anti-magnetic
large anti-magnetic bundle occurs on the surface. bundle occurs from the surface and inside as well.
As a result a proximity sensor can detect from Therefore a proximity sensor can only detect an
the distance. object within a short distance.
Magnetic Anti-magnetic
bundle bundle Magnetic
bundle Anti-magnetic
bundle
Distance
Detection
Distance Detection
A
Thickness A
of plate Whirling Current
Whirling Current
A: Surface effect
Steel Area of whirling current flow
Aluminum
✡ Aluminum Case
A Thickness of plate
Whirling Current
No place for Current
Aluminum
Aluminum Foil
17
Sensor Chapter 2
(4) Structure of sensor and detection distance
Shield (M30)
Detection
distance
10mm
UnShield (M30)
Detection distance
20mm
4mm
M12
8mm
M18
14mm
M30
20mm
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Sensor Chapter 2
-Memo-
19
Sensor Chapter 2
l
Shield
UnShield ∅d
m
n
m
m ↔
l
(Unit:mm)
Type Shield Type Unshield Type
Item E2E- E2E- E2E- E2E- E2E- E2E- E2E- E2E-
X2D1 X3D1 X7D1 X10D1 X4MD1 X8MD1 X14D1 X20MD1
l 0 0 0 0 12 15 22 30
d 8 12 18 30 24 40 70 90
D 0 0 0 0 12 15 22 30
m 4.5 8 20 40 8 20 40 70
n 12 18 27 45 24 40 70 90
B
A
(Unit:mm)
Type Shield Type Unshield Type
E2E- E2E- E2E- E2E- E2E- E2E- E2E- E2E-
Item X2D1 X3D1 X7D1 X10D1 X4MD1 X8MD1 X14D1 X20MD1
A 20 30(20) 50(30) 100(50) 80 120(60) 200(100) 300(100)
B 15 20(12) 35(18) 70(35) 60 100(50) 110(60) 200(100)
Note: The figures in ( ) are values when a model with different frequency is used.
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Sensor Chapter 2
-Memo-
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Sensor Chapter 2
(3) Protection structure (See Chapter 5.3)
<Measures>
Connect a leakage resistance and bypass electric leakage that flows in a load, thereby make it
less prior to failure
Load
Vs ~
Leakage resistance R
Vs² Vs²
Permissible R≤ (mW) P> (mW)
iR - i OFF R
22
Sensor Chapter 2
-Memo-
23
Sensor Chapter 2
Vibration of Divergence in
Machine operation point
Proximity Sensor
(2) Stable Detection
Set the distance within 80% of specified detection distance. The sensor is workable in all the
temperatures and voltage stated in the specifications.
Specified
detection distance
Detection Head
Flow
Head
Head
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Sensor Chapter 2
-Memo-
25
Sensor Chapter 2
5. Other Sensors
(1) Capacitance Sensor
This is for indirect detection thru a container and detection of other object other
than fluid.
Example of Application
Inferior
(W/O milk)
Bubble Model no.
E2K
Beer
(Lower Pump
detection) Glass
Model no. tube Tank Pusher OK
Discharge pipe
E2K-C25ME2
• For aluminum
For non magnetic metal such as
aluminum and copper. Steel is Container materials detection
detectable. Alumi
Model no. E2EY
Steel
Alumi
Alumi
Stainless
Alumi
Steel E2EV
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Sensor Chapter 2
-Memo-
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Sensor Chapter 2
Model no.
E2EQ
Drill
E2EZ
PC
P2LPWK4
Lid detection
• Resin case sensor E2F
Protective structure base on IP68 resin
case which is excellent in anti-
water/environment Washing
with hot
water
High humid
environment
28
Sensor Chapter 2
-Memo-
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Sensor Chapter 2
6. Model Selection
(1) Application
Conditions Review Points
Applications Flow of Intervals, speed Detection distance
object vibration Temperature voltage
Response (response frequency
Detection distance
Size, shape, plated or Shape of detection point
Object non-plated material (prism, cylinder, piercing or
gutter)
Temperature voltage
Detection Ununiform passing point surrounding metal( shield
distance Permissible error or unshield type)
Prism, cylinder, piercing or
Shape of part detected gutter
Distance to part detected,
Surrounding metal vertical/horizontal material Surrounding metal (shield or
of metal non-shield type)
Installation Installation method should be decide considering restriction from the machine, maintenance, and interaction with other sensors.
Wiring method/ conductor surge Cable used, type of cable, length, anti-oil code,
shielded type.
Connection Method Cable tube wiring, tact wiring Direct withdrawal,
terminal connection Easier maintenance
Installation method Metal fitting needed, direct installation Bolt or
screw installation Easier maintenance
Place to install Easier maintenance, Space for installation
Others
Price Duration of power-on
Delivery Economical Frequency
Economical Standard item
Semi-standard
Power Used DC (voltage fluctuations, electric current capacity) Choice of power mode
AC (voltage fluctuations, frequency, etc.) for DC
for DC+S3S, S3D2
for AC
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Sensor Chapter 2
-Memo-
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Sensor Chapter 2
(4) Catalog Usage
Specifications/Performance
• DC 3- wire type (Model no. E2E-X[]E[])
Size M8 M12 M18 M30
Shield Unshield Shield Unshield Shield Unshield Shield Unshield
Shield
Model E2E-X1R5E[] E2E- E2E- E2E- E2E- E2E- E2E- E2E-
X2ME[] X12E[] X5ME[] X5E[] X10ME[] X10E[] X18ME[]
1.5mm ±10% 2mm ±10% 2mm ±10% 5mm ±10% 5mm ±10% 10mm ±10% 10mm 18mm
Detection Distance
±10% ±10%
Current/voltage*1,2 DC12~24V Ripple (p-p) less than 10% (DC10~40V)
(Range of voltage used)
Electric current consumed Less than 13mA
Detection object Magnetic metal (See Characteristic data for non-magnetic metal)
Set distance 0~1.2mm 0~1.6mm 0~1.6mm 0~4.0mm 0~4.0mm 0~8.0mm 0~8.0mm 0~14.0m
m
Standard Object FE FE FE FE FE FE FE FE
8x8x1 12x12x1 12x12x1 15x15x1 18x18x1 30x30x1 30x30x1 54x54x1
Differential travel Less than 10% of detection distance
Respond frequency*3 2.0KHz 0.8KHz 1.5KHz 0.4KHz 0.6KHz 0.2KHz 0.4KHz 0.1KHz
Operation mode E1 type: load (working), E2 type: load (return)
Control output (open/close Max 200mA
capacity)
Circuit protection Reverse connection, surge absorption, load short circuit protection
Insulation resistance More than 50m Ω (at DC500V mega) between current carrying parts and case
Dielectric strength AC 1000 V at 50/60 Hz for 1 min. between current carrying parts and case
*1. M18, M030 can be used at DC24V ±20% (Ave.) by uneven all-frequency commutator power.
*2. DC10~30V of voltage and less than 100mA of control output is recommended when M8 is used
Power: AC or DC
Sensing object: Confirm materials of object.
Setting distance: Suitable distance is to be set considering installation place.
Standard sensing object: Confirm size of object.
Control output: Confirm if it is matching the load capacity actually used.
Protective structure: Confirm if the sensor is suitable for the actual environment.
32
Sensor Chapter 2
-Memo-
33
Sensor Chapter 2
Detecting
surface • A distance from a standard
Target
Reference Position
Detecting distance
• Differential travel
Output
Release
position
Differential Travel
• Set distance
Reference Position
Resetting distance
34
Sensor Chapter 2
• Response frequency
Non Metallic
• Shielded
Target
• Unshield
35
Sensor
Chapter 3
36
Sensor Chapter 3
<Application>
Counter
Motor
[Automatic door]
A floodlight light receiver is installed in
somewhere in front of a door where people
Photo electric are to pass. When someone comes, the
sensor
light will be blocked, thereby the receiver
detects some existence and sends a signal
to the motor to open the door.
1) Attributes of light
• Straight
Light travel straight in the air or water
• Reflection
Mirror or glass reflects directly the light White
just as surface of sea or lake. White paper Mirror paper
reflects the light in every direction, which
is called diffused reflection Direct reflection Diffuse reflection
• Refractiion
When the light is thrown slantly onto the
glass or water, some is reflected and some go Air
straight, in which case the direction would be
slightly changed.
Water
37
Sensor Chapter 3
-Memo-
38
Sensor Chapter 3
(2) Light Source
Light
(light bundle)
<Direct > <Frequency modulated light> <Pulse modulated light>
Radiation bundle
(light bundle)
Radiation bundle
(light bundle)
Radiation bundle
0 0 0
Time Time Time
Laser
Red Light
Green Light
Wavelength
100 200 300 400 500 600 700 800 900 1000 1001 (nm)
X-ray Ultra-violet ray range Visible ray range Infrared ray range
39
Sensor Chapter 3
-Memo-
40
Sensor Chapter 3
(3) Classification
• Mode of detection
Penetrating type
Floodlight Light
receiver
Floodlight
receiver
Reflection type
• Diffused reflection type Object • Limited reflection type Object • Distance set type
• Structure
① ② ③
Sensor part Amp part Power / controller
(Amplifier) part
Lens
DC Power AC Power Amp separate type
①
Flood light
element
Oscillate
DC Power ①+② Amp built-in type
Non-contact output
Lens
Light receiving
Amplify
Relay ①+②+③
element
Features
Amp. Separate type Superior in minor change detection
Amp. Built in type Easily connect with other electronic devices using DC Power
41
Sensor Chapter 3
-Memo-
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Sensor Chapter 3
(4) Features
3. Quick response
Detection means itself is high speed without machine-like movement, the response speed
is also very quick.
4. High resolution
Light is linear and wavelength is short, so that resolution is quite high. Suitable for small
object detection and high accuracy.
7. No magnetic influence
The environment where a sensor is installed is most likely a place where heavily leaked
magnetic exists. This sensor is not susceptible to this magnetic leakage, so it can provide
stable operation.
43
Sensor Chapter 3
-Memo-
44
Sensor Chapter 3
• Detection Mode
Install the floodlight and receiver face to face. The light from the floodlight is received in
the receiver. When a detection object blocks the light, the light received in the receiver
will change. Detection is done according to this change.
Indicator Indicator
Floodlight lens
Black Black
IN Oscillation circuit Light receiving circuit OUT
Blue
-Blue
• Features
• Stable operation and long detection distance (3-4 cm to 30-40cm)
• Sensing position remains the same even if the position where an object
passes by changes
• Luster, color, slant of an object seldom affects the function.
• Operation Attributes
distance (m)
distance (m)
45
Sensor Chapter 3
-Memo-
46
Sensor Chapter 3
(2) Retro-reflective type
• Mode of detection
The floodlight and receiver in one unit. The light from the floodlight is reflected in the
reflection board installed in front of the floodlight and gets back to the receiver. When an
object blocks the light, the volume received by the receiver changes and thereby detection is
done.
Detection object
Indicator
Filter
Oscillation circuit
Blue Light receiving lens
Floodlight axis Light receiving axis
Floodlight and receiver Photo transistor Reflector
LED
• Features
• Sensing distance 3-4 cm to 3-4 m
• Easy wiring, easy adjustment of light axis (saving)
• No influence by color and slant of detection object
• Suitable for detection of minor change because the light go thru an
object twice
• If the surface of an object is a mirror type, the receiver will receive
reflected light from an object itself, which may cause the same status
for no object. This is prevented with MSR (Mirror surface Reflection)
function.
• Operation attributes
<Reflector parallel operation > <Receiver output vs. Set distance characteristics>
E3S-AR[]1 E3S-AR[]1
(Attached reflector: E39-R1)
Parallel Operation Distance
Excess Gain
Detection object
distance (m)
distance (m)
47
Sensor Chapter 3
-Memo-
48
Sensor Chapter 3
(3) Diffused reflective type
• Mode of detection
The floodlight and receiver in one unit. The floodlight emits light, which hits a detection
object. The reflected light in the object goes back to the receiver. The light volume changes
accordingly and he sensor detects the object.
Indicator Sensing distance (l)
Filter
Adjust sensitivity
Slit Light receiving lens
Receiving circuit
Detection object
Brown
Oscillation circuit
Blue Light receiving lens Light receiving axis
Floodlight axis
Floodlight and receiver Photo transistor
LED
Blind spot
• Features
• Sensing distance 3-4 cm to 10 cm
• Any kind of object is detectable
• Easy to install
• Ratio of reflection changes according to surface conditions (color or
uneven) of an object and then detection conditions also change
• Mode of adjustment
• Operation attributes
<Operation range > <Size of object-set distance characteristics >
E3S-AD[]1/AD[]2/AD[]3/AD[]8
E3S-AR[]1/AD[]2/AD[]3/AD[]8
Sensing distance (cm)
Operation position
Detection
object
distance
x(m)
Excess Gain
49
Sensor Chapter 3
-Memo-
50
Sensor Chapter 3
(4) Definite reflective type
• Mode of detection
The sensor detects an object by the reflected light in the detection object as diffused reflective
type does. The floodlight and receiver are so installed that only direct reflection light is
received by the receiver. Based on the triangulation principles, only an object at a fixed
distance from the sensor is detectable.
Sensitivity adjustment
Floodlight beam
Receiving circuit
Floodlight
Circuit adjust
dial Floodlight
Floodlight circuit
• Features
• Detect subtle difference
• Detect an object in a fixed range
• No influence by color of detection object
• Susceptible to luster and slant of an object
• Operation attributes
Detection of object
Direction of
object
51
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-Memo-
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Sensor Chapter 3
(5) Marking sensor
• Mode of detection
Light from floodlight is set to hit an object at 90° and the receiver is set to receive only
diffused light from the object. As a result, not influence by the luster but light/ shade can be
detected. Light source comes in red LED and green LED. It is necessary to choose one light
source according to an object and the color underneath it.
Indicator
Adjust sensitivity Light receiving lens
Receiving axis
Brown
Receiving circuit
Black
LED
• Features
• Detect registered marking
• No influence by luster of object
• Operation Characteristics
Reflection ratio
Color
Color
Red Green
White - Red
White - Green
Red - Green
Black - Red
Black - Green
White - Black
53
Sensor Chapter 3
-Memo-
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Sensor Chapter 3
(6) Distance setting type (Definite type)
• Mode of detection
Basically same with marking sensor. Receiving elements of the receiver incorporate PSD
(positioning detection element) or photo diode with two parts. Set to detect an object within
fixed distance from a sensor Detectable according to light images from the floodlight.
Detection range
• Features
• Seldom influenced by surface condition and color of an object
• Not susceptible to background
• Operation characteristics
<Operation range characteristics > <Size of detection object-set distance characteristics >
E3S-CL1 E3S-CL1
Operation position
Operation position
Set distance
Light beam
55
Sensor Chapter 3
-Memo-
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Sensor Chapter 3
3. Installation/ wiring
• Mutual interference
When more than 2 sets of sensors are used side by side, one may be affected by another, which
causes unstable output.
3 Use sensor with anti- Confirm parallel operation Output may cause chattering just
invention function distance characteristics stated in before or after detection. Set the
the catalog and set the distance distance between sensors 1.5
between sensors 1.5 times as far times as operation range.
as the parallel operation distance Sensors
range. Sensors
1.5 X L
Object
Receiver Receiver
Object
θ θ
57
Sensor Chapter 3
• Installation surface
(Penetrating/retro-reflective type)
(a Sensing object
Floodlight Receiver
(b Sensing object
Floodlight Receiver
(b Floodlight/receiver
• Background
Stay far
• External disturbance light
Receiver
Light
source
Change angle
Attach hood
58
Sensor Chapter 3
(5) Sensing object and response speed
Response speed is the duration from the point when the sensor detects and object to the point
when it send a signal. Response speed of sensor is decided depending on the size of object and
movement speed.
Existence detection
• Positioning detection
• The faster the speed of the product that is to be detected, the higher
the accuracy the sensor must have
• The faster the response speed of the sensor is, the more vulnerable the
sensor is to noise.
59
Sensor Chapter 3
-Memo-
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Sensor Chapter 3
Film
Reflection in
the object
61
Sensor Chapter 3
-Memo-
62
Sensor Chapter 3
5. Other Sensors
• Fiber structure
Clad
Core
Photo diode
Floodlight LED
Sensing object
• Fiber structure
Fiber unit
63
Sensor Chapter 3
• Application
Give it some
Attach lens
angle
Upper Receiver
limit
Lower
limit
Reflected light
Good in the screw
face
64
Sensor Chapter 3
(2) Specialized sensors
• Tape detection
• Fiber luster sensor
Stable detection of subtle difference in luster
E3X-NL
• Detection principles
Air
Liquid
Air
Liquid
E32-D82F
No difference in refraction Big difference in refraction
raito between teflon* and ratio between teflon and
the liquid in the liquid and the liquid in the air and the
the light is emitted to the light is reflected on the
liquid. surface of object and
returns to the receiver
• Inspect a segment
indicator
• LED /ON confirm sensor E3X-A11-8
The sensor only has the receiver and
catches the light from LED.
Use for indicator inspection
65
Sensor Chapter 3
• Transparent detection
For glass wafer, PET bottle
PET, transparent bottle detection
Transparent bottle
PET bottle
Reflector
E3S-R
Light is
Good blocked
Light is
NG
received
E3HQ-CT11/CT12
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Sensor Chapter 3
6. Model Selection
④ Others
Retro-reflective type
or
Application
V
Sensing
object Background
V
Sensing
Sensor object
L
Sensor
Environment L
Environment
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Sensor Chapter 3
-Memo-
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Sensor Chapter 3
(2) Catalog Usage
Specific function/ performance
Mode of detection Penetrating Type Retro-reflective (with MSR) Diffused reflective type
E3S-AT11, 16, 21, 31, 36, E3S-AR11, 16 , 21, 31, 36, 41, 61, E3S-AD E3S-AD E3S-AD E3S-AD
41, 61, 66, 71, 81, 86, 91 66, 71, 81, 86, 91 23, 43, 73, 93 13, 18, 33, 38, 63, 11, 16, 21, 31, 12, 17, 22, 32, 37,
68, 83, 88 36, 41, 61, 66, 42, 62, 67, 72, 82,
71, 81, 86, 91 87, 92
Current/ voltage DC10~30V including 10% of Ripple (p-p)
Electric current consumed Less than 40mA (floodlight Less than 30mA (abt 15mA Less than 35mA Less than 30mA Less than 35mA
+ receiver) (abt 15mA increases when turbo SW is on) (abt 15mA
increases when turbo SW is increases when
on) turbo SW is on)
Sensing White paper 0~7 m 0.1~2m 0~10cm ( wide range) 0.1~20cm 0~70cm
distance Black paper 0~7 m 0.1~2m 0.3~2.5 cm 0.3~2.3 cm 0 mm.15~33cm
Standard detection object More than 7mm More than 30mm 10x10cm 20x20cm
(white paper)
Installation angle 3 ~ 15° 3 ~ 10°
Self diagnosis output Less than DC 30V 50mA (less than1 V of remaining voltage), open corrector (less than 0.4V or remaining voltage at 16mA)
(only for those with self diagnosis output)
External Input voltage <NPN type>
diagnosis Floodlight OFF : Short circuit or less than 1.5 at OV (less than1mA
input of leaking current)
Floodlight ON : Open (less than 0.1mA of leaking current)
<PNP Type>
Floodlight OFF : Short circuit at + DC (+ side of power supply) or
less than –1.5 at +DC (less than 3mA of absorbed
current)
Floodlight ON : Open (less than 0.1mA of leaking current)
Response Less than 0.5ms
time
External Incandescent Illumination on the light receiving surface: less than 5,000 l x
diagnosis lamp
input Sun rays Illumination on the light receiving surface: less than 10,000 l x
Surrounding temp. -25~+55°(provided that it is not frozen)
Surrounding humidity 35~85% RH
Insulated resistance More than 20M l (at DC500V)
Anti-voltage AC 1,000V 50/60 Hz 1 min
Vibration Tolerance: 10~55Hz 1.5mm of double amplitude or 300m/S2 (abt 30G) 20hrs each in X,Y and Z direction
Shock Tolerance: 500m/S2 (abt 50G) 3 times each in X,Y and Z directions
Protective structure IEC spec. IP67, MemA4X (suitable for indoor use) R*2
*1. See M.S.R function and its effect on page 45.
*2. NEMA (National Electrical Manufacturers Association) specification
① Power: AC or DC
② Sensing distance: confirm if it is sufficient considering actual installation place
③ Standard sensing object : confirm size of object
④ Standard sensing object : confirm if it suits the load capacity actually connected
⑤ Protective structure : confirm if the sensor is suitable for the actual environment
69
Sensor Chapter 3
Specifications
Type E3S-A type E3S-B type
No diagnosis Diagnosis (with timer/ turbo function Penetrating retro-
Penetrating retro- Diffused reflective type Penetrating Diffused reflective type reflective types (with
reflective types retro-reflective MSR), diffused
(with MSR 10cm *2 20cm 70cm types (with 10cm *2 20cm 70cm reflective type
function) *1 MSR)
NPN type E3S-AT11, AR11 E3S-AD13 E3S-AD11 E3S-AD12 E3S-AT21 E3S-AD23 E3S-AD21 E3S-AD22 E3S-BT11, BR11
E3S-AT16, AR16 E3S-AD63 E3S-AD16 E3S-AD17 E3S-AR21 E3S-AD73 E3S-AD71 E3S-AD72 E3S-BD11, BT11
E3S-AT61, AR61 E3S-AD18 E3S-AD61 E3S-AD62 E3S-AT71 E3S-BR61, BD61
E3S-AT66, AR66 E3S-AD68 E3S-AD66 E3S-AD67 E3S-AR71
Model E3S-AT31, AR11 E3S-AD33 E3S-AD31 E3S-AD32 E3S-AT41 E3S-AD43 E3S-AD41 E3S-AD42 E3S-BT31, BR31
PNP output E3S-AT36, AR36 E3S-AD83 E3S-AD36 E3S-AD37 E3S-AR41 E3S-AD93 E3S-AD91 E3S-AD92 E3S-BD31, BT81
E3S-AT81, AR81 E3S-AD38 E3S-AD81 E3S-AD82 E3S-AT91 E3S-BR81, BD81
E3S-AT86, AR86 E3S-AD88 E3S-AD86 E3S-AD87 E3S-AR91
Light source Red LED Red LED Red LED Red LED Red LED Red LED Red LED Red LED Red LED
(70nm) (800nm) (700nm) (880nm) (700nm) (880nm) (700nm) (880nm) (770nm)
Sensitivity 2-turn endless polyum with indicator (see page 168)
Diagnosis function Self/ external Self diagnosis
diagnosis
Timer 0~100ms OFF-delay variable adjuster
Mass 2m code : about 60g connector type : about 11g about 60g about 56g
Protective circuit Load short circuit protection, reverse connection protection, mutual interference prevention functions (except penetrating type)
Operation indicator Light indicator (red) and stability indicator (green); emission indicator (red) for emitter of penetrating type
Attachment Mounting bracket, sensitivity adjuster knob, screws , sensitivity adjuster cover, close-mounting place Mounting bracketing
(only for sensors with connector terminals) and reflector (E39-R1) (only for retro-reflective type) sensitivity adjuster
knob, screws,
sensitivity adjuster
cover, close-mounting
plate and reflector
(E39-R1 : only for
retro-reflective type)
*1. See M.S.R. function an its effect on page 45
*2. This is wide range type without turbo function
Several
70
Sensor Chapter 3
Diffused
reflective Sensing distance
Object
Floodlight
Angle
Operation Time to
time (Ton) return
(Toff)
71
Sensor Chapter 3
Illustration Explanation
No object
•
Object
Blocked Operation Blocked Operation (Dark ON)
Output when bundle of light is shut
Working Working
down.
Object
•
No object
Light receiving Light-receiving Operation (Light ON)
Operation Output when bundle if light increases
Working Working
(Light ON)
•
surface
White Illumination on the surface is measured as
paper (A) in the left figure. External disturbance
Surrounding Receiver light affects the receiver. Therefore, the
Floodlight
Illumination Illuminator measurement of (A) is the basis of external
light disturbance illumination.
Illumination on the
Reflector lamp
detection surface
White paper
Illuminator
Floodlight Receiver
• Illumination in (B) and (C) is
indefinite because the degree of
influence on the receiver changes
Background illumination
according to set distance D and
Illuminator Reflector lamp reflection ratio in the white paper
White
paper
Floodlight Receiver
72
Sensor Chapter 4
Maintenance of Sensor
Install Resistance
Brown
R between Brown
Black
and Black and Output Mode Voltage
V measure voltage by
Tester between Output Transistor [L]…less than 1 V
Blue Tester
black and blue ON (remaining voltage)
[H]… Power
Output transistors source voltage
OFF
Brown
Black Measure voltage
between black and blue
V
Blue Tester
73
Sensor Chapter 4
-Memo-
74
Sensor Chapter 4
2. Predict Breakdown
Light ON output
Light ON output
I I III IV
Receiving/ Excess gain to
Blocking temp. change Self-diagnosis
Status of Indicator status indicated by output Example of Diagnosis
indicated by Green indicator
Red indicator
Stable operation
(Excess gain:
I Green Red more than
10~20%) (Green:
indicator ON)
Green Red
Operation Level
• Leaking light from object (Penetrating retro-reflective
type)
Output signals Object
if this status
continue for a
given duration
• Reflective light for floor/background (Diffused
III Green Red
reflective)
Light-
blocking (Red
indicator: • Influence by external noise
OFF)
Operation Level x
0.8~0.9
IV Stable operation
(Excess gain:
Green Red more than
10~20%) (Green
Indicator: ON)
75
Sensor Chapter 4
-Memo-
76
Sensor Chapter 4
• Proximity Sensor
Unstable
detectio Stable detection
Non-detection
n area area
area
Proximity Sensor
(% 100 80
Specified detection
distance ON Green Indicator
OFF
ON
Red Indicator
OFF
ON
Control Output
OFF
ON
Diagnosis Output*
OFF
Receiver Black
Receiver Black
(White) (White)
Load Load
Control Control
output output
Blue (Black) Blue (Black)
Floodlight Floodlight
Brown (Red)
Brown (Red)
Before
Before
movement
movement
77
Sensor Chapter 4
-Memo-
78
Sensor Chapter 4
3. Noise Prevention
General prevention for each type of noise, as follows:
Common mode noise Installation stand (metal) conducts noise from its source
(Inverter Noise)
Sensor +
Sensor +V Inverter motor 0 Inverter motor
-V Prevention
1M 1M
Installation Installation
stand (metal) Noise stand (metal) Noise
Insulator
1. Put shield board (copper) between sensor and noise source (Switching Power)
2. Keep the sensor way from the noise source as far a possible.
Power supply wire noise Noise comes from Power Supply wire
Condenser, etc.
Noise
Prevention
+V
Sensor +V Sensor
0V
0V
Noise
79
Sensor Chapter 4
-Memo-
80
Sensor
Chapter 5
{ PAGE }
Sensor Section 5
Common Information
1. Output Mode of Sensor
• DC 2-wire • AC 2-wire
Brown Brown
Load Load
+V
Sensor Sensor
Main Main ~
Circuit Circuit
Brown Blue
Load
0V
*Load can be connected with
either side of +V.0
• DC 3-wire • AC 3-wire
(NPN open collector output) (NPN open collector output
Brown Brown
+V +V
Black
Sensor Output Load Sensor Black
Main Main Output
Circuit Circuit Load
Brown Brown
0V 0V
• DC 2-wire
• AC 3-wire
(NPN voltage output)
(PNP voltage output)
Brown Brown
+V +V
Load * Tri
Sensor Sensor Black
Main Black Main Output
Circuit Output Circuit
* Tri Load
Brown Brown
0V 0V
• Contact Output
Red
Sensor main
Blue Power supply AC24-240V
circuit
DC12-240V
White
Black Contact
Output
Gray
{ PAGE }
Sensor Section 5
-Memo-
{ PAGE }
Sensor Section 5
2. Precautions to wiring
<DC 3-wire>
Load
(Load short-circuit)
Load
Brown Brown
Black
Sensor + Sensor -
(Load short- - +
Blue circuit) Yellow
<Polarity of power>
Load
Load
Brown Brown
Black
Sensor (white) - Sensor +
+ Blue -
Blue Yellow
Without
Brown load
Sensor -
+
Blue
{ PAGE }
Sensor Section 5
-Memo-
{ PAGE }
Sensor Section 5
3. Protective structure
The specifications provided by IEC (International Electrotechnical Commission) is one of the
standards of sensor’s protective structure.
JEM (Japanese Electrical Membership)
IEC spec. (IEC529)
IP ____
IP ___ ___
Protection class against oil
Protection symbol (Int’l Protection)
Class Protective degree
Protection class against solid foreign object
Class Protection degree No harmful influence by
F Anti-oil oil drop/ bubble from
0 No protection any direction
Prevent solid object of No oil drop/ bubble can
1 ∅ 50mm
more than 50mm diameter G Oil-proof go inside
(eg. hand)
∅ 12.5mm
Prevent slid object of
2 more than 12.5mm
diameter (eg. Finger) NEMA (National electrical
Prevent wire/ solid object Manufacturers Association) Conversion
3 of more than 2.5mm table from NEMA enclosure to IE529
diameter
(Reverse conversion not possible)
Prevent wire/ solid object
4 of more than 1mm
diameter MENA250 ICE529 MENA250 ICE529
6 No fine particles
∗ IP67 of proximity sensor. In addition to the following tests,
sensing distance, insulated resistance were confirmed to satisfy the
performance by repeating head shock cycle 5 times: 1 hr in 0 °C water
← → 1 hr in 70 °C hot water.
** Condition of Proximity sensor E2F: natural condition within 10m
from surface in water
Water protection class
Class Protection degree
0 No protection No protection in particular No testing
3 water drops from above; vertical line by the testing device shown right
within 60° to the vertical line
0.07 l /min
Splash No harmful influence by Spray water 10mins in every direction by
4 water splash from any the testing device show right.
direction
Spray water for 1 min/ 1 m2 of the surface
12.5 l /min
Water jet No harmful influence by 2.5 ~ 3m
5 direct strong water from area, at least more than 3mins total by
any direction the testing device shown right.
Stronger jet No harmful influence by Spray water for 1 min/ 1 m2 of the surface 100 l /min
2.5 ~ 3m
6 direct strong water from area, at least more than 3mins total by the
any direction testing device shown right
Soaked in the water No water invasion under Soaked it at 1m from the surface in the water
7 specified pressure and for 30mins 1m
duration
{ PAGE }
Sensor Section 5
-Memo-
{ PAGE }
Sensor Section 5
4. Mode of Adjustment
(B) (B)
Volume for (A)
sensitivity
adjustment
OFF → ON OFF → ON ON → OFF → ON ON → OFF ON OFF → ON
Indicator
Stable level Operation ON Stable level Operation Stable level ON Operation
(Green) (Red) (Green) (Red) (Green) (Red)
Turn the volume to the right Put the object in the Right Then , remove the object and
Adjustment (Sensitivity up) Both Green place and turn the volume to confirm that both Red + Green
Procedures & Red indicators are on the left. Green indicator indicators go ON.
⇒(A) goes off and Red indictor
goes off and then green goes
ON again ⇒(B). (Optional
sensitivity setting)
Photo-electric Photo-electric
Detection
condition Object
Background
Object
Indicator
Stable level Operation ON Stable level Operation Stable level ON Operation
(Green) (Red) (Green) (Red) (Green) (Red)
Turn the volume to the right Put the object in the Right Then, remove the object and
(Sensitivity up) Both Green place and turn volume to the confirm that both Red + Green
Adjustment & Red indicators are on left. Green indicator goes indicators go ON.
procedures ⇒(A) off and Red indicator goes
off then green goes ON
again ⇒(B). (Optional
sensitivity setting)
{ PAGE }
Sensor Section 5
-Memo-
{ PAGE }
Sensor Section 5
(3) Fiber Sensor Auto-turning
• Set-up maximum sensitivity
Process Operation E3X-NT
1 Set fiber within sensing distance
TEACH
4 Teaching indicator…Red→Green ON
Buzz (built-in……….Once for Red ON continues for Green ON
Note: Buzz stops when teaching button is released
Teaching indicator…OFF
Note: For this setting, sensitivity is automatically set regardless of the RUN
situation of light-blocked or receiving.
L
6 Set the desired logical output by (L.ON/D. ON) ON
D
ON
RUN
Teaching indicator…Red ON
Note:
1. To detect dark objects in front of bright backgrounds, set the operation mode selector to D.ON.
2. If the set distance is very short (i.e., 0 to 12mm for the E32-TC200 and 0 to 4mm for theE32-DC200), no object
teaching is impossible due to excessive light, in which case, perform with/ without object teaching.
3. If the teaching button is pressed for more than three seconds, the sensitivity of the E3X-N[] will be set to maximum,
at which time the green indicator will be lit.
4. The sensor will be ready to detect objects in approximately one second after the mode selector is set to
{ PAGE }
Sensor Section 5
• Teaching With and Without Object
Process Operation E3X-NT
1 Set fiber within sensing distance
TEACH
2 Select “Teach” mode
RUN
Place the object in the right place and press the teaching
button (1st time)
Penetrating fiber Reflective fiber Reflective fiber TEACH
1st time
Marking
4
Blocked status Base
Teaching indicator…Red ON
Buzz (built-in)……….….Buzz (once)
Shift the object and press the teaching button (2nd time)
Base
Blocked
TEACH
2nd time
5
Teaching Indicator…Red ON→Green ON
Teaching OK
Buzz (built-in) ……..Once
Note:
1.Sensor memorizes the density that it learned in the teaching, even when power is off.
{ PAGE }
Sensor Section 5
TEACH
Object
3
Base
Teaching indicator…Red ON
Buzz (built-in)……..Once
Object
TEACH
Base
4
Teaching OK Teaching indicator…Red ON→Green ON
Buzz (built-in)……..Once
• One-point Teaching
Process Operation E3X-NT
TEACH
Buzz (built-in)……….Once
{ PAGE }
Sensor Section 5
4 Set the distance logical output (L. ON/ D.ON) L.ON
D.ON
-Memo-
{ PAGE }
Sensor Appendix
Appendix
1. Measurement
Classification Measurement
Machine Length, thickness, displacement, vibration, wind velocity, speed of current,
acceleration, revolving angle, rotation frequency, torque, moment, mass, weight,
size of current, power, pressure, vacuum degree.
Light Lux, luminous intensity, color, ultra violet rays infrared ray, light displacement,
interference, polarized light.
Chemistry Purity, density , components, PH, stickness granular degree, specific gravity,
fluid, liquid, solid analysis
Biology Heartbeat, blood pressure, blood current, brain waves, blood current impact,
blood current oxygen glut degree, blood gas partial pressure, fluid amount, body
temp., pulse wave, electrocardiogram, electromyogram, electro retinagram,
magnetic-cardiogram.
{ PAGE }
Sensor Appendix
-Memo-
{ PAGE }
Sensor Appendix
2. Examples of Sensor PC Connection
Photo- Sensor PC Input unit (eg. 200H) Representative
electric Proximity output Sensor Card #
spec
Main Example
E2E-XD-N C200H-
E2EC-[]D IM211/212
Brown I
E2E-W[]D DC 2-wire C200H-
Internal Circuit
E2E-N[]D Main
Circuit
ID211/212
E2E-Q[]D CQM1-
DC24V
E2EZ-XD ID211/212/213
E2FQ-X[]D Blue COM
Main Example
Internal Circuit
Main
E3X E2EC-[]C NPN Circuit Black C200H-
E3S-LS[]C TL-W[]C/E voltage IM211/212
DC
E3L-LS[]C TL-N[]E output 12~24 COM
CQM1-
Blue
E3L TL-Q[]C type ID221/211/212/
E3V 213
Main Example
Internal Circuit
Main
E3X E2EC-[]C voltage Circuit Black CQM1-
E3S-LS[]C TL-W[]C/E output ID221/211/212/
DC
E3L TL-N[]E type Blue 12~24 COM
213
E3V TL-Q[]C
Main Example
C200H-
Brown
IA121/122
E3JM-[]M E2E-X[]Y C200H-
I
E3JK-[]M E2K-[]Y AC IA221/222
E3E2 TL-N[]Y 2-wire CQM1-IA121
E2F-X[]Y CQM1-IA221
Blue DC COM
12~24V
{ PAGE }
Sensor Appendix
-Memo-
{ PAGE }
Sensor Appendix
Detection of
E2EY
Non-metal
eg. Aluminum, Copper etc
Adjustable sensitivity
Detection of General
Metal/ Non-metal Environment Cylinder Type E2K-C
Fix sensitivity
E2K-X
Fix sensitivity
Flat Type E2K-F
Adjustable sensitivity
Chemical E2KQ
{ PAGE }
Sensor Appendix
General Cylinder
Environment Type E2E
Compact Head
Unsusceptible to Built-in Small
Cutting or Amplifier E2EC
Drilling Chips E2EZ
Environment
Small Size
Adjustable
Sensing Range E2C
High
Temperature Flat type
E2FQ TL-W
Environment
Chemical
Environment E2FQ
TL-Q
Strong Magnetic
Field E2Q Built-in Amplifier
Environment
E2R
Low Cost
• Photo-electric Sensor
TYPES OF DETECTION
{ PAGE }
Sensor Appendix
E3S-G
E3C-VS/ VM
E3MC
E3S-A/B
E3V3
E3T
E3S-LS
E3S-A
E3MC
E3S-CL2
E3X-N_+E32-T84S
Diagnosis of Self diagnostic
Breakdown Function E3X+E32
E3S-A/B
E3C-JC4P
External Diagnostic
Input Function E3X+E32 fiber
E3S-A
General Purpose E3S-A
E3S-B
{ PAGE }
Sensor Appendix
E3V3
E3X-NH+E32-T17L
E3S-A
E3T
E3T
Diffuse Reflective
Type E3X-N/E3X+E32-DL14L/D24/L24L
ESC-DS
ESC-DS
Transparent/ E3S-R
Translucent Object
E3S-T
E3C-S30
Detection of Liquid
Level Liquid Contact Type E32-D82F
E3X-N/E3X+E32-T16P
Z4LA
Z4D-F
{ PAGE }