Altivar 312

Variable speed drives for asynchronous motors

Installation manual

FT RA _06 D 03 9_ 0

Contents

Important Information __________________________________________________________________________________________ 4 Before you begin______________________________________________________________________________________________ 5 Documentation structure________________________________________________________________________________________ 7 Steps for setting up____________________________________________________________________________________________ 8 Setup - Preliminary recommendations _____________________________________________________________________________ 9 Drive ratings ________________________________________________________________________________________________ 10 Single phase supply voltage: 200240 V 50/60 Hz____________________________________________________________ 10 Three phase supply voltage: 200240 V 50/60 Hz ____________________________________________________________ 10 Three phase supply voltage: 380500 V 50/60 Hz ____________________________________________________________ 11 Three phase supply voltage: 525600 V 50/60 Hz ____________________________________________________________ 11 Dimensions and weights_______________________________________________________________________________________ 12 Mounting ___________________________________________________________________________________________________ 14 Mounting and temperature conditions ______________________________________________________________________ 14 Removing the vent cover ________________________________________________________________________________ 14 Mounting types ________________________________________________________________________________________ 14 Derating curves________________________________________________________________________________________ 15 Flow of air ____________________________________________________________________________________________ 15 Installing the EMC plates ________________________________________________________________________________ 16 Bus voltage measurement procedure_______________________________________________________________________ 16 Wiring _____________________________________________________________________________________________________ 17 Recommendations _____________________________________________________________________________________ 17 General wiring diagram__________________________________________________________________________________ 18 Logic input switch ______________________________________________________________________________________ 19 Power terminals _______________________________________________________________________________________ 20 Control terminals_______________________________________________________________________________________ 24 Electromagnetic compatibility (EMC) _______________________________________________________________________ 26 Operation on an IT system _______________________________________________________________________________ 28 Check list __________________________________________________________________________________________________ 29 Maintenance ________________________________________________________________________________________________ 30 Recommended fuse ratings ____________________________________________________________________________________ 31

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.

CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.

PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product. 2009 Schneider Electric. All Rights Reserved

Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand this manual before installing or operating the Altivar 312 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment. Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools. DO NOT touch unshielded components or terminal strip screw connections with voltage present. DO NOT short across terminals PA/+ and PC/ or across the DC bus capacitors. Before servicing the drive: Disconnect all power, including external control power that may be present. Place a DO NOT TURN ON label on all power disconnects. Lock all power disconnects in the open position. WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the Bus Voltage Measurement Procedure page 16 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage.

Install and close all covers before applying power or starting and stopping the drive. Failure to follow these instructions will result in death or serious injury.

DANGER
UNINTENDED EQUIPMENT OPERATION
Read and understand this manual before installing or operating the Altivar 312 drive. Any changes made to the parameter settings must be performed by qualified personnel. Failure to follow these instructions will result in death or serious injury.

WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.a Failure to follow these instructions can result in death, serious injury, or equipment damage.
a. For additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.

Before you begin

CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible. Failure to follow these instructions can result in injury or equipment damage.

CAUTION
RISK OF DAMAGE TO THE MOTOR
The use of external overload protection is required under the following conditions: Repowering up the product since there is no motor thermal state memory. Running multiple motors. Running motors rated at less than 0.2 times the nominal drive current. Using motor switching. Failure to follow these instructions can result in equipment damage

Documentation structure

The following Altivar 312 technical documents are available on the Schneider Electric website (www.schneider-electric.com) as well as on DVD-ROM (reference VW3A8200).

Installation manual
This manual describes how to install and wire the drive.

Programming manual
This manual describes the functions, parameters and use of the drive terminal (integrated display terminal, optional graphic display terminal and optional remote terminal).

Simplified manual
This manual is an extract from programming and installation manual. This manual is delivered with the drive.

Quick Start
The Quick Start describes how to wire and configure the drive to start motor quickly and simply for simple applications. This document is delivered with the drive.

Communication manuals: Modbus, CANopen, ...

These manual describes the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communicationspecific parameters. They also describe the protocol communication services.

Steps for setting up

INSTALLATION
1. Receive and inspect the drive
the purchase order. damaged in transit.

v Check that the catalog number printed on the label is the same as that on v Remove the Altivar from its packaging and check that it has not been

2. Check the line voltage

v Check that the voltage range of the drive is compatible

with the line voltage (see pages 10 and 11).

Steps 2 to 4 must be performed with the power off.

3. Mount the drive

v Mount the drive in accordance with the v Install any options required (see option
documentation). instructions in this document (see page 14).

4. Wire the drive (see page 17)

v Connect the motor, ensuring that its

connections correspond to the voltage. v Connect the line supply, after making sure that the power is off. v Connect the control part.

PROGRAMMING
5. Please refer to the programming manual.

Setup - Preliminary recommendations

Prior to switching on the drive

DANGER
UNINTENDED EQUIPMENT OPERATION
Ensure that all logic inputs are inactive to help prevent an accidental startup. Failure to follow these instructions will result in death or serious injury.

Prior to configuring the drive

DANGER
UNINTENDED EQUIPMENT OPERATION
Read and understand this manual before installing or operating the Altivar 312 drive. Any changes made to the parameter settings must be performed by qualified personnel. Ensure that all logic inputs are inactive to help prevent an accidental startup when modifying parameters. Failure to follow these instructions will result in death or serious injury.

Line contactor

CAUTION
RISK OF DAMAGE TO THE DRIVE
Avoid operating the contactor frequently to avoid premature aging of the filter capacitors. Power cycling must be more than 60 seconds. Failure to follow these instructions can result in equipment damage.

Drive ratings

Single phase supply voltage: 200240 V 50/60 Hz

For three phase output 200/240 V motors Motor Power indicated on plate (1) Line supply (input) Max. current line (2) at 200 V A 3.0 5.3 6.8 8.9 12.1 15.8 21.9 at 240 V A 2.5 4.4 5.8 7.5 10.2 13.3 18.4 kVA 0.6 1.0 1.4 1.8 2.4 3.2 4.4 Apparent power Max. inrush current (3) A 10 10 10 10 19 19 19 Power dissipated at nominal current W 24 41 46 60 74 90 123 Drive (output) Nominal current (1) Max. transient current (1) (4) A 2.3 5.0 5.6 7.2 10.4 12.0 16.5 ATV312H018M2(5) ATV312H037M2(5) ATV312H055M2(5) ATV312H075M2(5) ATV312HU11M2(5) ATV312HU15M2(5) ATV312HU22M2(5) 3 3 4 4 6 6 7 Reference Size

kW 0.18 0.37 0.55 0.75 1.1 1.5 2.2

HP 0.25 0.5 0.75 1 1.5 2 3

A 1.5 3.3 3.7 4.8 6.9 8.0 11.0

Three phase supply voltage: 200240 V 50/60 Hz

For three phase output 200/240 V motors Motor Power indicated on plate (1) Line supply (input) Max. current line (2) at 200 V A 2.1 3.8 4.9 6.4 8.5 11.1 14.9 19.1 24 36.8 46.8 63.5 82.1 at 240 V A 1.9 3.3 4.2 5.6 7.4 9.6 13.0 16.6 21.1 32.0 40.9 55.6 71.9 kVA 0.7 1.3 1.7 2.2 3.0 3.8 5.2 6.6 8.4 12.8 16.2 22.0 28.5 Apparent power Max. inrush current (3) A 10 10 10 10 10 10 10 19 19 23 23 93 93 Power dissipated at nominal current W 23 38 43 55 71 86 114 146 180 292 388 477 628 Drive (output) Nominal current (1) Max. transient current (1) (4) A 2.3 5.0 5.6 7.2 10.4 12.0 16.5 20.6 26.3 41.3 49.5 81.0 99.0 ATV312H018M3 ATV312H037M3 ATV312H055M3 ATV312H075M3 ATV312HU11M3 ATV312HU15M3 ATV312HU22M3 ATV312HU30M3 ATV312HU40M3 ATV312HU55M3 ATV312HU75M3 ATV312HD11M3 ATV312HD15M3 1 1 2 2 5 5 6 7 7 8 8 9 9 Reference Size

kW 0.18 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15

HP 0.25 0.5 0.75 1 1.5 2 3 3 5 7.5 10 15 20

A 1.5 3.3 3.7 4.8 6.9 8.0 11.0 13.7 17.5 27.5 33.0 54.0 66.0

(1) These power ratings and currents are for a maximum ambient temperature of 50C and a switching frequency of 4 kHz in continuous operation.The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlled by a sensor in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to be continuous. Derating curves are shown on page 15 as a function of switching frequency, ambient temperature and mounting conditions. (2) Current on a line supply with the "Max. prospective line Isc" indicated. (3) Peak current on power-up, for the max. voltage (240 V + 10%). (4) For 60 seconds. (5) These references can be ordered without terminal board in order to integrate an optionnal communication board. Add a B at the end of the reference. For example, ATV312HU11M2 becomes ATV312HU11M2B.

10

Drive ratings (continued)

Three phase supply voltage: 380500 V 50/60 Hz

For three phase output 380/500 V motors Motor Power indicated on plate (1) Line supply (input) Max. current line (2) at 380 V A 2.2 2.8 3.6 4.9 6.4 8.9 10.9 13.9 21.9 27.7 37.2 48.2 at 500 V A 1.7 2.2 2.7 3.7 4.8 6.7 8.3 10.6 16.5 21.0 28.4 36.8 kVA 1.5 1.8 2.4 3.2 4.2 5.9 7.1 9.2 15.0 18.0 25.0 32.0 Apparent power Max. inrush current (3) A 10 10 10 10 10 10 10 10 30 30 97 97 Power dissipated at nominal current W 32 37 41 48 61 79 125 150 232 269 397 492 Drive (output) Nominal current (1) Max. transient current (1) (4) A 2.3 2.9 3.5 4.5 6.2 8.3 10.7 14.3 21.5 25.5 41.6 49.5 ATV312H037N4(5) ATV312H055N4(5) ATV312H075N4(5) ATV312HU11N4(5) ATV312HU15N4(5) ATV312HU22N4(5) ATV312HU30N4(5) ATV312HU40N4(5) ATV312HU55N4(5) ATV312HU75N4(5) ATV312HD11N4(5) ATV312HD15N4(5) 6 6 6 6 6 7 7 7 8 8 9 9 Reference Size

kW 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15

HP 0.5 0.75 1 1.5 2 3 3 5 7.5 10 15 20

A 1.5 1.9 2.3 3.0 4.1 5.5 7.1 9.5 14.3 17.0 27.7 33.0

Three phase supply voltage: 525600 V 50/60 Hz

For three phase output 525/600 V motors Motor Power indicated on plate (1) Line supply (input) Max. current line (2) at 525 V A 2.8 4.8 6.4 10.7 16.2 21.3 27.8 36.4 at 600 V A 2.4 4.2 5.6 9.3 14.1 18.5 24.4 31.8 kVA 2.5 4.4 5.8 9.7 15.0 19.0 25.0 33.0 Apparent power Max. inrush current (3) A 12 12 12 12 36 36 117 117 Power dissipated at nominal current W 36 48 62 94 133 165 257 335 Drive (output) Nominal current (1) Max. transient current (1) (4) A 2.6 4.1 5.9 9.2 13.5 16.5 25.5 33.0 ATV312H075S6(6) ATV312HU15S6(6) ATV312HU22S6(6) ATV312HU40S6(6) ATV312HU55S6(6) ATV312HU75S6(6) ATV312HD11S6(6) ATV312HD15S6(6) 6 6 7 7 8 8 9 9 Reference Size

kW 0.75 1.5 2.2 4 5.5 7.5 11 15

HP 1 2 3 5 7.5 10 15 20

A 1.7 2.7 3.9 6.1 9.0 11.0 17.0 22.0

(1) These power ratings and currents are for a maximum ambient temperature of 50C and a switching frequency of 4 kHz in continuous operation. The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlled by a sensor in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to be continuous. Derating curves are shown on page 15 as a function of switching frequency, ambient temperature and mounting conditions. (2) Current on a line supply with the "Max. prospective line Isc" indicated. (3) Peak current on power-up, for the max. voltage (500 V + 10%, 600 V + 10%). (4) For 60 seconds. (5) These references can be ordered without terminal board in order to integrate an optionnal communication board. Add a B at the end of the reference. For example, ATV312H037N4 becomes ATV312H037N4B. (6) The use of an AC choke, which must be ordered separately (please refer to the catalog), is mandatory on these drives

11

Dimensions and weights

ATV312H 018M3, 037M3 055M3, 075M3 018M2, 037M2 055M2, 075M2

a mm (in.) 72 (2.83) 72 (2.83) 72 (2.83) 72 (2.83)

b mm (in.) 145 (5.70) 145 (5.70) 145 (5.70) 145 (5.70)

C mm (in.) 122 (4.80) 132 (5.19) 132 (5.19) 142 (5.59)

D mm (in.) 6 (0.24) 6 (0.24) 6 (0.24) 6 (0.24)

G mm (in.) 60 (2.36) 60 (2.36) 60 (2.36) 60 (2.36)

H mm (in.) 121.5 (4.76) 121.5 (4.76) 121.5 (4.76) 121.5 (4.76)

J mm (in.) 2x5 (2x0.2) 2x5 (2x0.2) 2x5 (2x0.2) 2x5 (2x0.2)

K mm (in.) 18.5 (0.73) 18.5 (0.73) 18.5 (0.73) 18.5 (0.73)

mm (in.) 2x5 (2x0.2) 2x5 (2x0.2) 2x5 (2x0.2) 2x5 (2x0.2)

ATV312H

a mm (in.) 105 (4.13) 107 (4.21) 142 (5.59)

b mm (in.) 143 (5.63) 143 (5.63) 184 (7.24)

C mm (in.) 132 (5.19) 152 (5.98) 152 (5.98)

D mm (in.) 6 (0.24) 6 (0.24) 6 (0.24)

G mm (in.) 93 (3.66) 93 (3.66) 126 (4.96)

H mm (in.) 121.5 (4.76) 121.5 (4.76) 157 (6.18)

J mm (in.) 5 (0.2) 5 (0.2) 6.5 (0.26)

K mm (in.) 16.5 (0.65) 16.5 (0.65) 20.5 (0.81)

mm (in.) 2x5 (2x0.2) 2x5 (2x0.2) 4x5 (4x0.2)

U1pM3 U1pM2, U22M3, 037N4 to U15N4 075S6, U15S6p U22M2, Up0M3, U22N4 to U40N4, U22S6, U40S6

12

Dimensions and weights (continued)

ATV312H U55M3, U75M3, U55N4, U75N4, U55S6, U75S6

a mm (in.) 180 (7.09)

b mm (in.) 232 (9.13)

C mm (in.) 172 (6.77)

D mm (in.) 6 (0.24)

G mm (in.) 160 (6.30)

H mm (in.) 210 (8.27)

J mm (in.) 5 (0.2)

K mm (in.) 17 (0.67)

mm (in.) 4x5 (4x0.2)

ATV312H D1pM3, D1pN4, D1pS6

a mm (in.) 245 (9.65)

b mm (in.) 329.5 (12.97)

C mm (in.) 192 (7.56)

D mm (in.) 6 (0.24)

G mm (in.) 225 (8.86)

H mm (in.) 295 (11.61)

J mm (in.) 7 (0.28)

K mm (in.) 27.5 (1.08)

mm (in.) 4x6 (4x0.24)

13

Mounting

Mounting and temperature conditions

Install the unit vertically, at 10. Do not place it close to heating elements. Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top of the unit. Free space in front of unit: 10 mm (0.39 in.) minimum.
50 mm

Removing the vent cover

50 mm

When IP20 protection is adequate, we recommend that the vent cover on the top of the drive be removed, as shown below.

Example ATV312HU11M3

Mounting types
3 types of mounting are possible:

Type A mounting:
u 50 mm 2 in. u 50 mm 2 in.

Free space u 50 mm (2 in.) on each side, with vent cover fitted. Mounting type A is suitable for drive operation at surrounding air temperature less or equal to 50C (122F).

Type B mounting:

Drives mounted side-by-side, vent cover should be removed (the degree of protection becomes IP20).

Type C mounting:

u 50 mm 2 in.

u 50 mm 2 in.

Free space u 50 mm (2 in.) on each side. Vent cover should be removed for operation at surrounding air temperature above 50C (122F). The degree of protection becomes IP20

Note: For switching frequencies above 4 kHz and derating conditions, please refer to the derating curves for guidelines.
14

Mounting (continued)

Derating curves
Derating curves for the drive current In as a function of the temperature, switching frequency and type of mounting. I/In

In = 100 % -5% 90 % 80 % - 25 % 70 % - 35 % 60 % 50 % 40 % - 65 % 30 %
60C mounting types A and B

- 10 % - 15 %

- 10 % - 20 %
40C mounting types A, B and C

- 25 % - 30 %
50C mounting type C

- 35 % - 40 %
50C mounting types A and B

- 45 % - 50 %
60C mounting type C

- 55 %

Switching frequency

4 kHz

8 kHz

12 kHz

16 kHz

For intermediate temperatures (e.g. 55C), interpolate between 2 curves.

Flow of air
If you are installing the drives in enclosures, make provision for a flow of air at least equal to the value given in the table below for each drive. ATV312H
3

Flow rate m /hour ft3/min

018M2, 037M2, 055M2, 018M3, 037M3, 055M3, 037N4, 055N4, 075N4, U11N4 075S6, U15S6 075M2, U11M2, U15M2 075M3, U11M3, U15M3 U15N4, U22N4 U22S6, U40S6 U22M2, U22M3, U30M3, U40M3 U30N4, U40N4 U55S6, U75S6 U55M3 U55N4, U75N4 D11S6 U75M3, D11M3, D11N4, D15N4 D15S6 D15M3

18

11

33

19

93

55

102

60

168 216

99 127

15

Mounting (continued)

Installing the EMC plates

EMC mounting plate: Supplied with the drive
Fix the EMC equipotentiality mounting plate to the holes in the ATV312 heatsink using the 2 screws supplied, as shown in the drawings below. Size 1 - 4 Size 5 - 7 Size 8 Size 9

2 screws

2 screws

2 screws

2 screws

Screws supplied: 4 x M4 screws for fixing the EMC clamps (clamps not supplied) 1 x M5 screw for ground

ATV312H 018M3, 037M3 055M3, 075M3 018M2, 037M2 055M2, 075M2 U11M3, U15M3 U11M2, U15M2, U22M3, 037N4, 055N4, 075N4, U11N4, U15N4, 075S6, U15S6

Size 1 2 3 4 5 6

ATV312H U22M2, U30M3, U40M3, U22N4, U30N4, U40N4, U22S6, U40S6 U55M3, U75M3, U55N4, U75N4, U55S6, U75S6 D11M3, D15M3, D11N4, D15N4, D11S6, D15S6

Size 7

Bus voltage measurement procedure

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand the precautions in Before you begin page 5 before performing this procedure. Failure to follow these instructions will result in death or serious injury. The DC bus voltage can exceed 933 Vdc. Use a properly rated voltage-sensing device when performing this procedure. To measure the DC bus voltage: 1. Disconnect all power. 2. Wait 15 minutes to allow the DC bus to discharge. 3. Measure the voltage of the DC bus between the PA/+ and PC/ terminals to ensure that the voltage is less than 42 Vdc. 4. If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative. Do not repair or operate the drive.

16

Wiring

Recommendations
Power and circuit protection
The drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA). Where local and national codes require upstream protection by means of a residual current device, use a type A device for single-phase drives and a type B device for three-phase drives as defined in the IEC Standard 60755. Choose a suitable model integrating: High frequency current filtering, A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 mA devices; in this case, choose devices with immunity against nuisance tripping. If the installation includes several drives, provide one "residual current device" per drive. Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video, telephone). If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters (please refer to the catalogue).

Control
Keep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end.

Equipment Grounding
Ground the drive according to local and national code requirements. A minimum wire size of 10 mm (6 AWG) may be required to meet standards limiting leakage current.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The drive panel must be properly grounded before power is applied. Use the provided ground connecting point as shown in the figure below. Failure to follow these instructions will result in death or serious injury. Ensure that the resistance of the ground is one ohm or less. When grounding several drives, you must connect each one directly, as shown in the figure to the left. Do not loop the ground cables or connect them in series.

WARNING
IMPROPER WIRING PRACTICES
The ATV312 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3). Check the power connections before energizing the ATV312 drive. If replacing another drive, verify that all wiring connections to the ATV312 drive comply with wiring instructions in this manual page 29. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
INADEQUATE OVERCURRENT PROTECTION
Overcurrent protective devices must be properly coordinated. The Canadian Electrical Code and the National Electrical Code require branch circuit protection. Use the fuses recommended in the installation manual. Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating listed in this manual page 29. Failure to follow these instructions can result in death, serious injury, or equipment damage.

17

Wiring (continued)

General wiring diagram

ATV312ppppM2 Single-phase supply
(1)

R / L1

S / L2

ATV312ppppM3/N4/S6 3-phase supply

(1) (2)

Using the analog output as a logic output

CLI LI1 LI2 LI3 LI4 LI5 R1B R2A LI6 R1C R2C 24V

R / L1

S / L2

T / L3 W / T3

R1A

PA / +

U / T1

V / T2

PC / -

COM

COM

AOC

AOV

A0C

+10

AI1

AI3

PB

AI2

P0

M 3a

(3)

X - Y mA 0 - 10 V

24 V relay or 24 V PLC input or LED

W1

U1

V1

Braking resistor, if used

Reference potentiometer

(1) Line choke, if used (single phase or 3-phase) (2) Fault relay contacts, for remote indication of the drive status (3) If a braking resistor is connected, set [Dec ramp adapt.] (brA) parameter to yes (refer to the progamming manual). Note 1: Use interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc). Note 2: This diagram is for the standard ATV312 products. Optional communication cards may change the control wiring of the product. Please see the associated documentation for the option cards for details. Choice of associated components: Please refer to the catalogue.

18

Wiring (continued)

Logic input switch

This switch (1) assigns the link to 0V, 24 V or "floating": Using volt-free contacts
ATV312pppp
0V

Using PLC transistor output Switch in Source position (factory setting)

ATV312pppp

LI1

24V

SOURCE

COM

CLI

LI1

24V

ATV312pppp
24V

Switch position
LI1 COM

in

Sink

Switch in CLI position

0V

CLI SINK

ATV312pppp

COM

CLI

LI1

0V

PLC

24V

(1) See page 24 to locate the switch on the terminal board.

DANGER
UNINTENDED EQUIPMENT OPERATION
Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive functions. Protect the signal conductors against damage that could result in unintentional conductor grounding. Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices. Failure to follow these instructions will result in death or serious injury.

19

Wiring (continued)

Power terminals
Access to the power terminals
To access the terminals, open the cover as shown in the example below.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH.
Replace the cover plate on the terminals and close the door before applying power. Failure to follow these instructions will result in death or serious injury.

20

Wiring (continued)

Functions of the power terminals

Terminal t R/L1 - S/L2 R/L1 - S/L2 - T/L3 Function Ground terminal Power supply For Altivar 312 All ratings ATV312ppppM2 ATV312ppppM3 ATV312ppppN4 ATV312ppppS6 DC bus + polarity Output to braking resistor (+ polarity) Output to braking resistor DC bus - polarity Outputs to the motor All ratings All ratings All ratings All ratings All ratings

PO PA/+ PB PC/U/T1 - V/T2 - W/T3

Arrangement and caracteristics of the power terminals

CAUTION
RISK OF DAMAGE TO THE DRIVE
Never remove the link between PO and PA/+. The PO and PA/+ terminal screws must always be fully tightened as a high current flows through the link. Failure to follow these instructions can result in equipment damage

ATV312H 018M3 ... 075M3 ATV312H

Applicable wire size (1) mm (AWG)

Recommended wire size (2) mm (AWG) 2.5 (14)

Tightening torque Nm (lb.in) 0.8 (7.1)

018M3, 037M3 055M3, 075M3

2.5 to 6 (14 to 10)

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

ATV312H 018M2 ...075M2 ATV312H

Applicable wire size (1) mm (AWG)

Recommended wire size (2) mm (AWG) 2.5 (14)

Tightening torque Nm (lb.in) 0.8 (7.1)

018M2, 037M2 055M2, 075M2

2.5 to 6 (14 to 10)

R/L1 S/L2 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

(1) The value in bold corresponds to the minimum wire gauge to permit secureness. (2) 75C (167 F) copper cable (minimum wire size for rated use).

21

Wiring (continued)

ATV312H U11M3 ...U40M3 ATV312H 037N4 ... U40N4 ATV312H 075S6 ... U40S6

ATV312H

Applicable wire size (1) mm (AWG)

Recommended wire size (2) mm (AWG)

Tightening torque Nm (lb.in)

U11M3, U15M3 037N4, 055N4, 075N4, U11N4, U15N4 075S6, U15S6 U22M3
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

2.5 to 6 (14 to 10)

2.5 (14)

0.8 (7.1)

2.5 to 6 (12 to 10) 2.5 to 6 (14 to 10) 2.5 to 6 (14 to 10) 4 to 6 (12 to 10)

3.5 (12) 6 (10) 2.5 (14) 4 (12)

1.2 (10.7) 1.2 (10.7) 1.2 (10.7) 1.2 (10.7)

U30M3, U40M3 U22N4, U30N4 U22S6, U40S6 U40N4

ATV312H U11M2 ... U22M2 ATV312H

Applicable wire size (1) mm (AWG)

Recommended wire size (2) mm (AWG) 3.5 (12) 6 (10)

Tightening torque Nm (lb.in) 1.2 (10.7) 1.2 (10.7)

U11M2, U15M2 U22M2

2.5 to 6 (12 to 10) 2.5 to 6 (14 to 10)

R/L1 S/L2 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

ATV312H U55M3, U75M3 ATV312H U55N4, U75N4 ATV312H U55S6, U75S6

ATV312H

Applicable wire size (1) mm (AWG)

Recommended wire size (2) mm (AWG) 10 (8) 16 (6) 6 (10) 16 (8)

Tightening torque Nm (lb.in) 2.5 (22.3) 2.5 (22.3) 2.5 (22.3) 2.5 (22.3)

U55M3 U75M3 U55N4, U55S6, U75S6 U75N4

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

10 to 16 (8 to 6) 10 to 16 (8 to 6) 4 to 6 (12 to 10) 10 to 16 (8 to 6)

(1) The value in bold corresponds to the minimum wire gauge to permit secureness. (2) 75C (167 F) copper cable (minimum wire size for rated use).

22

Wiring (continued)

ATV312H D11M3, D15M3 ATV312H D11N4, D15N4 ATV312H D11S6, D15S6

ATV312H

Applicable wire size (1) mm (AWG)

Recommended wire size (2) mm (AWG) 25 (4) 16 (6) 10 (8)

Tightening torque Nm (lb.in) 4.5 (40.1) 4.5 (40.1) 4.5 (40.1)

D11M3 D15M3, D15N4 D11N4, D11S6, D15S6

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

10 to 25 (8 to 4) 10 to 25 (8 to 4) 10 to 25 (8 to 4)

(1) The value in bold corresponds to the minimum wire gauge to permit secureness. (2) 75C (167 F) copper cable (minimum wire size for rated use).

23

Wiring (continued)

Control terminals
Access to the control terminals

COM

AOC

AOV

R1C

COM

10V

Logic input configuration switch

Source CLI SINK AI1

R2C

R1A

R1B

R2A

AI3

Control terminals
AI2 CLI LI4 LI5 LI6

RJ45 connector

RJ45

I/O terminal card can be removed to install in place optional communication boards. Please refer to installation and wiring details supplied with each board.

24V

LI1

LI2

DANGER
UNINTENDED EQUIPMENT OPERATION
Do not plug or unplug the terminal board while drive is powered. Check the tightening of the fixing screw after any manipulation on the terminal board. Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not touch the terminal board before : removing power on the drive, removing any voltage on input and output terminals. Failure to follow these instructions will result in death or serious injury.

Arrangement of the control terminals

ATV312 Control terminals R1A, R1B, R1C, R2A, R2C Other terminals Applicable wire size (1) mm (AWG) 0.75 to 2.5 (18 to 14) 0.14 to 2.5 (26 to 16) Tightening torque (2) Nm (lb.in) 0.5 to 0.6 (4.4 to 5.3)

(1) The value in bold corresponds to the minimum wire gauge to permit secureness. (2) Recommended to maximum value.

24

LI3

Wiring (continued)

Characteristics and functions of the control terminals

Terminal R1A R1B R1C R2A R2C Function Common point C/O contact (R1C) of programmable relay R1 N/O contact of programmable relay R2 Electrical characteristics Min. switching capacity: 10 mA for 5 V c Max. switching capacity on resistive load (cos = 1 and L/R = 0 ms): 5 A for 250 V a and 30 V c Max. switching capacity on inductive load (cos = 0.4 and L/R = 7 ms): 1.5 A for 250 V a and 30 V c Sampling time 8 ms Service life: 100,000 operations at max. switching power 1,000,000 operations at min. switching power 0V Analog input 0 + 10 V (max. safe voltage 30 V) Impedance 30 k Resolution 0.01 V, 10-bit converter Precision 4.3%, linearity 0.2%, of max. value Sampling time 8 ms Operation with shielded cable 100 m max. +10 V (+ 8% - 0%), 10 mA max, protected against short-circuits and overloads Bipolar analog input 0 10 V (max. safe voltage 30 V) The + or - polarity of the voltage on AI2 affects the direction of the setpoint and therefore the direction of operation. Impedance 30 k Resolution 0.01 V, 10-bit + sign converter Precision 4.3%, linearity 0.2%, of max. value Sampling time 8 ms Operation with shielded cable 100 m max. Analog input X - Y mA. X and Y can be programmed from 0 to 20 mA Impedance 250 Resolution 0.02 mA, 10-bit converter Precision 4.3%, linearity 0.2%, of max. value Sampling time 8 ms 0V Analog output 0 to 10 V, min. load impedance 470 or Analog output X - Y mA. X and Y can be programmed from 0 to 20 mA, max. load impedance 800 Resolution 8 bits (1) Precision 1% (1) Linearity 0.2% (1) Sampling time 8 ms This analog output can be configured as a 24 V logic output on AOC, min. load impedance 1.2 k. (1) Characteristics of digital/analog converter. + 24 V protected against short-circuits and overloads, min. 19 V, max. 30 V Max. customer current available 100 mA Programmable logic inputs + 24 V power supply (max. 30 V) Impedance 3.5 k State 0 if < 5 V, state 1 if > 11 V (voltage difference between LI- and CLI) Sampling time 4 ms See page 19. Connection for SoMove software, Modbus and CANopen network, remote display, configuration loader tools,

COM AI1

Analog I/O common Analog input voltage

10 V AI2

Power supply for reference potentiometer Analog input voltage

AI3

Analog input current

COM AOV AOC

Analog I/O common Analog output voltage AOV or Analog output current AOC or Logic output voltage AOC AOV or AOC can be assigned (either, but not both)

24 V LI1 LI2 LI3 LI4 LI5 LI6 CLI RJ45

Logic input power supply Logic inputs

Logic input common Communication port

25

Wiring (continued)

Electromagnetic compatibility (EMC)

IMPORTANT: The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate the need to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit.

Principle and precautions

Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality. When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground connection between the motor and the drive. Size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity. When using shielded cable for Dynamic Brake (DB) resistors, use a 3-conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive. The size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity. When using shielded cable for control signals, if the cable is connecting equipment that is close together and the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to equipment that may have a different ground potential, then ground the shield at one end only to prevent large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the higher frequency noise. Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Ensure maximum separation between the power supply cable (line supply) and the motor cable. The motor cables must be at least 0.5 m (20 in.) long. Do not use surge arresters or power factor correction capacitors on the variable speed drive output. If using an additional input filter, it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable. Link 1 on the drive is via the filter output cable. For installation of the optional EMC plate and instructions for meeting IEC 61800-3 standard, refer to the section entitled Installing the EMC plates and the instructions provided with the EMC plates.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps. Ensure that there is no risk of the shielding coming into contact with live components. Failure to follow these instructions will result in death or serious injury.

26

Wiring (continued)

Optional EMC plate installation diagram and instructions (examples)

Installation depends on the drive size. The table below gives the size according to the reference. Size 1 H018M3, H037M3 Size 2 H055M3, H075M3 Size 3 H018M2, H037M2 Size 4 H055M2, H075M2 Size 5 HU11M3, HU15M3 Size 6 HU11M2, HU15M2, HU22M3, H037N4, H055N4, H075N4, HU11N4, HU15N4, H075S6, HU15S6 Size 7 HU22M2, HU30M3, HU40M3, HU22N4, HU30N4, HU40N4, HU22S6, HU40S6 Size 8 HU55M3, HU75M3, HU55N4, HU75N4, HU55S6, HU75S6 Size 9 HD11M3, HD15M3, HD11N4, HD15N4, HD11S6, HD15S6

Sizes 1 to 4

Size 5 to 7

Size 8

Size 9

1. 2. 3. 4. 5.

EMC plate supplied with the drive, to be installed as indicated on the diagram. Altivar 312 Non-shielded power supply wires or cable Non-shielded wires for relay contacts Attach and ground the shielding of cables 6, 7 and 8 as close as possible to the drive: - Strip the shielding. - Use stainless steel cable clamps of an appropriate size on the parts from which the shielding has been stripped, to attach them to the plate 1. The shielding must be clamped tightly to the metal plate to improve electrical contact. 6. Shielded cable for motor connection with shielding connected to ground at both ends. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes. For 0.18 to 1.5 kW drives, if the switching frequency is higher than 12 kHz, use cables with low linear capacitance: max. 130 pF (picoFarads) per meter. 7. Shielded cable for connecting the control/signalling wiring. For applications requiring several conductors, use cables with a small cross-section (0.5 mm2, 20 AWG). The shielding must be connected to ground at both ends. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes. 8. Shielded cable for connecting braking resistor (if used). The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes. Note: If using an additional input filter, it should be mounted under the drive and connected directly to the line supply via an unshielded cable. Link 3 on the drive is then via the filter output cable. The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the PE ground conductors (green-yellow) to the appropriate terminals on each unit.

27

Wiring (continued)

Operation on an IT system
IT system: Isolated or impedance earthed neutral. ATV312ppppM2 and ATV312ppppN4 drives have a built-in EMC filter. As a result they exhibit leakage current to ground. If the leakage current creates compatibility problems with your installation (residual current device or other), then you can reduce the leakage current by opening the IT jumper. In this configuration EMC compliance is not guaranteed. Use a permanent insulation monitor compatible with non-linear loads (for example Merlin Gerin type XM200).

ATV312H 018M2 to U22M2 and ATV312H 037N4 to U40N4: Pull out the jumper on the left of the ground terminal as illustrated below.

Normal (filter connected)

IT system (filter disconnected)

ATV312H U55N4 to D15N4: Move the cable tag on the top left of the power terminals as illustrated below (example: ATV312HU55N4): IT system (filter disconnected)

Normal (filter connected) (factory setting)

28

Check list

Read carefully the safety information in programming, installation, simplified manuals and the catalogue. Before starting up the drive, please check the following points regarding mechanical and electrical installations, then use and run the drive. For complete documentation, refer to www.schneider-electric.com.

1. Mechanical installation
For drive mounting types and recommendations on the ambient temperature (see the Mounting instructions on page 14). Mount the drive vertically as specified (see the Mounting instructions on page 14). The use of the drive must be in agreement with the environments defined by the standard 60721-3-3 and according to the levels defined in the catalogue. Mount the options required for your application (see catalogue).

2. Electrical installation
Connect the drive to the ground (see Equipment Grounding on page 17). Ensure that the input power voltage corresponds to the drive nominal voltage and connect the line supply as shown on the drawing on page 18. Ensure to use appropriate input power fuses and circuit breaker. Wire the control terminals as required (see Control terminals on page 24). Separate the power cable and the control cable according to EMC compatibility rules. The range ATV312ppppM2 and ATV312ppppN4 integrates EMC filter. The leakage current can be reduced using the IT jumper as explained in the paragraph Operating on an IT system on page 28. Ensure that motor connections correspond to the voltage (star, delta).

3. Use and run the drive (see programming manual)

Start the drive and you will see [Standard mot. freq] (bFr) at the first power on. Check that the frequency defined by the frequency bFr (the factory setting is 50 Hz) is in accordance with the frequency of the motor. On first power-up parameters [Ref.1 channel] (Fr1) and [2/3 wire control] (tCC) appear after bFr. These parameters should be set if you want to control the drive locally, see page How to control the drive locally in the programming manual. On subsequent power-up, rdY will be displayed on the HMI. The [Restore config.] (FCS) function, permits you to reset the drive with factory settings.

29

Maintenance

Servicing
The Altivar 312 does not require any preventive maintenance. However, it is advisable to perform the following checks regularly: The condition and tightness of connections. Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective. Average service life of fans: 10 years. Remove any dust from the drive. Ensure proper fan operation. Physical damage to covers.

Assistance with maintenance, detected fault display

If a problem arises during setup or operation, ensure that the recommendations relating to the environment, mounting and connections have been observed. The first fault detected is stored and displayed, flashing, on the screen: the drive locks and the status relay (R1) contact opens.

Clearing the detected fault

Disconnect the drive power supply in the event of a non-resettable fault. Wait for the display to go off completely. Find the cause of the detected fault and correct it. Restore power to the drive. The detected fault will no longer be present if it's cause has been corrected. In the event of a non resettable detected fault: - Remove/cut the power to the drive. - WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the Bus Voltage Measurement Procedure page 16 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage. - Find and correct the detected fault. - Restore power to the drive to confirm the detected fault has been rectified. Certain detected faults can be programmed for automatic restart after the cause has disappeared. These detected faults can also be reset by cycling power to the drive or by means of a logic input or control bit.

Display menu
Use the display menu to show the status of the drive and it's current values as an aid for finding the causes of detected faults.

Spares and repairs

Serviceable product: replacement of spares following the catalog.

Procedure after a long time storage

WARNING
RISK OF EXPLOSION AT THE POWER UP
The capacitors after a long time storage can have issues. Following a storage time between 2 and 3 years: Use one AC supply variable connected between L1, L2 and L3 Increase AC supply voltage to have: - 25% of rated voltage during 30mn - 50% of rated voltage during 30mn - 75% of rated voltage during 30mn - 100% of rated voltage during 30mn Failure to follow these instructions can result in death, serious injury, or equipment damage.

30

Recommended fuse ratings

Reference

Power rating

SC interrupt rating (from UL file) KA 1 1 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

SC withstand rating (1) KA 1 1 1 1 1 1 1 5 5 5 5 5 5 5 5 5 22 22 22 22 5 5 5 5 5 5 5 5 22 22 22 22

SC output interrupt rating (2) KA 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22

SC enclosure containment rating

kW ATV312H018M2 ATV312H037M2 ATV312H055M2 ATV312H075M2 ATV312HU11M2 ATV312HU15M2 ATV312HU22M2 ATV312H018M3 ATV312H037M3 ATV312H055M3 ATV312H075M3 ATV312HU11M3 ATV312HU15M3 ATV312HU22M3 ATV312HU30M3 ATV312HU40M3 ATV312HU55M3 ATV312HU75M3 ATV312HD11M3 ATV312HD15M3 ATV312H037N4 ATV312H055N4 ATV312H075N4 ATV312HU11N4 ATV312HU15N4 ATV312HU22N4 ATV312HU30N4 ATV312HU40N4 ATV312HU55N4 ATV312HU75N4 ATV312HD11N4 ATV312HD15N4 0.18 0.37 0.55 0.75 1.1 1.5 2.2 0.18 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15

HP 0.25 0.5 0.75 1 1.5 2 3 0.25 0.5 0.75 1 1.5 2 3 3 5 7.5 10 15 20 0.5 0.75 1 1.5 2 3 3 5 7.5 10 15 20

Fuse Class J and CC SC (3) 6 10 10 15 20 20 30 3 6 10 10 15 15 20 25 35 50 60 80 110 3 6 6 10 10 15 15 20 30 35 50 70 not tested not tested not tested not tested not tested not tested not tested 22 22 22 22 22 22 22 22 22 22 22 22 22 100 100 100 100 100 100 100 100 100 100 100 100

(1) Product design level (2) Output short circuit tested (3) If line Isc is greater than the values in the table, add line chokes

31

Recommended fuse ratings (continued)

Reference

Power rating

SC interrupt rating (from UL file) KA 5 5 5 5 5 5 5 5

SC withstand rating (1) KA 5 5 5 5 22 22 22 22

SC output interrupt rating (2) KA 22 22 22 22 22 22 22 22

SC enclosure containment rating

kW ATV312H075S6 ATV312HU15S6 ATV312HU22S6 ATV312HU40S6 ATV312HU55S6 ATV312HU75S6 ATV312HD11S6 ATV312HD15S6 0.75 1.5 2.2 4 5.5 7.5 11 15

HP 1 2 3 5 7.5 10 15 20

Fuse Class J and CC SC (3) 6 6 10 15 20 25 35 45 22 22 22 22 22 22 22 22

(1) Product design level (2) Output short circuit tested (3) If line Isc is greater than the values in the table, add line chokes

32

atv312_installing manual_EN_V1 2009-03